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Engineering Group
0 15-YH- 1004
Emergency Shutdown (ESD) and Depressurising
System Requirements
5 AUG 94
7 MAR 94
Rev
Date
Revision
BY
Chkd
Section
PE
Client
Specification Number
Engineering Group
Speci'fication
01 ~ - Y H - I O O ~
Rev
Date
Sheet
05-08-94
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CONTENTS
1.0 SCOPE
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Engineering Group
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1.0 SCOPE
1.1 This specification covers the definition of the overall requirements for the ESD
and depressurising system t o be implemented at the Facility in Kuwait.
1.2 The ESD and depressurising equipment shall fully comply with all relevant
contractual requirements specified in the Scope of Work and Technical
Specification of the Contract.
1.3 The detailed instrumentation and control functions shall be developed by the
Contractor on the basis of this specification and defined on P&IDs, instrument
index and cause and effect charts.
1.4 The ESD control system hardware needed t o implement these requirements
shall be as defined in the Engineering Group Specification entitled "Emergency
Shutdown Panel" (Number D l 5-JH-1905).
The ESD and depressurising system shall conform in design materials and
performance, except where otherwise specified, with the current issue and
amendments of the following prevailing on the effective date of the Contract:
2.1.1
2.1.2
2.1.3
International Standards
API RP 520
Parts I and II
API RP 521
British Standards
BS 5345
BS 5501
0 1 5-AH-1002
01 5-AH-1003
Systems Isolation
0 1 5-JH-1902
Instrument Design
QKOC
Engineering Group
Spec'fication
Specification Number
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01 5-YH-1004
05-08-94
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General Instrument
Emergency Shutdown Panel
Spare Parts and Maintenance Requirements
Piping Material Classes
Piping and Plant Layout
Packing, Marking and Documentation
Shop and Field Painting
Loss Prevention Requirements
2.2
Compliance with this specification shall not relieve the Contractor of its
responsibility t o supply equipment suited t o meet the specified service
conditions and applicable regulations.
2.3 Where conflict exists between this specification and other Drawings,
standards, codes and specifications, the most stringent shall be applied.
4.0
Obiective
4.1 . I
4.1.2
Engineering Group
Spew'fication
4.1.3
Specification Number
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4.1.4
4.1.5
4.1.7
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4.3.2
4.3.3
Inputs t o and outputs from the ESD control logic shall be digital
only. Use of analogue inputs shall be avoided unless absolutely
necessary. Where field inputs are from smart devices or analogue
inputs, then proprietary high-integrity trip amplifiers shall be included
in input circuits t o provide digital signal t o ESD logic. Analogue
outputs shall not be allowed.
QKOC
Engineering Group
Specification
4.3.4
Specification Number
Rev
Date
Sheet
015-YH-1004
05-08-94
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4.4.2
Engineering Group
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01 5-YH-1004
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4.7.1
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4.8.1
4.8.2
4.8.3
All inputs to the ESD system shall be provided with individual 2position stayput maintenance override enabling keyswitches. These
keyswitches shall be used when performing any maintenance or test
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4.8.5
4.8.6
The ESD system shall be designed to cater for four shutdown level
hierarchy representing increasing degrees of hazard:
a. Level 4: Local Process Element and Related Shutdown.
b. Level 3: Production Train Shutdown.
c. Level 2: Plant Shutdown without Depressurisation.
d. Level 1: Plant Shutdown with Depressurisation.
4.9.2
4.9.3
It should be noted that the ESD system shall interface with other
systems monitoring both process and external site conditions. It
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Engineering Group
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01 ~ - Y H - I O O ~
All dormant failures which could affect the ability of the ESD system
t o respond t o a valid input must be detected automatically by the
system, and annunciated immediately.
The ESD system design shall incorporate sufficient segregation t o
ensure that a failure in a particular part of the system would not
render other parts, or the whole, of the system inoperative.
Fault Monitorinq and Testing
The ESD panel shall include self-test and fault-detection systems.
As a minimum, the fault-detection system shall have at least one
method of monitoring and annunciating a basic fault in each of the
following:
a. Power Supply.
b. InputIOutput Circuits and Interfaces.
c. Logic controllers, including memories.
d. Output Voting Relays.
e. Miniature Circuit Breaker (MCB) Fuse Trips.
Monitoring hardware shall be kept to a minimum and as simple as
possible.
Any failure in the monitoring circuit shall be alarmed.
Test monitoring shall take place at regular. time intervals or in
response t o an operator's request. It shall be possible t o monitor
and test the components comprising the ESD panel while the
system is in normal operation.
Control Panel
5.1.1
General
The ESD control panel shall contain all equipment necessary to
provide:
a. Monitoring of all field initiating devices.
b. ESD logic implementation.
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System Type
a. The control system technology and architecture t o be used shall
be based on proven technology and configurations. Prototype
equipment or systems shall not be considered except by prior
approval from the Company.
b. The ESD control system shall be based on redundant
microprocessor or PLC technology.
Dual or triplicated
configurations shall be acceptable subject t o meeting other
requirements detailed herein.
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InputIOutput Interface
a. All input and output signals to and from the control panel shall be
galvanically or optically isolated from the logic circuits.
Operator lnterface
a. An operator matrix panel shall be provided containing keyoperated switches, pushbuttons and LEDs as necessary to meet
the functional requirements defined in this document.
The matrix panel shall be mounted in a normally manned control
room. It may either be part of the ESD control panel or a
separate remotely mounted panel, e.g., where the control panel
is required to be in a normally unmanned room, the matrix shall
be provided as a separate panel to be mounted in the control
room.
b. The matrix panel shall be powered from the ESD panel. All links
between the two should be hardwired; however, use of
redundant serial communication, or multiplexed, links for
annunciation and override signals shall be acceptable only on
Company approval.
c. Critical shutdown manual control signals from the matrix shall be
hardwired directly into relevant output circuits, with repeat
contacts into the ESD logic for reporting purposes.
Engineering Group
Specification
5.1.5
Specification Number
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Power Supply
a. The ESD system shall be powered from a dedicated UPS, at a
voltage level compatible with efficient power distribution design,
i.e., voltage drops in distribution lines between UPS and ESD
control panel shall not impair performance of the ESD system.
Distribution from the UPS to ESD control panel shall be via dual
feeders.
b. The UPS shall have sufficient capacity to maintain the ESD
system in full operation for a period of 4 hours after failure of
Facility main and generated power in order to maintain control
over depressurising facilities.
c. The ESD control panel shall contain power supply units to
convert the UPS supply to the voltage levels required to provide
power to all system components, field devices, interfaces, logic,
and operator's matrix.
d. All ESD control panel power supply equipment shall be fully
redundant, i.e., 100% spare, and not "n
1" configuration. In
addition, cooling fans also incorporating 100% redundancy, shall
be provided for all PSUs within the control panel.
5.1.6
Expansion Capacity
a. It shall be possible to expand the input and output quantities by
at least 20% without the addition of extra cabinet bays.
5.2.2
QKOC
Engineering Group
Specification
5.2.3
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Where initiating inputs t o the ESD system are from other systems,
typically fire and gas system, these should be arranged as normally
closed contacts, opening t o initiate shutdown. Shutdown initiating
signals from other systems shall generally be controlled by normally
de-energised output circuits from those systems.
Engineering Group
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5.4
5.5
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5.3.8
5.3.9
Reset of valves, after ESD action, shall be manual only, carried out
locally at the operating solenoid. Valve reset shall only be
successful if ESD system logic has been reset at the control room,
and the initiating condition is either healthy or inhibited by startup
override in operation.
5.3.10
Interfaces with other electrical equipment/systems shall be via voltfree contacts on interposing relays within the ESD corltrol panel.
Contacts shall be closed during normal operation, opening t o trip.
5.4.2
Location of De~ressurisinaFacilities
5.5.1
5.5.2
Engineering Group
Spewfieation
5.5.3
Specification Number
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5.5.4
6.1 General
The following descriptions of the levels of emergency shutdown are for
general guidance only as t o the overall philosophy. Factors causing
shutdowns and the required effects are discussed, with typical examples
given. Preliminary SAFE Charts shall be referenced for further guidance.
Detailed shutdown requirements shall be developed by the Contractor and
submitted t o Company for approval.
6.2.2
6.2.3
6.2.4
QKOC
6.3
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6.2.5
6.2.6
Plant shutdown shall include all process and utility systems, with
the exception of the fire and gas system including firefighting
equipment, such as fire pumps. Level 2 shutdown shall generate a
permissive which enables manual depressurising facilities.
Automatic depressurising shall not occur.
6.4.2
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6.5.1
6.5.2
6.6.1
6.6.2
6.6.3
6.6.4
Engineering Group
Spm'fication
Specification Number
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ATTACHMENT 1
P&ID SHUTDOWN AND DEPRESSURISING SPECIFICATION