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SW-5.5 M3/H
JOB#: G003380
WELCOME
This manual is provided for installation, operation, and maintenance of a Reverse Osmosis (RO) water purification
system designed and built by Water Equipment Technologies, a division of ITT WET. It is intended to be used,
along with the component manufacturer literature included in the Appendix, to provide comprehensive and
accurate information for the operation of this RO system.
ITT WET wants to ensure your complete satisfaction with their products and services. To achieve this goal, we
offer customers our worldwide network of technical resources, backed up by the diverse capabilities of the ITT
Industries corporate family. We strive for continuous improvement and welcome your comments. Contact your
WET representative for sales, technical support, and service using the contact information provided with this
manual.
ITT
RO MODEL___________________________________
INSTALLED BY________________________________
TELEPHONE__________________________________
INITIAL STARTUP DATE________________________
-2-
WARNING
Spinning Parts
Pressurized Water
Noise
Pressure
Reverse Osmosis units operate by forcing water at high pressure against a semi-permeable membrane. The
higher the TDS (Total Dissolved Solids) of the feedwater, the higher the pressure required to produce
acceptable amounts of purified water. Fresh water typically requires only about 100 psig to suitably overcome
osmotic pressure, while salt water may require up to 1000 psig. Even a small leak at elevated pressures can
be dangerous.
Electricity
Electricity and water DO NOT MIX. Every effort is made to insure that the electrical equipment on our systems
is resistant to water intrusion. Once installed, the system is subject to many factors beyond our control.
The reject water of this RO unit is a concentrated saline solution with high electrical conductivity. Spills
should be immediately cleaned. Leaks of any kind should be repaired as soon as possible.
Check all electrical components on a regular basis to insure that water-resistant seals are still in place and
functional.
Chemicals
Exposure to the highly concentrated reject water, especially at the high pressures of an operating RO unit,
can cause injury or permanent damage to the eyes, skin, and mucous membranes.
Exposure to the chemicals used in cleaning, disinfection, and preservation is dangerous and may cause
permanent damage.
Test all hoses and connections before using any cleaning system to clean or preserve the membranes. Do
NOT allow worn hoses or fittings to be used.
Avoid contact with chemicals by wearing eye and skin protection equipment. Avoid breathing chemical
fumes.
-3-
Table of Contents
Section
Page
Appendix
Bill of Materials (Major Components)
Chemical Injections
Limited Warranty
Warranty Service Policy
RO Daily Operator Log Sheet
RO Cleaning Log Sheet
RO Maintenance Schedule
Drawings
RO System P&I Diagram
RO Unit P&I diagram
RO Unit Layout
Electrical Schematics
RO Cleaning Connections
G003380-9
G003380-2
G003380-10
G003380-3 Sh1-4
G003380-12
OEM Literature
Pumps and Motors
Instruments
Electrical Data
Mechanical Data
-4-
System Description
System Introduction
This facility, as designed, will utilize common intake, pretreatment, post-treatment and storage.
In summary, raw seawater will flow through the intake structure where it will be pressurized by feed
pumps and forwarded to the multimedia container. The filtered seawater will then flow to the cartridge
filtration stage of the process. As filtered feed water is forwarded to the cartridge filters preceding the
sea water Reverse Osmosis(RO) trains, an antifoulant and bisulfite materials will be injected to
minimize the potential for deposition of foulants within the membrane arrays. Within the membrane
arrays the raw seawater will be split into two streams the product and concentrate. The product from
the RO trains can be further condition through the chemical injection systems as per the final
requirements of the customer. The reject stream will be returned to the sea via the outfall.
-5-
Multimedia Filter
A multi-media filter system is supplied for reduction of suspended solids and reduction of raw water
turbidity. These filters may also provide better run time life and operational cost savings for the fivemicron cartridge filter. There are three 28 multimedia filters for the RO unit to provide pretreatment of
the feed flow, removing particulates of 20 micron diameter or greater. This layered bed approach allows
high capacity depth filtration. A backwash flow controller is used to insure full turnover of the bed
without loss of media.
Inlet and outlet transmitters monitor the pressure developed across the media to determine the correct
time to backwash and rinse the filters. During backwash, the other filters remain in service while one
filter is backwashed. The RO unit operation is suspended. Backwash frequency is dependent on feed
water quality but should be backwashed once a week at a minimum.
Chemical Injection
Antifoulant is injected into the feed stream to prevent fouling of the membranes with calcium carbonate
and other scale forming constituents.
Sodium Bisulfite is injected into the feed stream to remove chlorine.
Chlorine is injected into the permeate stream before enter the product storage tank for disinfection.
These chemical stations will be in operation whenever the RO system is running. These chemical
metering stations are provided with a metering pump, poly tank, and level switch to shut down the
system in the event of low chemical level.
-6-
RO Unit Layout
-7-
RO Theory of Operation
Feedwater enters the system through a 2 motorized Inlet valve before passing through a pre-filter for
removal of suspended particles 5 microns or larger.
-8-
RO Flush
This RO unit is designed with automatic preflush and postflush cycles.
Start-up of the unit initiates a (3) minute preflush cycle, in which the Inlet valve will open and allow
feedwater to be pumped through the RO unit under low flow and low pressure. Preflush removes air
from the system, ensures proper feed pressure to the RO pump, and allows antifoulant to stabilize at
the desired level. When the preflush is completed, the RO starts normal processing.
Shutdown of the RO system includes a freshwater postflush to displace the concentrated feedwater
from the system. When the RO is first started, the Flush/Clean (CIP) tank is filled with product water.
When the RO unit shuts down due to an alarm condition or manual shutdown, the Inlet valve opens for
a predetermined time to remove standing feedwater from the pre-filter housing, pump, and ROMAs.
Then the CIP pump energizes and flushes the RO unit with product water from the tank. The postflush
cycle is completed when the CIP tank reaches its designated low level.
-9-
RO Alarms
Alarm activation is displayed on the operator interface. To clear an alarm, correct the cause,
push the RESET button on the RO Control Panel. The alarm will repeat if the condition has
not been corrected.
Refer to the Troubleshooting section of this manual for help in corrective maintenance
diagnosis. The OEM Literature section contains more detailed RO system diagnostic
information for reference.
Any alarm condition that shuts down the RO also initiates a postflush cycle to protect the
membranes.
Alarms:
LOW PRESSURE
HIGH PRESSURE
RO PUMP FAULT
BOOSTER PUMP FAULT
ERI DP HP
ERI DP LP
HIGH PRODUCT FLOW
LOW CONC FLOW
PRETREATMENT
HIGH ERI INLET FLOW
LOW CHEMICAL
HIGH CONDUCTIVITY
- 10 -
RO Display Screens
Main screen
The screen is displayed at power up and contains the overall
status of the system. Also this screen is used to select the
following screens.
RO Setting I screen
This screen allows changing RO settings:
Preflush time (0-180 SEC)
Postflush time (0-300 SEC)
HPP Postflush time (0-300 SEC)
Flush Valve (0-60 SEC)
Auto Postflush (0-72 HRS)
RO Settings II screen
This screen allows chaning RO settings:
RO Pump Speed (0-100%)
Booster Pump Speed (0-100%)
HP ERI Different Pressure
- 11 -
- 12 -
Totals screen
This screen shows the current and total flow of permeate and
concentrate as well as the flow of ERI High Pressure Inlet.
- 13 -
System Specifications
SW-5.5 M3/H
These specifications are based upon computer generated projections. The projections are determined
by feed water chemistry, temperature, predicted capacity and anticipated 3-year flows.
Supply to Reverse Osmosis Unit (2).............................................................................................. 64GPM
RO Product to Service/Storage (1 1/4) .......................................................................................... 24GPM
RO Reject to Drain (2) ................................................................................................................... 40GPM
Daily Total Permeate Production ........................................................................ 34,560 GPD (132 M3/D)
Expected
Feed Water TDS ....................................................................................................................<36294 MG/L
RO Product Water TDS .............................................................................................................<500 MG/L
Temperature.................................................................................................................................. 21~25C
Recovery .............................................................................................................................................. 38%
(MAXIMUM)
1000 PSI
- 14 -
Installation
RO Unit
This skid-mounted unit requires a minimum of installation. All plumbing connections should be
made with non-corrosive hose or pipe, preferably schedule 80 PVC or CPVC. See Dwg. G00338010 and G003380-2 for the physical location of these connections.
1.
Place and securely anchor the RO unit in its desired location. Confirm that there is
adequate drainage to prevent pooling and stagnation of liquids.
2.
If required, load the membranes using the spacers (shims) provided. Refer to the OEM
Literature for loading and shimming instructions.
3.
Connect a 2 line to the reject connection. This line should be run to drain.
4.
Connect a 1 1/4 line to the product connection. This line should be run to a vented
tank.
5.
Connect a 2 line from the feedwater supply to the flanged feed connection at the RO
inlet header.
- 15 -
Electrical Assembly
The RO Control Panel, mounted on the RO skid, holds the Operator Display, Instruments, PLC,
breakers, and pilot devices (lights and selector switches) required for operation of this system. The RO
Power Panel contains the VFD circuitry and soft starts for the RO pump.
Use copper conductors for grounding equal in size to the
circuit conductors supplying power to the system.
1. Connect power wiring for 400 VAC, 3 PH, 50 Hz mains power wiring to terminals L1, L2
and L3 at the 80 amp circuit breaker in the RO Power Panel (GND lug) as shown on
G003380-3, Sheet 3.
2. Connect the signal wires for the High Level Stop between RO Control Panel terminals 24
and 38 (dry contacts) as shown on G003380-3, Sheet 3.
3. Connect the signal wires for the Low Level Start between RO Control Panel terminals 24
and 39 (dry contacts) as shown on G003380-3, Sheet 3.
4. Connect the signal wires for the Pretreatment Lockout between RO Control Panel terminals
24 and 49 (dry contacts) as shown on G003380-3, Sheet 3.
5. Check all pre-wired connections and terminals. Tighten/secure as necessary.
- 16 -
Initial Startup
Overview
Successful long-term performance of the RO system depends on proper operation and
maintenance of the system. This includes operational startups and shutdowns, and particularly
the initial plant startup.
Proper startup is essential to prepare the membranes for operating service and to prevent
membrane damage due to overfeeding or hydraulic shock. Following the proper startup
sequence also helps ensure that system operating parameters conform to design specifications
so that system water quality and productivity goals can be achieved.
The initial startup of these RO units should not be attempted without the guidance of someone
well versed in water treatment technology and preferably ITT Water Equipment Technologies
RO systems in particular. This manual provides a guide for system initialization but cannot
possibly cover every conceivable contingency and depends heavily on the experience on the
system installer.
Perform a full feed water analysis immediately prior to startup to establish initial feed water
contamination levels. Record data for flow rate, SDI, turbidity, temperature, pH, conductivity,
and bacteria. This will allow adjustments to the chemical treatment systems to ensure that
design and performance specs are achieved.
- 17 -
Procedure
1.
2.
Chemical Injection tanks full, speed and stroke set, pumps primed
Multimedia Filtration - backwashed
Pre-filters Installed, housing fasteners tight, filter housing drain valves closed
All valves external to the RO open
3.
4.
b.
Turn the system Start HOA switch to HAND. The preflush sequence will
begin. The feed Pump will start and the inlet valve will open.
Purge air out of the system using the manual air release
valves on the cartridge filter housing and using sample valves on
the vessel permeate piping and reject line.
Air in the high pressure pumps may cause cavitation and loss of
performance. Cavitation erosion of the impellers may cause
permanent failure.
c.
During the flush, check all piping and valves for leaks. Tighten
connections where necessary. (If necessary, turn the system start switch
to Off, tighten leaky connections, then repeat from step a as needed.)
The feed flow through the PX unit may cause the rotor to rotate and
produce a humming noise audible at close proximity to the PX.
d.
After the system has been flushed for approximately 3 minutes, turn the
system switch to OFF.
e.
Repeat steps a through d as needed to ensure a tight system, with all air
vented from the pumps and piping.
f.
- 18 -
10. Take the first reading of all operating parameters. Draw samples from each
pressure vessel and monitor conductivity levels until readings meet design
specifications.
11. After 24 to 48 hours of operation, record all plant performance data and draw
samples from feed water, ROMAS, reject line, and product line for analysis.
Operating parameters and water quality should be within acceptable tolerance.
12. Disconnect the temporary hose used to divert the product water to drain. Switch
the 3-way product valve flow from drain to the normal operating position.
13. Once initial startup is completed, submit startup data to ITT Water Equipment
Technologies to validate the warranty.
Use the initial operating data as a
reference for evaluating future system performance.
- 19 -
Operation
Startup
To start the RO system, with the mains supply disconnect switch in the On position, and adequate
feedwater supply, place the System switch in the Auto position. After the preflush is complete, the RO
system will run based on the water level in the product water storage tank.
Running the RO in Hand mode is also possible, but is not recommended. This switch position is
recommended for startup, testing, cleaning, or emergency use only.
Control Panel
Shutdown
Under normal operation in Auto mode, the RO is designed to automatically shut down when required
by product and maintenance requirements, or by an alarm.
Automatic shutdown conditions include Preflush and Postflush cycles. The RO will restart when
signal clears. Status will be indicated on the operator display.
To manually shut down an RO unit, turn the System switch to Off. When the RO membrane
system is shut down, the postflush cycle will automatically begin.
The percentage of recovery should not exceed the design value
shown on the System Specifications page for this system.
Operation of this RO system at a rate exceeding the design value
will lead to premature fouling of the membrane.
- 20 -
Emergency Stop
If required, immediate manual shutdown can be initiated by use of the Emergency Stop button
located on the front of the RO Control Panel. When the Emergency Stop button is depressed,
all output power is immediately removed from the associated system circuitry without postflush.
This button will stay depressed until manually reset by the operator.
Shutdown of the RO unit with the Emergency Stop, the main disconnect
switch, or by loss of mains power, prevents postflush of the system and
may cause fouling or corrosion.
If an emergency shutdown is
necessary, restart the system as soon as practical.
The RO train can be stopped for 24 hours without preservation and precautions for
microbiological fouling. If feed water for flushing every 24 hours is not available, preservation
with chemicals is necessary.
- 21 -
System Maintenance
Overview
Component
Energy
Recovery
RO
Membranes
Pumps
Pre-Filters
Remarks
Pressure
Vessels
Chemical
Injection
Instruments
A daily operators log, along with RO system maintenance and cleaning schedules, can be found
in the rear of this manual. Make copies for the operators and send the completed copies to
Water Equipment Technologies Inc. to validate the warranty.
- 22 -
Major Components
Pressure Vessels
Normally the pressure vessels need no maintenance other than periodic inspection and wiping
down with a damp cloth and mild dish soap solution. All connections should be checked for
leakage. No leakage should be tolerated due to the high salt content of the reject (condensate)
solution.
Refer to the OEM literature for proper maintenance, operating limits, and membrane installation
procedures.
Pumps
Follow the recommended interval for the duty cycle of your specific RO unit. Lubricate pumps
and motors with manufacturer recommended lubricants for longest life. Environmental and
operational conditions will contribute to the minimum required lubrication intervals.
Refer to the OEM Literature included with this manual for details of the proper maintenance and
operating procedures of pumps and motors on your specific unit.
5 Micron Pre-filter
When the pressure difference between the filter inlet and outlet reaches 10 PSID, replace the
filter cartridges. Differential pressure across filters increases with time. When the differential
pressure drops, open the filter housing and inspect the cartridges for damage. Replace the
cartridges (4) four times per year, regardless of pressure drops, to minimize bacterial growth.
Extreme care must be taken not to allow debris to enter the RO feed.
Adequate pre-filtration is recommended to avoid damage to the RO membrane
elements.
- 23 -
Chemical Injection
The chemical injection pumps used for pre and post-treatment system are essentially
maintenance-free. See the OEM literature and maintenance schedule log sheet for details. At
least once a year, check injection points for leakage (pressures may exceed 100 PSI on the
fittings). Depending on usage, pump membranes may require replacement at annual intervals.
Operator Log
A daily operator log, along with RO system maintenance and cleaning schedules, can be found in
the Appendix of this manual. Make copies for the operators and send the completed copies to ITT
WET to validate the warranty.
- 24 -
Cleaning RO Membranes
Overview
RO membranes should be cleaned whenever:
Failure to observe this cleaning schedule will cause premature fouling and reduced
service life from the membranes.
In normal operation, the membranes in the RO system pressure vessel(s) become fouled by mineral
scale, biological matter, colloidal particles and insoluble organic constituents. Deposit build up on
the membrane surfaces can cause loss of water output, loss of salt rejection, or both.
Membrane elements should be cleaned whenever the normalized water output rate drops by 10%,
or the differential pressure (P) increases by 15% from the initial startup reference conditions. (The
need for cleaning more than once per month may indicate that pre-treatment is inadequate.)
Acid and alkaline cleaners are the standard cleaning chemicals. Use acid cleaners to remove
inorganic precipitates including iron, and alkaline cleaners to remove organic fouling including
biological matter. Use reverse osmosis permeate water for mixing cleaning solutions whenever
available. If permeate water is not available, use only clean, chlorine-free water for cleaning.
Rinse the RO unit thoroughly of one chemical before introducing another.
When working with chemicals, follow the accepted safety practices. Water Equipment Technologies
supplied chemicals are generally mixed with 1 pound of powdered cleaner to each 15 US gallons of
clean water. For severe fouling, this concentration can be increased to as much as 1 pound per 10
US gallons of water, but this should be avoided as harsh cleaning can reduce the useful life of the
membranes.
- 25 -
The pH levels for acid and alkaline cleaning depend on water temperature. It is NOT recommended to
use a cleaning solution temperature below 15 C because of the very slow chemical kinetics at low
temperatures. When difficult organic fouling problems exist, alkaline cleaning procedures will be more
effective when performed at elevated temperatures. Solutions maintained at 45 - 50 degrees C at a
maximum pH of 10, 35 degrees C at a maximum pH of 11, or 30 degrees C at a maximum pH of 12 are
recommended.
Several conditions can cause a reduction in the water quality and/or water production. The following
items should be checked before considering cleaning.
1.
Temperature change
This RO unit is designed for feed water at 25 degrees C. Lower water temperature will
result in LESS water passing through the membrane. Higher water temperature will
result in MORE water passing through the membrane. As a rule, at a given pressure
and TDS level, for each one degree change in water temperature the change in water
production is approximately 2%. Thus, if the water temperature is 20 degrees C, the
amount of water produced will be 10% less than at 25 degrees C.
2.
3.
Pre-filters plugged
A dirty pre-filter can reduce the amount of water and the pressure going to the RO unit.
If a 5 micron filter cartridge appears dirty, it should be cleaned or replaced. On
extremely dirty water, a larger pre-filter may be needed. When cleaning the pre-filter,
check its condition. If signs of wear appear, replace it immediately.
4.
- 26 -
Overview
Operator must monitor the tank level at all the time during the
cleaning process.
Mix the solution, checking the pH, until all chemicals are dissolved. Adjust mixture to
desired temperature.
Connect a hose between the product valve and the product return cleaning connection on
the cleaning tank to capture any product water produced during membrane cleaning.
d. Open the Flush/Clean valve halfway. Start the Flush pump. Pump the cleaning solution
through the membrane assemblies at a low flow and low pressure. Use only enough
pressure to compensate for the pressure drop from feed to concentrate but no permeate is
produced (adjust hand valve as necessary).
e. Verify the flow at the cleaning tank and observe the color of the returning solution. (Color may
indicate the type of membrane fouling). Check the pH level and add more chemicals to adjust
the pH to its original value. Circulate the solution for 30-45 minutes.
Step 3 Soaking
After 30-45 minutes, shut down the cleaning pump and allow the membranes to soak. Normally a (1)
one hour soak period is adequate. For extreme fouling, an extended soak period is beneficial. Soak
the membranes overnight for 10 - 15 hours.
Acid soak is not recommended. Removal of mineral scales neutralizes the acid
and causes the pH to rise. An increase of only 0.5 pH can cause scale to redeposit
on the membranes.
- 27 -
Step 5 Flushing
a. Shut down the Flush/Clean pump. Disconnect the feed and reject cleaning lines from the
RO unit and replace the plugs/caps. Keep the product line connected to the RO unit but
direct the other end to drain.
b. Turn the System Start HOA switch to Hand. The automatic Inlet valve will open and the RO
unit will start. Dump the product water to drain for a minimum of 10 minutes.
Send all product water to drain for at least 10 minutes after
cleaning RO membranes.
c.
Turn the System Start HOA switch Off. Remove the temporary product-to-drain hose and
replace the original piping. Inspect the pre-filter cartridges on the cleaning system and
replace if necessary. Clean residual chemical from hoses and cleaning system.
- 28 -
Disinfection
Overview
If the RO unit has been infected by bacteria or mold, disinfection must be carried out after the cleaning.
The procedure is the same as for cleaning, except that the high flow pumping step can be skipped.
Formaldehyde can be used as a disinfectant with 0.5 to 3.0% concentrations. Care should be taken in
handling this chemical and in flushing the system after use.
Hydrogen peroxide or hydrogen peroxide/peracetic acid solutions can be used at concentrations up to
0.2%. The biocidal efficacy of peracetic acid is much higher than that of hydrogen peroxide, but as
most peracetic acid solutions also contain hydrogen peroxide, care must be exercised not to exceed the
0.2% concentration as a sum of both compounds. Continuous exposure at this concentration may
eventually damage the membrane. Instead, periodic use is recommended.
When hydrogen peroxide is applied, the pH of the solution must be lower than 4. A pH of 3 is
recommended. This will ensure optimal biocidal results and longer membrane lifetime. If no acid is
added to the hydrogen peroxide solution, the chemical attack on the membrane will be much faster.
When a mixture with peracetic acid is used, pH adjustment is usually not required.
If an alkaline cleaning has preceded disinfection, the alkalinity has to be carefully rinsed out also from
the permeate side (check pH) before peroxide/ peracetic acid is applied. Otherwise the membrane
might become oxidized.
Two other factors greatly influence the rate of hydrogen peroxide attack on the membrane, temperature
and iron. The disinfecting solution must not exceed 25OC. Iron or other transition metals must not be
present, because they catalyze membrane degradation in the presence of hydrogen peroxide solutions.
The following procedure is recommended for disinfection with hydrogen
peroxide solutions:
1. Any type of deposit on the membrane or other parts of the system should be removed with
an alkaline cleaner before disinfecting.
Removal of these deposits, which harbor
microorganisms, will maximize the degree of disinfection. After alkaline cleaning, flush the
system with RO permeate.
2. Clean the RO system with acid to remove iron from the membrane.
permeate.
Flush with RO
3. Circulate a solution of 0.2% hydrogen peroxide (preferably containing peracetic acid) diluted
with RO permeate and pH adjusted to 3-4 with HCl at a temperature below 25OC for 20
minutes.
4. Allow the elements to soak in the disinfecting solution for 2 hours.
5. Flush out the disinfecting solution. Rinse the system.
6. Replace the pre-filter cartridges.
- 29 -
Preservation
Overview
When the system is shut down for extended periods of time (longer than 48 hours), the
membranes must be preserved. Preservation is performed using the cleaning system
equipment provided for RO membranes.
1. If the system has been in operation, the membranes must be cleaned and disinfected before
preserving. After cleaning, preservation should follow within the next 10 hours.
2. Connect the hoses per the cleaning instructions provided in this manual.
3. Mix a solution of 1 to 1.5% of sodium metabisulfite (SMBS) in the cleaning system tank.
Using the cleaning system, start the cleaning pump to circulate the SMBS throughout the
membranes for ten minutes. After circulating, disconnect hoses and quickly reconnect all
plumbing to minimize any air from entering the pressure vessels. Contact with oxygen will
oxidize the SMBS.
4. Change the preserving solution once a month on systems that have been operated in the
field. Systems that have been preserved at the factory can go three months before represerving is required. Cleaning is not required as long as the system has not been
operated.
See the membrane OEM literature included with this manual for more
information about RO membrane preservation.
- 30 -
Troubleshooting
This is a listing of some common problems, their causes, and the appropriate remedy. For
conditions other than those listed here, contact your sales representative for guidance.
Problem
Not making
enough
water
Making too
much water
Product
water
conductivity
too high
Probable Cause
Remedy
- 31 -
This is a listing of some common problems, their causes, and the appropriate remedy. For
conditions other than those listed here, contact your sales representative for guidance.
Problem
High
conductivity
(contd)
Probable Cause
Remedy
RO pump
will not stay
on
High pH or conductivity
RO pump
runs but no
product
water is
being
delivered to
service
- 32 -
Permeate
Flow
Salt
Passage
Direct Cause
Oxidation Damage
Replace Element
Replace Element
Improve Pre-Filtration
Indirect Cause
Corrective Measure
Membrane Leak
O-Ring Leak
Improper Installation
Replace O-Ring
Replace Element
Scaling
Colloidal Fouling
Insufficient Pre-treatment
Biofouling
Organic Fouling
Compaction
Water Hammer
Legend
Increasing
Decreasing
Main Symptom
- 33 -
Not Changing
BEQUIA
Part Number
07-MSCONT20
07-PM15-1014
07-PM02-1022
07-PM15-1013
07-VL24VCM10112VI
07-VL24VCM10112VT
07-PM16HRM10-26
07-EQ08PX-45S
07-VS02-1007
07-MB-SWC5MAX
07-FH-150235
07-TK05T1002
07-PL12181510150
07-MS223224-40
07-TK02-0001
07-VL24-0001
07-MSAC24000,220/50
07-MS2WUR7
07-VL02181601020
07-EL012085020-24
07-EL012126001/94
07-VL02181601010
07-EL012085010-24
07-VL04181043012
07-VL043065012
07-VL02181601015
07-VL02181601020
07-VL0222R89999ATSE-E10
07-VL10181260015
07-VL2118192304011
07-VL2118192304009
07-VL021071015
07-VL02PVC2264FMB
07-VL1679E7051541
07-VL02SS43ZF2
07-VL134FPR4VTSS
07-VL1418PRH150B
07-IN028705THA015S6W1N0G1B3
07-IN028732EST1A1N0
07-SG0101.50300#NA
07-EL25PH90
07-EL25132P46C3
07-EL25PF2658
07-EL25U30033
07-IN08E18113
07-PL03180261136007
07-IN013-8850-2P
07-IN013-2821-1
07-IN0232536-PO
07-IN08PV8S020
07-IN08PV8T012F
07-IN27T-342-101500
Description
CONTAINER 20' USED
PUMP, DANFOSS,25GPM,APP7.2,20HP,400/3/50
PUMP,GOULDS,15ESV,3STG,3HP,415/50/3 VIC
PUMP,ERI,HP-8503,5HP/380-400/50,F2 BOX
Valve check 1.5" SS vic Danfoss non-return poppet
Valve check 1.5" SS vic Danfoss non-return
Hose Danfoss 1-1/2" hi pressure 26" long
Pressure exchanger PX-45S
VESSEL PRES,CODELINE 80S120-4,2" POR. FT
MEMBRANE HYDRANAUTICS S/W 8 MAX
Fltr hsg 1-1/2" #20 big blue w/pr
Tank storage poly 31x55 165 gal
Hose water suction/discharge pvc 1-1/2
Gauge sample drain panel 11GA 316SS
TANK,FRP,WATERCO,28X53,4" NECK
VALVE,WATERCO,5WAY,1-1/2" UNION CONN
Air conditioner, split 24,000 btu 220/50
Wall mount bkt for AC 7A0R0/7A0R1
Valve ball PVC T/U 2" Asahi
Actuator elect 24VDC 2" Asahi series 94BV
Actuator limit switch
Valve ball PVC T/U 1" Asahi
Actuator elect 24VDC 1" Asahi series 94BV
Valve ball 3-way pvc 1-1/4" Asahi soc
Ball multi double L pvc 1-1/4"
VALVE BALL PVC T/U 1-1/2"ASAHI TYPE 21
Valve ball PVC T/U 2" Asahi
VALVE BALL 1/2" 316 SVF 3PC THD W/24VDC
Valve globe pvc 1-1/2" Asahi
VALVE Y-CHECK PVC 2 EPDHAYWARD
VALVE Y-CHECK PVC 1-1/4" EPD HAYWARD
Valve ball pvc compact 1-1/2" thd
1/4" pvc sample valve
Valve safety relief 1/2" ss
Valve ball 5-way 1/8"
VALVE BALL SS 1/4" FPT XFPT
Valve pressure reg 1-1/2" PVC
MAGNETIC FLOWMETER FLOWTUBE 1.5" CLASS 600
TRANSMTR MAG FLOW INTRICAL MOUNT N/DISPL
Gasket flg-ring 300#/600# 1-1/2" non asbestos
Switch Pres 3-90 PSI Poly
Switch Pres Neo-Dyn 132P-1500
Switch Level 2DI / 1AI 100 InH2O IFM
Switch Level Adapter G1 3/4" NPT IFM
Cable 4-wire 90 deg FEMMICRO DC conn 10M
Bulkhead ftg PVC 3/4 SXT
Transmitter cond Signet 8850 pnl
Sensor cond 1 const Signet
Sensor flow Signet pvc
SENSOR SADDLE SIGNET 2
Sensor tee Signet 1-1/4" pvc
TRANSMTR PRES KPSI0-1500 PSI TITANIUM
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BEQUIA
Part Number
07-GA05LFS4121000M
07-GA05LFS412100M-H
70-200-148-WET
80-000-675
07-EL259421LF1
07-EL04FAL34080
07-EL04MG24546D
07-EL04MG24541D
07-EL289070T750D33
07-EL04MG24432C
07-EL30ATV61HD15N4
07-EL30ATV61HU40N4
07-EL08LC1D25BL
07-EL23GV2-ME14
07-EL23GV2-M08
07-EL23GV-AD1010
07-IN041762-L40BWAR
07-IN041762-IF2OF2
07-EL30XBTGT1100
07-IN04CBL1200-XBTGT1100
07-EL19-001
07-EL19ML30100
81-001-033
07-EL700HLT12Z24
07-EL25800FPSM32PX20
07-EL25800FPF2PX10
07-EL25800FPMT34PX01
07-EL09800FX10
07-EL041761-NET-ENI
07-IN041761CBL-HM02
73-001-207
07-EL740010S67F
07-EL04MG17472D
07-EL04MG17416C
07-IN041762-MM1
07-FC-021-15
07-FHP-144229
07-PM15-1016
07-TK02-0001
07-VL24-0001
07-FM05A8073
07-FM06A8025-01
07-FM11A8071
07-FM02A8029
07-PM04-1001
07-PM04-1006
07-PM04-1007
07-TK01621832BN7000
07-TK05-1011
Description
Gauge pres Span 1000#/kpa hast mini seal
Gauge pres Span 100#/kpa hast mini seal
Enclosure Alum 72x36x16 N4,AL,PLAIN,WET
Heat-Exchanger Kooltronic KXHE122A 115v,1.1a,60hz
DISCONNECT HANDLEOPERATING MECH FAL SQD 4X
BREAKER 3-POLE 80A 480V SQD
BREAKER 3 POLE 63A 480V MG
BREAKER 3 POLE 20A 480V MG
TRANSFORMER 750VA 415/380:120
BREAKER CIRCUIT 1-POLE 10A MG
INVERTER/VFD 15KW ATV61 SQD
INVERTER/VFD 4KW ATV61 SQD
Contactor 3PH 25A 24VDC Tele
STARTER MANUAL 6-10 TELE
STARTER MANUAL 2.5 - 4A TELE
STARTER MANUAL FAULT/AUX TELE
PLC processor AB 1200 24DC/16R 2 PORT
PLC MODULE ANALOG COMB 2ln/2out AB 1200
OPRTR INTERFACE 3.8 AMBER/RED MAGELIS TELE
Cable AB PLC - Magelis
POWER SUPPLY 120/240VAC 24VDC/240W/10 AB
POWER SUPPLY 100/240 VAC24VDC / 30W PULS
HOUR METER, W/GASKET,60HZ, 10-80 VDC
RELAY TERMINAL BLOCK 24VDC 10A 2POLE AB
SWITCH 3 POS MAINT 2NO W/LATCH AB
SWITCH PUSH BUTTON BLK 1NO W/ LATCH AB
SWITCH 22MM PUSH-TWIST EMG 30MM W/LATCH/1NC AB
CONTACT BLOCK NO AB800F-X10
PLC MODULE RS232/ETHERNET INTERFACE AB
CABLE RS 232 8 PINDIN/8PINDIN
BLOCK,DISTRIB,1P,150AMP,UDJ125A,ERIFLEX
TRANSFORMER 10KVA
BREAKER 3-POLE 30A D MG SQD
BREAKER CIRCUIT 1-POLE 15A MG
PLC MEMORY MODULE AB 1200
Fltr cart pltd 5 micron
Cartridge coupler 4"
PUMP,AMPCO,NB,ZC2,7.5HP,380/3/50
TANK,FRP,WATERCO,28X53,4" NECK
VALVE,WATERCO,5WAY,1-1/2" UNION CONN
GRAVEL 1/4X1/8 100# BAG 1 CU FT
GARNET #8 50# BAG .36FT3
SAND 45-55MM 100# BAG 1 CU FT
ANTHRACITE #1 FLTR MED 50# BAG
PUMP,CHEM,A+PULSA,6GPD,220V,PVC,5FV
PUMP,CHEM,A+PULSA,12GPD,220V,PVC,DEGAS
PUMP,CHEM,A+PULSA,12GPD,220V,PVDF
TANK CHEMICAL 35 GAL W/CLOSURE
TANK,POLY,A COV,120GAL,POLY,24X24X48RECT
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ITT
WATER EQUIPMENT TECHNOLOGIES
492.48
345.6
0
345.6
TYPE
DOSE - MG / L OF 100%
LB. OF 100%/ K GAL FEED
AVAIL. CHEM. BY WEIGHT, % / 100
LB. CHEM. / K GAL. FEED
LB. CHEM. / DAY
LB. CHEM. / GAL.
GAL / DAY OFSOLUTION
TYPE
% CONCENTRATION/100
DOSE - MG/L OF 100%
LB. OF 100% / K GAL FEED
LB. OF 100% / DAY
LB. OF ACID / GAL ACID SOLUTION
GAL / DAY ACID SOLUTION
POWDER
CALCIUM HYPO. 70%
SOD. BISULFITE, 100%
0
6
0
0.05
0.7
1
0
0.05
0
24.624
SULFURIC, 66 BAUME
0.9319
0
0
0
14.19
0
SULFURIC
0.98
0
0
0
15.02
0
TYPE
DOSE - MG / L AS SUCH
LB. OF SOLUTION / K GAL FEED
LB. OF SOLUTION / DAY
LB. OF SOLUTION / GAL
GAL / DAY OF SOLUTION
GAL/YEAR, 24 HOUR OPERATION
ANTISCALANT
3
0.025
12.312
10
1.231
443.16
COAGULANT
0
0
0
10
0
0
POWDER
TYPE
DOSE - MG / L OF 100%
LB. OF 100%/ K GAL PRODUCT
AVAIL. CHEM. BY WEIGHT, % / 100
LB. CHEM. / K GAL. PRODUCT
LB. CHEM. / DAY
LB. CHEM. / GAL.
GAL / DAY OFSOLUTION
CALCIUM HYPO.
0
0
0.7
0
0
TYPE
DOSE - MG / L OF 100%
LB. OF 100%/ K GAL PRODUCT
AVAIL. CHEM. BY WEIGHT, % / 100
LB. CHEM. / K GAL. PRODUCT
LB. CHEM. / DAY
LB. CHEM. / GAL.
GAL / DAY OF SOLUTION
HYDRATED LIME
0
0
0.93
0
0
TYPE
% CONCENTRATION/100
DOSE - MG/L OF 100%
LB. OF 100% / K GAL PRODUCT
LB. OF 100% / DAY
LB. OF CHEM / GAL SOLUTION
GAL / DAY CAUSTIC SOLUTION
GAL/YEAR, 24 HOUR OPERATION
SODA ASH
0
0
0.9916
0
0
HCL, 18 BAUME
0.2792
0
0
0
2.661
0
HCL, 20 BAUME
0.3145
0
0
0
3.043
0
CORROSION INHIBITOR
100
1.5
0.0125
4.32
10
0.432
155.52
NOTE: DOSAGES SHOWN ARE ESTIMATIONS, ACTUAL USAGE DEPENDS UPON SITE SPECIFIC WATER CHEMISTRY
Page 1
Limited Warranty
Reverse Osmosis Systems and Membranes
ITT warrants each new reverse osmosis
unit/system to be free from defects in
materials and workmanship under
normal use, if installed and operated
under ITT design specifications, under
the conditions listed below.
Hardware Limited Warranty
For a period of twelve months from
initial use, or fifteen months from the
date the equipment is ready to ship
from our factory, whichever period
expires first, ITT will repair or replace,
at its option, any part of the "hardware"
which we find to be defective in
operation because of faulty materials or
workmanship. "Hardware" does not
include disposable filter cartridges, or
other consumable materials.
Reverse Osmosis (RO) Membrane Prorated Limited Warranty
On ES and MS Series systems with 4
membranes: For a period of three years
from the date of shipment from ITT, ITT
will replace any thin film composite
reverse osmosis (RO) membrane found
to be defective due to faulty materials or
workmanship on the following basis: A
credit of 1/36 of the current
replacement price for each unused
month remaining under the 36 month
warranty period will be provided
against, and will reduce the cost of the
replacement RO membrane, provided
the system is installed and operated
according to ITT specifications and
instructions.
On GRO Series systems: The reverse
osmosis membranes are covered for 1
year if found to be defective due to
faulty materials or workmanship
provided the system is installed and
operated according to ITT specifications
and instructions.
2.
3.
10661 Newkirk Street, Dallas, TX 75220 USA Phone: 1-800-786-7480 Fax: 214-574-7867
www.flowtronex.com
6.
7.
9.
10661 Newkirk Street, Dallas, TX 75220 USA Phone: 1-800-786-7480 Fax: 214-574-7867
www.flowtronex.com
2.
3.
4.
5.
6.
RO membranes will be
evaluated upon receipt by
ITT.
(a) If the membranes have
been damaged by chlorine
or some other oxidant, they
are not covered by the
warranty. You will be
informed and you are
responsible for a $75.00
evaluation fee.
(b) If the membranes are
not damaged, but are
fouled by organics or
mineral scale, you will be
informed and you are
responsible for a $75.00
evaluation fee. You will
also be advised of the cost
and feasibility of cleaning
the membranes.
(c) If the membranes are
defective and covered by
the warranty, the
procedures in paragraph 5
will be followed, except
that the credit for the RO
membrane will be
determined on a 36 month
pro-rated basis as provided
under the terms of the
Limited Warranty.
10661 Newkirk Street, Dallas, TX 75220 USA Phone: 1-800-786-7480 Fax: 214-574-7867
www.flowtronex.com
TEL:
MONTH/YR:
OPERATOR'S NAME:
CITY/STATE/COUNTRY:
FAX:
RO MODEL:
SERIAL #:
DAY 1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
WATER QUALITY
HOUR METER
WATER TEMPERATURE (C)
PRODUCT WATER TDS (PPM)
PRESSURES (PSI)
CARTRIDGE PREFILTER IN
CARTRIDGE PREFILTER OUT
CARTRIDGE FILTER P
RO PUMP DISCHARGE
RO MEMBRANE FEED
RO REJECT
RO MEMBRANE P
FLOWS (GPM)
PRODUCT
REJECT
OPERATORS INITIALS
COMMENTS:
Task
Visual
Metrics
PM
Pressure Vessels
Pump Oil Level(1)
Pump Seals
Plumbing
Alarm Panel
Controls/Gauges
Inlet Pressure
Inlet Flow
Media Filter D P(1)
Micron Filter D P
Pump Suction
Pump High
RO Permeate Flow
RO Reject Flow
(RO Recirc Flow)(1)
Feed TDS
Feed Chemistry
Product TDS
Product Chemistry
Operating Hours
Vessels
Controls/Gauges
pH (high purity)
pH
Flow
TDS/COND/ORP
RO Pump
Centrifugal
PD/Plunger/Piston
Belt Tension (1)
Pump (flush) (1)
Motor(s)
Lubrication
Coolant (1)
Fuel (1)
Filters (1)
Pressure Relief V (1)
Chem Pump(s) (1)
Da
ily
We
ek
ly
Mo
nt
hly
Qu
art
erl
y
Se
mi
-A
nn
An
nu
al
RO Maintenance Schedule
Detail
Check for leaks
Check for level
Check for excessive leakage
Check for leaks
Check for alarm indications
Check for out-of-range readings
Within required range?
Within required range?
Less than 10 psig
Less than 10 psig
Within required range?
Within required range?
Within required range?
Within required range?
Within required range?
Within required range?
Within required range?
Within required range?
Within required range?
Noted, Oil Change/Rebuild Required?
Clean ends, fittings w/mild detergent and check for leaks
Clean w/mild detergent and water
Clean, calibrate, replace
Check, clean or replace
Clean
Clean, calibrate
Range
Tighten Fittings
Add Oil
1-3 drops Replace Seals
None
Tighten Fittings, Replace Seals
None
Correct Alarm condition, Press Reset
None
See troubleshooting guide, correct condition
20-60psig Adjust supply pressure
[
] Adjust inlet valve
<10psig Backwash Filter
<10psig Replace Cartridges
[
] Adjust inlet valve
[
] Adjust Reject Valve, pump speed, throttle valve
[
] Adjust Reject Valve, pump speed, throttle valve
[
] Adjust Reject Valve, pump speed, throttle valve
[
] Adjust Recirc Valve, pump speed, throttle valve
[
] N/A (Record)
[
] Adjust Chemical feed pumps
[
] Check individual membranes - clean unit replace membranes
[
] Adjust Chemical feed pumps
[
] Cleaning, pump overhaul, membrane replacement
Tighten fittings as required
Replace Gauges, calibrate controls, sensors
Dependent on fluid stream. Reference potential changes
Dependent on fluid stream. Reference potential changes
Clean paddlewheel, replace
Dependent on fluid stream
Sensor maintenance/replacement is dependent on usage and fluid environment pH sensors should be replaced annually
Frequent initial checks may be extended to the limits shown These are MINIMUM recommendations and will vary widely
Remedy
None