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China, Bangladesh, India, Vietnam, and Cambodia (Pakistan and Egypt can also be
included on this list, but with smaller market shares) are experiencing steady growth in
RMG.
Indonesia is increasing its market share in the US and Japan, and decreasing its share in
the EU.
Sri Lanka is increasing its market share in the EU and decreasing in the US.
Hong Kong, South Korea, Malaysia and other countries have decreasing market
shares since the 1990s besides the Philippines and Singapore.
China, Bangladesh and India is considered as the most steady supplier that means
China is no longer the only option for textile and apparel sourcing, and it certainly is no
longer the cheapest option.
Pakistan with low cost domestic supply of cotton and low labor costs, has a good track
record for pure cotton apparel production for items such as male T-shirts and cotton
jerseys. Good infrastructure and inland cotton is the strength for Pakistan but their
vulnerable image as a nation in the world is a drawback for their industry. Textile export
recorded $12.356 billion in 2011-12 which is around a billion dollar less than the last
fiscal though. Power energy shortage has emerged as a key problem for the industry
recently. Social compliance would remain an issue for the country while current fire
breaks in readymade garment industry kills around 350 workers recently.
Bangladesh has developed to a great extent with its fabric manufacturing industry,
supporting the rapid growing garments factories with its very low labor costs. Though the
production inputs (cotton & capital machineries) are completely imported, still the
country is the most competitive, thanks to its exceptionally cheap labor cost. Thus
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Bangladesh can be targeted for sourcing of cotton garments of basic design and standard
quality and it is the second best choice at present for the buyers. Bangladesh has exported
textile & apparel products worth $22.23 billion last year. As government still support the
cotton spinning mills with cash incentives, the country can overcome additional shipment
& transportation cost for raw materials. Over the years, industries are adopting skills and
performances to improve their quality and performance. Social compliance scenario is
improving but still possesses some issues to be addressed soon.
Sri Lanka has similar cost advantages as Pakistan and Bangladesh (although the cotton
price and labor costs are slightly higher), but operating and capital costs are higher, and a
lot more machinery needs to be imported. As a result, Sri Lanka could potentially only is
a sourcing target for certain niche products such as women's underwear. They have
established a positive image of practicing greener production. Sri Lanka is also the only
outsourced apparel manufacturing country in South Asia which has ratified all 27
International Labor Organization (ILO) conventions
India has a diverse and integrated fabric and apparel industry, and it now has lower labor
costs and cheaper cotton prices than China. These and other trends mean that India will
likely gain a comprehensive competitive edge over China in the future. India can be
targeted for sourcing fabrics and textiles across virtually all product categories.
Cambodia's textile industry is still highly underdeveloped, but low costs and government
support for the industry makes it attractive likewise for products such as basic design Tshirts.
Indonesia's cotton price is the lowest in the region, but operating costs are higher than
most countries in the region and much of the machinery in the industry is largely
outdated. Indonesia does, however, have substantial installed capacity across a range of
textile segments, and hence can be targeted for a number of products such as synthetic
fabrics, synthetic apparel, and high-end cotton shirts.
Vietnam has a lower cost base than China and India, although higher than Bangladesh
and Pakistan. The textiles and apparel industry is actively supported by the government,
and relatively significant currency depreciation makes the country's exports competitive.
The local workforce is still largely of a low-end skill base, however, meaning that
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Vietnam's best sourcing opportunities are still in basic designs and standard types such as
woven garments and children's products.
Myanmar would be the country to look at as it is going through some political reforms.
Surely the country has advantages of lower labor cost, cheaper power and energy. But the
country is still to build enough infra-structure to get in to the business significantly.
Governance issues and current reports about 'Rohinga' handling does not present them as
nice as Aung San Suu Kyi's parliament presence would show to the world.
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PART- B
Domestic Industry Analysis
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In 2012-13, total export in Bangladesh was 27027.36 (million) US Dollar (including EPZ) and
export of RMG is 21515.73 (million) US dollar. The percent of RMG in total export is 79.61. In
2011-12 and 2011-10 the percentages were 78.4 and 77.1 respectively. Readymade garments or
RMG industry rapidly became important in terms of employment, foreign exchange earnings and
its contribution to GDP.
1. GDP trends:
The Gross Domestic Product (GDP) in Bangladesh expanded 6.01 percent in 2013 from the
previous year. As a major export product RMG acquired 18% of total GDP.
2. Export trends:
Every year value of total RMG export is increasing from Bangladesh. From the figure below, it
shows the increasing trend of value export in RMG sector dividing into main parts Knitwear &
Woven. In 2012-13 total RMG export was 21,515.73 million US dollar including
10.475.88million knitwear and 11, 039.85million woven and growth rate was 10.43%, 14.96%
and 12.71% in knitwear, Woven and total RMG export respectively.
In current FY2013-14 up to February the total export value is 16,120.63 million dollar including
7,892.28 million dollar knitwear with growth rate of 17.50%, 15.92%, and 16.67% for Knitwear,
Woven and RMG respectively.
3. Growth trends:
Despite violence in RMG sector the overall growth rate of RMG sector is positive. In the last 20
years, Bangladesh have experienced only 3 times extreme lower growth rate than average growth
rate 20.45% of Knitwear, 10.97% of Woven and 13.79% of RMG in 2001-02, 2009-10, 2011-12
(except woven). In FY2013-14 export target for Knitwear 11,575.85 million dollar and Woven
12,571.46 million dollar. Within February, 2014 real export value goes up to 7,910.28
(Knitwear) and 8,228.35 (Woven) million dollar.
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The number of firms has also increased dramatically along with an increment in garment exports
in Bangladesh. The industry, which consisted of only 30 enterprises in 1980, reached 5,150 firms
in 2010. Indeed, the average of 170 new garment firms was established every year during this
period.
Although the Bangladeshi garment industry was initially led by foreign owned firms, the
industry is currently dominated by local entrepreneurs. For instance, in 2006, the number of fully
or partially owned foreign companies was only 83 in comparison over 4000 domestic firms
(Dunn, 2008, p.4). The dominance of domestic firms is partly due to the governments industrial
policy, which limited FDI within the Export Processing Zone (EPZ) until 2006 (ibid.). In other
words, the local entrepreneurs were given opportunities to make investments in the domestic
industry under this regulation. After liberalizing FDI policy in 2006, it was expected that
aggregate FDI in the garment and textile sector would increase considerably. In fact, FDI is still
very low, and there has been no significant increase within the era of liberalization.
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Raw materials
Suppliers
In-house production
Spinning
Knitting
Overseas
Buyers
Dying
Garments
Finishing
Stitching or
Swing
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Dyeing:
Dyeing is a very sensitive and sophisticated process on any fabric. Especially the stretch fabrics
require the level of sophistication in the dying process. Using the combination of Tubular and
Open width fabrics processing theses gray fabrics are painted with perfection. Different dying
machineries and advanced technologies from USA, UK and Germany are used by our RMG
producers.
Garments:
Colored fabrics are brought into the garments section to tailor it as per the buyers specifications.
Through a highly sophisticated designing software CAD, they create model blueprints for the
apparels based on which the rest of the tailoring activities are completed in bulk size. Different
parts of apparel is cut here and sent to the sewing department continuously.
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Finishing:
Finally, ironing, folding, using any price tag and then packaging them into cartons are done here.
In this case the entire quality testing is also done by the experts or production manager himself.
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Political Analysis:
Although political unrest is one of the major drawbacks in our RMG sectors, there are several
notice able political factors exit which sometimes bring opportunities and sometimes bring threat
for this sector. These factors are:
Absence of stable political condition
Regulatory inefficiency
Absence of good civil society
Limited workers protection law
Corruption
Governmental bureaucracy
Despite of these drawbacks, our government has taken some positive initiatives in favor of
foreign investors. There are no distinctions between foreign and domestic private investors
regarding investment incentives or export and import policies. Incentives for investors include 100% ownership in most sectors, some tax holidays, reduced import duties on capital machinery
and spares, 100% duty-free imports and tax exemptions.
Economic Analysis:
Although Bangladesh takes advantage of LDC (least develop country) status in world market,
Bangladesh is one of the most developing countries with maintaining 6% annual average GDP
growth rate and has brought about remarkable social and human development. According to
World Economic Freedom index, GDP (PPP) growth in 2014 is 6.1%, $360 billion and
unemployment rate is 5%. It is a matter of great interest to many how the economy of
Bangladesh continues to grow at a steady pace, sometimes even when rowing against the tide.
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Now we envision Bangladesh achieving the middle-income country status by 2021. We firmly
believe that our dream will come true within the stipulated time and the RMG industry will
certainly play a crucial role in materializing the dream. This industry that has been making
crucial contribution to rebuilding the country and its economy is none other than the readymade
garment (RMG) industry which is now the single biggest export earner for Bangladesh. The
sector accounts for 81% of total export earnings of the country.
Social Analysis:
Bangladeshi companies especially RMG companies are facing the challenges of adapting
effectively to the changing environment in the context of globalization and in particular in
the export sector in Bangladesh. Although Consumer Rights Movement, enforcement of
government regulations and a structured view regarding the economic importance of Social
responsibility are not yet so widespread in the corporate world in Bangladesh, companies have
gradually attaching more importance to Social responsibility in the local market as well.
Bangladesh is one of the most populated countries with 150 million populations. Among this
population most of the most of the people are uneducated and limited skills. In Bangladesh, there
is huge local demand of appeal products and also huge low cost labor supply which is very
crucial for RMG sectors.
Technological Analysis:
Although Bangladesh is far behind in technological advancement and innovation, technological
usability and accessibility increased day by day. Today Bangladesh uses world most developed
technology in every spare of life and business. Although most of the technology is imported from
abroad, Bangladeshi companies can use most developed technology in their production. A
National Science and Technology Policy has been formulated and adopted by the Government.
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90% of Domestic Supply Meet Total Fabric Requirement and 75% of the total yarn
requirement
Price Competitiveness
The weaknesses, which have been mentioned above, could be classified in following categories:
Infrastructural bottlenecks
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Bangladesh being a second largest market of ready mage garments play major role in global
market. Although, RMG sector in Bangladesh has come a long way in last three years, especially
two decades since 1990. The Entrepreneurs, Laborers, Government, Donors and Agency worked
together to cut so many hurdle, proven many prediction futile and wrong to stay competitive.
Country like Bangladesh, only remains to be competitive through cheap labor unless or until we
will not solve the problem of our infrastructure, technological development, enhancing efficiency
in domestic economy as well as reducing managerial gap in this sector. There is no way to
avoid the grievance of the workers in this industry.
Garments industry in Bangladesh is now producing few categories of products like T-shirt,
Jeans, Trousers, women products, socks sweaters etc. This is the time for moving into a large
scale of more value added production to future growth of this industry.
Some key factors of future prospects in RMG industry
Product Diversification: Entrepreneurs are now more capable to diversify their product
with proper training of the workers or skilled labors. That will be helpful for them to
continue their export earnings.
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BGMEA also has been taking some proactive measures to avoid future uncertainty like starting
work with development partners, most importantly large buyers and sourcing agencies to bring in
new standards including Green production environment to assure commitment to its future
success.
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References
1. Ahamed. F. (2012). Background of History of Bangladesh and Ready-made Garment
Industry: Key challenges in the RMG Industry.
2. Akter. K (2012). Ready made garments sourcing: rise of South Asia. Retrived November
02, 2014 from http://www.textiletoday.com.bd/magazine/493
3. Bhattacharya, D., Rhaman, M. & Raihan, A. (2002). Contribution of the RMG Sector to
the Bangladesh Economy. Retrieved from
http://bdresearch.org.bd/home/attachments/article/110/OP50.pdf
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