Académique Documents
Professionnel Documents
Culture Documents
Course
Foundation courses
code
Foundation courses
Worker / staff
Acquire and apply good:
Management
team building techniques
customer relations techniques
Work,
Interpret relevant safety codes and standards
housekeeping
Understand the need to adhere to stated precautions
and
safety while handling tools, equipment and vehicles
practices
Practice good house-keeping
Acquire basic first aid and fire-fighting skills
Basic metrology Identify ISO and other standards of measurement
Accurate measurement of selected components
Calibrate selected measuring instruments
Estimate cost of designed / fabricated components and
Costing and
assemblies
estimation
Accurately estimate cost of workmanship
Principles of
supervision
Mode of
teaching
Theory
and
practical
Practical
Write up
AUTOMOTIVE ELECTRICALS
General Objectives
At the end of the module, students should.
1.0
2.0
Performance Objectives
1.0
1.1
1.2
1.3
1.4
List and explain the functions of the main components of a coil ignition system
1.5
1.6
1.7
conventional coil
low inductance coil
igniter
1.8
1.9
1.10
Describe the construction, operation and drive systems of the distributor shaft.
1.11
1.12
State and explain the effects of incorrect dwell (cam) angle on engine performance
1.13
1.14
1.15
Describe the construction and operation of mechanical centrifugal advance and retard
mechanism.
1.16
Describe the construction and operation of manifold vacuum advance and retard
mechanisms.
1.20
1.21
State and explain factors affecting the voltage required to produce a spark.
1.22
1.23
1.24
1.25
1.26
1.27
1.28
State and explain the common ignition faults together with causes, symptoms and
remedies.
1.29
1.30
1.31
Describe the layout and operation of the charging system (-using charging circuit
diagrams)
1.32
1.33
1.34
Describe the construction and operation of D.C generator voltage and current output
control (voltage and current regulators) and cut out.
1.35
1.36
1.37
1.38
Explain why special care is needed when fitting and removing an alternator.
1.39
1.40
1.41
1.42
1.43
1.44
1.45
1.46
1.47
1.48
1.49
1.50
1.51
Describe the methods of testing starter motors for correct operation on the vehicle
1.52
List and discuss symptoms and causes of common starter motor faults.
2.0
2.1
2.2
2.3
2.4
ii.
iii.
iv.
v.
vi.
vii.
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
Reverse capacity
Capacity determining factors
Internal resistance
Self discharge
Cold cranking amps
Electrolyte
State and explain the composition of the plates in the charged and discharged sate.
State and explain the effect of charging and discharging on the electrolyte density
State the composition of the electrolyte for lead acid battery
Explain and describe the procedure in charging the lead acid battery by workshop
equipment
Describe methods of preparation and test of electrolyte using hydrometer
State and explain the safety reasons why acid is added to water when mixing electrolyte.
Explain the use of high rate discharge tester in testing the condition of lead-acid battery
Explain how to determine polarity of battery terminals
State and explain the importance of terminal polarity when connecting a battery to a
vehicle
State and explain when, why and how a terminal is disconnected during work on a
vehicle
List and explain the precautions taken when fitting a charged battery to a vehicle
List and explain personal safety precaution related to the handling of a battery
List and explain the methods used to neutralize acid contact with:Human skin
Eyes
Clothing
Vehicle body work
2.18
2.19
State and explain relative electrolyte density readings for charge and discharged
lead acid cells.
2.20
2.21
2.22
2.23
2.24
2.25
Lighting
2.26
Explain the need for lighting system for the motor vehicle
2.27
2.33 Distinguish between tungsten filament quartz halogen, pre focus, double
filament and sealed beam and double reflector types of lighting unit.
2.34 Explain the need of dipping facility on the head lamp beam.
2.35 Explain the method employed to reduce dazzle on two and four headlamp installations.
2.36 Explain the circuits of auxiliary driving lamps such as fog lamps, spot lamps,
number plate, reversing lamp and interior lights.
2.37 Explain the importance of head lamp alignment
2.38 Describe the processes for setting head lamps with special equipment and without special
equipment (i.e adjustment and focusing of headlamps)
2.39 Explain maintenance requirements of the lighting system
2.40 Describe the construction and operation of the following electric horns:
i. High frequency
ii. Wind tone
iii. Air horn
2.41 Sketch and explain horn circuit with relay
2.42 Explain the need for directional indicators and hazard warning systems
2.43 Sketch and explain directional indicator circuit
2.44 Describe the construction and operation of the following types of flasher unit
i. thermal
ii. capacitor
iii. electronic
2.45 Sketch and explain hazard warning circuit
2.46 Explain the need for wind screen wipers and washers
2.47 Describe the construction and operation of wiper motors of
i.
Single speed
ii.
Two-speed operation
iii. Ram sensor wiping system
2.48 Describe the construction and operation of wiper mechanical drive systems such as
Link
Flexible rack.
2.49 Describe the layout, construction and operation of windscreen washer system
2.50 Explain the function of a fuse
2.51 Explain the function of fusible link and identify its location
2.52 Explain the reasons why a fuse blows
2.53 Explain the methods used to classify cable size
2.54 Explain the reasons for colour coding of cables.
BASIC ELECTRONICS
GENERAL OBJECTIVE
At the end of the module, the students should be able to understand Basic Electronic principles,
units, their functions and operation
Performance Objectives
1.0
Basic Electronics
1.1
1.2
1.3
1.4
1.5
1.6
1.7
i.
ii.
1.8
reverse bias mode indicating current flow in the diode and the external circuit
forward bias mode, indicating current flow in the diode and the external circuit
Measure the current flow through a p-n junction connected in,
i.
ii.
1.9
1.10
1.11
i.
ii.
iii.
1.12
power diodes
zener diodes
signal diodes
Draw circuit diagrams to produce half wave and full-wave rectification using a p-n
junction diode
1.13
Measure the effects of inserting a smoothing capacitor into the circuit of 1.12
1.14
Describe the operation of a circuit which uses zener diode voltage stabilization
1.15
1.16
1.17
Label a diagram of a directly heated triode valve, and describe the application of the
valve
1.18
Label a diagram of an indirectly heated triode valve and describe the operation of the
valve
1.19
Sketch a test circuit diagram for determining the anode characteristics of a thermionic
diode
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
Explain the characteristics and operation of thyristor (Reverse blocking triode or siliconcontrolled rectifier)
1.28
1.29
1.30
1.31
AND
OR
NOR
NAND
NOT
1.32
1.33
1.34
Transistor-transistor logic
Emitter-coupled logic
AUTOMOTIVE ELECTRONICS I
General Objectives
At the end of the module, students should.
1.0
understand principles of operation and application of sensor and actuators in engine and
vehicle electronic control systems
2.0
Electronic carburetors
ii.
iii.
iv.
v.
Electronic ignition
3.0
Performance Objectives:
1.0
1.1
1.2
1.3
i.
ii.
iii.
iv.
v.
1.4
1.5
i.
ii.
iii.
iv.
v.
vi.
1.6
1.7
i.
ii.
iii.
1.8
1.9
i.
ii.
1.10
1.11
1.12
1.13
1.14
1.15
1.16
i.
ii.
1.17
1.18
2.0
2.1
2.2
2.3
Explain the functions and operation of an electronic carburetor in the control of:
i.
Cold starting
ii. Speed
iii. Fuel cut-off
iv.
Mixture control
2.4
Explain the need for electronic control of fuel injection systems
2.5 Describe and explain multi-point and single point (throttle body) injection system
2.6
Describe and explain the layout of D-jetronic electronic and L.E. Jetronic fuel injection
system
2.7
Describe the operation o the fuel injection system under the following:
i.
fuel system
ii.
air induction system
iii.
electronic control functions
iv.
injection corrections
2.8
Describe the layout and operation of electronic diesel control system
2.9
Explain the parameters controlled in an alternator by electronic system
2.10 Explain the layout and operation of electronic voltage regulator of alternators
2.11 Describe the layout of breakerless electronic ignition
2.12 Explain the advantages of electronic ignition system
2.13 Describe the construction and operation of pulse generators such as inductive, hall and
optical types
2.14 Describe the operation of control modules such as inductive storage and capacity
discharge types.
2.15 Describe the operation of electronic ignition of the capacity discharge types
2.16 Describe the construction and operation of electronic spark advance (ESA)
2.17 Describe the principle of operation of distributor less ignition
2.18 Describe the general principle and control of direct ignition systems
3.0
3.1
3.2
3.3
3.7
2.0
braking systems
3.0
Performance objectives
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
Braking system
2.1
2.2
2.3
2.4
2.5
Servicing a master cylinder and wheel cylinder for a hydraulic brake system
2.6
2.7
2.8
2.9
2.10 Study a complete Air Brake system to determine relative positions and functions of
components.
2.11
2.12
Examine disc and drum distortions and their effects on the brakes.
3.0
3.1
3.2
3.3
3.4
3.5
AUTOMOTIVE ELECTRONICS II
GENERAL OBJECTIVES
At the end of module students should,
1.0
understand micro computer applications in vehicle motion control such as ABS, Traction
Control and Automatic gearbox control.
2.0
3.0
4.0
Performance Objectives
1.0
1.1
1.2
Describe the layout and operation of anti skid brake system (ABS), Electronic brake
Distribution, Load sensing and bypass valve.
1.3
1.4
Describe the lay out and operation of electronic control of automatic transmission, control
of gear shift and torque lock - up
2.0
2.1
2.2
2.3
2.6
2.7
2.8
3.0
3.1
3.2
3.3
3.4
Describe the layout and operation of a multiplex control system e.g. rear window heating
system.
3.5
3.6
3.7
3.8
3.9
3.10 Describe the operation of electrical movement of seats, mirrors and sun roof operation
3.11 Explain the operation of air bag system for driver and passenger safety.
3.12 Describe the layout and operation of electronic climate control
4.0
4.1
Explain and discuss maintenance and fault diagnosis of engine and vehicle management.
system connector problems
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
Describe the principle, layout and operation of Active Suspension system- load sensor,
5.3
5.4
5.5
Describe the principle, layout and operation of Electronic Limited Slip differential.
5.6
5.7
5.8
5.9
Explain the concept of vehicle security systems,- descriptions of basic and top of the range
systems.
5.10 Describe the principle, layout and operation of Security Coded Control units.
5.11
5.12
2.0
3.0
4.0
Performance Objectives
1.0
Workshop Control
1.1
Describe a workshop progress and control system for a vehicle, from the time of its
arrival for repair at the reception to the point at which it is collected
1.2
Describe the role of the foreman / first line supervisor in a repair workshop
1.3
List the major problems which affect the achievement of production targets and describe
how these may be overcome.
1.4
1.5
1.5.1
Identify the possible causes and the effects of failure to co-ordinate activities within and
between reception, servicing and parts department
1.6
Describe methods of dealing with customer service activities, complaints, delays and
countermeasures.
1.7
Outline the hazards associated with vehicle repair workshops and the precautions that
should be observed to avoid injury and ill health
1.8
2.0
Costing
2.1
2.2
State the meaning of fixed and variable direct and indirect costs
2.3
2.4
Outline the use and assess the limitations of manufacturers time schedules in
establishing labour cost
2.5
2.6
2.7
2.8
Describe Management of Credit Control for Credit customers and assessment of credit
3.0
3.1
Identify main areas of risk which in the course of business should be insured against
3.2
3.3
3.4
4.0
Service Equipment
4.1
4.2
Explain the procedure for evaluating the relative merits of specialist equipment
4.3
4.4
4.5
Outline the procedures for periodically checking the condition of service tools used in the
workshop
4.6
Outline the equipment necessary to maintain an accident recovery and repair service
4.7
4.8
Waste disposal
Speed limits
Safety wear, etc.
2.0
3.0
4.0
5.0
Performance Objectives
1.0
Business Economics
1.1
Describe the structure and capital requirement of sole traders, partnerships and limited
companies
1.2
Describe the financial flow cycle in terms of funds generation, capital and revenue
expenditure and profit maximization.
1.3
Explain the meanings of fixed costs, variable cost, revenue, contribution, marginal costs
and break-even point
1.4
2.0
2.1
Explain the terms revenue expenditure, capital expenditure, capital employed, working
capital, fixed assets, current assets, debtors and creditors, capital / revenue reserve.
2.2
Describe the sources of company finance which should include banking facilities;
merchant banks finance corporations and private funds (Overdraft, loans, trade credit
short term/medium term etc)
2.3
Describe the various electronic systems of banking- ATM, Debit Card, E-banking etc.
2.4
State the functions of Standing order payment, transfers, cheque guarantee cards, credit
and bankers draft.
2.5
Describe the functions of the Stock Exchange, discount and finance houses.
2.6
2. 7
2.8
2.9
Compare and contrast the financial status of two companies from given data, for example
profit and loss accounts and balance sheets.
2.10
Calculate depreciation charges using straight line and reducing balance methods
3.0
3.1
Explain budgetary control, forward planning and the establishment of revenue budgets,
together with capital investments planning and control, at all appropriate levels in an
organization
3.2
Explain the use of cash forecasts, both long and short-term and production of cash flow
statements
3.3
4.0
4.1
Describe cost compilation, cost methods and their application to transport organization
and commercial undertaking
4.2
Explain the theory of standard and marginal costing and knowledge on the basis for
integrating costs and financial accounts.
4.3
Describe and explain the use of costing in price fixing and in decision making, with
special reference to opportunity costs
4.4
Explain current practices in the various modes of transport and physical distribution
4.5
Explain sources of finance capital structure, financial institutions, the role of the new
issue market and government financing.
4.6
Describe and explain alternative corporate fiancining methods including leasing, hiring
and other special arrangements.
4.7
Explain the principles of Corporate Tax together with investment incentives as well as
V.A.T
5.0
Business Management
5.1
List the main divisions of an office and explain the role and function of each division.
5.2
State the basic equipment required in a modern office (Computer, Fax, etc) and state the
benefits derived from their use.
5.3
5.4
5.5
5.6
Calculate discounts.
5.7
Assess the relative advantages of acquiring an item of capital equipment under the
following arrangements:
i.
hire purchase
ii.
Credit sale.
iii.
Leasing.
5.8
5.9
2.0
Performance Objectives
1.0
Transmission system
1.1
Dismantle inspect and assemble clutch units, such as single plate multi coil spring and
diaphragm spring clutch.
1.2
1.3
1.4
1.5
1.6
1.7
1.8
Dismantling, examination and assembly of a complete propeller shaft with universal and
sliding joints
1.9
1.10
Examine final drive and check pinion preload and meshing (tooth contact)
1.11
1.12
3.0
Diagnostic Tools
3.1
Demonstrate the use of scanners such as CONSULT 11, MUT 11, Intelligent Tester in
assessing Engine and vehicle systems
3.2
3.3
PRINCIPLES OF SUPERVISION
GENERAL OBJECTIVES
At the of the module, students should
1.0
2.0
3.0
Performance Objectives:
1.0
1.1
Organization Structure
State the main objectives of a business organization
1.2
Describe how organizations seek to achieve their objectives by the processes of division
of labour, delegation and the allocation of tasks
1.3
1.4
1.5
1.6
1.7
Identify the problems that arise from conflict between objectives of functional areas .
1.8
Identify the conflicts that arise in interpersonal relationships when roles and
responsibilities are inadequately defined
1.9
1.10
State how the management of the organization is affected by internal changes, including
changes in technology and marketing policy
1.11
Describe the term centralization and decentralization in terms of the control and decision
making in an organization.
1.12
2.0
Personnel Control
2.1
2.2
Establish the relationship between the organizations manpower strategy and its
organizational objectives
2.3
2.4
2.5
Establish major costs of recruitment and assess the cost effectiveness of methods and
media used.
2.6
Outline the selection process including job analysis, the use of application forms and
selection testing.
2.7
Explain the principles of the selection interview, its place in the complete selection
process and its shortcomings.
2.8
Identify the methods of validating selection by follow-up, labour turnover statistics, and
exit interviews.
2.9
2.10
Explain the main principles, purposes and methods of performance appraisal and training
2.11
2.12
2.13
List and describe various motivational theories: Maslows Hierarchy of needs, Elton
Mayos and Theory X and Theory Y.
2.14
Explain job satisfaction and its relevance in the achievement of organizational goals.
2.15
2.16
2.17
2.18
2.19
2.20
3.0
Communication
3.1
3.2
3.3
3.4
3.5
Display facility in correspondence and report writing to show the ability to adapt to
various circumstances
3.6
3.7
3.8
Describe how managers may handle change in order to minimize its possible ill effects
3.9
Explain how employee participation may improve morale and increase the efficiency of
an organization.
3.10