Académique Documents
Professionnel Documents
Culture Documents
1. Project input
1.1. Turation n=708 rot/min
1.2. Torsion moment : -moving shaft :
-entrance shaft :
-exit shaft :
r .1, 2 1300Mpa
o 2.1, 2 750Mpa
HRC=58
ptr
u=0,03
udat=ir
3.3. Contact calculus factors
3.3.1. Elasticity factor of the gears materials
K H 1,4
K F 1,3
3.5.4. Factorii de repartizare neuniforma a sarcinii in plan frontal ptr solicitarea la contact
si si solicitarea la incovoiere
3.6. Rezistentele admisibile, ptr solicitarea la contact, respectiv ptr solicitarea la incovoiere
3.6.1.
3.6.2.
3.6.3.
3.6.4.
3.6.5.
(
)
Factorii ptr calcul de predimensionare
Factorul de lubrifiere ZL , Factorul de viteza ZV, Factorul de rugozitate ZR
ZLZVZR=1,0 ptr roti dintate rectificate sau severuite cu Ra0,4m
Factorul cuplului de materiale Zw
Zw=1,0
Factorul de marime Zx
Zx=1,0
Factorii de durabilitate la solicitarile de contact ptr pinion si ptr roata condusa
(
)
3.7.3. Distanta dintre axe din conditia de rezistenta la solicitarea de incovoiere
Se alege mn=2
d1 3
M t1
74187,8
3
29,13 mm
0,2 at
0,2 15
at 15 MPa
Arborele de ieire
d2 3
Mt2
at
531778.1
38,94mm
0,2 45
at 45 MPa
Se adopta d1 = 30 mm si d2=40 mm
Parameter
Center distance
Reference center distance
Normal Module
Frontal Module
Helix angle
Helix angle on the base circle
Frontal pressure angle
Gearing angle
Frontal
Normal
Total addendum correction
Coefficient, in normal plane
Contact
frontal
Degree
Helical
Total
Speed on the pitch circle
Precission
Lubricant viscosity
Roughness
Active profile
Fillet(root)
Gear
Pinion
Wheel
GEAR PARAMETERS
aw =
112
mm
a= 113.72778 mm
mn=2
mt=0.00000
=10.00 grade
b = 9.39129 grade
t= 20.28356 grade
wt = 17.73823 grade
wn =17.49275 grade
xsn=-0.81309
a= 1,81
= 1.08
y=2.90
v=1.28 m/s
8
50270 la 50 C
Ra=1.6 microni
Ra=3.2 microni
PINION AND WHEEL PARAMETERS
Addendum diameters
da1=37.06894mm
da2=194.72784 mm
Deddendum diameters
df1=28.27216 mm
df2=185.93106 mm
Pitch diameters
d1=34.52450 mm
d2=192.93106 mm
Rolling circle diameters
dw1=34 mm
dw2=190 mm
Base circle diameters
db1=32.38359 mm
db2=180.96710 mm
Number of teeth
z1=17
z2=95
Width
b1=69
b2=67
Normal addendum correction
xn1=-0.31309
xn2=-0.5
Coefficient
Frontal addendum correction
xt1=-0.30833
xt2=-0.49240
Coefficient
Minimum normal addendum
xnmin1=-0.043
xnmin2=-4.9240
Correction coefficient
Tooth width on the addendum
San1=1.67 mm
San2=1.75 mm
correction coef.
Minimum tooth width on the
Sanmin1=0.80
Sanmin2=0.80
add. circle,on normal plane
EQUIVALENT GEAR PARAMETERS
Number of teeth
zn1=17.73
zn2=99.10
Pitch diameters
dn1=35.46891 mm
dn2=198.20863 mm
Base circle diameters
dbn1=33.32988 mm
dbn2=186.25519 mm
Addendum diameters
dan1=38.01335 mm
dan2=200.00542 mm
Center distance
awn=115.11608 mm
Contact degree
an=1.86
Parameter
Gear
Contact
CALCULUS FACTORS
Functioning factor
Dynamic factor
Axial load factor
Transverse factor
Elastic factor
Contact factor
Helix angle factor
Shape factor
Correction factor for bending
stress.
Lubricating factor
Speed factor
Roughness factor
Sensitive factor
Number of cycles-pinion
-wheel
Liftime factor
Minimal safety factor
Limit stress(choosen)
Permissible stress
Real stress
Width coeff.
Bending
KA=1.35
KV=1.05
KH=1.44
KH=1.61
ZE=189.80
ZH=2.65
Z=1.01
-
KF=1.38
KF=1.61
0.92
YFa1=3.64
YFa2=2.32
YSa1=1.39
YSa2=1.66
YR=0.51
Y1=1
Y2=1
ZL=1.07
ZV=0.96
ZR=0.91
NL1=3.611E08
NL2=6.461E07
ZN1=1
ZN2=1
SHmin=1.2
STRESSES
Hlim1=1500.0 MPa
Hlim2=1500.0 MPa
HP1=1099.4 MPa
HP2=1099.4 Mpa
H1=1020.3 MPa
H2=897.2 Mpa
preliminary
final
YN1=1
YN2=1
SFmin=1.5
Flim1=750 MPa
Flim2=550 MPa
FP1=383.6 MPa
FP2=280.7 Mpa
F1=273.6 MPa
H2=276.2
0.35
0.74
CONTROL ELEMENTS
Dimension over Teeth
N1=3
WNn1=13.81771 mm
Or Dimension over Balls
N2=11
WNn2=56.55083 mm
Ball diameter
Dimension over balls
Normal tooth width
Frontal tooth width
Height of normal toot width
Height of frontal tooth width
Tooth width
scn1=2.86604 mm
sct1=2.86084 mm
hcn1=1.90230 mm
hct1=1.89522 mm
scn2=2.30798 mm
sct2=2.30379 mm
hcn2=1.13567 mm
hct2=1.12997 mm
Fr1 Fr 2
Ft
5585 ,9
tg wn
tg17.49275 1787 ,6 N
cos
cos10
Fti Ft 2
2T1 2 94960.38
5585 ,9 N
d w1
34
Axial force
6. Shaft calculus
6.1. Choosing the bearing assembling for the input and output shaft
Cr
Simbol
30
62
16
14
17.25
14
0.37
47.5
1.6
30206A
Rs min
Cr
Cor
Turatie
Simbol
limita
II
35
72
17
1,1
25,5
13,7
9000
M A 0 Fa1
HB
Fa1
dw
l
Fr1 H B l 0
2
2
dw
l
34
Fr1
984.9 1787,6 78 / 2
2
2
2
1108.4 N
l
78
M B 0 H A l Fa1
HA
Fa1
dw
l
Fr1 0
2
2
dw
l
34
78
Fr1
984.9 1787,6
2
2
2
2 679.1N
l
78
6207
In vertical plane
M A 0 VB l Ft1
VB
l
78
5585,9
2
2 2792.9 N
l
78
Ft1
M B 0 V A l Ft1
VA
l
0
2
l
0
2
l
78
5585.9
2
2 2792.9 N
l
78
Ft1
d
l
78
34
M i max H A Fa1 w1 679,1 984.9 41191Nmm
2
2
2
2
M i max VA
l
78
2792.9 100544.4 Nmm
2
2
4 Fa1
4 984 .9
1,4 MPa
2
d t1 3,14 30 2
-torsion
t1
17 .9MPa
d t31
3,14 30 3
-bending
35 .84 MPa
d t31
3,14 30 3
ai II 90
0,27
ai I 330
7. Choosing and verifying the assembling through key between the driven wheel and output
shaft
7.1. Determing the length calculus
F 4TII 1
4T
1
4 531778 .1
as lc II
55 .39 mm
A d II fl c
d II as h
40 120 8
l 55 .39 10 65 .39 mm
Because l b2 there are chosen 2 keys A8 x10 x32 STAS 1004-8 1
2TII
as
l c bd II
2 531778 .1
48 Mpa as 100 MPa
40 10 55 .39
FaA' 0,5
FrA
679 .1
0,5
212 .21 N
Y
1,6
FaB' 0,5
FrB
1108 .4
0,5
346 .37 N
Y
1,6
B bearing
FaA 984 .9
20 .51
C0 r
48
FaB 346 .37
0.31
FrB 1108 .4
-
PB f P (VP X FrB Y FaA ) 1,16 (1 0,4 1108 .4 1,6 1787 .6) 3832 ,1N
L
-
60 nI Ln 60 553.12 8500
282.1mil. rot.
106
106
C
L r
PB
-
2513196.9
282.1mil.rot.
3832.1
Functioning time
Lf
10 6 L 10 6 282 .1
8500 .2ore
60 n
60 553 .12
dm
28
10
50
II
38
10
50
d a (mm)
24
36
II
28
42
10