Analyser PDF

Technical Documentation
Residual chlorine
measurement device
Type SENSOTROL-H
05.04.04R02K 0004 500/02_EN
***
LIST OF PARTS
***
Date: 01.12.10
Page: 1
--------------------------------------------------------------------------Item
Qty.
Ident-No.
Description / -Remarks
--------------------------------------------------------------------------1
R020200
Resid. chlorine measurement ph-comp.
N01003900606
Adaptor Bush DN15-BSP, d20, PN16
2.1
N01000810641
Srew union D15, d20, PN16
2.2
N01000200606
Elbow 90 DN15, d20, PN16
2.3
B57030510641
Strainer DN 15, PN 10
2.3.1
B57130500606
Sieve
2.6
B51010100641
Ball valve Type 101, DN15, PN16
2.7
N01001500906
Reducer short DN15-10, d20-16, PN16
2.8
N01001000506
Union bush DN10, d16, PN16
2.8.1
N11000100521
O-ring 15,5x2,6
2.9
B26K0018402
Hose connection DN 10,
2.10
N06002253
Flexible hose
2.11
M20000302
Fixing material for tube DN10
N01003900606
Adaptor Bush DN15-BSP, d20, PN16
3.1
N01001500906
Reducer short DN15-10, d20-16, PN16
3.2
N01000810541
Union DN10, d16, PN16
3.3
N01000200506
Elbow 90 DN10, d16, PN16
3.4
N01001500706
Reducer short DN10-8,
3.5
N01002200406
Hose connector DN8, d12, PN16
3.6
0.4
B220124
Silicon pipe d=16x2
M01004306
Assembly plate SENSOTROL - H
hole-d 0,5 mm / DN15
6/12, TC
6/12, PN23
d16-12, PN16
___________________________________________________________________________
Change No.:
L116/Q028/R080/EKS
Date of issue:
27.04.00
Description:
Resid. chlorine measur. SENSOTROL-H
Drg.-No.:
R02K 0004 400
Ident-No.:
R02K0004401
Version:
04
Residual chlorine
measurement device
PH-compensated
Chlorine measuring cell CCS 141-N
Flow assembly CCA 250-A1
Transmitter CCM 253-EP0110
PH-Electrode CPS11-1AA2GSA
01.12.2010
R02 0200 500/02_ EN
BA 214C/07/en/07.02
51502334
Software version:
2.30 or higher
Liquisys M
CCM 223 / 253
Transmitter for Free Chlorine
and Chlorine Dioxide
Operating Instructions
ENDRESS+HAUSER
LIQUISYS M
ENDRESS+HAUSER
LIQUISYS M
Liquisys M CCM 223 / 253
Table of Contents
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . 3
1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1
1.2
1.3
1.4
1.5
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . .
Intended application . . . . . . . . . . . . . . . . . . . .
Installation, start-up, operation . . . . . . . . . . . .
Operational safety . . . . . . . . . . . . . . . . . . . . . .
Return to manufacturer . . . . . . . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . . . 6
2.1
2.2
2.3
2.4
Equipment name . . . . . . . . . . . . . . . . . . . . . . .
Additional functions of ES and EP versions . . .
Scope of supply . . . . . . . . . . . . . . . . . . . . . . . .
Registered trademarks . . . . . . . . . . . . . . . . . .
3
3.1
3.2
3.3
4
4
4
5
5
6
7
7
7
6.6
6.7
6.8
6.9
6.10
Relay contact configuration . . . . . . . . . . . . . . 45

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
E+H Service . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Diagnosis and corrective

maintenance . . . . . . . . . . . . . . . . . . . . . . 65
7.1
Troubleshooting and remedial action based on

common problems . . . . . . . . . . . . . . . . . . . . . 65
Troubleshooting based on error messages . . 68
7.2
Diagnosis and corrective

maintenance . . . . . . . . . . . . . . . . . . . . . . 72
Installation . . . . . . . . . . . . . . . . . . . . . . . . . 8
8.1
8.2
Measuring system . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.3
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1
4.2
Electrical connection . . . . . . . . . . . . . . . . . . . 14
Installing the sensor and connecting the
measuring cable . . . . . . . . . . . . . . . . . . . . . . 17
8.6
8.7
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Corrective maintenance of Liquisys M CCM 223
75
78
Ordering spare parts . . . . . . . . . . . . . . . . . . . 81
Optoscope service equipment with
Scopeware . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Corrective maintenance of the complete
measuring point . . . . . . . . . . . . . . . . . . . . . . . 81
Test and simulation . . . . . . . . . . . . . . . . . . . . . 83
Operation . . . . . . . . . . . . . . . . . . . . . . . . . 20
Accessories . . . . . . . . . . . . . . . . . . . . . . . 85
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
User interface . . . . . . . . . . . . . . . . . . . . . . . .
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key functions . . . . . . . . . . . . . . . . . . . . . . . . .
Auto / Manual operating modes . . . . . . . . . .
Operating concept . . . . . . . . . . . . . . . . . . . . .
Access codes . . . . . . . . . . . . . . . . . . . . . . . .
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic controller switch-off . . . . . . . . . . .
Communication . . . . . . . . . . . . . . . . . . . . . . .
9.1
9.2
9.3
9.4
9.5
Connection accessories . . . . . . . . . . . . . . . . . 85
Mounting accessories . . . . . . . . . . . . . . . . . . . 85
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Calibration accessories . . . . . . . . . . . . . . . . . 86
Instrument upgrade . . . . . . . . . . . . . . . . . . . . 87
10
Technical data . . . . . . . . . . . . . . . . . . . . 88
11
Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Instrument configuration . . . . . . . . . 27
6.1
6.2
6.3
6.4
6.5
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System configuration . . . . . . . . . . . . . . . . . . .
Current input . . . . . . . . . . . . . . . . . . . . . . . . .
Current outputs . . . . . . . . . . . . . . . . . . . . . . .
Monitoring functions . . . . . . . . . . . . . . . . . . .
Endress+Hauser
20
20
21
23
24
26
26
26
26
29
29
35
38
41
8.4
8.5
11.1 Operating matrix of EK and ES versions . . . . 92

11.2 Operating matrix of EP version . . . . . . . . . . . . 96
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1 Safety
#
"
!
Safety
1.1
Safety symbols
Warning!
This symbol alerts you to hazards which could cause serious injuries as well as damage
to the instrument if ignored.
Caution!
This symbol alerts you to possible faults which could arise from incorrect operation.
They could cause damage to the instrument if ignored.
Note!
This symbol indicates important items of information.
1.2
Intended application
Liquisys M CCM 223 / 253 is a field-tested and reliable transmitter which determines
the amount of free chlorine or chlorine dioxide dissolved in water.
It is specially designed for applications in the following industries:
Drinking water
Water treatment
Cooling water
Gas scrubbers
Reverse osmosis
Food processing
Swimming pool and bathing pool water.
1.3
Installation, start-up, operation
Warning!
Installation, electrical connection, start-up, operation and maintenance of the
measuring instrument must be carried out exclusively by trained specialists
authorised by the system operator.
This personnel must have read and understood the instructions in this manual and
must adhere to them.
Before connecting the instrument ensure that the power supply complies with the
ratings specified on the nameplate.
A clearly marked mains disconnecting device must be installed in the vicinity of the
instrument.
Live components in the interior of the instrument can be touched through the
ventilation slits and the slit openings on the instrument back. Do not insert any tools
or wires into these slits (only CCM 223)!
Before switching on the system check all the connections again for correctness.
Do not operate damaged instruments which could pose a danger, and mark them as
defective.
Measuring point faults may only be repaired by authorised and trained personnel.
If faults cannot be repaired, the instrument must be taken out of service and secured
against unintentional start-up.
Repairs may only be carried out by the manufacturer or by the Endress+Hauser
service organisation.
Endress+Hauser
1 Safety
1.4
Operational safety
The instrument has been designed according to the state of the art and complies with
the applicable regulations and EN standards (see Technical Data). It is built in
accordance with EN 61010-1 and left our factory in perfect condition with regard to
safety aspects.
However, if it is used improperly or other than for its intended purpose, it may pose a
hazard, e.g. due to improper connection.
Warning!
If the device is used for any application other than those described in this manual, it
may lead to unsafe and improper functioning of the measuring system and is therefore
strictly prohibited.
Make sure you strictly adhere to the safety instructions and warnings in this manual.
Monitoring and safety devices
The instrument is protected against external influences and damage by the following
design measures:
Rugged housing
Housing protection IP 65 (CCM 253)
UV resistance.
If system faults or a power failure occur, an alarm is triggered by a fault-signalling
contact.
Fail-safety
This instrument has been tested for electromagnetic compatibility in industrial use
according to applicable European standards. It is protected against electromagnetic
interference by the following design measures:
Galvanic isolation at input and output
Interference suppression filter
Hardware and software design meeting EMC requirements.
Warning!
Protection against interference as specified above is valid only for an instrument
connected according to the instructions in this manual.
1.5
Return to manufacturer
If the instrument has to be repaired by Endress+Hauser, please return it cleaned to the

sales centre responsible. Please use the original packaging.
Endress+Hauser
2 Identification
Identification
2.1
Equipment name
2.1.1 Nameplate
Fig. 2.1:
Nameplate of Liquisys M CCM 223 (panel-mounted instrument, left) and

CCM 253 (field instrument, right).
Codes lists the release code for software upgrades for ChemoClean (left of slash)
or Plus package (right of slash).
2.1.2 Product structure

Version
EK
ES
EP
Measurement of free chlorine / chlorine dioxide

Measurement of free chlorine / chlorine dioxide with extended features
Measurement of free chlorine / chlorine dioxide with extended features,
in addition pH or redox measurement (switchable)
Power supply
0
1
2
3
5
7
8
Power supply 230 V AC

Power supply 230 V AC, CSA Gen. Purp.
Power supply 115 V AC, CSA Gen. Purp.
Power supply 24 V AC/DC, CSA Gen. Purp.
Power supply 24 V AC/DC
Measurement output
0
1
3
4
5
6
1 output signal: Chlorine / chlorine dioxide

2 output signals : Chlorine / chlorine dioxide and temperature / chlorine (with
EP version optionally pH / redox / chlorine) or chlorine dioxide / set value
1 output signal: PROFIBUS-PA
1 output signal: PROFIBUS-DP
1 output signal: Chlorine or chlorine dioxide with HART
2 output signals: Chlorine or chlorine dioxide with HART and temperature (with
EP version optionally pH / redox / chlorine with HART) or temperature / pH
Contacts
05
10
15
16
20
25
26
CCM 223CCM 253-
No additional contacts
2 contacts (limit / P(ID) / timer)
4 contacts (limit / P(ID) / ChemoClean / three-point step controller for
Cl2/ClO2)
4 contacts (limit / P(ID) / timer / three-point step controller for Cl2/ClO2)
2 contacts with current input (limit / P(ID) / timer)
4 contacts with cleaning, current input (limit / P(ID) / ChemoClean /
three-point step controller for Cl2/ClO2)
4 contacts with timer, current input (limit / P(ID) / timer / three-point step
controller for Cl2/ClO2)
complete order code
Endress+Hauser
2 Identification
2.2
Additional functions of ES and EP versions
ES version
Compared to the basic EK version, this version is extended by the Plus package:
Manual pH compensation for free chlorine, fields B2 and B3
Current output table, fields O33x
Sensor and process monitoring, function group P
Automatic start of cleaning function, field F8.
EP version
This version includes the functions of the ES version and in addition:
Optional pH or redox measurement, field B1
Automatic pH compensation for free chlorine
Sensor and process monitoring even for pH or redox, fields P12x
Limit contact for pH or redox, fields R22x
pH value control, fields R25x.
"
2.3
Scope of supply
Caution!
Make sure the packaging is undamaged! If any damage is found, contact your postal
service or forwarding agent. Keep any damaged packaging until matters have been
clarified.
Make sure the contents are undamaged! If any damage is found, contact your postal
service or forwarding agent and inform the suppliers. Keep any damaged goods until
matters have been clarified.
Inspect the delivery for completeness and quantity according to the delivery papers,
and the instrument type and version as shown on the nameplate.
The following items are included in the delivery:
Transmitter CCM 223 (panel-mounted instrument) or CCM 253 (field instrument)
Operating instructions BA 214C/07/en
Panel-mounted instrument:
1 set of plug-in screw terminals
2 clamping screws for panel mounting
additional for EP version:
1 BNC connector (solderless)
Field instrument:
1 plug-in screw terminal
1 cable gland Pg 7
1 cable gland Pg 16, tapered
2 cable gland Pg 13.5.
In case of any queries please contact your supplier or the Endress+Hauser sales centre
responsible (see back page of these operating instructions).
2.4
Registered trademarks
HART
Registered trademark of HART Communication Foundation, Austin, USA
PROFIBUS
Registered trademark of PROFIBUS Nutzerorganisation e.V., Karlsruhe, Germany
TEFLON
Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
Endress+Hauser
3 Installation
Installation
The following procedure should be followed for a complete measuring system

installation:
1. Installation or attachment of transmitter (see chapter 3.3)
2. Selection and connection of cables and sensor (see chapter 4.2)
3. Start-up (see chapter 6.1).
3.1
Measuring system
A complete measuring system comprises:

the Liquisys M CCM 223 or CCM 253 chlorine / chlorine dioxide transmitter
a CCS 140 / 141 membrane-covered sensor for Cl2 or CCS 240 / 241 for ClO2 or
a 963 open sensor for Cl2
a CCA 250 flow assembly (not required for 963 sensor).
Options:
pH or redox electrode (e.g. CPS 31, CPS 12, CPS 32)
INS proximity switch for flow monitoring (omitted with 963 sensor)
CMK extension cable for chlorine measurement
CYK 71 extension cable for pH/redox measurement if required
MK extension cable for INS proximity switch
VBC junction box.
Fig. 3.1:
Complete measuring system with Liquisys M CCM 253
Endress+Hauser
3 Installation
3.2
Dimensions
B214C04Y.eps
Fig. 3.2:
Dimensions of Liquisys M CCM 253
Note!
There is a hole in the punching for Pg 16 cable entry. Itr serves as a pressure balance
during air freight dispatching. Make sure that there is no moisture penetrating into the
housing before cable installation. After cable installation the housing is completely tight.
Fig. 3.3: Interior view of Liquisys M CCM 253 housing

1 Removable electronics box; 2 Partition plate; 3 Terminal blocks; 4 Fuse
Endress+Hauser
3 Installation
B214C07Y.eps
Fig. 3.4:
3.3
Dimensions of Liquisys M CCM 223
Mounting
3.3.1 Field instrument
"
There are several mounting options for the field instrument version of the Liquisys M:
Mounting on round posts
Mounting on square posts
Wall mounting.
When installing the instrument outdoors, you require weather protection cover CYY 101
for all mounting options.
Caution!
In case of direct exposition to weather factors, the weather protection cover is
indispensable.
Weather protection cover CYY 101
Weather protection cover for outdoor operation, for mounting on field instrument;
Material: stainless steel 1.4301 (AISI 304); Order No.: CYY 101-A.
For post or pipe mounting, the post mounting kit is additionally required.
10
Endress+Hauser
3 Installation
Fig. 3.5:
Weather protection cover for field instruments
Post mounting kit

Mounting kit for mounting the field housing on horizontal and vertical pipes
(max. 60 mm); is also used for attachment of the weather protection cover.
Material: stainless steel 1.4301 (AISI 304); Order No.: 50086842
Universal mounting post CYY 102
Square pipe for mounting transmitters; Material: stainless steel 1.4301 (AISI 304);
Order No.: CYY 102-A
Fig. 3.6:
Endress+Hauser
Mounting kit for mounting on round posts (left)

Square mounting post (right)
11
3 Installation
3.3.2 Mounting examples
12
Fig. 3.7:
Liquisys M, field instrument: pipe mounting
Fig. 3.8:
Liquisys M, field instrument:

Wall mounting (left), mounting with universal mounting post and weather protection cover (right)
Endress+Hauser
3 Installation
3.3.3 Panel-mounted instrument

The instrument is attached using the supplied clamping screws (see Fig. 3.9). The total
installation depth required is approx. 165 mm.
Fig. 3.9:
Endress+Hauser
Attachment of panel-mounted instrument

1 Wall of control cabinet
2 Seal
3 Clamping screws
13
4 Wiring
Wiring
4.1
Electrical connection
4.1.1 Terminal diagram

The terminal diagram depicted in Fig. 4.1 shows the connections for the
membrane-covered CCS 140 / 141 / 240 / 241 sensor or the open 963 sensor.
Fig. 4.1:
14
Electrical connection of Liquisys M CCM 223 / 253 (all inputs and outputs connected)
Endress+Hauser
4 Wiring
Note!
The instrument has protection class II and is usually operated without protective earth
connection.
Connecting the chlorine sensor 963
The chlorine sensor 963 is delivered from the factory without an integrated temperature
sensor for measuring the temperature. Therefore connect the temperature input
(terminals 11/12) as follows:
No temperature measurement required:

Connect supplied equivalent resistor 10 k (Part No. 50061891). The display reading
then shows a constant 25 C.
Temperature measurement required:
Screw in NTC temperature sensor 10 k / 25 C, 120 mm mounting version
(TSP 3692) in the chlorine sensor 963 and connect using connecting cable CPK 1.
Connecting the pH or redox electrode
pH or redox electrodes can be connected either symmetrically or asymmetrically.
However, the Liquisys M CCM 223 / 253 is always connected symmetrically to prevent
a mutual interference of several sensors mounted in the CCA 250 assembly. Do not
connect asymmetrically!
Symmetrical connection requires an potential matching pin. It is integrated as standard

in the CCA 250 flow assembly and is connected to the PA/PM terminal by a potential
matching line.
Note!
When the pH or redox electrode is calibrated outside the CCA 250 assembly, remove
the potential matching line from the assembly, extend it if required and immerse it in the
buffer solution.
Three-point step controller for Cl2/ClO2
Use the following arrangement for activating continuously variable motor valves:
Relay 3: Connect to the NO contact of the motor valve
Relay 4: Connect to the NC contact of the motor valve.
Use of the digital inputs
Digital input 1 operates as hold input. On the ES / EP versions, it is switchable as
cleaning trigger input.
Digital input 2 is used for flow monitoring in the CCA 250 assembly. This requires an
inductive proximity switch INS. Flow monitoring can be switched on or off by an
operating function.
Use of the current input
The current input has two independent usabilities (see chapter 6.3):
Monitoring the flow rate in the main stream
Feedforward control to PID controller.
Endress+Hauser
15
4 Wiring
4.1.2 Terminals on field instrument

Insert the measuring cable through the cable glands of the field instrument and connect
the wires as shows in the terminal diagram in Fig. 4.1 and 4.2.
REL 4
pH / Redox
SENSOR
REL 2
Contacts:
max. 2A
AC: 250V/500VA
DC: 30V/60W
REL 1
54 55 56 51 52 53 57 58 59 47 48 49 41 42 43
Mains
Hilfsenergie
REF
90 12
PA/PM
BN BN
REL 3
NC
L1 N (AC)
+
- (DC)
4..20mA
Digital 1
11
+15V
10mA
91/A
Temp.
pH/Redox
(opt.)
12
(963:92/K)
90/K
Cl 2
ClO 2
91 11 92 S
(BU) GN (RD)
Digital 2
(INS)
NC 31 32 33 34 NC 85 86 93 94 81 82 23 24 NC
+ - + + - +
- +
- +
CCM 253
131194-4D
B214C17Y.eps
Fig. 4.2:
Connection compartment sticker for Liquisys M CCM 253 field instruments
4.1.3 Terminals on panel-mounted instrument
47
31 +
COM 48
32 -
REL1
59
33 +
57
34 -
COM 58
REL2
Cl2
ClO2
Temp.
pH
Redox
(opt.)
(REF)
92 K 963 RD
12
BN
GN
NC
11
85 +
91 A
51
86 -
COM 52
93 +
56
94 -
54
81 +
COM 55
82 -
24
NC
+ 23
NC
REL4
+15V
10mA
Digital 2
(INS)
Digital 1
BN
PA/PM
53
REL3
4..20mA
Sensor
BNC: pH/Redox + REF
90 K
963 BU
CCS..
S
42
Contacts: max. 2A, AC:250V/500VA, DC:30V/60W
49
131192-4C
43
41
AC DC
L1 +
N
Mains
131084-4C
B214C19Y.eps
Fig. 4.3:
16
Connection compartment stickers for Liquisys M CCM 223 panel-mounted instruments
Endress+Hauser
4 Wiring
4.2
Installing the sensor and connecting the

measuring cable
4.2.1 Connecting the measuring cable

The CCS 140 / 141 / 240 / 241 chlorine / chlorine dioxide sensors are equipped with
3 m fixed cable and can be connected to the transmitter. Connecting cables are
required for the open chlorine sensor 963 and for the pH or redox electrode in the case
of the EP instrument version. A VBC junction box and the associated extension cable
(see chapter 9) must be used to extend the measuring cable.
Required special measuring cable for connecting sensors
Sensor type
Cable
Extension
Chlorine / chlorine dioxide

sensors CCS140/141/240/241
3 m CMK
permanently connected
VBC box + CMK
Chlorine sensor 963
(luster terminal)
VBC box + MK
pH or redox electrode
without temperature sensor
CPK 1 for electrodes with

GSA plug-in head
CPK 9 for electrodes with
ESA plug-in head
VBC box + CYK 71
Maximum cable length

Chlorine / chlorine dioxide
max. 30 m with cable CMK / MK
pH/redox measurement
max. 50 m with cable CYK 71
4.2.2 Make-up and termination of the measuring cable

Factory termination of the sensor cable
Endress+Hauser
Fig. 4.4:
Terminal cable end of sensors CCS 140 / 141 / 240 / 241
Fig. 4.5:
Connection of sensor 963
17
4 Wiring
Fig. 4.6:
Make-up of special measuring cable CPK 1 (above) and CPK 9 (below)
Cable termination for panel-mounted CCM 223 with solder-free BNC connector
18
Fig. 4.7:
Cutting off the cable end (left) and make-up of inner coaxial cable (right)
Fig. 4.8:
Termination of pH terminal wire for mounting the BNC angular connector (left)
Mounting the pH terminal wire in the BNC angular connector (right)
Endress+Hauser
4 Wiring
1. Cut off terminated end of the inner coaxial cable (see Fig. 4.7).
2. Push cable gland () and disc () onto coaxial cable, strip outer insulation (13 mm),
then screw clamping ring () onto insulation.
Note: Parts to are supplied for cable diameters of 3.2 mm and 5 mm. For CPK 1,
CPK 9 and CYK 71, a diameter of 3.2 mm is required.
3. Mould screen wire braid () over clamping ring and cut off projecting ends.
4. Remove black semiconductor layer up to screen (reference signal).
5. Remove inner insulation (4 mm). Attach supplied wire end ferrule () onto inner
conductor. If you use a non-E+H cable, then a wire end ferrule is only required with
wire strands.
6. Push BNC connector receptacle () over cable (inner conductor or end sleeve must
be in the clamping notch () of the connector pin). Tighten cable gland (). Clamp
the inner conductor tightly to the clamping notch by inserting the clamping piece ()
and tightening the connector cover (). This produces the contact.
VBC junction box
Note!
The maximum connecting cable length between the sensor and the instrument is 30 m.
Fig. 4.9:
VBC junction box, with earthing point; size: 125 80 54 mm (w h d)
Cable termination of CMK and CYK 71 extension cables
"
Endress+Hauser
Fig. 4.10: Make-up of CMK (for sensors CCS x4x, left) and CYK 71 (for pH/redox, right) cables
Caution!
Do not forget to remove the black semiconductor layer () up to the inner screen when
performing termination work!
19
5 Operation
Operation
5.1
User interface
Liquid crystal display

for measured and
configuration data
Indicates active
contact and key for
toggling relay
to Manual mode
0.42
mg/l
R242
Setpoint
Indicator LED for

alarm function
Field for user labelling
4 main control keys

for calibration and
instrument configuration
Indicator LEDs for

limit contactor
relay
(switch state)
Toggle key for
Auto/Manual mode
B214C31E.eps
Fig. 5.1:
5.2
Operating elements of Liquisys M
Display
5.2.1 LED indicators

Display of current operating mode: auto (green LED) or manual (yellow LED)
Display of triggered relay in manual mode (red LED)
Display of operating state of relays 1 and 2

Green LED: Relay inactive
Red LED: Relay active
Alarm display, e.g. on upper limit violation, failure of temperature sensor or
system fault (see Fault Diagnosis Chart in chapter 7.2)
20
Endress+Hauser
5 Operation
5.2.2 Liquid crystal display
Fig. 5.2:
5.3
Liquid crystal display
Key functions
CAL key
After you press CAL the instrument prompts for the calibration access
code:
Code 22 for calibration
Code 0 or any code for calibration data checking.
Press the CAL key to acknowlegde the calibration data or to proceed
within the calibration menu.
ENTER key
The ENTER key has the following functions:
Starts Setup menu from measuring mode
Stores (confirms) input data in Setup mode
Switches to the next function within the function groups.
Endress+Hauser
21
5 Operation
PLUS key and MINUS key

The PLUS and MINUS keys have the following functions:
Select function groups
Set parameters and numerical values (when held down, increases
setting speed).
Operate relays in manual mode (see chapter 5.2)
Pressing the PLUS key allows you to switch between the current
input in mA and %.
Repeatedly pressing the PLUS key displays the following settings in
sequence as secondary values:
Temperature display in F
Hide temperature display
pH value or redox potential (only on EP version)
pH sensor signal in mV (only on EP version)
Measured value display of Cl2 / ClO2 in nA
Measured value display of current input in %
Measured value display of current inputs in mA
Repeatedly pressing the MINUS key outputs errors:
The current errors are displayed one after the other (max. 10)
After all the errors are displayed, the standard display is unhidden.
In function group F, you can define an alarm for each error code
seperately.
REL key
The REL key toggles between the relay and manual cleaning start in
manual mode. In automatic mode you can output the corresponding
switching points (limit contact) ot set points (PID controller) when
pressing the REL key. Pressing the PLUS key allows you to display
the settings of the following relay. Press the REL key to return to
measuring mode (automatic return after 30s).
AUTO key
This key toggles between automatic and manual modes.
Escape function
Press the PLUS and MINUS keys simultaneously to return to the main
menu (in calibration mode: at the end of calibration). Press the PLUS
and MINUS keys again to return to measuring mode.
Locking the keypad
Access to field operation can be locked completely for
communication via HART or PROFIBUS. Press the PLUS and
ENTER keys together for minimum 3s to lock the instrument. The code
prompt displays the code 9999.
Unlocking the keypad
To unlock, press the CAL and MINUS keys together for minimum 3s.
The code prompt displays the code 0.
22
Endress+Hauser
5 Operation
5.4
Auto / Manual operating modes

Auto mode
In this mode the relays are controlled by the transmitter.
Manual mode
In this mode all relays can be controlled manually.
REL key
In manual mode, the REL key is used to select one of the relays or the
cleaning function present in the instrument.
Switching to manual mode
The following key sequence is used to switch over to manual mode and set
the relay:
1. Press AUTO key.
2. Enter Code 22. Confirm with ENTER key.
3. Select relay or function. Press the REL key to toggle between the relays.
The display shows the selected relay ant the switching status (ON / OFF)
in the second line.
In manual mode, the measuring value is continuously displayed (e.g. for
monitoring during dosage).
4. Set the relays. Switch on by pressing PLUS, switch off by pressing
MINUS. The relay remains in its switched state until it is switched over
again.
Special case: three-point step controller
When you select relay 3, press PLUS to activate the NO contact of the
motor valve, and press MINUS to stop it again. When you select relay 4,
the NC contact of the motor valve is analogously activated or stopped.
If one of the two contacts is switched on, then a trial to switch on the
other contact (first pressure on ENTER) will first switch off the former.
Endress+Hauser
5. Press the AUTO key to return to the measuring mode. All relays are
controlled by the transmitter again.
Note!
The manual operating mode is retained even after a power failure.
Manual mode has priority over all other automatic functions).
The hardware cannot be locked in manual mode.
Manual settings are retained until they are reset or until automatic mode is
selected again.
In manual mode, error code E102 is displayed.
23
5 Operation
5.5
Operating concept
5.5.1 Operating modes
24
Fig. 5.3:
Description of possible operating modes
Note!
When you perform calibration and parameterisation, you can select the hold state for
functions and contacts (see chapter 6.7, field S2) and you can change the hold
period.
If you do not press a key in Setup mode for approx. 15 min, the LCD returns
automatically to Measuring mode. An active hold function (hold at setup) is then reset.
Endress+Hauser
5 Operation
5.5.2 Menu structure
The configuration and calibration functions are arranged in a menu structure by function
groups.
Select a function group in Setup mode by pressing the PLUS and MINUS keys. Within
a function group, you can switch from function to function by pressing the ENTER key.
Select the option you want or edit by pressing the PLUS and MINUS keys. Confirm and
move on simultaneously by pressing ENTER.
Press the PLUS and MINUS keys at the same time (Escape function) to end the
programming session (return to the main menu).
Note!
If you make a change but do not confirm by pressing ENTER, the previous setting is
retained.
The annex of these instructions contains an overview of the Liquisys menu structure.
Fig. 5.4:
Chart of menu structure of Liquisys M
5.5.3 Hold function: Freezes the outputs
Endress+Hauser
You can freeze the current output in both set-up and calibration modes, i.e. the last
current value is displayed constantly. Hold is then displayed (for settings for hold, see
chapter 6.7).
Note!
During hold all contacts go to normal position.
An active hold has priority over all other functions.
During each hold the I component of the controller is set to zero.
An error delay that runs out is set to zero.
The hold function can also be activated externally via the hold input
(see terminal diagram Fig. 4.1; digital input 1).
Manual hold (field S3) remains active in the event of a power failure.
25
5 Operation
5.6
Access codes
All instrument access codes are fixed and cannot be changed. The access codes can
be requested as follows (cf. Fig. 5.3):
CAL + ENTER keys + any Code: Access to Read mode, i.e. all settings can be read
but not changed.
CAL key + Code 22: Access to calibration menu.
ENTER key + Code 22: Access to Configuration menus, allowing configuration and
user-specific settings.
PLUS + ENTER keys + Code 9999: Locks the keypad
CAL + MINUS keys + Code 0: Unlocks the keypad
5.7
Calibration
Refer to chapter 6.10 for a description of the communication procedure.
5.8
Automatic controller switch-off
Depending on the version, the instrument has a number of safety functions to prevent
a chemical overdose in the event of an error:
Flow reduction or no flow in the sample stream (field A2 = INS)
Flow reduction or no flow in the main stream (field A2 = Input)
Alarm by one or several check functions (fields P111, P115, P121, P125 = xxxx!).
If the instrument is in controller switch-off state, the main and secondary measured
value flash in the LCD.
5.9
Communication
On instruments with a communication port, refer to the separate operating instructions

BA 208C/07/en (HART) or BA 209C/07/en (PROFIBUS).
26
Endress+Hauser
6 Instrument configuration
Instrument configuration
After switching the instrument on, the instrument performs a self-test and then starts up
in measuring mode. Now the instrument can be configured and calibrated.
The following function groups are available in Liquisys M (the groups only available in
the ES and EP versions are marked accordingly in the functional descriptions).
Setup mode
SETUP 1 (A)
SETUP 2 (B)
CURRENT INPUT (Z)
CURRENT OUTPUT (O)
ALARM (F)
CHECK (P)
RELAY (R)
SERVICE (S)
E+H SERVICE (E)
INTERFACE (I)
see chapter 6.2.1

see chapter 6.2.2
see chapter 6.3
see chapter 6.4
see chapter 6.5.1
see chapter 6.5.2
see chapter 6.6
see chapter 6.7
see chapter 6.8
see chapter 6.9
Calibration mode
CALIBRATION (C)
see chapter 6.10
Fig. 6.1:
Example of display in Setup mode
To help you to select and find function groups and functions, each function is provided
with a code for the related field. The format of this code is explained in Fig. 6.2.
The first column contains letters denoting the function groups (see function group
names). The functions in each of the groups increments in each column and row.
Fig. 6.2:
Endress+Hauser
Function codes
27
Factory settings
All the factory settings are active when the instrument is switched on for the first time.
The table below lists all the main settings.
For all further factory settings, refer to the description of the function groups in chapter 6
(there the factory setting is printed in bold).
Type of measurement
Content of free chlorine in mg/l

Temperature in C
pH value (EP version)
Sensor setting
CCS 140 for free chlorine
Alarm contact
Steady contact
Alarm delay
Setting in minutes
Error current for alarm
22 mA
Check functions*
Off; can be switched on one by one as required
Limits 1 and 2
for chlorine / chlorine dioxide
0.5 mg/l
Limits 1 and 2 for pH*
pH 7.2
Limits 1 and 2 for redox*
750 mV
Limits 1 and 2 for temperature
50 C
Current outputs 1 and 2
4 20 mA
Current output 1: measured

value at 4 mA signal current
0.00 mg/l

value at 20 mA signal current
2.0 mg/l

value at 4 mA signal current*
0 C

value at 20 mA signal current*
50 C
* with appropriate version
28
Endress+Hauser
Alarm contact
Fig. 6.3:
Recommended fail-safe circuit for the alarm contact
Normal operating state
Alarm state
Instrument in operation
No error message present (alarm LED green)
Error message present (alarm LED red) or

Instrument defective or dead (alarm LED off)
Relay energised
Contact 42/43 closed
Relay de-energised
Contact 41/42 closed
6.1
Start-up
After switching the instrument on, make the following settings to the specified function
groups:
SERVICE (S) function group
S1: Select language and exit function group (not required for English).
SETUP 1 (A) function group
Enter all setting in this group, see chapter 6.2.1.
SETUP 2 (B) function group
Enter all setting in this group, see chapter 6.1.
Other configuration options are explained for each of the menus in the following
sections.
6.2
System configuration
Carry out the system configuration in function groups SETUP 1 and SETUP 2. This
is where the main basic settings, e.g. sensor type (Cl2 / ClO2) or operating mode
(pH / redox) are made on the EP version.
Make sure that you enter all the settings in both function groups, otherwise errors may
occur in the measurement or the instrument may be unable to perform a measurement.
Endress+Hauser
29
6.2.1 Setup 1 (Chlorine / Chlorine dioxide)

For access to the SETUP menu, please enter Code 22.
Coding
Selection or range
Factory setting (bold)
Function Group
SETUP 1
Display
Remarks
Initial display in function group SETUP 1.
A1
Select connected
sensor type
140 = CCS 140

141 = CCS 141
240 = CCS 240
241 = CCS 241
963
A2
Select display unit
mg/l
ppm
ppb
A3
Select flow
monitoring of sample
stream through
assembly CCA 250
(with controller
switch-off)
Off
INS
Only switch on when proximity switch INS

is connected.
A4
Enter delay for

controller switch-off
by sample stream
0s
0 2000 s
Short-term flow rate undershoots can be

suppressed by this delay and will not
cause controller switch-off.
55
Enter delay for

controller switch-on
by sample stream
0s
0 2000 s
With chlorine / chlorine dioxide control, a

delay up until reception of a representative
measured value is preferred after a long
flow rate failure.
A6
Select digital input 1
Hold = external hold

Clean = Cleaning trigger
A7
30
Field
Enter measured
value damping
1
1 60
Sensor type setting is not changed in

field S9 when the instrument is reset.
Measured value damping causes the

calculation of a mean value from the total
of individual measured values entered.
Thisstabilises the display if the
measurement is unstable.
Enter 1 to disable the damping function.
Endress+Hauser
Flow monitoring in sample stream (see Fig. 3.1)

If a flow rate drops below 30 l/h or there is a total flow failure in the sample stream
through the CCA 250 assembly, an alarm is triggered if the INS proximity switch is
installed. The alarm becomes active on expiry of the switch-off delay time (field A3).
The alarm signal cancels as soon as the required flow rate is restored.
While the alarm period lasts, the instrument automatically stops chemical dosing and
the ChemoClean cleaning function. All the relays assigned with PID controllers or
cleaning functions revert to normal position; on the three-point step controller the NO
contact closes. Dosing and cleaning resume once the switch-on delay time expires
(field A4).
The LCD reading flashes for the period of controller switch-off so that you can
immediately recognise the situation.
Fig. 6.4:
Endress+Hauser
Alarm signalling and dosing switch-off by the sample stream
31
6.2.2 Setup 2 (Temperature or pH / Redox)

Coding
Field
Selection or range
Function Group
SETUP 2
Display
Remarks
Initial display in function group SETUP 2.
Field only exists on EP version.

ORPmV = redox potential in mV
(Oxidation-Reduction Potential).
B1
Select operating
mode
Off
pH
ORPmV
If the operation mode changes, all user

settings are automatically reset to the basic
settings.
The operating mode setting is not
changed in field S9 when the instrument
is reset.
B2
Select pH
compensation
Off
Manu
Auto
Field only exists on ES and EP versions
B3
Enter value for

manual pH
compensation
last compensation value

pH 4.00 9.00
Field only exists if you selected manual

(Manu) in field B2
You can edit the displayed value.
32
B4
Enter correct process

temperature
current measured value

0 50 C
An adjustment of maximum 5 C is
possible.
Due to high accuracy, an adjustment is
usually not required.
B5
Enter temperature
difference (offset)
current offset
5.0 5.0 C
The offset is the difference between

measured and entered temperature.
Endress+Hauser
Forms of chlorine
A distinction is made between free chlorine and bonded chlorine.
Free chlorine
Free chlorine refers to the sum of elementary chlorine (Cl2), hypochlorous acid (HOCl)
and hypochlorite ions (OCl).
These forms of chlorine are capable of killing bacteria, deactivating viruses and
oxidising organic substances within a short period of time.
Bonded chlorine
Bonded chlorine refers to the forms of chlorine in water and consist of chemical
compounds made up of chlorine and ammoniac (NH3) or ammonium (NH4+).
Total chlorine
The sum of free and bonded chlorine is referred to as total chlorine.
Molecular chlorine (Cl2) has pH values of < 4. Hypochlorous acid (HOCl) and
hypochlorite (OCl) remain within the range of pH 4 11 as components of free
chlorine. As hypochlorous acid dissociates as the pH value rises to form hypochlorite
ions (OCl) and hydrogen ions (H+), the amounts of the individual components in free
chlorine change with the pH value (see Fig. 6.5). For example, if the amount of
hypochlorous acid is 97% at pH 6, it drops to about 3% at pH 9.
Fig. 6.5:
Schematic diagram of pH compensation

Measured value with pH compensation
Measured value without pH compensation
The CCS 140 or CCS 141 chlorine sensors only measure the amount of hypochlorous
acid selectively in the amperometric measurement. This has a highly disinfecting effect
in an aqueous solution. On the other hand, the disinfection effect of hypochlorite is
extremely low. Accordingly, it is not practical to use chlorine as a disinfection agent at
high pH values. Since hypochlorite ions cannot wander through the sensor membrane,
the sensors cannot sense this amount.
Endress+Hauser
33
pH compensation of chlorine sensor signal

(only on ES and EP versions, for CCS 140 / 141 sensors)
To calibrate and inspect the chlorine measuring system, a colorimetric reference
measurement must be carried out using the DPD method. Free chlorine reacts with
diethyl-p-phenylenediamine and forms a red dye. The intensity of the red pigmentation
increases proportionally to the chlorine content. In the DPD method the measuring water
buffers constantly to a pH value of about 6.3. Therefore, the pH value of the measuring
water is not included in the DPD measurement. Due to the buffer function in the DPD
method, all the components of free chlorine are detected and thus the total free
chlorine is measured.
If you select pH compensation in fields B2 or B3, the sum of hypochlorous acid and
hypochlorite corresponding to the DPD measurement is calculated from the chlorine
sensor measuring signal which corresponds to hypochlorous acid (HOCl) by including
the pH value in the region of pH 4 9. The curve as depicted in Fig. 6.5 is therefore
stored in the transmitter.
Note!
When free chlorine is measured with the pH compensation function on, always perform
calibration in the pH-compensated operating mode.
When you use pH compensation, the chlorine measured value displayed and applied
to the instrument output corresponds to the DPD measured value even if the pH values
fluctuate. If you do not use pH compensation, the chlorine measured value only
corresponds to the DPD measurement if the pH value remains unchanged compared
with the calibration. Without pH compensation the chlorine measuring system must be
recalibrated when the pH value changes.
pH compensation can take place both automatically using the connected pH electrode
(EP version) or manually (ES version) by entering the current pH value in field B3.
Measuring chlorine dioxide is not pH-dependent, therefore, it requires no pH
compensation.
Accuracy of pH compensation
The accuracy of the pH compensated chlorine measured value derives from the sum of
several single measured deviations (chlorine, pH, Temperature, DPD measurement
etc.).
High amounts of hypochlorous acid (HOCl) during chlorine calibration have positive
effects on the accuracy whereas low amounts of hypochlorous acid have negative
effects.
Inaccuracy of the pH compensated chlorine value increases the bigger the pH
difference between operation and calibration get or the more inaccurate the single
measured values are.
34
Endress+Hauser
6.3
Current input
This function group offers two independent application solutions, provided that the
current output of an external measured quantity, e.g. flow meter, is connected to the
4 20 mA input of Liquisys M CCM 223 / 253. The following assignments then apply:
Flow in main
stream
Current signal
in mA
Current input
signal in %
Lower range limit

current input
Lower setting value

flow meter
Upper range limit

current input
Upper setting value

flow meter
20
100
6.3.1 Monitoring the flow rate in the main stream

This arrangement is highly practical when the sample stream flowing through the
CCA 250 assembly is totally independent of the flow rate in the main stream. This
permits the signalling of an alarm state in the main stream (flow rate too low or totally
stopped) and trigger a dosing switch-off, even if the measuring water stream is retained
due to the installation configuration.
This function method is the same as monitoring the flow rate in the sample stream
(see SETUP 1).
Fig. 6.6:
Endress+Hauser
Alarm signalling and dosing switch-off by the main stream
35
6.3.2 Feedforward control to PID controller

In processes with very short response times it may be practical to apply the flow rate to
the controller, if the flow rate fluctuates, in order to optimise the control process (see
Fig. 6.7).
Measuring water
extraction point
Injection points
Static mixer
Flow
meter
ENDRESS+HAUSER
LIQUISYS M
0.42
25.0
mg/l
C
REL 1
ALARM
CAL
REL
REL 2
REL 1
REL 2
Cl2
pH
4 ... 20 mA
B214C48E.eps
Fig. 6.7:
Arrangement example for feedforward control of the flow rate in the main stream
to the PID controller(s)
Feedforward control is a multiplying function as depicted in Fig. 6.8 (factory setting

as example):
Fig. 6.8:
36
Multiplying feedforward control
Endress+Hauser
Coding
Field
Selection or range
Remarks
This function group only exists if a relay

card with current input is installed.
Function Group
CURRENT INPUT
Display
Select flow rate

monitoring of main
stream (with
controller switch-off)
Off
Input
Z2
Enter delay for

controller switch-off
by current input
0s
0 2000 s
Short-term flow rate undershots can be

suppressed by delay and will not cause
controller switch-off.
Z3
Enter delay for

controller switch-on
by current input
0s
0 2000 s
With chlorine / chlorine dioxide control, a

delay up until reception of a representative
measured value is preferred after a long
flow rate failure.
Z4
Enter switch-off
threshold for current
input
50%
0 100%
0 100% corresponds to 4 20 mA at
current input. Note the measured value
allocation to the current output of the flow
meter.
Z5
Select orientation
stop for current input
Low
High
If the value entered in Z4 is exceeded low

or high, the controller switches off.
Z1
Only switch on when flow meter is

connected in main stream.
When Z1 = Off, fields Z2 to Z5 do not exist.
When Z6 = Off, Z7 does not exist.
Z6
Select feedforward
control to
PID controller
Off
lin = linear
Basic
Z7
Enter value for

feedforward control
at which modulation
gain = 1
50%
0 100%
Endress+Hauser
Basic = Feedforward control only affects

the basic load (alternatively dosage in
proportion to quantity, if common PID
control is not possible, e.g. due to sensor
defect)
When the value is set, the controller

manipulated value with feedforward control
on is identical to feedforward control off.
37
6.4
Current outputs
The CURRENT OUTPUT function group is used to configure the individual outputs. You
can either select a linear (O3(1)) or, on the ES and EP versions, you can define a current
output characteristic yourself (O3(3). A current output value can also be simulated
(O3(2)) to check current outputs. The controller set value in field R 247 / R 257 can be
output via current output 2, if available.
Example for user-defined current output table
Fig. 6.9:
User-defined current output characteristic
The distance signal per mA between two table value pairs must exceed:
Cl2/ClO2:
0.01 mg/l (CCS 140 / 240) or 0.003 mg/l (CCS 141 / 241 and 963)
pH:
pH 0.03
Redox:
5 mV
Temperature: 0.25 C
We recommend you first enter the current output configuration you require in the
following blank table in pencil. Ensure the required minimum distance by calculating the
resulting signal distance per mA. Then you can enter the result in the instrument.
Current output 1
Value
pair
1
[
]
Current
[mA]
Current output 2
Distance
per mA
[
]
Current
[mA]
Distance
per mA
2
3
4
5
6
7
8
9
10
38
Endress+Hauser
Coding
Field
Selection or range
Remarks
Initial display in function group CURRENT

OUTPUT
Function Group
CURRENT OUTPUT
Display
Out2 only with appropriate equipment

O1
O2
O3(1)
O311
O312
O313
Select current
output
Out1
Out2
Select measured
quantity for
2nd current output
C
mg/l
ppm
ppb
pH
ORPmV
Contr
Enter or output
linear characteristic
lin = linear
Select current range
420 mA
020 mA
Enter 0/4 mA value
0 ppb
0 ... 20000 ppb
0.00 ppm
0 ... 20 ppm
0.00 mg/l
0 20 (5) mg/l
pH 4.00
pH 4 9
0 mV
0 1500 mV
0 C
0 50 C
Enter 20 mA value
Endress+Hauser
2000 ppb
0 ... 20000 ppb
2.00 ppm
0 ... 20 ppm
2.00 (0.50) mg/l
0 20 (5) mg/l
pH 9.00
pH 4 9
1000 mV
0 1500 mV
50 C
0 50 C
You can select a separate characteristic for

each output.
pH or ORPmV only on EP version and

depending on selection in B1.
Selection of Curr (=current output 2) in
R247 or R 257 is only possible, if O2 =
Contr is selected.
The characteristic can have a positive or

negative slope at the measured value
output.
At set value output (O2 = Contr), the
increasing current corresponds to an
increasing set value.
Here enter the measured value at which

the minimum current value (0/4 mA) is
applied to the transmitter output.
Minimum amount between 0/4 mA and
20 mA value: see field O313.
This field is not available if O2= Contr
is selected.
Here enter the measured value at which

the maximum current value (20 mA) is
applied to the transmitter output.
Minimum amount between 0/4 mA and
20 mA value must be:
0.2 (0.05) mg/l
Cl2/ClO2:
pH:
pH 0.5
Redox:
100 mV
Temperature: 5 C
This field is not available if O2= Contr
is selected.
39
Coding
O3(2)
O321
Field
Selection or range
Display
Remarks
Simulate current
output
sim = simulation
Simulation only ends when you select

O3(1) or O3(3).
Enter simulation
value
current value
0.00 22.00 mA
When you enter a current value, it is output

directly at the current output.
Only on ES and EP versions.

Enter current output
table
Tab = table
O331
Select table option
read
Edit
O332
Enter number of table

value pairs
1
1 10
Here enter the number of pairs from

x and y values (measured value and
current value).
Select table value

pair
1
1 number of table value
pairs
asign
The functional chain O333 O335 is

automatically passed as often as set in
O232. asign is displayed as the last step.
After confirmation, the display jumps to
O236.
O334
Enter x value
0 ppb
0 ... 20000 ppb
0.00 ppm
0 ... 20 ppm
0.00 mg/l
0 20 (5) mg/l
pH 4.00
pH 4 9
0 mV
0 1500 mV
0 C
0 50 C
x value = measured value defined by user.
O335
Enter y value
4.00 mA
0.00 20.00 mA
y value = current value defined by user

and belonging to O334.
O3(3)
O333
You can add or change values later. The

values you enter are automatically sorted
by ascending current value.
Back to O3.
O336
40
Message whether
table status is okay
yes
no
If no, then set table correctly (all previous

settings are retained) or back to measuring
mode (then the table is invalid).
Endress+Hauser
6.5
Monitoring functions
Use the monitoring functions to define various alarms and set output contacts. You can
set each error separately as active or inactive (at the contact or as an error current).
When there is an alarm, you can also activate a cleaning function (F8).
6.5.1 Alarm
Coding
Field
Selection or range
Function Group
ALARM
Display
Remarks
Settings for alarm functions.
F1
Select contact type
Stead = steady contact

Fleet = fleeting contact
F2
Select time unit
min
s
F3
Enter error delay
0 min (s)
0 2000 min (s)
Depending on your selection in F2, you

can enter the error delay in min or s.
"
This selection is also required if all the error

messages in F5 are switched off.
F4
F5
Select error current
Select error
22 mA
2.4 mA
Caution!
If 020 mA was selected in O311, then
2.4 mA must not be used.
1
1 255
Using error numbers, select all the errors

which should initiate an alarm message.
The error number are listed in the table in
chapter 7.2. All faults that are not edited
remain at factory setting.
F6
Activate alarm
contact for selected
select
yes
no
If you select no, the other settings for the

alarm are inactive (e.g. error delay). The
settings themselves are retained.
This setting only applies to the errors
selected in F5.
As of E080 factory setting no!
F7
Activate error current

for selected error
no
yes
In the event of an error, your selection from

F4 is activated or deactivated.
This setting only applies to the errors
selected in F5.
Endress+Hauser
41
Coding
Field
Selection or range
Display
Remarks
F8
Automatic start of
cleaning function?
no
yes
This field does not exist for some errors,

see chapter 7.2.
F9
Select next error or

return to menu
next = next error

<---R
If you select next you return to F5,

if <---R to F.
6.5.2 Check
The function group CHECK is only accessible for instruments equipped with the Plus
packet.
This function group is used to select and configure the monitoring functions.
Note!
All the monitoring functions are off in the factory setting.
The Sensor Check System adapts to the current application conditions by adding and
setting suitable functions, either with or without controller switch-off when an alarm is
signalled.
Alarm threshold monitoring
When you perform a chlorine or chlorine dioxide measurement without chemical
entrainment control, sensor errors result in an incorrect reading but this has no impact
on the process medium (example: monitoring measurement in waterworks). Sensor
errors normally cause high or low readings that are implausible. This is detected and
signalled by user-definable alarm thresholds.
Controller check
When you perform chlorine or chlorine dioxide measurements with simultaneous
chemical entrainment control, sensor errors do not result in incorrect measured values
but have direct impacts on the state of the process medium.
In particular in the case of controlled water disinfection, there is a process-related that
chemical dosing is not switched on due to a permanently high measured value. This
causes considerable danger to process stability, or even a serious health hazard for
humans. On the other hand a measured value that is permanently too low due to the
resultant interruption in chemical dosing results is higher running costs and a risk of
corrosion.
These cases are detected and signalled due to user-definable monitoring times for
maximum permitted controller switch-on and switch-off times.
Sensor alternation check
Impacts of the process medium on the sensor can also result in incorrect measured
values. For example, a strong deposit on the sensor membrane can lead to a highly
sluggish or even a constant measuring signal that no longer changes. This is detected
and signalled by continuously monitoring the signal.
42
Endress+Hauser
Overview of monitoring functions

Function
User-definable lower
alarm threshold (AT)
Alarm threshold
monitoring
User-definable upper
alarm threshold (AT)
Controller monitoring
(CC: Controller Check)
Process monitoring
(AC: Alternation Check)
Monitoring the
duration of exceeded
lower or upper
setpoint
Monitoring for signal

change
Possible setting
Alarm event
Application
Off
Only lower AT
Lower AT reached or exceeded
Only upper AT
Upper AT reached or exceeded
Lower and upper AT
Lower AT reached or exceeded or upper AT

reached or exceeded
Off
On
Maximum duration setting for permanently

exceeded upper or lower setpoint reached
Off
On
Change within one hour less than

0.01 mg/l (CCS 140 / 240, sensor 963)
0.005 mg/l (CCS 141 / 241)
pH 0.01
1 mV
Applications
with or without
chemical
entrainment control
Applications
with chemical
entrainment control
Applications
with or without
chemical
entrainment control
Troubleshooting
For further information on troubleshooting when sensor and process alarms are
recognised, refer to chapter 7.2.
Coding
Field
Selection or range
Cl2
ClO2
Cl2 at A1 = 140, 141, 963.

ClO2 at A1 = 240, 241.
Off
Low
High
Lo Hi = Low and High
Low!
High!
LoHi!
Alarm signalling optionally with or without

simultaneous controller switch-off.
xxxxx = without controller switch-off,
xxxx! = with controller switch-off.
Enter error delay
0 min (s)
0 2000 min (s)

can enter the error delay in min or s. Only
after this period does a high or low limit
violation cause an alarm as per field
P113 / P114.
Enter lower alarm

threshold
0 ppb
0 ... 20000 ppb
0.00 ppm
0 ... 20 ppm
0.00 mg/l
0 20 (5) mg/l
Omitted when P111 = Off.
P1(1)
P111
P112
P113
Remarks
Settings for sensor and process

monitoring.
Function Group
CHECK
Display
Select alarm
threshold monitoring
Endress+Hauser
43
Coding
Field
Selection or range
Display
Remarks
Enter upper alarm

threshold
20000 ppb
0 ... 20000 ppb
20.00 ppm
0 ... 20 ppm
20.00 (5.00) mg/l
0 20 (5) mg/l
P115
Select process
monitoring
Off
AC
CC
AC CC
AC!
CC!
ACCC!
P116
Enter maximum
permissible period
for lower limit
violation
60 min
0 2000 min
Only when P115 = CC or AC CC.
P117
Enter maximum
permissible period
for upper limit
violation
120 min
0 2000 min
Enter limit
500 ppb
0 ... 20000 ppb
0.5 ppm
0 ... 20 ppm
0.5 (0.1) mg/l
0 20 (5) mg/l
P114
P118
AC = Sensor alternation check,

CC = Controller check.
Only on EP version.
pH
ORPmV
P1(2)
Select alarm
threshold monitoring
Off
Low
High
Lo Hi = Low and High
Low!
High!
LoHi!

P122
Enter error delay
0 min (s)
0 2000 min (s)

can enter the error delay in min or s. Only
after this does a high or low limit violation
cause an alarm as per field P123 / P124.
P123
Enter lower alarm

threshold
pH 4.00
pH 4 8.9
0 mV
0 1490 mV
P121
44
Depending on the operating mode you

select in field B1, pH or ORPmV appears.
Endress+Hauser
Coding
Field
Selection or range
Display
Remarks
Enter upper alarm

threshold
pH 9.00
pH 4.1 9
1500 mV
10 1500 mV
P125
Select process
monitoring
Off
AC
CC
AC CC
AC!
CC!
ACCC!
AC = Sensor alternation check,

CC = Controller check.
Select CC, AC CC, CC! and ACCC! only if
you selected pH in field P1(2).
P126
Enter maximum
permissible period
for lower limit
violation
60 min
0 2000 min
P127
Enter maximum
permissible period
for upper limit
violation
120 min
0 2000 min
P128
Enter limit
pH 7.20
pH 4 9
P124
6.6
Relay contact configuration
The function group RELAYS is only accessible for instruments equipped with the Plus
package.
The relay contacts described below are freely selectable and configurable
(max. four contacts, depending on options installed):
Limit contact for chlorine / chlorine dioxide measured value: R2(1)
Limit contact for pH/redox measured value: R2(2)
limit contact for temperature: R2(3)
P(ID) controller for chlorine / chlorine dioxide: R2(4)
P(ID) controller for pH: R2(5)
Cleaning function (timer): R2(6)
ChemoClean function: R2(7)
Three-point step controller for chlorine / chlorine dioxide: R2(8).
!
Endress+Hauser
Only one function can be assigned to each relay. If a relay function is already switched
on (R211 to R281), then after selection of another function by confirmation with ENTER
(R2(1) to R2(8)) the former is automatically switched off.
Note!
Pressing the REL key allows you to display the corresponding setpoint to every relay
function.
45
6.6.1 Limit contact for chlorine / chlorine dioxide measured

value and temperature or pH or redox measured value
Liquisys M has a number of options to assign a contact.
The limit contact can be assigned to a switch-on and switch-off point, as well as a
pickup and dropout delay. In addition, an error message can be generated when an
alarm threshold is set and started in conjunction with cleaning function.
These functions can be used for chlorine / chlorine dioxide measurement or for
temperature or pH or redox measurement.
To illustrate the contact states of any relay or alarm contact, refer to Fig. 6.10.
When measured values (max function) rise, the relay contact closes at t2 after the
switch-on point (t1) is exceeded and the pickup delay (t2 t1) expires. Then the alarm
threshold (t3) is reached and the error delay (t4 t3) also expires, the alarm contact
switches.
If the measured values decrease, the alarm contact re-opens when the alarm threshold
(t5) is reached and the relay contact (t7, also opens after the dropout delay t7 t6)
expires.
If the pickup and dropout delays are set to 0 s, the switch-on and switch-off points are
the switching points of the contacts.
You can make identical settings for a min function similar to the max function.
46
Fig. 6.10: Relationship between switch-on and switch-off points and between pickup and dropout delays
Note!
The selected limit contact status (MIN / MAX) is displayed in the fields R 217 and
R 237.
Endress+Hauser
6.6.2 P(ID) controller

You can define various controller functions on the Liquisys M. Starting with the PID
controller, you can implement P, PI, PD and PID controllers.
To obtain the best possible control, you must select the right controller to match the
application.
Output of actuating signal
Depending on the selection in field R247 or R 257, the actuating signal can be output
via the relay or via the current output 2.
P controller
This is used for simple linear control with minor control deviations. Harmonics may result
when you try to compensate for strong fluctuations. You may also have to expect a
permanent control deviation.
PI controller
Used in processes where harmonics must be avoided and no permanent control
deviation may occur.
PD controller
Used for processes which require rapid changes and whose peaks require
compensation.
PID controller
Used for processes where a P, PI or PD controller provides insufficient control.
Setting options of PID controller
There are three setting options for a PID controller:
Control gain Kp (P impact)
Integral action time Tn (I impact)
Derivative action time Tv (D impact)
Start-up
If there are no empirical values available for setting the control parameters, use values
that provide the greatest possible stability of the control loop. To optimise the control
loop further:
1. Increase the control gain Kp until the control variable just starts to overswing.
2. Decrease Kp again slightly and shorten the integral action time Tn to achieve the
shortest possible correction time without overswing.
3. In order to shorten the response time of the controller, you also have to set the
derivative action time Tv.
Endress+Hauser
47
Control and fine-optimisation of set parameters using a recorder
Fig. 6.11: Setting optimisation Tn and Kp
Actuating signal outputs (R247 to R2410 and R257 to R2510)

Each control contact outputs a clocked signal whose intensity corresponds to the
controllers manipulated variable. A distinction is made according to the type of signal
clock:
Pulse-length controller
The greater the calculated manipulated variable, the longer the related contact remains
picked up (tON). You can set the period T between 0.5 and 999.9 s. Pulse-length
outputs are intended to control solenoid valves.
Pulse-frequency controller
The greater the calculated manipulated variable, the higher the switching frequency of
the related contact. You can set the maximum switching frequency 1/T between 60 and
180 min1. The switch-on period tON is constant. Pulse-frequency outputs are intended
for controlling solenoid-operated dosing pumps.
Fig. 6.12: Signal of a pulse-length (left) and a pulse-frequency control contact (right)
48
Endress+Hauser
Control characteristic for direct and inverse control action

In fields R246 and R256 you can select between two control characteristics whose
actions are depicted below.
Fig. 6.13: Control characteristic of a proportional-action controller with direct and inverse control action
X = setpoint, XW = control deviation, y = set value
6.6.3 Timer for cleaning function

This function contains a simple cleaning option. You can define the time interval for the
start of the cleaning action. You can therefore only search for a regular pattern of
intervals. There are other cleaning functions in conjunction with the ChemoClean
function (requires four contacts, see chapter 6.6.4).
!
Endress+Hauser
Fig. 6.14: Relationship between cleaning time, pause time and hold delay time
Note!
Timer and ChemoClean do not work independently of each other. While one of the two
functions is active, the other cannot be started.
49
6.6.4 ChemoClean function
As for the time function, ChemoClean can also start a cleaning action. By comparison,
the function scope is extended by an option for defining cleaning and rinsing intervals.
You can therefore clean at irregular intervals at various repetition cycles and set
separate cleaning times and rinsing times.
Note!
Use relays 3 (water) and 4 (cleaner) for the ChemoClean function.
If the cleaning operation is aborted prematurely, a post-rinse time always runs.
In the Economy setting, cleaning only takes place with water.
Fig. 6.15: Cleaning cycle curve
6.6.5 Three-point step controller

This controller type is used for triggering motor valves for chlorine dosing. When the
controller activates relay 3, the motor valve closes. When the controller activates relay 4,
the motor valve opens.
Fig. 6.16: P transfer characteristic of the three-point step controller

Relative on-time = (tON/T) 100%
Neutral zone
W = Set point
X = Measured value
50
Endress+Hauser
Coding
Field
Selection or range
Function Group
RELAY
R1
Select contact to be
configured
Rel1
Rel2
Rel3
Rel4
PV = process value of main measuring

parameter.
Sel. Type =
limit contact Cl2 / ClO2
Switch function R2(1)

on or off
Off
On
Enter contact
switch-on point
20000 ppb
0 ... 20000 ppb
20 ppm
0 ... 20 ppm
20 (5) mg/l
0 20 (5) mg/l
R213
Enter contact
switch-off point
20000 ppb
0 ... 20000 ppb
20 ppm
0 ... 20 ppm
20 (5) mg/l
0 20 (5) mg/l
R214
Enter pickup delay
0s
0 2000 s
R215
Enter dropout delay
0s
0 2000 s
R211
R212
R216
Enter alarm threshold

(as absolute value)
Endress+Hauser
Remarks
Select and set relay contacts.
Configure limit
contact
for Cl2 / ClO2
R2(1)
Display
20000 ppb
0 ... 20000 ppb
20 ppm
0 ... 20 ppm
20 (5) mg/l
0 20 (5) mg/l
Confirmation with ENTER switches off

another relay function which has already
been switched on.
Settings you have made for the limit

contact are not deleted when you switch
the function off.
"
Caution!
Never set switch-on point and switch-off
point to the same value!
The switch-off point entry selects either a

max contact (switch-on point > switch-off
point) or a min contact (switch-on point
< switch-off point) and this implements an
always required hysteresis (see Fig. 6.10).
If the alarm threshold is exceeded, an

alarm is triggered on the measuring
instrument with alarm message and error
current (note error delay).
"
Caution!
If you define a min contact, then you must
set the alarm threshold to a less value than
the switch-off point!
51
Coding
R217
Field
Display status of
limit contact
Selection or range
Display
Remarks
MAX
MIN
Only on EP version.
Configure limit
contact for pH or
redox mV
LC pH =
limit contact pH
LCORP =
limit contact redox mV
R221

on or off
Off
On
R222
Enter contact
switch-on point
pH 9
pH 4 9
1500 mV
0 1500 mV
R223
Enter contact
switch-off point
pH 9
pH 4 9
1500 mV
0 1500 mV
R224
Enter pickup delay
0s
0 2000 s
R225
Enter dropout delay
0s
0 2000 s
R2(2)
R226
R227
52

(as absolute value)
pH 5.00
pH 0 5
1500 mV
0 1500 mV
Display status of
limit contact
MAX
MIN
Depending on the operating mode you

select in field B1, you configure for pH or
redox.
been switched on.

the function off.
"
Caution!


"
Caution!
Endress+Hauser
Coding
Field
Selection or range
Display
Remarks
Configure limit
contact for
temperature
LC C =
limit contact temperature

been switched on.
R231

on or off
Off
On

the function off.
R232
Enter switch-on
temperature
50 C
0 50 C
R233
Enter switch-off
temperature
50 C
0 50 C
R234
Enter pickup delay
0s
0 2000 s
R235
Enter dropout delay
0s
0 2000 s
R2(3)
R236
R237
R2(4)

(as absolute value)
50 C
0 50 C
Display status of
limit contact
MAX
MIN
Configure P(ID)
controller
for Cl2 / ClO2
Endress+Hauser
"
Caution!


"
Caution!
PV = process value of main measuring

parameter.
PIDPV

been switched on.
53
Coding
Field
Selection or range
Display
Remarks

on or off
Off
On
Basic
PID+B
On =PID control
Basic = only basic load dosage
PID+B = PID control with basic load
dosage
R242
Enter setpoint
500 ppb
0 ... 20000 ppb
0.5 ppm
0 ... 20 ppm
0.5 (0.1) mg/l
0 20 (5) mg/l
The setpoint is the value which the

controller has to hold. The controller will
restore this value if there is a deviation up
or down.
R243
Enter control gain Kp
1.00
0.01 100.00
see chapter 6.6.2
R241
see chapter 6.6.2

Enter integral action
time Tn (0.0 = no
I component)
0.0 min
0.0 999.9 min
R245
Enter derivative
action time Tv
(0.0 = no
D component)
0.0 min
0.0 999.9 min
see chapter 6.6.2
R246
Select control
characteristic
inv = inverted
(default for sodium
hypochlorite)
dir = direct
This setting is required depending on the

desired dosing direction (dosing above or
below setpoint, see chapter 6.6.2).
R247
54
R244
Select pulse length

or pulse frequency
len = pulse length

freq = pulse frequency
curr = current output 2
Note!
Each hold sets the I component to zero.
Hold can be deactivated in S2 but not for
ChemoClean or timer!
Pulse length e.g. for solenoid valve, pulse

frequency e.g. for solenoid operated
dosing pump (see chapter 6.6.2).
Selection of current output 2 is only
possible, if field O2 = Contr is selected.
R248
Enter pulse period
10.0 s
0.5 999.9 s
This field only appears when you select

pulse length in R247. If you select pulse
frequency, R248 is skipped and you can
continue your inputs R249.
R249
Enter maximum pulse

frequency of the
actuator
120 min1
60 180 min1

continue your inputs in R2410.
R2410
Enter minimum
switch-on time tON
0.3 s
0.1 5.0 s

pulse length in R247.
Endress+Hauser
Coding
Field
Selection or range
Display
Remarks
Enter basic load
0%
0 40%
Selecting the basic load, you choose the

desired dosage quantity.
100% basic load corresponds to:
steadily on at R247 = on
Fmax at R247 = freq
20 mA at R247 = curr
Configure P(ID)
controller for pH
PIDpH

been switched on.

on or off
Off
On
Basic
PID+B
On =PID control
Basic = only basic load dosage
PID+B = PID control with basic load
dosage
R252
Enter setpoint
pH 7.20
pH 4 9

or down.
R253
1.00
0.01 100.00
R254

time Tn
(0.0 = no
I component)
0.0 min
0.0 999.9 min
R255
Enter derivative
action time Tv
(0.0 = no
D component)
0.0 min
0.0 999.9 min
see chapter 6.6.2
R256
Select control
characteristic
inv = inverted
dir = direct
(default for acid)
This setting is required depending on the

desired dosing direction (dosing above or
below setpoint, see chapter 6.6.2).
Select pulse length

or pulse frequency
len = pulse length

freq = pulse frequency
curr = current output 2
R2411
R2(5)
R251
see chapter 6.6.2
R257
R258
Enter pulse period
Endress+Hauser
10.0 s
0.5 999.9 s
Note!
Each hold sets the I component to zero.
Hold can be deactivated in S2 but not for
ChemoClean or timer!
Pulse length e.g. for solenoid valve, pulse

frequency e.g. for solenoid-operated
dosing pump (see chapter 6.6.2).
Selection of current output 2 is only
possible, if field O2 = Contr is selected.

55
Coding
Field
Selection or range
Display
Remarks
R259
Enter maximum pulse

frequency of the
actuator
120 min1
60 180 min1

pulse frequency in R257. If you select
pulse length, R259 is skipped and you can
R2510
Enter minimum
switch-on time tON
0.3 s
0.1 5.0 s

pulse length in R257.
This field only appears with version EP.
R2511
Enter basic load
0%
0 40%
Selecting the basic load, you choose the

desired dosage quantity.
100% basic load corresponds to:
steadily on at R257 = on
Fmax at R257 = freq
20 mA at R257 = curr
Cleaning only takes place with one
cleaning agent (normally water); see
Fig. 6.14.
Configure cleaning
function (timer)
Timer
R261

on or off
Off
On
R262
Enter rinse/cleaning
time
30 s
0 999 s
The settings for hold and relay are

activated for the period of time specified
here.
R263
Enter pause time
360 min
1 7200 min
The pause time is the time between two

cleaning cycles (see chapter 6.6.3).
R264
Enter minimum
pause time
120 min
1 3600 min
The minimum pause time prevents

continuous cleaning when the external
cleaning trigger is present.
R2(6)

been switched on.
Only with relays 3 (water) and 4 (cleaner);

see chapter 6.6.4.
R2(7)
56
Configure cleaning
with ChemoClean
Clean

been switched on.
Endress+Hauser
Coding
Field
Selection or range
Display
Remarks

on or off
Off
On
R272
Select type of start

pulse
int = internal (timed)

ext = external
i+ext = internal + external
i+stp = internal, suppressed
by external
There is no real-time clock.

External suppression is required for
irregular time intervals (e.g. weekend).
R273
Enter pre-rinse time
20 s
0 999 s
Water is used for pre-rinsing.
R274
Enter cleaning time
10 s
0 999 s
Cleaning agent and water are used for

cleaning.
R275
Enter post-rinse time
20 s
0 999 s
Water is used for pre-rinsing.
R276
Enter number of
repeat cycles
0
05
R273 to R275 are repeated.
R277
Enter pause time
360 min
1 7200 min
The pause time is the time between two

cleaning cycles (see chapter 6.6.4).
R278
Enter minimum
pause time
120 min
1 3600 min
The minimum pause time prevents

continuous cleaning when the external
cleaning trigger is present.
R279
Enter number of
cleaning cycles
without cleaning
agent (economy
function)
0
09
After cleaning with agent, up to 9 cleaning

operations can take place before the next
cleaning operation with agent.
R271
R2(8)
Configure
three-point step
controller
for Cl2 / ClO2
Endress+Hauser
Only with relays 3 and 4.

3PSt

been switched on.
57
Coding
Selection or range
Display
Remarks

on or off
Off
On
R282
Enter setpoint
500 ppb
0 ... 20000 ppb
0.5 ppm
0 ... 20 ppm
0.5 (0.1) mg/l
0 20 (5) mg/l

or down.
R283
1.00
0.01 100.00
see chapter 6.6.2
R284

time Tn
0.0 min
0.0 999.9 min
see chapter 6.6.2
R285
Enter minimum
switch-on time tON
0.3 s
0.1 5.0 s
R286
Enter motor run time
60 s
10 999 s
R287
Enter neutral zone
10%
0 40%
R281
58
Field
Actuator motor run time from fully closed

state to fully open state.
Endress+Hauser
6.7
Coding
Field
Service
Selection or range
Display
Remarks
Function Group
SERVICE
S1
S2
Select language
ENG = English
GER = German
FRA = French
ITA = Italian
NEL = Dutch
ESP = Spanish
S = setup
C = calibration
Configure hold
S+C = during setup and

calibration
CAL = during calibration
Setup = during setup
none = no hold
This setting is retained in the event of a

power failure.
S3
Manual hold
Off
On
S4
Enter hold delay time
10 s
0 999 s
S5
Enter release code

for software upgrade
to plus package
S6
Enter release code

for software upgrade
to ChemoClean
S7
Display order code
S8
Display serial
number
Endress+Hauser
This field must be set once during

instrument configuration. Then exit S1 and
continue.
The current output is frozen and all relays

go to normal position.
0
0 9999
The code is on the nameplate (see

Fig. 2.1).
If you enter the wrong code, you return to
the measuring menu. Edit the figure using
the PLUS or MINUS key and confirm by
pressing ENTER.
0
0 9999
The code is on the nameplate (see

Fig. 2.1).
If you enter the wrong code, you return to
the measuring menu. Edit the figure using
the PLUS or MINUS key and confirm by
pressing ENTER.
When you upgrade the instrument, the

order code is not changed. The delivery
state is displayed.
59
Coding
Field
Selection or range
S9
Reset the instrument

(to default values)
no
Sens = sensor dates
Facty = factory settings
S10
Perform instrument
test
no
Displ = display test
6.8
Coding
Remarks
"
Caution!
Facty = All data except for sensor type
(field A1), operating mode (field B1) and
language (field S1) are deleted and reset
to the basic settings!
Sens = The previous calibration is deleted
and reset to factory settings.
E+H Service
Selection or range
Display
Remarks
Function Group
E+H SERVICE
E1(1)
E1(2)
E1(3)
E1(4)
60
Field
Display
Select module
Contr = controller (1)

Trans = transmitter (2)
MainB = mainboard (3)
Rel = relay (4)
E111
E121
E131
E141
Software version is
displayed
No editing possible.
E112
E122
E132
E142
Hardware version is
displayed
E113
E123
E133
E143
Serial number is
displayed
E114
E124
E134
E144
Module identification
is displayed
Endress+Hauser
6.9
Coding
Field
Interfaces
Selection or range
Display
Remarks
Function Group
INTERFACE
I1
Enter address
I2
Display of tag
number
Endress+Hauser
HART: 0 15
or
PROFIBUS: 1 126
Only for communication.
Only for communication.
61
6.10 Calibration
!
Coding
For access to the CALIBRATION menu, please enter Code 22.

Note!
Hinweis!
For chlorine and chlorine dioxide calbration you need a photometer, e.g. CCM 181 or
CCM 182 (see chapter 9, Accessories). To calibrate chlorine and chlorine dioxide for
trace detection (< 0.1 mg/l), use a photometer with higher accuracy and lower
detection limits.
If the calibration is aborted by pressing the PLUS and MINUS keys at the same time
(return to C15, C29 or C35) or if the calibration is faulty, the original calibration data
will continue to be used. A calibration error is indicated by an ERR and a flashing
sensor symbol on the LCD. In this case, repeat the calibration!
The end of calibration is followed by a return to the measuring mode. During the hold
delay time (field S4), the hold symbol is displayed.
Field
Selection or range
Display
Remarks
Function Group
CALIBRATION:
Calibration Cl2/ClO2
Cl2
ClO2
Cl2 at A1 = 140, 141, 963.

ClO2 at A1 = 240, 241.
Enter DPD calibration

value
Value of previous
calibration
Minimum values for calibration

for CCS 140 / 240 and sensor 963:
0.05 mg/l
for CCS 141 / 241: 0.01 mg/l
Zero calibration?
no
yes
Only for A1 = 963.

Zero calibration:
1. Send non-chlorinated water through the
assembly.
2. Wait 10 min.
3. Adopt by selecting yes and press
ENTER.
C13
Display slope
100%
minimum 25% (3%)
maximum 500%
Minimum permitted slope

for CCS 140 / 141 with pH compensation
and for CCS 240 / 241: 25%
for CCS 140 / 141 without pH
compensation and for sensor 963: 3%
C14
Calibration status is
displayed
o.k.
E xxx
C15
Store calibration
result?
yes
no
new
Function Group
CALIBRATION:
Calibrate pH
pH
C(1)
C11
C12
C(2)
62
If C14 = E xxx, then only no or new.

If new, then return to C.
If yes/no, then return to Measurement.
Endress+Hauser
Coding
Field
Selection or range
Display
Remarks
C21
Enter calibration
temperature
25.0 C
0 50 C
This field is only used for registration of the

calibration temperature. Input not
imperative.
C22
Enter pH value of first

buffer solution
Buffer value of previous

calibration
pH 3.50 9.50
Press the ENTER key to display the current

measuring value. Press the ENTER key
again as soon as the measuring value has
approximated the buffer value.
C23
Calibration takes
place
C24
Enter pH value of
second buffer
solution
C25
Calibration takes
place
C26
Display slope
59.16 mV/pH
38.00 65.00 mV/pH
C27
Zero point is
displayed
pH 7.00
pH 5.00 9.00
C28
displayed
o.k.
E xxx
C29
Store calibration
result?
yes
no
new
Function Group
CALIBRATION:
Calibration
redox mV
ORPmV
C(3)
Endress+Hauser
Stability control:
Adopt if stability pH 0.05 for more
than 10 s.

calibration
pH 3.50 9.50
Buffer 2 must have a different value than

buffer 1. Plausibility check takes place.
Press the ENTER key and proceed as in
field C 23.
Stability control:
Adopt if stability pH 0.05 for more
than 10 s.

63
Coding
64
Field
Selection or range

calibration
0 1500 mV
C31
Enter value of redox

buffer
C32
Calibration takes
place
C33
Zero point is
displayed
100 +100 mV
C34
displayed
o.k.
E xxx
C35
Store calibration
result?
yes
no
new
Display
Remarks
Press the ENTER key to display the current

measuring value. Press the ENTER key
again as soon as the measuring value has
approximated the buffer value.
Stability control:
Adopt if stability 1 mV for more than
10 s.

Endress+Hauser
7 Diagnosis and corrective maintenance
Diagnosis and corrective maintenance
Maintenance
Maintenance means that all measures which will guarantee the safety of operation and
reliability of the entire measuring system are taken in due time.
Maintenance of CCM 223 / 253 includes:
Calibration (see chapter 6.10)
Cleaning of assembly and sensor
Checking of cables and connections
Troubleshooting
Determination and elimination of the cause of the problem in the case of an operating
fault. Troubleshooting refers to measures that can be performed without intervention in
the instrument (for instrument defects, see chapter 8, Corrective maintenance).
#
!
Troubleshooting of the CCM 223/253 and the measuring system is performed with the
aid of the troubleshooting table in chapter 7.1.
Warning!
Remember that any work on the instrument may have impacts on process control and
the process itself.
If you have to remove the sensor for servicing or calibration work, pay attention to the
hazards caused by pressure, temperature and contamination.
Note!
Please contact your E+H support office if you have any queries. You can also send your
queries to the E+H Service Organisation via the Internet: www.endress.com
7.1
Error
Troubleshooting and remedial action based on

common problems
Possible cause
Remedial action
Equipment needed, spare parts
No instrument function
Instrument fuse defective

No power supply
Replace fuse
Establish power supply
Display flashes
Automatic controller switch-off

due to alarm
Current output simulation
Determine cause using error code

Exxx and remedy
End simulation
Chlorine measurement:
Slope too shallow
Sensor was in chlorine-free water or

in air
Short conditioning above (not in!)

chlorine bleach, wait for conditioning
time in water before calibration
Chlorine bleach / chlorine parent

solution
No match with DPD

check measurement
Measurement takes place without

pH compensation, whereas DPD
measurement is always buffered to
pH 6.3
Measure chlorine value

pH-compensated
Select CCM 223 / 253 with ES

(manual compensation) or EP
(automatic compensation) option
DPD measured value

much too high
Organic chlorination agent (may

also be used only at times or for
shock chlorination). Here no
correlation between actual free
chlorine, DPD measurement and
amperometric measurement. DPD
value up to factor 5 too high.
Use free (gaseous) chlorine or

chlorine from inorganic chlorine
compounds
If organic chlorination agent was

used previously, the entire system
must be evacuated and carefully
cleaned!
Endress+Hauser
Fine-wire fuse, M 250 V / 3.15 A

Check with voltmeter
65
Error
Possible cause
Chlorine value too high
Membrane defective
Polarisation incomplete
Foreign oxidant
Shunt in chlorine sensor
Chlorine value too low
Measuring chamber not closed

Air cushion outside in front of
membrane
Remedial action
Replace membrane cap

Wait until polarisation time ends
Analyse measuring water
Replace sensor

Replacement cartridges
CCY 14-WP
Be patient
Detailed knowledge of the
process
Replacement sensor
Refill and carefully screw tight

Remove air bubble, possibly
choose better installation position
Refill and carefully screw tight
bubble-free
Electrolyte CCY 14-F or CCY 24-F
Measure polarisation voltage,

replace MKC1 module if required
Check sensor selection
DVM at S () and 91 (+)

CCS 140 / 141: 20 mV
CCS 240 / 241: +120 mV
Test with new sensor

Clean / grind membranes (not
with TEFLON membranes)
Short-circuit pH input and connect
to PM reading pH 7
Clean membranes or test with
different sensor
CCM 223 / 253 Always connect
symmetrically to PM!
pH/mV sensor
HCl 3%, key file (only file in one
direction); new sensor
Air cushion under membrane

Chlorine value wrong /
no calibration possible;
zero current too large
Wrong polarisation voltage
pH/mV measurement:
Measuring chain zero
point not adjustable
Reference system poisoned

Membrane blocked
Wrong sensor type selected
Measuring line broken

Asymmetrical voltage of sensor
too high
Potential matching (PM) of
Liquisys M medium incorrect
HCl 3%, file (only file in one

direction); new sensor
Terminal diagrams see chapter 4
No or slow change of
readings
Sensor dirty
Sensor aged
Sensor defective (reference
outgoing lead)
Clean sensor, see chapter 8.6.2

Replace sensor
Replace sensor
Cleaning agent
New sensor
New sensor
Measuring chain slope

not adjustable /
slope too shallow
Connection not at high

impedance (humidity, dirt)
Instrument input defective
Sensor aged
Test cable, connector and junction

boxes
pH measurement directly on the
instrument
Replace sensor
pH simulator, insulation tester
Measuring chain slope

not adjustable /
No slope
Hairline crack in glass membrane

Connection not at high
impedance
Replace sensor
Test cable, connector and junction
boxes
pH sensor
pH simulator, insulation tester
Permanent, incorrect
reading
Sensor not immersed or protective

cap not removed
Air cushion in assembly
Earth fault at or in the instrument
Hairline crack in glass membrane
Instrument in impermissible
operating state (no response to
key actuation)
Check installation position,

remove protective cap
Check assembly and installation
position
Test measurement in insulated
vessel, possibly with buffer
solution
Replace sensor
Switch instrument off and on
Incorrect temperature
reading
Incorrect sensor connection

Sensor or measuring cable
defective
Check connections
Test sensor and cable
pH value in process
incorrect
Flow rate too high
Reduce flow rate or measure in

a bypass
possibly earth with / at PM pin
(connect PA/PM to PE)
Clean sensor, see chapter 8.6.2
Potential in medium
Sensor covered in dirt or deposits
66
pH simulator
pH sensor
Plastic vessel, buffer solutions

pH sensor
possibly EMC problem: If
repeated, check earthing and wire
routing
Ohmmeter, see chapter 8.7.2
Problem mainly occurs in plastic

lines
For highly polluted media: Use
spray cleaning
Endress+Hauser
Error
Measured values
fluctuate
Possible cause
Interference in measuring cable
Interference in signal output line
Interference potential in medium
No potential matching on
symmetrical input
Remedial action
Connect cable screen as per
terminal diagram
Check line installation, possible
route line separately
Eliminate interfering potential

Route signal output and
measuring input lines separately
Possibly earth medium by
connecting PA/PM to PE
Connect PM pin in assembly to

instrument terminal PA/PM
Controller or timer cannot

be activated
No relay module installed
Install LSR1-2 or LSR1-4 module
see chapter 8.2 and 8.3
Controller / limit contact

do not work
Controller switched off

Controller in
Manual / Off mode
Pickup delay setting too long
Hold function active
Activate controller
Select Manual / On or Auto
mode
Switch off or shorten pickup delay
Auto hold during calibration,
hold input activated;
hold active via keyboard
see chapter 6.6 or fields R2xx

Keyboard, REL key
Controller in
Manual / On mode
Dropout delay setting too long
Control loop interrupted
Select Manual / Off or Auto

mode
Switch off or shorten dropout
delay
Check measured value, output,
contacts, actuators, chemical
supply
Keyboard, REL and AUTO keys
No current output signal
Line open or short-circuited

Output defective
Disconnect line and measure

directly on instrument
see chapter 8.1
mA Meter for 020 mA DC
Fixed current output

signal
Current simulation active

Processor system out of sync
Switch off simulation

see field O3
possibly EMC problem:
If repeated, check installation
Incorrect current output

signal
Incorrect current assignment

Total load in current loop too high
(> 500 k)
Preselect 020 mA or 420 mA?

Disconnect output and measure
directly on instrument
see field O311

Ohmmeter
No output signal for

temperature or pH/mV
Instrument has only 1 current

output
Instrument with
PROFIBUS-PA/-DP
Check nameplate for version,

possibly replace LSCH-x1 module
PA/DP instruments have no
current output!
LSCH-x2 module, see

chapter 8.2.4 and 8.3.4
ChemoClean function not

available
No relay module LSR1-4

equipped or only LSR1-2 present
ChemoClean not enabled
Install LSR1-4 module
LSR1-4 module, see chapter 8.2.4

and 8.3.4
For detailed description see
chapter 8.3.5
Plus package not enabled

(Enable Plus package and
ChemoClean using a code number
which depends on the serial number
and is received from E+H after
ordering a Plus package)
When retrofitting Plus package:

Enter code number provided by
E+H enter (field S5)
After replacing a module
LSCH / LSCP:
Enter first instrument serial
number (see nameplate)
manually, then enter code number
Several instruments on the same

address
Check address, set again if required
Controller / limit contact

work continuously
Functions from Plus

package not available
No HART or PROFIBUS
communication
Endress+Hauser
ChemoClean is enabled with a

code number which is entered by
E+H on retrofitting
enter (field S6)
see fields R2xx

see fields S2 to S4
see fields R2xx
see chapter 6.7

chapter 8.3.5
67
Error
Possible cause
No HART communication
Remedial action
No HART controller
No PA/DP controller
Error
No.
For further information see

supplementary operating
instructions BA 208C, HART
Field Communication with
Liquisys M CxM 223 / 253
Check nameplate for:

PA = -xxx3xx / DP = xxx4xx
Incorrect instrument software

version (without PROFIBUS)
With Commuwin (CW) II:
CW II version and instrument
software version incompatible
No or incorrect DD/GSD file
Incorrect baud setting for
segment coupler in DPV-1 server
Incorrect station (master) address
or duplicate address
Incorrect station (slaves) address
Bus line not terminated
Line problems
(too long, cross section too small;
not screened, screen not earthed,
wires not twisted)
Bus voltage too low
(typ. bus voltage 24 V DC for
non-Ex, 13.5 V DC for Ex)
7.2
Upgrade to LSCP module:

LSCP-PA for PROFIBUS-PA,
LSCP-DP for PROFIBUS-DP, see
For further information, see

supplementary operating
instructions BA 209C,
PROFIBUS-PA/-DP Field
Communication with Liquisys M
CxM 223 / 253
Voltage at PA/DP instrument

connector must be at least 9 V.
Troubleshooting based on error messages

Contact
Cause
E001
EEPROM memory error
E002
Instrument not calibrated,

calibration data invalid, no
user data or user data invalid
(EEPROM error)
E003
Download error
E004
Instrument software version

incompatible with hardware
version of module
E007
Transmitter malfunction
Instrument software does
not match hardware
(transmitter)
Error current
Automatic
cleaning start
Fact.
Fact.
User
Action
Fact.
68
Upgrade to LSCH-H1 / -H2 module
Check nameplate for:

HART = -xxx5xx and -xxx6xx
Several subscribers on same

address
No or incorrect DD (SW instrument
description)
No HART interface
Instrument not registered in HART
server
Load < 230
HART receiver (e.g. FXA 191) not
connected via load
Incorrect instrument address
(addr. = 0 for single mode,
addr. > 0 for multidrop mode)
Line capacitance too high
Interference on the line
No PROFIBUS
communication
Switch instrument off and back on again,

return transmitter to your local
Endress+Hauser sales agency for repair
or replace instrument.
Load software compatible with hardware.
Load instrument software specific to
parameter measured.
On E003: invalid configuration, download
attempt was performed with invalid
parameter set.
User
User
yes
no
yes
no
yes
no
yes
no
yes
no
Endress+Hauser
Contact
Error
No.
Cause
Error current
Automatic
cleaning start
Fact.
Fact.
Action
Fact.
User
User
User
E010
Temperature sensor defective
Check temperature sensor and connections;

if necessary, check measuring cable using
temperature simulator (see chapter 8.7).
yes
no
no
E032
Upper or lower pH slope

range exceeded
yes
no
E033
pH value zero point too low or

too high
Repeat calibration and replace buffer

solution; if necessary, replace electrode
and check instrument and measuring cable
using simulator (see chapter 8.7).
yes
no
E034
Upper or lower redox offset

range exceeded
yes
no
E035
Sensor 963 zero point signal

outside permitted range
Service sensor (acc. to sensor

instructions).
Check connections.
Check active charcoal filter.
yes
no
E038
Cl sensor signal outside

permitted range during slope
calibration
Service sensor (acc. to sensor

instructions).
Check connections.
Check DPD measuring instrument.
Do not use organic chlorination agent.
yes
no
E041
Calibration parameter
calculation aborted

solution; if necessary, replace sensor and
check instrument and measuring cable.
yes
no
E042
Distance between buffer value

and zero point (pH 7) too
small (single-point calibration)
For slope calibration, use a buffer solution

which has at least a distance of pH = 2 to
the electrode zero point.
yes
no
E043
Distance between buffer 1

and buffer 2 calibration values
too small (two-point calibration)
Use buffer solution which are at least

pH = 2 apart.
yes
no
E044
Stability factor not met during

calibration

solution; if necessary, replace sensor and
check instrument and measuring cable
using simulator.
yes
no
E045
Calibration aborted
Repeat calibration, if necessary replace

buffer solution; if necessary, replace sensor
and check instrument and measuring cable
yes
no
E055
Lower Cl/ClO2 measuring

range exceeded
yes
no
no
E056
Lower pH/mV measuring

range exceeded
Check measurement and connections;

if necessary, check instrument and
measuring cable using simulator (see
chapter 8.7).
yes
no
no
E057
Upper Cl/ClO2 measuring

range exceeded
yes
no
no
E058
Upper pH/mV measuring

range exceeded
yes
no
no
E059
Lower temperature measuring

range exceeded
yes
no
no
E061
Upper temperature measuring

range exceeded
yes
no
no
Endress+Hauser
69
Error
No.
Contact
Cause
Fact.
E063
Lower current output range 1

exceeded
E064
Error current
Automatic
cleaning start
Fact.
Fact.
Action
User
User
yes
no
no
Upper current output range 1

exceeded
yes
no
no
E065
Lower current output range 2

exceeded
yes
no
no
E066
Upper current output range 2

exceeded
yes
no
no
E067
Alarm threshold for limit

contact 1 exceeded
yes
no
no
E068

contact 2 exceeded
yes
no
no
E069

contact 3 exceeded
yes
no
no
E070

contact 4 exceeded
yes
no
no
E080
Current output 1 range

too small
no
no
E081
Current output 2 range

too small
no
no
E100
Current simulation active
Enter correct parameters for current output.
no
no
E101
Service function active
Switch off service function or switch

instrument off and back on.
no
no
E102
Relay simulation active
Check relay configuration.
no
no
E106
Download active
Wait for download to end.
no
no
E116
Download error
Repeat download; if necessary, check

connections and instruments.
no
no
E152
Measuring signal Cl/ClO2

sluggish or frozen
yes
no
no
E153
Measuring signal pH/mV

sluggish or frozen
Check sensor and connection, service,

if necessary, replace.
Check whether measuring water has
really changed or not.
yes
no
no
70
Check measured value and current

assignment.
User
Check configuration in limit contact menu.
Increase range in Current output menu.
Endress+Hauser
Contact
Error
No.
Cause
Fact.
E154
Cl/ClO2 below lower alarm

threshold for longer than
maximum period set
E155
Cl/ClO2 above upper alarm

maximum period set
E156
Error current
Automatic
cleaning start
Fact.
Fact.
Action
If necessary, perform manual reference

measurement.
Service sensor (acc. to sensor manual).
Recalibrate measuring instrument.
Check flow rate.
Check chemical supply
Check dosing devices.
User
User
yes
no
no
yes
no
no
Cl/ClO2 below alarm threshold

for longer than permitted
maximum period
yes
no
no
E157
Cl/ClO2 above alarm threshold

maximum period
yes
no
no
E158
pH/mV below lower alarm

maximum period set
yes
no
no
E159
pH/mV above upper alarm

maximum period set
yes
no
no
E160
pH/mV below alarm threshold

maximum period
yes
no
no
E161
pH/mV above alarm threshold

maximum period
yes
no
no
E162
Dosage stop
Check settings in CURREBNT INPUT or

CHECK function group.
yes
no
no
E163
Compensated chlorine value

too imprecise since pH
value > 9
Check pH value and adjust according to

system requirements. For pH values > 9, the
disinfection effect is questionable since the
chlorine now exists as the less effective OCl.
yes
no
no
E170
Flow rate through assembly

too small or zero
Restore flow, check measuring water line.
yes
no
no
E171
Flow in main stream too low or

zero
Restore flow.
yes
no
no
E172
Switch-off limit for current

input exceeded
Check process variables at sending

measuring instrument.
yes
no
no
E173
Current input < 4 mA

Change range assignment if required.
yes
no
no
E174
Current input < 20 mA

Change range assignment if required.
yes
no
no
9999
Instrument in field is locked to

prevent operation.
To unlock: press the CAL and MINUS keys

together.
User
*When this error is present, the cleaning function cannot be started. (Field F8 does not exist for this error.)
Endress+Hauser
71
Diagnosis and corrective maintenance
Diagnosis
Diagnosis refers to the identification of instrument malfunctions and defects.
Corrective maintenance
replacing a part diagnosed to be defective
testing instrument and measuring point for proper functioning and thus
restoring full functionality.
72
Diagnosis using the table below is performed depending on the level of difficulty and
the measuring instruments available by:
Operator's qualified personnel
Operator's qualified electrical personnel
Company responsible for system installation / operation
E+H Service.
Select the necessary spare parts using the tables in chapter 8.2.4 and 8.3.4.
Warning!
De-energise the instrument before you open it. Work with live lines may only be
performed by trained electricians.
Switch contacts may be powered by separate circuits. Also de-energise these circuits
before you work on the terminals.
Caution: ESD!
Electronic components are sensitive to electrostatic discharge. Take personal
precautions such as discharge yourself by touching a PE or wear a permanent
earthing device such as a wriststrap.
For your own safety, always use original spare parts. This ensures the correct function,
precision and reliability after corrective maintenance.
Endress+Hauser
8.1
Diagnosis
The table below will help you diagnose problems and specifies the spare parts required.
Refer to chapter 8.2.4 and 8.3.4 for information on the exact spare part names and how
to install them.
Error
Display dark, no LEDs
active
Possible cause
No mains voltage
In correct supply voltage or
too low
Terminal defective
Fuse blown
Mainboard defective
Controller defective
CCM 253: ribbon cable loose or
defective
Tests and/or remedial action
Equipment, spare parts, personnel
Check whether mains voltage is

applied
Compare actual mains voltage
with nameplate rating
Terminal not tightened
Insulation clamped in terminal
Wrong terminals used
Replace fuse after comparing
mains voltage and nameplate
rating
Replace mainboard, pay attention
to variant
Replace controller, pay attention
to variant
Check ribbon cable,
if necessary, replace
Electrician / e.g. multimeter

Operator (utility company
specification or multimeter)
Electrician
Electrician / see drawings

chapter 8.2.1 and 8.3.1 for correct
fuses
On-site diagnose by E+H-Service
(test module required)
see Spare parts for CCM 253
Display dark, but LEDs

active
Controller defective
(module: LSCH/LSCP)
Replace controller

Display shows reading

but
no change in display
and/or
instrument not
operable
Instrument not correctly installed
CCM 223: reinstall module

CCM 253: reinstall display module
Operating system in
impermissible state
Refer to assembly drawings in

Possible EMC problem: if problem
persists, have installation
checked by E+H-Service
Instrument gets hot
Incorrect voltage or too high
Compare mains voltage and

nameplate rating
Replace mainboard
Correct voltage setting, see

Diagnosis only possible by
E+H-Service
Mainboard defective
Incorrect Cl/ClO2
measured value
and/or temperature
measured value
Transmitter module defective

(module: MKC1).
First carry out tests and action as
per chapter 7.1.
Test measuring inputs:

Chlorine input open
= reading 0.00 mg
Resistance 10 k at
terminals 11/12 and 13
= reading 25 C
If test negative: replace module (pay

attention to variant), refer to
explosion drawings chapter 8.2.1
and 8.3.1
pH/mV measured value

incorrect
PA/PM terminal incorrect:

pH/mV terminal always symmetrical
with PM
MKC1-Test: Short-circuit pH input

and connect to PM: reading pH 7.00
See terminal diagram
Current output, current

value incorrect
Calibration incorrect
Load too high
Shunt / short-circuit to frame in
current loop
Incorrect operating mode
Test with integrated current

simulation, connect mA meter
directly to current output
If simulation value incorrect:

this requires calibration at factory
or new LSCxx module
If simulation value correct:
check current loop for load and
shunts
If output, check assigned
parameters
Check whether you selected 020

mA or 420 mA
Incorrect assignment
Output 2 can be assigned to
temperature or pH
No current output signal
Current output stage defective

(only on LSCH module; LSCP
module has no current output)
Test with integrated current

simulation and connect mA meter
directly to current output
If test negative:
replace controller
(pay attention to variant)
Additional relays do not

work
CCM 253: ribbon cable Item 320

loose or defective
Check proper connection of ribbon

cable, if necessary, replace cable
See spare parts for CCM 253
Only 2 additional relays

addressable
Relay module LSR1-2 installed with

2 relays
Upgrade to LSR1-4 with 4 relays
Operator, Service
Endress+Hauser
73
Error
Possible cause
Additional functions are

missing (Plus package
or ChemoClean
options)
No or incorrect release code used
Tests and/or remedial action
Equipment, spare parts, personnel
On retrofit:
check whether the correct serial
number was used for ordering
options
Incorrect instrument serial number
Check whether the serial number
on the nameplate is identical with
the entry in field S8
Contact E+H Sales. Order codes

see chapter 9.5.
Additional functions
(Plus package and/or
ChemoClean) are
missing after replacing
LSCH / LSCP module
No releases for Plus package or

ChemoClean.
On brand-new LSCH / LSCP, an

instrument serial number may be
entered once in fields E115 to E117.
Then enter, if necessary, release
code for Plus package and/or
ChemoClean.

chapter 8.3.5
No HART or
PROFIBUS-PA/-DP
interface function
Incorrect controller
HART: LSCH-H1 or -H2

PROFIBUS-PA/-DP: LSCP-PA/-DP,
see module label
For instrument software see field
E111
Remove some instruments and
test again
Replace controller;
operator or E+H Service
Incorrect instrument software

Bus problem
74
For the Plus package, the

instrument serial number is
significant.
Consult E+H Service
Endress+Hauser
8.2
8.2.1 Exploded view
Special
screw
(for Item 140).
End frame
(for Item 140),
for PROFIBUS-DP:
Item 190
End frame
with D-Sub socket
Item 210
BNC plug
Items 150 ... 170

Terminal block set
Terminal for outputs/digital inputs/communication (outer)
Terminal for power supply/alarm relay/sensor conn. (inner)
Item 200
pH input
(BNC socket with screen plate)
Item 110/120
Transmitter module
MKC1 for Cl, temperature, optional pH/mV
Backpanel
(for Item
140)
Item 10/20
LSGA/LSGD mainboard
Items 50 ... 100
LSCH/LSCP controller
Latches of
end frame
Pos. 130
Gehuse kpl.
tion
g
Volta
lec
e se
Item 180
Terminal strip for
relay module
strap
Side panel for instruments

without relay module
(Item 220 /
for Item 140)
Items 30 ... 45
Optional relay module
LSR1-2 (2 relays) or
LSR1-4 (4 relays)
Item 10
Power supply 100 230 V AC
Relay module components

turned through 180 for display!
Fuse
Voltage selection strap
230 V
Mains voltage
selection
115 V
100 V
B214C50E.eps
Endress+Hauser
75
"
8.2.2 Dismantling the CCM 223

Caution!
Remember the impacts on the process when you switch the instrument off.
1. First pull off the terminal blocks (items 150 180) from the instrument rear to
de-energise the instrument. Now you can dismount the instrument.
2. Press the end frame latches inwards and pull off the frame towards the rear.
3. Slacken the special screw by turning it counterclockwise.
4. Remove the complete electronics block from the housing. The modules are only
plugged in and can be easily unplugged:
Simply pull the processor / LCD module to the front
Pull the backpanel tabs outwards slightly to remove the side modules.
5. Removing the Cl transmitter (item 120) on instruments with pH/mV input:
Bend up the screen plate
Pull off the inserted strands from the BNC socket and remove the module upwards.
8.2.3 Assembly of CCM 223

Assembly takes place in the opposite sequence.
Tighten the special screw by hand without using a tool.
You cannot assemble the instrument incorrectly! You cannot insert the module block
in the housing if you have plugged it together incorrectly.
8.2.4 Spare parts kits for CCM 223
76
Item
Kit name
Name
Function
Order code
10
Mainboard
LSGA
100 / 115 / 230 V AC
51500317
20
Mainboard
LSGD
24 V AC + DC
51500318
30
Relay module
LSR1-2
2 relays
51500320
35
Relay module
LSR1-4
4 relays
51500321
40
Relay module
LSR1-2+IEIN
2 relays with current input
51504304
45
Relay module
LSR1-4+IEIN
51504305
50
Controller
LSCH-S1
1 current output
51502467
60
Controller
LSCH-S2
2 current outputs
51502468
70
Controller
LSCH-H1
1 current output + HART
51502497
80
Controller
LSCH-H2
2 current outputs + HART
51502496
90
Controller
LSCP-PA
PROFIBUS-PA / no current output
51502495
100
Controller
LSCP-DP
PROFIBUS-DP / no current output
51502498
110
Cl transmitter
MKC1
Input Cl and temperature
51502466
120
Cl /pH transmitter
MKC1
Input Cl, pH/mV, temperature
51502465
130
Enclosure complete
Enclosure with front membrane, key

pins, seal, special screw, clamping
straps, labels
51501075
140
Enclosure
mechanical parts
Back panel, side panel, special

screw, end frame
51501076
Endress+Hauser
Endress+Hauser
Item
Kit name
150
Name
Function
Order code
Terminal strip set,

complete,
standard + HART
Terminal strip set standard + HART,

inputs/outputs, supply, alarm relay
51502463
160
Terminal strip set,

complete,
PROFIBUS-PA
Terminal strip set PROFIBUS-PA,

51502464
170
Terminal strip set,

complete,
PROFIBUS-DP
Terminal strip set PROFIBUS-DP,

51502490
180
Terminal strips
Terminal strip for relay modules
51501078
190
End frame for

PROFIBUS-DP
with D-Sub and terminal strip
51502513
200
pH input socket
Socket with screen plate
51501070
210
BNC connector
BNC easy solderless, angled
50074961
220
Side panel
Kit with 10 parts
51502124
77
8.3
8.3.1 Exploded view

Fuse, also
accessible with
electronics box
installed
Electronics box with

relay module LSR1-X (top)
and LSGx mainboard
(bottom)
Item 10
Power supply 100 230 VAC
Voltage selection strap
Fuse
Item 220
Enclosure cover
230 V
Mains voltage
selection
115 V
Items 50 ... 100

LSCH-x / LSCP-x
controller
100 V
Electronics box
(empty, for Item 240)
Item 250
Ribbon
cables
Item 260
Hinge
Item 230
Enclosure
bottom part
Wiring space cover

(for Item 220)
Item 110/120
Transmitter module
MKC1
Item 280
pH terminal with
screen plate
Item 10/20
LSGA/LSGD
mainboard
Items 30 ... 45
Optional relay module
LSR1-2 (2 relays) or
LSR1-4 (4 relays)
Item 240
Docking module
Item 270
Plug-in terminal
for mains connection
Cable glands
(for Item 230)
B214C51E.eps
78
Endress+Hauser
8.3.2 Disassembly of CCM 253

1. Open and remover the connection compartment cover.
2. Pull out the mains terminal (item 270) to de-energise the instrument.
3. Open the housing cover and remove the ribbon cable (item 250) on the electronics
box.
4. Dismantling the controller (item 50 100):
Slacken the central screw on the LCD cover.
5. Dismantling the electronics box:
Slacken the four screws in the bottom housing part, then push the entire box to the
rear and remove upwards.
Make absolutely sure that the locks do not open!
After removing the box, bend out the module locks and remove the module(s).
6. Dismantling the docking module (item 240):
Remove the two screws in the bottom housing part and remove the entire docking
module upwards.
7. Dismantling the Cl transmitter (item 120) on instruments with pH/mV input:
Bend up the screen plate
Remove the inserted strands from the BNC socket, then pull the module upwards.
8.3.3 Assembly of CCM 253
"
Carefully insert the module(s) in the guide rails of the electronics box and engage it
(them) in the side lugs on the box.
You cannot assemble the instrument incorrectly! You cannot start up modules inserted
incorrectly in the electronics box since you cannot insert the ribbon cable.
Caution!
Make sure that the cover seal is undamaged to ensure ingress protection IP 65.
8.3.4 Spare parts kits for CCM 253
Endress+Hauser
Item
Kit name
Name
Function
Order code
10
Mainboard
LSGA
100 / 115 / 230 V AC
51500317
20
Mainboard
LSGD
24 V AC + DC
51500318
30
Relay module
LSR1-2
2 relays
51500320
40
Relay module
LSR1-4
4 relays
51500321
40
Relay module
LSR1-2+IEIN
51504304
45
Relay module
LSR1-4+IEIN
51504305
50
Controller
LSCH-S1
1 current output
51502467
60
Controller
LSCH-S2
2 current outputs
51502468
70
Controller
LSCH-H1
1 current output + HART
51501223
80
Controller
LSCH-H2
2 current outputs + HART
51502496
90
Controller
LSCP-PA
PROFIBUS-PA / no current output
51502495
100
Controller
LSCP-DP
PROFIBUS-DP / no current output
51502498
110
Cl transmitter
MKC1
Input Cl and temperature
51502466
120
Cl /pH transmitter
MKC1
Input Cl, pH/mV, temperature
51502465
79
Item
"
Kit name
Name
Function
Order code
51501068
220
Enclosure cover
Enclosure cover,
connection compartment cover,
front membrane, hinges, screws,
sundry parts
230
Lower housing part
Lower part, screw unions
51501072
240
Docking module
Docking module,
electronics box empty, sundry parts
51501073
250
Ribbon cables
1 set of ribbon cables
51501074
260
Hinges
2 pair of hinges
51501069
270
Terminal strip
Terminal strip for mains connection
51501079
280
pH terminal
pH terminal with screen plate
51501071
8.3.5 Special case: Replacing the controller

Note!
Since the serial number is linked to the release number to enable the Plus package
and/or ChemoClean, an existing Plus package or ChemoClean cannot be active. In
general all variable data are at factory setting when a controller is replaced.
If you replace a controller, proceed as follows:
1. If possible, note down the user settings on the instrument, e.g.:
calibration data
current assignments (Cl, temperature, pH)
relay functions selected
limits/controller settings
cleaning settings
monitoring functions
interface parameters
2. Dismantle the instrument as described in chapter 8.2.2 or 8.3.2.
3. Check the part number on the controller to see whether it is the same as the previous
module.
4. Re-assemble the instrument with the new module as described in chapter 8.2.3 or
8.3.3.
5. Start the instrument up and check the basic functions (e.g. measured value and
temperature readings, operability using the keyboard).
6. Enter the instrument serial number:
Read the serial number (ser-no.) of the instrument from the nameplate.
Edit this number in fields E115 (year, one digit), E116 (month, one digit), E117
(sequence number, four digits).
Field E118 displays the complete number for verification. Then confirm by pressing
ENTER or abort and re-enter.
Caution!
The serial number can be entered only once on a brand-new module! Therefore make
sure your entry is correct before you press ENTER. If you enter the incorrect number the
additional functions will not be enabled. An incorrect serial number can only be
corrected at the factory.
7. Enter the release codes for Plus package and/or ChemoClean if existing.
8. Check the release of the Plus package (e.g. by retrieving the CHECK / Code P)
function group or the ChemoClean function.
9. If possible, reset the user settings on the instrument.
80
Endress+Hauser
8.4
Ordering spare parts
Order spare parts from your nearest Endress+Hauser sales centre. The address is on
the rear of these operating instructions. Use the Order Number listed in chapter 8.2.4 or
8.3.4.
To be on the safe side, always quote the following information on the spare parts order:
Instrument order code
Serial number (ser-no.)
Software version, if possible.
The order code and serial number are on the nameplate. The software version is in field
E111, if the instrument processor system still works.
8.5
Optoscope service equipment with Scopeware
The Optoscope in conjunction with the Scopeware software opens the following
possibilities without removing or opening the Liquisys M and without making an
electrical connection to the instrument:
Documentation of the instrument settings in conjunction with Commuwin II
Software update by the service technician
Upload/download a hex dump to duplicate configurations.
The Optoscope acts as an interface between Liquisys M and the PC / Laptop.
Information is transferred via the optical interface on the Liquisys M and via the RS 232
interface on the PC / Laptop.
Handling and operation are described in the Optoscope operating instructions. The
required Windows Scopeware software comes in the scope of supply.
The Optoscope is supplied with all the required accessories in a sturdy case.
Order number of the Optoscope: 51500650.
8.6

measuring point
8.6.1 Chlorine sensors and chlorine flow assemblies

Corrective maintenance for chlorine sensors and assemblies is described in the
operating instructions. Use and refer to the operating instructions relating to your
measuring system:
Use operating instructions BA 058C to service the CCS 140 / 141 chlorine sensors.
Use the operating instructions BA 114C to service the CCS 240 / 241 chlorine dioxide
sensors.
Use operating instructions BA 039C to service the 963 chlorine sensor.
Use the operating instructions BA 062C to assemble, connect and service the
CCA 250 chlorine flow assembly.
Endress+Hauser
81
8.6.2 pH/mV sensors (EP instrument option)
Visible contamination on the glass electrodes can be cleaned as follows:

Oily and fatty deposits
clean with detergent (grease solvent, alcohol, or washing detergent).
Warning!
Protect your hands, eyes and clothing when you use the following detergent.
Lime and metal hydroxide deposits

Remove deposits with diluted hydrochloric acid (3%), then carefully rinse.
Blocked membranes can be mechanically cleaned (does not apply to TEFLON
membranes and annular gap electrodes):
Use a small key file.
Only file in one direction.
Air bubbles in the electrode
Air bubbles indicate incorrect assembly; therefore check the installation position.
Permitted: 15 to 165 to the horizontal.
Not permitted: horizontal installation or installation with the plug-in head pointing
downwards.
Redox electrodes
Carefully use mechanical means to clean metal pins or surfaces which have deposits
on them.
Redox electrode may require some time in redox butter solution after cleaning and/or
calibration in before they indicate the correct measured value again.
8.6.3 pH connecting lines and sockets (EP instrument option)
"
82
Check all cables and connections for moisture. Moisture is indicated by a shallow
sensor slope. Possibly, no calibration is possible or the LCD may be even fixed at pH 7.
Check the following parts for humidity and contamination:
Sensor head
Sensor connector
pH measuring cable
Junction box, if fitted
Outgoing pH measuring cable.
The sensor head and junction box can be cleaned and dried.
Caution!
Make sure you replace moist measuring cables!
Endress+Hauser
8.7
Test and simulation
8.7.1 Chlorine sensors

Chlorine sensors work according to the amperometric principle and supply very small
direct current as measuring signals.
A chlorine sensor can be simulated by a DC source. Due to the small currents, however,
the simulation is highly sensitive. Lines should be screened and the simulator earthed.
You will find typical slope values in the table below.
Sensor
Typical slope value
CCS 140
approx. 25 nA per mg Cl/l
CCS 141
approx. 80 nA per mg Cl/l
CCS 240
approx. 100 nA per mg ClO2/l
CCS 241
approx. 350 nA per mg ClO2/l
963
approx. 20 A per mg Cl/l
8.7.2 Temperature measurement

The CCM 223 / 253 is equipped with the NTC sensor of the chlorine sensor to measure
temperature.
Due to the relatively high sensor resistance, a two-wire connection is sufficient.
Simulation can take place with a normal decade resistor. The table below contains some
simulation values.
!
"
Endress+Hauser
Temperature
NTC simulation value
0 C
29.490 k
10 C
18.787 k
20 C
12.268 k
25 C
10.000 k
30 C
8.197 k
40 C
5.594 k
Note!
In case of a defective temperature sensor, measurement is automatically continued
with 25 C.
8.7.3 pH/redox measurement

Simulation takes place with a pH/mV simulator or an mV voltage source.
Caution!
On the CCM 223 / 253, pH or mV must always be measured symmetrically. For this
reason, each simulation requires potential matching with the simulator. Connect the
reference signal of the simulators (normal screen of the pH coaxial measuring line) to
the PA/PM terminal of the Liquisys M.
83
Zero point rapid test

On the CCM 223 connect the BNC inner conductor to the BNC receptacle and the
PM terminal.
On the CCM 253 connect the pH terminal, the Ref terminal and the PM terminal.
For pH, the reading must be about 7, for redox about 0 mV.
Test with DC voltage source
pH value
Simulation
295 mV
177 mV
0 mV
118 mV
12
295 mV
8.7.4 Flow monitoring

Flow is monitored by an inductive proximity switch (INS) in the CCA 250 assembly. This
switch is powered by 15 V from the auxiliary voltage output of the Liquisys M.
Function of the INS
"
84
Flow
INS
INS output
yes
damped
low
impedance
no
not damped
high
impedance
Test or emergency mode

If you connect terminal 93 to terminal 85 and terminal 94 to terminal 86, this simulates
an active proximity switch and thus a correct flow.
Caution!
Do not run the measuring system continuously in this state and switch the flow monitor
back on as soon as possible!
Endress+Hauser
9 Accessories
Accessories
9.1
Connection accessories
VBC junction box (see chapter 4.2.2)

Junction box for lengthening measuring cable connection between sensor cable and
transmitter. Ingress Protection IP 65.
Order No. 50005181
CMK extension cable
Special measuring cable for CCS 140 / 141 and CCS 240 / 241 sensors to extend the
line between the transmitter and the VBC junction box.
Order No. 50005374
pH measuring cable CPK 1
Industry version with outer screen and coaxial conductor and with an electrode
connector. PVC cable sheath, cable diameter 7.2 mm.
Technical Information TI 118C/07/en, Order No. 50068526
pH measuring cable CPK 9
Industry version with outer screen and coaxial conductor and with TOP 68 electrode
connector. PVC cable sheath, cable diameter 7.2 mm. Ingress protection IP 68.
Extension cable CYK 71
For pH/redox electrodes or conductivity sensors with temperature sensor.
Consisting of one coaxial conductor of low-noise quality and four auxiliary cores
(0.75 mm each) with common screen, outside diameter 7.2 mm.
Minimum length 5 m.
Order No. 50085333
Extension cable MK
Two-core signal line with additional screen and PVC insulation. Preferably for
transmission of output signals of transmitters or input signals of controllers and for
temperature measurement.
Order No. 50000662
9.2
Mounting accessories
Weather protection cover CYY 101

Post mounting kit for transmitter and weather protection cover
Universal mounting post CYY 102 for transmitter
Endress+Hauser
85
9 Accessories
9.3
Sensors
CCS 140
Membrane-covered amperometric sensor for free chlorine in
measuring range 0.05 20 mg/l
Technical Information TI 058/07/en, Order No. 50028816
CCS 141
Membrane-covered amperometric trace sensor for free chlorine in
CCS 240
Membrane-covered amperometric sensor for chlorine dioxide in
CCS 241
Membrane-covered amperometric trace sensor for chlorine dioxide in
OrbiSint CPS 12
Redox combination electrode with dirt-repellent PTFE membrane, polytex gel filling
and encapsulated reference system, max. pressure 6 bar.
CeraTex CPS 31
pH combination electrode with ceramic membrane and maintenance-free electrolyte
filling, for applications in drinking water and swimming pools, max. pressure 0.6 bar.
CeraTex CPS 32
Redox combination electrode with ceramic membrane and maintenance-free
electrolyte filling, for applications in drinking water and swimming pools, max.
pressure 0.6 bar.
Available on request.
9.4
Calibration accessories
CCM 182
Photometer for chlorine/chlorine dioxide detection acc. to the DPD method
Measuring range chlorine: 0 ... 6 mg/l
Measuring rage chlorine dioxide: 0 ... 2.8 mg/l
CCM 181
Photometer for chlorine detection acc. to the DPD method
Measuring range chlorine: 0.05 ... 6 mg/l
86
Endress+Hauser
9 Accessories
9.5
Instrument upgrade
Orders will only be accepted when you quote the serial number of the instrument on
your order.
Plus package
Order No. 51502242
ChemoClean
Order No. 51502871
Two-relay card (standard version)
Order No. 51500320
Two-relay card (CSA version)
Order No. 51511446
Four-relay card (standard version)
Order No. 51500321
Four-relay card (CSA version)
Order No. 51511447
Two-relay card with current input
(standard version / CSA version)
Order No. 51504304
Four-relay card with current input
(standard version / CSA version)
Order No. 51504305
pH package for EK version
Order No. 51502460
pH package for ES version
Order No. 51503526
Endress+Hauser
87
10 Technical data
10
Technical data
General specifications
Manufacturer
Endress+Hauser
Product designation
Liquisys M CCM 223

Liquisys M CCM 253
Input
Measured values
Free chlorine or chlorine dioxide, temperature, pH

or redox (optional)
Cl2/ClO2 measurement
Display and measuring range
0 5 mg/l or 20 mg/l
Application measuring range
0.05 20 mg/l for CCS 140 / 240 sensors

0.01 5 mg/l for CCS 141 / 241 sensors
0.05 5 mg/l for 963 sensor
Temperature compensation range
2 45 C
pH compensation range for free chlorine
pH 4 9
Reference point for nominal slope
25 C / pH 7.2
Cl2/ClO2 signal input

CCS 140 / 141 / 240 / 241 sensors
0 5000 nA
963 sensor
100 500 A
Temperature measurement
Temperature sensor (with CCS 140 / 141 / 240 / 241)
NTC, 10 k at 25 C
Display range
0 50 C
pH and redox measurement

pH measuring range
pH 3.5 9.5
Redox measuring range
0 1500 mV
Zero point adjustment
100 mV
Slope adjustment
38 65 mV/pH
Digital inputs 1 and 2

Voltage
10 50 V DC
Current drain
max. 10 mA
Current input
88
Current range
4 20 mA, galvanically isolated, passive
Load
Voltage drop 5.2 V
i load 260 at 20 mA
Endress+Hauser
10 Technical data
Output
Signal outputs Cl2/ClO2 or temperature/pH/redox (optional)
Current range
0 / 4 20 mA, galvanically isolated, active;

error current 2.4 / 22 mA
Min. distance 0 / 4 20 mA signal
min. 10% of respective measuring span
Load
max. 500
Max. resolution
700 digits/mA
Transfer range Cl2/ClO2
0 20 mg/l for CCS 140 / 240 sensors

0 5 mg/l for CCS 141 / 241 and 963 sensors
Temperature transfer range
0 50 C
pH transfer range
pH 4 9
Redox transfer range
0 1500 mV
Isolation voltage
max. 350 Vrms / 500 V DC
Overvoltage protection
acc. to EN 61000-4-5:1995
Auxiliary voltage output

Output voltage
15 V 0.6 V
Output current
max. 10 mA
Contact outputs (floating changeover contacts)

Switching current with resistive load (cos = 1)
max. 2 A
Switching current with inductive load (cos = 0.4)
max. 2 A
Switching voltage
max. 250 V AC, 30 V DC
Switching power with resistive load (cos = 1)
max. 500 VA AC, 60 W DC
Switching power with inductive load (cos = 0.4)
max. 500 VA AC, 60 W DC
Limit contact
Pickup/dropout delay
0 7200 s
Controller
Endress+Hauser
Function (adjustable)
Pulse-length / pulse-frequency controller

Three-point step controller for Cl2/ClO2
Controller response
P, PI, PD, PID
Control gain Kp
0.01 20.00
Integral action time Tn
0.0 999.9 min
Derivative action time Tv
0.0 999.9 min
Period length of pulse-length controller
0.5 999.9 s
Max. frequency of pulse-frequency controller
60 180 min1
Basic load
0 ... 40% of max. set value
Motor run time for three-point step controller
10 999 s
Neutral zone for three-point step controller
0 40%
89
10 Technical data
Output (continued)
Alarm
Function (selectable)
Steady contact / fleeting contact
Alarm threshold adjustment range
Cl2/ClO2 / pH / redox / temperature:

full measuring range
Error delay
0 2000 min (s)
Monitoring time for lower limit violation
0 2000 min
Monitoring time for upper limit violation
0 2000 min
Accuracy
Cl2/ClO2 measurement
Measured value resolution CCS 140 / 240 / 963
0.01 mg/l
Measured value resolution CCS 141 / 241
0.001 mg/l
Measurement deviation1 display (pH, T = const)
max. 0.5% of measured value 4 digits
Reproducibility
max. 0.2% of measuring range
Measurement deviation1 Cl2/ClO2 signal output
max. 0.75% of current output range
Deviation for Cl2/ClO2 measurement with 963 sensor

Measurement deviation1 display (pH, T = const)
max. 1% of measuring range 4 digits
Temperature measurement
Measured value resolution
0.1 C
Measurement deviation display
0.3 K
Measurement deviation1 temp. signal output
pH and redox measurement

pH measured value resolution
pH 0.01
Redox measured value resolution
1 mV
Measurement deviation1 pH display
pH 0.03
Measurement deviation redox display
3 mV
Measurement deviation1 pH signal output
Measurement deviation redox signal output
Ambient conditions
90
Ambient temperature (nominal operating conditions)
10 +55 C
Ambient temperature (limit operating conditions)
20 +60 C
Storage and transport temperature
25 +65 C
Relative humidity (nominal operating conditions)
10 95%, non-condensing
Ingress protection panel-mounted unit
IP 54 (front panel), IP 30 (housing)
Ingress protection field housing
IP 65
Electromagnetic compatibility
Interference emission and interference immunity

acc. to EN 61326:1997 / A1:1998
Endress+Hauser
10 Technical data
Physical data
Dimensions of panel-mounted unit (h w d)
96 96 145 mm
Installation depth
approx. 165 mm
Dimensions of field housing (h w d)
247 170 115 mm
Weight of panel-mounted unit
max. 0.7 kg
Weight with field housing
max. 2.3 kg
Display
LC display, two lines, five- and nine-digit with status

indicators
Materials
Enclosure of panel-mounted unit
Polycarbonate
Front membrane
Polyester, UV-resistant
Field housing
ABS PC Fr
Power supply
Supply voltage
100 / 115 / 230 V AC +10 /15%, 48 62 Hz

24 V AC/DC +20 / 15%
Power consumption
max. 7.5 VA
Fuse protection
Fine-wire fuse, medium time-lag 250 V / 3.15 A
acc. to IEC 60746-1, at nominal operating conditions

Subject to modifications.
Endress+Hauser
91
11 Annex
11
Annex
11.1 Operating matrix of EK and ES versions
p. 62
p. 30
p. 32
p. 37
p. 39
p. 41
92
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Endress+Hauser
11 Annex
93
11 Annex
p. 43
p. 51
p. 59
p. 60
p. 61
94
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11 Annex
95
11 Annex
11.2 Operating matrix of EP version
p. 62
p. 30
p. 32
p. 37
p. 39
96
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Endress+Hauser
11 Annex
97
11 Annex
p. 41
p. 43
p. 51
98
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Endress+Hauser
11 Annex
99
11 Annex
p. 59
p. 60
p. 61
100
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101
Index
Index
Numerics
Access codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8587
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Actuating signal outputs . . . . . . . . . . . . . . . . . . . . . . 49
A-Function group . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Alarm contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Alarm threshold monitoring . . . . . . . . . . . . . . . . . 4244
Anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assembly of CCM 223 . . . . . . . . . . . . . . . . . . . . . . . 76
Assembly of CCM 253 . . . . . . . . . . . . . . . . . . . . . . . 79
AUTO key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Auto mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Automatic controller switch-off . . . . . . . . . . . . . . . . . 26
Configure hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Connecting the chlorine sensor 963 . . . . . . . . . . . . 15
Connecting the measuring cable. . . . . . . . . . . . . . . 17
Connecting the pH or redox electrode. . . . . . . . . . . 15
Connection accessories. . . . . . . . . . . . . . . . . . . . . . 85
Control characteristic . . . . . . . . . . . . . . . . . . . . . . . . 49
Control gain Kp . . . . . . . . . . . . . . . . . . . . . . . 54, 56, 58
Controller . . . . . . . . . . . . . . . . . . . . . . . . . 7576, 7879
Controller check . . . . . . . . . . . . . . . . . . . . . . . 42, 4445
Controller switch-off . . . . . . . . . . . . . . . . . 30, 4244, 65
Corrective maintenance . . . . . . . . . . . . . . . . . 65, 7284
Corrective maintenance of CCM 223 . . . . . . . . . . . . 75
Corrective maintenance of CCM 253 . . . . . . . . . . . . 78
measuring point . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Current input . . . . . . . . . . . . . . . . . . . . . . 1415, 35, 37
Current input signal . . . . . . . . . . . . . . . . . . . . . . . 3536
Current output simulation . . . . . . . . . . . . . . . . . . . . . 65
Current output table . . . . . . . . . . . . . . . . . . . . . . . . . 38
Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . 28, 37
CYK 71 extension cable. . . . . . . . . . . . . . . . . . . . . . . 8
Basic load . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 5556

B-Function group . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Black semiconductor layer . . . . . . . . . . . . . . . . . . . . 19
BNC connector . . . . . . . . . . . . . . . . . . . . . 7, 18, 75, 77
BNC socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 79
Bonded chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Buffer solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Default values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Derivative action time Tv. . . . . . . . . . . . . . . . . . . . 5556
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 7284
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . 1415, 30
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Disassembly of CCM 223. . . . . . . . . . . . . . . . . . . . . 76
Disassembly of CCM 253. . . . . . . . . . . . . . . . . . . . . 79
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Docking module . . . . . . . . . . . . . . . . . . . . . . . . . . 7880
DPD measured value . . . . . . . . . . . . . . . . . . . . . . . . 34
DPD measurement . . . . . . . . . . . . . . . . . . . . . . . 34, 65
DPD method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 26
22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 26
9999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 26
C
Cable termination . . . . . . . . . . . . . . . . . . . . . . . . 1719
CAL key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calibration accessories. . . . . . . . . . . . . . . . . . . . . . . 86
Calibration mode. . . . . . . . . . . . . . . . . . . . . . 21, 24, 27
Cathode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CCA 250 flow assembly . . . . . . . . . . . . . . . . . . . . 8, 15
C-Function group . . . . . . . . . . . . . . . . . . . . . . . . 6264
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chemical entrainment control . . . . . . . . . . . . . . . 4243
Chemoclean . . . . . . . . . . . . . . . . . 6, 50, 60, 67, 80, 87
Chlorine sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Cl transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 79
Clamping screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cleaning time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
CMK extension cable . . . . . . . . . . . . . . . . . . . . . . 8, 85
Code 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 26
Code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 26
Code 9999. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 26
Code format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Commuwin II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Complete installation. . . . . . . . . . . . . . . . . . . . . . . . . . 8
102
E
Economy function. . . . . . . . . . . . . . . . . . . . . . . . . . . 58
E-Function group . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . 14
Electronics box. . . . . . . . . . . . . . . . . . . . . . . . . . . 7879
ENTER key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Equipment name . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Error current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 41
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Error numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6871
ES and EP versions . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Escape function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 78
Extension cable CYK 71. . . . . . . . . . . . . . . . . . . . . . 85
Extension cable MK . . . . . . . . . . . . . . . . . . . . . . . . . 85
F
Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fail-safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Feedforward control . . . . . . . . . . . . . . . . . . . . . . . 3637
Endress+Hauser
F-Function group. . . . . . . . . . . . . . . . . . . . . . . . . 4142

Field instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fleeting contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Flow meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Flow monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Flow monitoring in sample stream . . . . . . . . . . . . . . 31
Flow plummet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flow-specific metering switch-off . . . . . . . . . . . . . . . 31
Forms of chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Four-relay card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Free chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Freezing the outputs . . . . . . . . . . . . . . . . . . . . . . . . . 25
Function groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 75, 78
Index
HART . . . . . . . . . . . . . . . . . . . . . . . . . 7, 22, 67, 76, 79

Hold delay time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Hold function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hypochlorite (OCl) . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hypochlorous acid (HOCl) . . . . . . . . . . . . . . . . . . . . 33
Maximum cable length. . . . . . . . . . . . . . . . . . . . . . . . 17

Maximum function . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Measured value damping . . . . . . . . . . . . . . . . . . . . . 30
Measuring cable make-up . . . . . . . . . . . . . . . . . . . . . 17
Measuring mode . . . . . . . . . . . . . . . . . . . . . . 21, 24, 27
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Membrane-covered sensor . . . . . . . . . . . . . . . . . . . . . 8
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Minimum function. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Minimum pause time . . . . . . . . . . . . . . . . . . . . . . 5758
MINUS key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MK extension cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Monitoring and safety devices. . . . . . . . . . . . . . . . . . . 5
Monitoring functions. . . . . . . . . . . . . . . . . . . . . . . 41, 43
Monitoring the flow rate in the main stream . . . . . . . . 35
Motor run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Motor valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 23
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting accessories . . . . . . . . . . . . . . . . . . . . . . . . 85
Mounting examples . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting of CCM 223 . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting of CCM 253 . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting on round posts . . . . . . . . . . . . . . . . . . . . . . 10
Mounting on square posts . . . . . . . . . . . . . . . . . . . . . 10
Multiplying feedforward control . . . . . . . . . . . . . . . . . 36
I component . . . . . . . . . . . . . . . . . . . . . . . . . 25, 54, 56

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
I-Function group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
INS proximity switch . . . . . . . . . . . . . . . . . . . . 8, 14, 31
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 813
Installing the sensor . . . . . . . . . . . . . . . . . . . . . . . . . 17
Instrument configuration . . . . . . . . . . . . . . . . . . . 2764
Instrument test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Instrument upgrade . . . . . . . . . . . . . . . . . . . . . . . . . 87
Integral action time Tn . . . . . . . . . . . . . . . . . . 54, 56, 58
Intended application . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NC contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 23
Neutral zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 59
NO contact. . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 23, 31
NTC simulation value . . . . . . . . . . . . . . . . . . . . . . . . . 83
NTC temperature sensor . . . . . . . . . . . . . . . . . . . . . . 17
G
Gain Kinflu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
K
Key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
L
LED indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Liquid crystal display . . . . . . . . . . . . . . . . . . . . . . . . 21
Locking the keypad . . . . . . . . . . . . . . . . . . . . . . 22, 26
M
Main measured value . . . . . . . . . . . . . . . . . . . . . . . . 21
Main stream . . . . . . . . . . . . . . . . . . . . . . . 8, 26, 35, 70
Mainboard. . . . . . . . . . . . . . . . . . . . . . . . 7576, 7879
Mains voltage selection . . . . . . . . . . . . . . . . . . . 75, 78
Manual hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Manual pH compensation. . . . . . . . . . . . . . . . . . . . . 32
Endress+Hauser
O
O-Function group. . . . . . . . . . . . . . . . . . . . . . . . . 3940
Open sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating concept. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operating matrix of EK and ES versions . . . . . . . . . . 92
Operating matrix of EP version . . . . . . . . . . . . . . . . . 96
Operating mode. . . . . . . . . . . . . . . . . . . . . . . 24, 32, 60
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 2026
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Order code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 81
Organic chlorination agent . . . . . . . . . . . . . . . . . . . . 65
Outer screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Oxidation-Reduction Potential . . . . . . . . . . . . . . . . . . 32
P
P controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
P(ID) controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PA/PM terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Panel-mounted instrument . . . . . . . . . . . . . . . . . . . . . 13
Pause time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5758
PD controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
103
Index
P-Function group. . . . . . . . . . . . . . . . . . . . . . . . . 4345

pH compensation . . . . . . . . . . . . . . . . . . . . . . . . 3234
pH electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
pH measuring cable CPK 1 . . . . . . . . . . . . . . . . . . . 85
pH package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
pH/redox measurement . . . . . . . . . . . . . . . . . . . . . . 83
pH-Messkabel CPK 1 . . . . . . . . . . . . . . . . . . . . . . . . 85
Photometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Physical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
PI controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PID controller. . . . . . . . . . . . . . . . . . . . . . 31, 3537, 47
PID controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
PLUS key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Plus package . . . . . . . . . . . . . . . . . . . . . . 6, 59, 67, 87
Post mounting kit. . . . . . . . . . . . . . . . . . . . . . . . . 11, 85
Post-rinse time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Potential matching line . . . . . . . . . . . . . . . . . . . . . . . 15
Potential matching pin. . . . . . . . . . . . . . . . . . . . . . . . 15
Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Pre-rinse time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Product structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PROFIBUS . . . . . . . . . . . . . . . . . . 7, 22, 68, 7576, 79
Proximity switch INS . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pulse length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pulse period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pulse-frequency controller . . . . . . . . . . . . . . . . . . . . 49
Pulse-length controller . . . . . . . . . . . . . . . . . . . . . . . 49
R
Redox electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Registered trademark . . . . . . . . . . . . . . . . . . . . . . . . . 7
REL key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Relay contact configuration . . . . . . . . . . . . . . . . . . . 45
Relay module . . . . . . . . . . . . . . . . . . . . . 7576, 7879
Repeat cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Replacing the controller . . . . . . . . . . . . . . . . . . . . . . 80
Reset the instrument . . . . . . . . . . . . . . . . . . . . . . . . . 60
Return to manufacturer . . . . . . . . . . . . . . . . . . . . . . . . 5
R-Function group . . . . . . . . . . . . . . . . . . 5155, 5759
Rinse/cleaning time. . . . . . . . . . . . . . . . . . . . . . . . . . 57
S
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sample stream . . . . . . . . . . . . . . . . . . . . . 8, 26, 3031
Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Scopeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Secondary measured value . . . . . . . . . . . . . . . . . . . 21
Select language . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sensor alternation check . . . . . . . . . . . . . . . 42, 4445
Sensor setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
104
Sensor symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Sensor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 60
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setup 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Setup 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Setup mode . . . . . . . . . . . . . . . . . . . . . . . . . 21, 24, 27
S-Function group . . . . . . . . . . . . . . . . . . . . . . . . . 5960
Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6263, 66
Software upgrade. . . . . . . . . . . . . . . . . . . . . . . 6, 5960
Spare parts for CCM 223 . . . . . . . . . . . . . . . . . . . . . 76
Spare parts for CCM 253 . . . . . . . . . . . . . . . . . . . . . 79
Special measuring cable . . . . . . . . . . . . . . . . . . . . . 17
Start pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 29
Static mixer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Steady contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
System configuration . . . . . . . . . . . . . . . . . . . . . . . . 29
T
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 8891
Temperature measurement . . . . . . . . . . . . . . . . . . . 83
Terminal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminals on field instrument . . . . . . . . . . . . . . . . . . 16
Terminals on panel-mounted instrument . . . . . . . . . 16
Test and simulation. . . . . . . . . . . . . . . . . . . . . . . . . . 83
Three-point step controller . . . . . . . . 15, 31, 35, 51, 58
Timer for cleaning function. . . . . . . . . . . . . . . . . . . . 50
Total chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Transmitter module. . . . . . . . . . . . . . . . . . . . . . . 75, 78
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Two-relay card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
U
Universal mounting post CYY 102 . . . . . . . . . . . 11, 85
Unlocking the keypad . . . . . . . . . . . . . . . . . . . . 22, 26
User interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
V
VBC junction box . . . . . . . . . . . . . . . . . . . 8, 17, 19, 85
Voltage selection strap. . . . . . . . . . . . . . . . . . . . 75, 78
W
Wall mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Weather protection cover CYY 101 . . . . . . . 10, 12, 85
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1419
Z
Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Z-Function group . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Endress+Hauser
CCS140/141
Sensors for free chlorine
BA058C/07/en/08.07
71092493
Brief overview
This explains how to use these Operating Instructions to commission your sensor quickly and
safely:
Safety instructions
4
5
General safety instructions

Explanation of warning symbols
Installation
7
8
Installation conditions such as the sensor dimensions are illustrated here.

Here, you can find an example of a complete measuring system.
Wiring
Refer to these pages for sensor wiring.
Function
13
This chapter describes the sensor design and the operating principle.
Commissioning
17
17
Refer to these pages for sensor commissioning.

This section explains how to calibrate the sensor.
Maintenance
19
24
It is absolutely essential to carry out maintenance tasks such as sensor

cleaning on a regular basis to extend the sensors operating time.
Available accessories are listed here.
Troubleshooting
25
If faults occur during operation, use the check list to localize and remedy
them.
Index
29
You can find important terms on the individual sections here.
CCS140/CCS141
Table of contents
1
Safety instructions . . . . . . . . . . 4
1.1
1.2
1.3
1.4
1.5
Designated use . . . . . . . . . . . . . . . . . . . . . .
Installation, commissioning and operation .
Operational safety . . . . . . . . . . . . . . . . . . .
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on safety icons and symbols . . . . . . .
Identification . . . . . . . . . . . . . . 6
10 Technical data. . . . . . . . . . . . . 27
2.1
2.2
Product structure . . . . . . . . . . . . . . . . . . . . 6
Scope of delivery . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . 6
3.1
3.2
3.3
3.4
Incoming acceptance, transport, storage . . .

Installation conditions . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
Post-installation check . . . . . . . . . . . . . . . .
10.1
10.2
10.3
10.4
10.5
4
4
4
5
5
6
7
8
9
Wiring . . . . . . . . . . . . . . . . . . . 9
4.1
4.2
4.3
Direct connection to the transmitter . . . . . 10

Connection via junction box . . . . . . . . . . 11
Post-connection check . . . . . . . . . . . . . . . 12
Function . . . . . . . . . . . . . . . . . 13
5.1
5.2
Sensor design . . . . . . . . . . . . . . . . . . . . . . 13
Operating principle . . . . . . . . . . . . . . . . . 14
Commissioning. . . . . . . . . . . . 17
6.1
6.2
6.3
Installation and function check . . . . . . . . . 17

Polarization . . . . . . . . . . . . . . . . . . . . . . . 17
Calibration . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance. . . . . . . . . . . . . . 19
7.1
7.2
7.3
7.4
7.5
7.6
Cleaning the sensor . . . . . . . . . . . . . . . . .

Replacing the membrane . . . . . . . . . . . . .
Refilling the electrolyte . . . . . . . . . . . . . . .
Storing the sensor . . . . . . . . . . . . . . . . . .
Regenerating the sensor . . . . . . . . . . . . . .
Reconditioning the sensor . . . . . . . . . . . .
Accessories. . . . . . . . . . . . . . . 24
8.1
8.2
8.3
Connection accessories . . . . . . . . . . . . . . 24
Installation accessories . . . . . . . . . . . . . . . 24
Transmitter . . . . . . . . . . . . . . . . . . . . . . . 24
Endress+Hauser
19
20
20
21
21
22
8.4
Maintenance / calibration . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . 25
9.1
9.2
9.3
Troubleshooting instructions . . . . . . . . . . . 25
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance characteristics . . . . . . . . . . . .
Environment . . . . . . . . . . . . . . . . . . . . . .
Process . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical construction . . . . . . . . . . . . . .
27
27
28
28
28
Index. . . . . . . . . . . . . . . . . . . . 29
Safety instructions
CCS140/CCS141
Safety instructions
1.1
Designated use
Oxidizing agents such as chlorine or anorganic chlorine compounds are used for disinfection of
water. Their dosing must be carefully controlled to suit the application. Too low a concentration
makes the degree of disinfection questionable. Too high a concentration increases the costs and
can result in corrosion effects, impairment of taste or skin irritation.
The sensor has been specially designed for this purpose. It is used for continuous measurement
of free chlorine in water.
When used in connection with a measurement and control system, it permits the optimum
disinfection status to be maintained.
Any other use than the one described here compromises the safety of persons and the entire
measuring system and is, therefore, not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2
Installation, commissioning and operation
Please note the following items:

Installation, commissioning, operation and maintenance of the measuring system must only
be carried out by trained technical personnel.
The technical personnel must be authorized for the specified activities by the system operator.
Electrical connection must only be carried out by a certified electrician.
Technical personnel must have read and understood these Operating Instructions and must
adhere to them.
Before commissioning the entire measuring point, check all the connections for
correctness. Ensure that electrical cables and hose connections are not damaged.
Do not operate damaged products and secure them against unintentional
commissioning. Mark the damaged product as being defective.
Measuring point faults may only be rectified by authorized and specially trained
personnel.
If faults can not be rectified, the products must be taken out of service and secured against
unintentional commissioning.
Repairs not described in these Operating Instructions may only be carried out at the
manufacturers or by the service organization.
1.3
Operational safety
The sensor has been designed and tested according to the state of the art and left the factory in
perfect functioning order.
Relevant regulations and European standards have been met.
As the user, you are responsible for complying with the following safety conditions:
Installation instructions
Local prevailing standards and regulations.
Endress+Hauser
CCS140/CCS141
1.4
Safety instructions
Return
If the sensor has to be repaired, please return it cleaned to the sales center responsible.
Please use the original packaging, if possible.
Please enclose the completed "Declaration of Hazardous Material and De-Contamination" (copy
the second last page of these Operating Instructions) with the packaging and the transportation
documents.
No repair without completed declaration!
1.5
Notes on safety icons and symbols
1.5.1 Safety icons
Warning!
This symbol alerts you to hazards. They can cause serious damage to the instrument
or to persons if ignored.
"
Caution!
This symbol alerts you to possible faults which could arise from incorrect operation.
They could cause damage to the instrument if ignored.
Note!
1.5.2 Document symbols
This symbol indicates a cross reference to a defined page (e.g. p. 1).
This symbol indicates a cross reference to a defined figure (e.g. fig. 2).
Endress+Hauser
Identification
CCS140/CCS141
Identification
2.1
Product structure
2.1.1 CCS140
Chlorine sensor, measuring range 0.05 to 20 mg Cl2/l
CCS140-
Version
A
N
with NTC temperature sensor
complete order code
2.1.2 CCS141
Chlorine trace sensor, measuring range 0.01 to 5 mg Cl2/l
CCS141-
2.2
Version
N
with NTC temperature sensor
complete order code
Scope of delivery
The scope of delivery comprises:

1 chlorine sensor
1 bottle filled with electrolyte (50 ml)
1 cap for protection and storage
1 replacement cartridge with pretensioned membrane
Operating Instructions, English
Installation
3.1
Incoming acceptance, transport, storage
Make sure the packaging is undamaged!

Inform the supplier about damage to the packaging. Keep the damaged packaging until the
matter has been settled.
Make sure the contents are undamaged!
Inform the supplier about damage to the delivery contents. Keep the damaged products until
the matter has been settled.
Check that the scope of delivery is complete and agrees with your order and the shipping
documents.
The packaging material used to store or to transport the product must provide shock
protection and humidity protection. The original packaging offers the best protection. Also,
keep to the approved ambient conditions (see "Technical data").
If you have any questions, please contact your supplier or your sales center responsible.
Endress+Hauser
CCS140/CCS141
3.2
Installation
Installation conditions
160 (6.30)
88 (3.46)
74 (2.91)
12 (0.47)
6.5 (0.26)
3.2.1 Dimensions
25(0.98)
29 (1.14)
36 (1.42)
mm (inch)
a0002628
Fig. 1: Dimensions
Endress+Hauser
Installation
CCS140/CCS141
3.3
Installation
3.3.1 Measuring system

A complete measuring system comprises at least:
Chlorine sensor
Liquisys M CCM223/253 transmitter
Special measuring cable
Flow assembly
Reference measuring instrument for determination of free chlorine according to the DPD
method
8
9
4
5
0.42
mg/l
25.0 C
REL1
ALARM
CAL
REL
REL2
REL1
REL2
2
1
a0003083
Fig. 2:
1
2
3
4
5
Measuring system in the flow mode (example)

CCA250 flow assembly
Medium inlet
Inductive proximity switch for flow monitoring
Mounting places for pH/ORP sensors
Chlorine sensor
6
7
8
9
Medium outlet
Sampling tap
Sensor cable
Transmitter
Endress+Hauser
CCS140/CCS141
Wiring
3.3.2 Installation in CCA250 flow assembly

The flow assembly CCA250 is designed for on-site installation of the sensor. In addition to the
chlorine or chlorine dioxide sensor, a pH and an ORP sensor can be installed. A needle valve
regulates the flow within the range of 30 to 120 l/h (7.9 to 31.7 US.gal/h).
When installing the sensor, note the following:
The flow must be at least 30 l/h (7.9 US.gal/h).
If the flow drops below this value or stops completely, this can be detected by an inductive
proximity switch and an alarm signal plus locking of the dosage pumps can be triggered.
If the medium is fed back into a surge tank, pipeline or the like, ensure that the thus generated
back pressure on the sensor does not exceed 1 bar (14.5 psi) and remains constant.
Negative pressure at the sensor, e.g. by feedback of medium to the suction side of a pump,
must be avoided.
For further installation instructions, see the Operating Instructions of the flow assembly.
3.3.3 Installation in other flow assemblies
When using other flow assemblies than the CCA250 ensure the following:
The flow velocity against the membrane is at least 15 cm/s (0.49 ft/s).
The flow direction is upward so that carried bubbles are removed and do not collect in front
of the membrane.
The membrane is directly struck by the flow.
3.4
Post-installation check
Check the membrane for leak tightness und replace it if necessary.

Is the sensor installed in an assembly and is not suspended from the cable?
Wiring
Warning!
The electrical connection must only be carried out by a certified electrician.
Technical personnel must have read and understood the instructions in this manual and must
adhere to them.
Ensure that there is no voltage at the power cable before beginning the connection work.
Endress+Hauser
Wiring
CCS140/CCS141
4.1
Direct connection to the transmitter
The sensors are equipped with a 3 m (9.8 ft) fixed cable. Connect the sensor to the transmitter
according to the following table:
Sensor with 3 m fixed cable CMK
Transmitter
Assignment
Core
Terminal
Anode
[A] red
91
Cathode
[K] uncolored
90
NTC temperature sensor
green
11
NTC temperature sensor
brown
12
Outer screen
Structure of the CMK sensor cable

1
BN
GN
8
7
6
a0002331
Fig. 3: Structure of CMK cable

1
2
3
4
5
6
7
8
"
10
Outer screen
Inner screen, anode
Semiconductor layer
Inner insulation
Inner conductor, measuring signal
Temperature sensor connection
2nd insulation
Outer insulation
Caution!
Make sure to remove the black semiconductor layer up to the inner screen when performing
termination work.
Endress+Hauser
CCS140/CCS141
4.2
Wiring
Connection via junction box
To extend the sensor connection, use the VBC junction box.

Extend the connections as follows:
For the chorine sensor, use a CYK71 special measuring cable.
For the pH and ORP sensors, also use CYK71 special measuring cables.
For the inductive proximity switch, use the MK special measuring cable.
52 (2.05)
2 x Pg 7
80 (3.15)
mm (inch)
5 x Pg 7
2 x Pg 11
113 (4.45)
125 (4.92)
a0005271
Fig. 4: VBC junction box with grounding point
Structure of the CYK71 special measuring cable

mm (inch)
1
7.20.1(0.28)
a0003354
Fig. 5: Structure of CYK71 cable

1
2
3
Endress+Hauser
Coax wire, e.g. pH or ORP

Screens
4 control wires YE/GN/WH/BN
11
Wiring
CCS140/CCS141
4.3
Post-connection check
Instrument status and specifications
Remarks
Are the sensor, assembly, junction box or cable damaged?
Visual inspection
Electrical connection
Remarks
Does the supply voltage of the transmitter match the specifications on

the nameplate?
110/230 V AC
24 V AC/DC
Are the installed cables strain-relieved and not twisted?

Is the cable type route completely isolated?
Power cable/weak current cable
Are the power supply and signal cable correctly connected to the
transmitter?
Use the connection diagram of CCM2x3.
Are all the screw terminals properly tightened?

Are all the cable entries installed, tightened and sealed?
For lateral cable entries: cable loops downwards

for water to be able to drip off.
Are all the cable entries installed downwards or lateral?
12
Endress+Hauser
CCS140/CCS141
Function
Function
5.1
Sensor design
3
6
4
7
5
a0007363
Fig. 6:
1
2
3
4
Sensor design
Fixed cable
Sensor shaft
O-ring
Large anode, silver/silver chloride
5
6
7
8
Gold cathode
Measuring chamber
Membrane cap with dirt-repellent membrane
Screw cap for fixing the membrane cap
The sensor consists of the following function units:

Measuring chamber
for protection of anode and cathode from medium
with large electrolyte volume guaranteeing a long service life in combination with the large
anode and the small cathode
Sensor shaft with
large anode
cathode embedded in plastic
optional temperature sensor
Endress+Hauser
13
Function
CCS140/CCS141
Membrane cap with

robust PTFE membrane
special support grid between cathode and membrane for a specified and constant electrolyte
film and thus a relatively constant indication even at varying pressures and flows
5.2
Operating principle
The concentration of free chlorine is determined according to the amperometric measuring

principle. The hypochlorous acid (HOCl) contained in the medium diffuses through the sensor
membrane and is reduced to chloride ions (Cl-) on the gold cathode. On the silver anode, silver
is oxidized to silver chloride. The electron release of the gold cathode and electron acceptance
on the silver anode result in a current flow which is proportional to the free chlorine
concentration in the medium under constant conditions. The concentration of hypochlorous
acid in the medium depends on the pH value. This dependence can be compensated by
measuring the pH value in the flow assembly.
The transmitter transforms the current signal into the measuring unit concentration in mg/l.
5.2.1 Influences on the measuring signal
pH dependence of measurement of free chlorine
Molecular chlorine (Cl2) has pH values of < 4. Hypochlorous acid (HOCl) and hypochlorite
(OCl) remain within the range of pH 4 to 11 as components of free chlorine. As hypochlorous
acid dissociates with an increasing pH value to form hypochlorite ions (OCl) and hydrogen ions
(H+), the amounts of the individual components in free chlorine change with the pH value
(Fig. 7). For example, if the amount of hypochlorous acid is 97% at pH 6, it drops to about 3%
at pH 9.
Hypochlorous acid has a highly disinfecting effect in an aqueous solution but the disinfecting
effect of hypochlorite is extremely low. Therefore, chlorine is not suitable as a disinfecting agent
at high pH values.
14
Endress+Hauser
CCS140/CCS141
Function
100
%
80
20
40
OCl-
HOCl
60
40
60
20
80
%
100
0
4
7
8
pH
10
11
a0002017
Fig. 7: Schematic diagram of pH compensation

A
B
C
Measured value with pH compensation

Measured value without pH compensation
pH compensation
CCS140 or CCS141 chlorine sensors selectively measure the amount of hypochlorous acid in
amperometric measurement. They do not measure the amount of hypochlorite ions because
these ions do not permeate through the sensor membrane.
pH compensation of chlorine sensor signal for free chlorine
To calibrate and inspect the chlorine measuring system, a colorimetric reference measurement
must be carried out using the DPD method. Free chlorine reacts with
diethyl-p-phenylenediamine and forms a red dye. The intensity of the red pigmentation
increases proportionally to the chlorine content. In the DPD method the measuring water is
constantly buffered to a pH value of about 6.3. Therefore, the pH value of the measuring water
is not included in the DPD measurement. Due to the buffer function in the DPD method, all
components of free chlorine are detected and thus the total free chlorine is measured.
If you select pH compensation in the transmitter, the sum of hypochlorous acid and hypochlorite
corresponding to the DPD measurement is calculated from the hypochlorous acid measured by
the sensor and the pH value in the region of pH 4 to 9. For this calculation, the curve shown in
Fig. 7 is stored in the transmitter.
Note!
When free chlorine is measured with the pH compensation function on, always perform
calibration in the pH-compensated operating mode.
Endress+Hauser
15
Function
CCS140/CCS141
When you use pH compensation, the measured chlorine value displayed and applied to the
instrument output corresponds to the DPD measured value even if the pH values fluctuate. If
you do not use pH compensation, the measured chlorine value only corresponds to the DPD
measurement if the pH value remains unchanged compared with the calibration. Without pH
compensation the chlorine measuring system must be recalibrated when the pH value changes.
Accuracy of pH compensation
The accuracy of the pH compensated measured chlorine value depends on the sum of several
single measured deviations (chlorine, pH, temperature, DPD measurement etc.).
High amounts of hypochlorous acid (HOCl) during chlorine calibration have positive effects on
the accuracy whereas low amounts of hypochlorous acid have negative effects.
Inaccuracy of the pH compensated chlorine value increases the bigger the pH difference
between operation and calibration gets or the more inaccurate the single measured values are.
Calibration of free chlorine measurement taking into account the pH value
The reference measurement (DPD method, photometer) determines the complete free chlorine
by buffering to pH 6.3. In contrast to this, amperometric measurement only determines the
HOCl components.
The pH compensation causes the HOCl value to be increased to the actual value of free chlorine.
During operation, pH compensation is active up to a pH value of 9. Since there is hardly any
HOCl left at this pH value and the measured current is very low, calibration of the complete
measuring system makes sense only up to a pH value of the medium of 8 or 8.2.
Sensor
pH value
HOCl content
Uncompensated value
Compensated value
CCS141
8.2
15 %
12 nA
80 nA
CCS140
20 %
4 nA
20 nA
Above these pH values the total measured error of the measuring system is inacceptable.
Flow
The membrane-covered sensor requires a minimum flow velocity of 15 cm/s (0.5 ft/s) in order
to function properly. When using the CCA250 flow assembly, this value corresponds to a flow
rate of 30 l/h (8 gal/h) (upper edge of float at level of red bar mark). At higher flow rates, the
measuring signal is virtually flow independent. At lower flow rates, the measuring signal
depends on the flow. If an INS proximity switch is installed in the assembly, too low flow rates
can reliably be detected, allowing to signal an alarm or to block the dosage pumps if required.
Temperature
Changes in the medium temperature influence the measuring signal. A temperature increase
causes the measured value to increase (approx. 4% per K), a temperature reduction causes it to
decrease. Therefore the temperature should remain constant after calibration of the chlorine
measuring point or a recalibration must be performed if the temperature has changed.
When using the sensor versions CCS140/141-N in combination with Liquisys M, an automatic
temperature compensation is performed. In this case, the temperature does not need to remain
constant and recalibrations after temperature changes are not required.
16
Endress+Hauser
CCS140/CCS141
Commissioning
Commissioning
Note!
Read also the instructions on commissioning and operation in the Operating Instructions of
the used transmitter.
The power supply of the transmitter and the sensor may not be interrupted. After longer
power interruption (> 2 h), the sensor must be recommissioned (polarization time).
After commissioning, the sensor must be kept permanently wet.
Do not switch off the measuring system during interval operation! Dosing devices may be
controlled by timer switches.
However, if no disinfectant is dosed over a long period of time (several weeks), the sensor
must be disconnected from the transmitter, opened, emptied and stored dry (see chapter
"Storage").
6.1
Installation and function check
Before first commissioning, check if:

the sensor ist correctly installed
the electrical connection is correct.
6.2
Polarization
The voltage applied between cathode and anode by the transmitter polarizes the surface of the
gold electrode. Therefore, after switching on the transmitter with connected sensor, you have
to wait until the polarization period has elapsed before you can start the calibration.
To achieve a stable display value, the sensors need the following polarization periods:
First commissioning:
CCS140:
CCS141:
Recommissioning:
CCS140:
CCS141:
6.3
60 min.
90 min.
30 min.
45 min.
Calibration
Reference measurement according to the DPD method

The calibration of the measuring system requires a colorimetric reference measurement
according to the DPD method. Chlorine reacts with diethyl-p-phenylenadiamine (DPD) by
producing a red dye, the intensity of the red color being proportional to the chlorine
concentration.
The intensity of the red dye is measured by a photometer (e.g. CCM182, see accessories) and
displayed as chlorine concentration.
Endress+Hauser
17
Commissioning
CCS140/CCS141
Requirements
The sensor reading is stable (no drifts or unsteady values for at least 5 minutes). This is normally
fulfilled, when:
The polarization period is finished.

The flow is constant and within the correct range.
The sample medium and the sensor are at the same temperature.
The pH value is within the admissible range.
Zero-point adjustment
A zero-point adjustment is not required thanks to the zero stability of the membrane-covered
sensor.
If you, however, wish to perform a zero-point adjustment, operate the sensor in chlorine-free
water for at least 15 min.
Slope calibration
For slope calibration, perform the following steps:
18
1.
Ensure a constant pH value and temperature of the medium.
2.
Take a sample for DPD measurement. The sampling location has to be close to the installed
sensor. Use the sampling tap if available.
3.
Determine the free chlorine content with a photometer (e.g. CCM182, see accessories)
according to the DPD method. To do so, see the instructions on measurement of free
chlorine in the Operating Instructions of the photometer.
4.
Enter the measured value into the transmitter (see Operating Instructions of the
transmitter).
5.
After initial installation of the sensor, check the calibration by DPD measurement 24 hours
later.
Note!
Carry out a slope calibration every time the membrane or electrolyte is changed.
Endress+Hauser
CCS140/CCS141
Maintenance
Maintenance
Check the measurement at regular intervals; depending on the respective conditions at least
once a month.
Perform the following tasks:
If the membrane is visibly soiled, clean the sensor (see section "Cleaning the sensor").
Refill the sensor with electrolyte once per season or every 12 months. Depending on the
chlorine content on site, this period can be reduced or extended (see section "Refilling the
electrolyte").
Calibrate the sensor when necessary (see section "Calibration").
7.1
"
Cleaning the sensor
Caution!
Do not use chemicals reducing the surface tension.
When using hydrochloric acid, observe the safety regulations.
If the membrane is visibly soiled, proceed as follows:
1.
Remove the sensor from the flow assembly.
2.
Clean the membrane mechanically with a gentle water jet or put it for some minutes in
1 to 5 % hydrochloric acid without chemical additives.
Endress+Hauser
19
Maintenance
7.2
CCS140/CCS141
Replacing the membrane
1. Unscrew the measuring chamber (pos. 1)

from the shaft.
2. Unscrew the front screw cap (pos. 3).
3. Remove the membrane cap (pos. 2) and
replace it by a CCY14-WP replacement
cartridge.
4. Refill the measuring chamber with
CCY14-F electrolyte (see section "Refilling
the electrolyte").
1
a0007434
Fig. 8: Membrane replacement

1
2
3
7.3
Measuring chamber
Membrane cap
Screw cap
Refilling the electrolyte
Warning!
Do not swallow the electrolyte! Avoid contact of the electrolyte with skin or eyes. Otherwise
wash with a lot of cold water! In case of eye inflamation, contact a doctor!
Wear gloves when refilling the electrolyte.
"
Caution!
Do not touch or damage the electrodes!
The electrolyte is sensitive to oxidation: Always keep the electrolyte bottle closed after use.
Do not transfer the electrolyte into other containers!
The electrolyte should not be stored for more than 1 year and not yellow (use by date, see
label).
Avoid forming air bubbles when pouring the electrolyte into the measuring chamber!
20
Endress+Hauser
CCS140/CCS141
Maintenance
Proceed as follows to fill in the electrolyte:

1.
Unscrew the measuring chamber from the sensor shaft.
2.
Hold the measuring chamber at an angle and fill in about 7 to 8 ml (0.24 to 0.27 fl.oz)
electrolyte, up to the internal thread of the measuring chamber.
3.
Tap the filled measuring chamber several times on a flat surface so that adherent air
bubbles can detach and rise.
4.
Insert the sensor shaft vertically from above into the measuring chamber.
5.
Slowly tighten the measuring chamber to the stop. Excess electrolyte is pressed out at the
sensor bottom during the tightening.
7.4
Storing the sensor
During short-term interruptions in measurement:

If it is ensured that the assembly will not drain off, you can leave the sensor in the assembly.
If the assembly might drain off, remove the sensor from the assembly. To keep the membrane
of the uninstalled sensor wet, moisten the inner sponge of the protection cap and slide the cap
onto the measuring chamber.
During long-term interruptions in measurement, particularly if dehydration is possible:
Empty the sensor.
Rinse the measuring chamber and electrode shaft with cold water and let them dry.
Screw the sensor down loosely and not to the stop so that the membrane remains unstressed.
Proceed according to chapter "Commissioning" when recommissioning the sensor.
7.5
Regenerating the sensor
During measurement, the electrolyte in the sensor is gradually exhausted by chemical reactions.
The silver chloride layer, applied to the anode at the factory, continues to grow epitaxially during
sensor operation. This has no effect on the reaction taking place at the cathode.
A change in color of the silver chloride layer, however, indicates effects on the reaction at the
cathode. Therefore, ensure by visual inspection that the grey-brown color of the anode has not
changed. If the anode color has changed, e.g. if it is spotted, white or silvery, the sensor must be
regenerated.
Send it to the manufacturer for this purpose.
Endress+Hauser
21
Maintenance
CCS140/CCS141
7.6
Reconditioning the sensor
Long-term operation (> 1 week) in chlorine-free media, i.e. with very low sensor currents, leads
to a deactivation of the sensor.
This deactivation is a continuous process that results in a lower slope and longer response times.
After long-term operation in a chlorine-free medium, the sensor must be reconditioned.
You need the following materials for reconditioning:
Demineralized water
Polishing sheet (see "Accessories")
Beaker
Approx. 100 ml (3.381 fl.oz) of chlorine bleach liquor NaOCl approx. 13 %, pharmaceutical
quality (available at chemical stores or pharmacies)
Proceed as follows:
1.
Close the medium inlet and outlet and make sure that no medium can squirt out of the
assembly.
2.
Remove the sensor from the assembly.
3.
Unscrew the measuring chamber and put it aside.
4.
Polish the gold cathode of the sensor using the polishing sheet:
Place a wetted strip of the sheet in your hand.
Polish the gold cathode by moving it circularly on the strip.
Rinse the sensor with demineralized water.
5.
Top up the electrolyte if required (see chapter "Refilling the electrolyte") and screw the
measuring chamber back into place.
6.
Fill the beaker with chlorine bleach liquor to about 10 mm (0.39") and position it safely.
7.
"
Caution!
The sensor must not touch the liquid.
Place the sensor in the gaseous phase about 5 to 10 mm (0.2" to 0.39") above the chlorine
bleach liquor.
22
Endress+Hauser
CCS140/CCS141
Maintenance
2
3
a0008128
Fig. 9: Reconditioning of the sensor above chlorine bleach liquor

1
Sensor
3
2
Gaseous phase of chlorine bleach liquor
a
Chlorine bleach liquor

Distance between sensor and liquid, 5 to 10 mm
8.
The sensor current will now increase. The absolute value and the speed of increase depend
on the temperature of the chlorine bleach liquor.
When the sensor current has reached a value of several hundred nA, leave the sensor
under these conditions over a period of 20 min.
If the recommended current value cannot be reached, cover the beaker to avoid quick
air change.
9.
After the 20 min. have elapsed, re-install the sensor in the assembly.
10. Re-establish the medium flow. The sensor current will normalize.
11. After sufficient settling time (no noticeable drift), calibrate the measuring chain.
Endress+Hauser
23
Accessories
CCS140/CCS141
Accessories
8.1
Connection accessories
Junction box VBC

Metallic junction box for cable extension,
Dimensions (W x D x H): 125 x 80 x 54 mm / 4.92 x 3.15 x 2.13 inches
Order no. 50005181
MK extension cable
Two-wire signal cable with additional screen and PVC insulation. Particularly for the
transmission of output signals of transmitters or input signals of controllers and for
temperature measurement.
Order no. 50000662
CYK71 measuring cable
Non-terminated cable for the connection of sensors or the extension of sensor cables
Sold by the meter, order numbers:
non-Ex version, black: 50085333
Ex version, blue: 51506616
8.2
Installation accessories
Flowfit CCA250
Flow assembly for chlorine, chlorine dioxide, pH and ORP sensors
Ordering acc. to product structure, see Technical Information TI062C/07/en
Immersion assembly Dipfit W CYA611
For sensor immersion in basins, open channels and tanks, PVC
Ordering acc. to product structure, see Technical Information TI166C/07/en
Compact measuring station CCE1/CCE3
Panel mounted ready for connection for holding one or three transmitters, with flow assembly
CCA250-A1
Order numbers:
CCE1: 50041731
CCE3: 50041733
Technical Information TI014C/07/en
8.3
Transmitter
Liquisys M CCM223/253
Transmitter for chlorine, field or panel-mounted housing,
Hart or PROFIBUS available,
Ordering acc. to product structure, see Technical Information (TI214C/07/en)
24
Endress+Hauser
CCS140/CCS141
8.4
Troubleshooting
Maintenance / calibration
CCM182
Microprocessor-controlled photometer for determining chlorine and pH value
Measuring range for chlorine: 0.05 - 6 mg/l
Measuring range for pH value: 6.5 - 8.4
Order no.: CCM182-0
CCY14-WP
2 replacement cartridges ready-made for CCS140/141/142D chlorine and CCS240/241
chlorine dioxide sensors
Order no. 50005255
CCY14-F
Electrolyte for CCS140 / CCS141 / CCS142D chlorine sensors; 50 ml
Order no. 50005256
Polishing sheets COY31-PF
10 pieces for cleaning of the gold cathode
For oxygen and chlorine sensors
Order no. 51506973
Troubleshooting
9.1
Troubleshooting instructions
Troubleshooting must take account of the whole measuring system. The measuring system
comprises:
Transmitter
Electrical connections and lines
Assembly
Sensor
The possible causes of failures listed in the following table primarily refer to the sensor. Make
sure that the following operating conditions are met before commencing troubleshooting:
Constant pH value after chlorine calibration, not required for measurement in the "pH
compensated" mode of operation
Constant temperature after calibration, not required for measurement in the "temperature
compensated" mode of operation
Minimum flow rate of 30 l/h (7.9 gal/h) (red bar mark when using the CCA250 assembly)
No use of organic chlorination agents
If the value measured by the sensor differs significantly from that of the DPD method, first
consider all possible malfunctions of the photometric DPD method (see Operating Instructions
of the photometer). If necessary, repeat the DPD measurement several times.
Endress+Hauser
25
Troubleshooting
Error
No display, no sensor
current
Display value too high
Possible cause
Remedy
No supply voltage at the transmitter
Establish mains connection.
Connection cable between sensor and

transmitter interrupted
Establish cable connection.
No electrolyte filled into the measuring

chamber
Fill measuring chamber (see chapter

"Refilling the electrolyte").
No input flow of medium
Establish flow, clean filter.
Polarization of the sensor not yet

completed
Wait for complete polarization (see chapter

"Polarization").
Membrane defective
Replace membrane cap.
Shunt resistance (e.g. moisture contact) in

the sensor, at the connections or in the
connection cable
Open measuring chamber, rub gold cathode

dry. If the display of the transmitter does not
return to zero, there is a shunt.
Interference of foreign oxidants on the

sensor
Examine medium, check chemicals.
Measuring chamber not completely

tightened
Tighten measuring chamber or screw cap

tight.
Membrane soiled
Clean membrane.
Air bubble in front of membrane
Release air bubble.
Air bubble between cathode and

membrane
Open measuring chamber, fill in some

electrolyte, tap.
Input flow of medium too low
Establish correct input flow (see chapter

"Influences on measuring signal").
Interference of foreign oxidants on the

DPD reference measurement
Examine medium, check chemicals (see

chapter "Operating principle").
Use of organic chlorination agents
Use agents acc. to DIN 19643 (water

replacement may be required).
Hole in membrane
Replace membrane cap.
External voltage in medium
Measure voltage between the PMC pin and

the protective ground of the transmitter (both
AC and DC ranges). For values exceeding
approx. 0.5 V, find and eliminate external
cause.
Temperature display too

low
Supply line to NTC temperature sensor

broken
Test the wires (green/brown) and measure

the NTC resistance, replace the sensor if
necessary.
Temperature display too

high
Supply line to NTC temperature sensor

short-circuited
Test the wires (green/brown) and measure

the NTC resistance, replace the sensor if
necessary.
Display too low
Display fluctuates
considerably
26
CCS140/CCS141
Endress+Hauser
CCS140/CCS141
9.2
Technical data
Return
If the sensor has to be repaired, please return it cleaned to the sales center responsible.
Please enclose the completed "Declaration of Hazardous Material and De-Contamination" (copy
the second last page of these Operating Instructions) with the packaging and the transportation
documents.
No repair without completed declaration!
9.3
Disposal
Please dispose of the device in accordance with the local regulations.
10
Technical data
10.1 Input
Measured
variable
Free chlorine:
hypochlorous acid (HOCl)
Measuring range
CCS140 (for industrial water, pool water): 0.05 to 20 mg Cl2/l (25 C (77 F), pH 7.2)
CCS141 (for drinking water applications): 0.01 to 5 mg Cl2/l (25 C (77 F), pH 7.2)
Signal current
CCS140:
CCS141:
approx. 25 nA per mg Cl2/l (25 C (77 F), pH 7.2)

approx. 80 nA per mg Cl2/l (25 C (77 F), pH 7.2)
10.2 Performance characteristics

Response times
T90 < 2 min

in applications involving mainly active chlorination
Polarization time
CCS140:
First polarization:
Repolarization:
CCS141:
First polarization:
Repolarization:
Drift
< 1.5 % per month
Recommended
maintenance interval for
electrolyte
typically 12 months
Endress+Hauser
60 min
30 min
90 min
45 min
27
Technical data
CCS140/CCS141
10.3 Environment
Storage temperature
Ingress protection
Filled with electrolyte:
5 to 50 C (41 to 122 F)
Without electrolyte:
-20 to 60 C (-4 to 140 F)
IP 68 (up to the mounting collar 36 mm ( 1.42"))
10.4 Process
Temperature range
CCS140:
CCS141:
10 to 45 C (50 to 113 F)
2 to 45 C (36 to 113 F)
pH range
CCS140:
CCS141:
4 to 8 pH
4 to 8.2 pH
Note!
Chlorine measurement possible up to pH 9 with
limited accuracy.
Pressure
Medium in the CCA250 assembly: max. 1 bar (14.5 psi)
Flow volume
in the CCA250 assembly: min. 30 l/h (8 US.gal./h)
Flow velocity
min. 15 cm/s (0.5 ft/s)
10.5 Mechanical construction

Design, dimensions
see chapter "Installation conditions"
Weight
approx. 0.5 kg (1.1 lb.)
Materials
Sensor shaft:
Membrane:
Membrane cap:
Cathode:
Anode:
PVC
PTFE
PBT (GF 30), PVDF
Gold
Silver / silver chloride
Cable connection
Fixed cable (3 m (9.84 ft)), four cores, double-screened, low noise
Cable length
max. 30 m (98 ft) (cable extension included)
Temperature compensation NTC, 10 k at 25 C (77 F)
28
Endress+Hauser
CCS140/CCS141
Index
A
Accessories
Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compact measuring station. . . . . . . . . . . . . . .
Connection accessories. . . . . . . . . . . . . . . . . .
Maintenance materials . . . . . . . . . . . . . . . . . .
Photometer . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . .
Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 68
Flow assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 9
24
24
24
25
25
24
24
C
Cable connection . . . . . . . . . . . . . . . . . . . . . . . . 28
Cable length. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Check
Electrical connection . . . . . . . . . . . . . . . . . . . 12
Installation and function . . . . . . . . . . . . . . . . . 17
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . 4, 17
Compact measuring station. . . . . . . . . . . . . . . . . 24
J
Junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance materials . . . . . . . . . . . . . . . . . . . . 25
Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . 27
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . 27
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical construction . . . . . . . . . . . . . . . . . . . 28
O
Operating principle . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . 4
Order code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Depolarization current . . . . . . . . . . . . . . . . . . . . 27
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Document symbols . . . . . . . . . . . . . . . . . . . . . . . . 5
Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Performance characteristics . . . . . . . . . . . . . . . . . 27
pH range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Photometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Polarization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Polarization time . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Product structure . . . . . . . . . . . . . . . . . . . . . . . . . 6
E
Electrical connection . . . . . . . . . . . . . . . . . . . . . . 9
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
F
Flow operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flow velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Flow volume . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Free chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . 6
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . 28
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Endress+Hauser
R
Response time . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 27
S
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensor
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Storage temperature . . . . . . . . . . . . . . . . . . . . . . 28
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CCS140/CCS141
T
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Temperature compensation . . . . . . . . . . . . . . . . . 28
Temperature range . . . . . . . . . . . . . . . . . . . . . . . 28
Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 25
W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cable extension . . . . . . . . . . . . . . . . . . . . . . . 11
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Direct connection . . . . . . . . . . . . . . . . . . . . . . 10
30
Flowfit W CCA250
Flow assembly for chlorine sensors
BA062C/07/en/07.09
71099066
Brief overview
a0007322
Fig. 1:
1
2
3
4
5
6
7
8
9
10
CCA250 with sensors

pH sensor (accessories, not in scope of delivery)
PML connection
Vent screw
Chlorine sensor (accessories, not in scope of delivery)
Outlet (adapter depending on version)
Needle valve for flow <120 l/h (32 gal/h)
Locking cap with calibration vessel
Inlet (adapter depending on version)
Inductive limit switch for flow measurement (optional)
Installation position for a second pH/ORP sensor
Table of contents
1
Safety instructions . . . . . . . . . . . . . . . . 4
1.1
1.2
1.3
1.4
1.5
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation, commissioning and operation . . . . . . . .
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . .
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on safety icons and symbols . . . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . 6
2.1
2.2
2.3
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . 7
3.1
3.2
3.3
3.4
Incoming acceptance, transport, storage . . . . . . . . . . 7

Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 7
Installation instructions . . . . . . . . . . . . . . . . . . . . . . 8
Post-installation check . . . . . . . . . . . . . . . . . . . . . . 10
Commissioning. . . . . . . . . . . . . . . . . . 10
Maintenance. . . . . . . . . . . . . . . . . . . . 11
5.1
5.2
5.3
Cleaning the assembly . . . . . . . . . . . . . . . . . . . . . . 11

Cleaning the sensor . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories. . . . . . . . . . . . . . . . . . . . . 13
6.1
6.2
Accessories kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trouble-shooting . . . . . . . . . . . . . . . . 15
7.1
7.2
7.3
Replacing damaged parts . . . . . . . . . . . . . . . . . . . . 15

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data . . . . . . . . . . . . . . . . . . 16
8.1
8.2
8.3
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mechanical construction . . . . . . . . . . . . . . . . . . . . 17
4
4
4
4
5
Index . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety instructions
Safety instructions
1.1
Designated use
The flow assembly has been designed for the installation of the membrane covered chlorine sensors
CCS120, CCS140, CCS141, CCS240, CCS241 and CCS142D. Additionally, there are two more
installation positions for the installation of sensors with Pg 13.5 and installation length 120 mm
(4.72 inch), e.g. pH resp. ORP sensors.
Its mechanical design permits its use in pressurised systems (see "Technical data").
Any other use than the one described here compromises the safety of persons and the entire
measuring system and is not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2
Installation, commissioning and operation
Please note the following items:

Installation, commissioning, operation and maintenance of the measuring system must only be
carried out by trained technical personnel.
Trained personnel must be authorized for the specified activities by the system operator.
Electrical connection must only be carried out by a certified electrician.
Technical personnel must have read and understood these Operating Instructions and must
adhere to them.
Before commissioning the entire measuring point, check all the connections. Ensure that
electrical cables and hose connections are not damaged.
Do not operate damaged products and secure them against unintentional commissioning.
Mark the damaged product as being defective.
Measuring point faults may only be rectified by authorized and specially trained personnel.
If faults can not be rectified, the products must be taken out of service and secured against
unintentional commissioning.
Repairs not described in these Operating Instructions may only be carried out at the
manufacturers or by the service organization.
1.3
Operational safety
The assembly has been designed and tested in accordance with the latest industry standards and left
the factory in perfect functioning order.
Relevant regulations and standards have been met.
As the user, you are responsible for complying with the following safety conditions:
Local prevailing standards and regulations.
1.4
Return
If the assembly has to be repaired, please return it cleaned to the appropriate sales center.
Please enclose the completed "Declaration of contamination" (copy the second to last page of these
Operating Instructions) with the packaging and the transportation documents.
No repair without completed "Declaration of contamination"!
Safety instructions
1.5
#
"
!
Notes on safety icons and symbols
Warning!
This symbol alerts you to hazards that can cause serious damage to the instrument or to persons if
ignored.
Caution!
This symbol alerts you to possible faults which could arise from incorrect operation. They could
cause damage to the instrument if ignored.
Note!
Identification
Identification
2.1
Nameplate
You can read the following information from the nameplate on the assembly:
Product name
Order code
Serial number or week code
Permissible process pressure and maximum process temperature
You can find possible assembly versions and the resulting order codes in the product structure.
2.2
Product structure
Process connection, adapter
A
B
C
D
M
Q
G1/2, none
G1/2, 2x NV 1/2"
G1/2, 2x D 6/12
G1/2, D 6/12 + D 16
NPT 1/2", none
NPT 1/4", none
Proximity switch
0
1
CCA250-
2.3
none
with inductive proximity switch
complete order code
Scope of delivery
The scope of delivery comprises:

Flowfit assembly (ordered version)
a PML adapter
Operating Instructions (English)
If you have any questions, please contact your supplier or your local sales center.
Installation
Installation
3.1
Incoming acceptance, transport, storage
Make sure the packaging is undamaged!

Inform the supplier about any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
Make sure the contents are undamaged!
Inform the supplier about damage to the contents. Keep the damaged products until the matter
has been settled.
Check that the order is complete and agrees with your shipping documents.
The packaging material used to store or to transport the product must provide shock protection
and humidity protection. The original packaging offers the best protection. Also, keep to the
approved ambient conditions (see "Technical data").
If you have any questions, please contact your supplier or your local sales center.
3.2
Installation conditions
3.2.1
Dimensions
a0007328
Fig. 2:
a
Dimensions
depending on version: G1/2, NPT 1/2" or NPT 1/4"
Installation
3.2.2
Notes on installation
Parts description
used at ...
two shut-off valves
bypass version
one shut-off valve
version with open outlet
aperture in the main conduit
bypass version
particle filter (500 m or finer)
if the process water contains large dirt particles
pressure-relief valve
if the process water pressure is above the maximum

value (see chapter " technical data")
3.3
3.3.1
Measuring system

Flowfit CCA250
Chlorine sensor, e.g. CCS142D
Measuring cable, e.g. CYK10
Transmitter, e.g. Liquiline M
Optional:
up to two pH sensors, e.g. Orbisint CPS11D
Junction box for cable extension, e.g. RM junction box
a0007341
Fig. 3:
1
2
3
4
5
6
7
Measuring system
Transmitter Liquiline M CM44 with weather protection cover
Supply line of the transmitter
Chlorine sensor CCS142D
Flowfit CCA250
Assembly inlet (outlet at backside, not to be seen in figure)
pH-Sensor
Measuring cable CYK10
Installation
3.3.2
Installing the assembly into the process
To get a flow through the bypass, pressure p1 has to be higher than pressure p2. Therefore, you
have to install an aperture in the main conduit ( 4, pos. 5).
a0007337
Fig. 4:
1
2
3
4
5
Installation example with bypass and aperture in the main conduit

Stop valve (to be provided by customer)
Dirt trap (filter), d = 500 m (to be provided by customer). Installation of dirt trap is mandatory!
Pressure reducer (with p > 4 bar (58 psi))
Stop valve (to be provided by customer)
Aperture in the main conduit
In case of an open outlet installation, no pressure increasing procedure is needed ( 5).
a0007338
Fig. 5:
Installation example with open outlet
Legend 4
Note!
The flow assembly must be installed upright.
Connect the process water with commercial fittings. You can use the normal sealing (e.g. teflon
tape) or an O-ring (e.g. EPDM).
Installation in the by-pass is preferable to installation in the process pipe as the by-pass pipe can
be blocked off without process interruption (you have to install shut-off valves upstream and
downstream from the flow assembly). This permits maintenance of the sensors without
interrupting the process.
A stop valve and a dirt trap (e.g.,a strainer) with a mesh size of 500 m must be located upstream
from the flow assembly. Pressure reducers usually contain a dirt trap, i.e. an additional dirt trap
is not required when a pressure reducer is installed.
Commissioning
For the version with an open outlet, you have to install a shut-off valve upstream.
Install a DN 5-8 sampling cock downstream from the flow assembly to permit reference
measurements according to the DPD method.
"
Caution!
The medium pressure must not exceed the maximum permissible pressure of the flow assembly
or of the sensors.
If the medium pressure exceeds 4 bar (58 psi), you have to install a pressure-relief valve.
3.3.3
Sensor installation
1.
Installation of proximity switch: Screw in all the way and lock with hex nut.
2.
Loosen and remove the clamping screw.
3.
Insert the chlorine sensor in the mounting position and firmly tighten with the clamping screw.
4.
Remove the two dummy plugs, place the pH/ORP sensors in the openings with the Pg13.5
threads and screw in.
5.
Connect the sensors via the corresponding measuring cable to the transmitter.
Note!
Vent the assembly by unscrewing and screwing the vent screw at the time of the first
commissioning.
3.4
Post-installation check
After installation, check that all connections are firmly in position and leak-tight.
Check all hoses for damage.
Commissioning
Before the first commissioning, make sure of the following items:

all seals are correctly seated (on the assembly and process connection)
the sensor is correctly installed and connected
10
Warning!
Danger of squirting medium.
Before applying the process pressure to the assembly, make sure the connections are correctly fitted.
Maintenance
Maintenance
Warning!
Risk of injury!
Before starting maintenance work on the assembly, make sure that the process line is depressurised,
empty and rinsed.
5.1
Cleaning the assembly
To ensure a reliable measurement, the assembly and the sensor must be cleaned at regular intervals.
The frequency and intensity of the cleaning operation depend on the process medium.
All parts in contact with the medium, e.g. the sensor and the sensor holder, must be cleaned at
regular intervals. Remove the sensor1).
Remove light dirt using suitable cleaning agents (see chapter "Cleaning agents").
Remove severe fouling with a soft brush and a suitable cleaning agent.
Remove persistant fouling by soaking in a liquid cleaner and if neccessary by cleaning with a soft
brush.
Note!
A typical cleaning interval for e.g. drinking water is at least half a year.
5.2
Cleaning the sensor
You have to clean the sensor:

before every calibration
regularly during operation
before being returned for repair
depending on the local conditions, at least twice a year
Note!
Clean the sensor outside only. Do not open it!
Do not use any abrasive cleaning agents. This can lead to irreparable damage of the sensor.
After cleaning the sensor, rinse the rinse chamber of the assembly with copious amounts of water.
Otherwise, remaining residues of cleaning agent can corrupt measurement.
If required, re-calibrate after cleaning.
5.3
Cleaning agents
The selection of the cleaning agent is dependent on the degree and type of contamination. The most
common contaminations and the suitable cleaning agents are listed in the following table.
1)
Type of contamination
Cleaning agent
Greases and oils
Substances containing tensides (alkaline) or water-soluble organic

solvents (e.g. Ethanol)
Calciferous deposits, metal hydroxide deposits,

lyophobic biological deposits
approx. 3% hydrochloric acid
Sulphide deposits
Mixture of 3% hydrochloric acid and thiocarbamide (commercially

available)
Protein deposits
Mixture of 3% hydrochloric acid and pepsin (commercially

available)
Fibres, suspended substances
Water under pressure, poss. with surface-active agents
Light biological deposits
Water under pressure
in reverse sequence of operations to the installation procedure
11
Maintenance
"
12
Caution!
Do not use organic solvents containing halogen or acetone. These solvents could destroy plastic
components on the assembly or the sensor and it is also partly suspected that they cause cancer (e.g.
Chloroform).
Accessories
Accessories
Note!
In the following sections, you find the accessories available at the time of issue of this
documentation.
For information on accessories that are not listed here, please contact your local service.
6.1
Accessories kits
For G1/2 process connection versions only!

NV 1/2
2 PVC nipples for connection to PVC pipework
for pipes with OD 16 mm (0.63 inch)
order no. 50003228
SV 1/2
2 PVC nipples
different adaptersfor hose connection
with 6/12 mm (0.24/0.47 inch) inlet and 16 mm (0.63 inch) outlet
order no. 50003232
identical adapters
for hose connection with 6/12 mm (0.24/0.47 inch) inlet and outlet
order no. 50003230
6.2
Sensors
CCS120
Membrane covered amperometric sensor for total chlorine
Measuring range 0.1 to 10 mg/l
CCS140
Membrane covered amperometric sensor for free chlorine
CCS141
Membrane covered amperometric trace sensor for free chlorine
CCS142D
Membrane covered amperometric sensor for free chlorine
Memosens technology
CCS240
Membrane covered amperometric sensor for chlorine dioxide
CCS241
Membrane covered amperometric trace sensor for chlorine dioxide
Orbisint CPS11/11D
pH electrode for process applications with dirt-repellent PTFE diaphragm
Optional Memosens technology (CPS11D)
13
Accessories
Ceragel CPS71/CPS71D
pH electrode with double junction reference system and integrated bridge electrolyte
Optional with Memosens technology (CPS71D)
Ceragel CPS72/CPS72D
Redox sensor with double junction reference system and integrated bridge electrolyte
Optional with Memosens technology (CPS72D)
Ordering acc. to product structure, see Technical Information (TI374C/07/de)
14
Trouble-shooting
Trouble-shooting
7.1
Replacing damaged parts
Warning!
Damage to the assembly which affects the pressure safety must only be repaired by authorized
technical personnel.
After every repair and maintenance activity, suitable measures must be taken to test whether the
assembly shows any signs of leaking. The assembly must then correspond to the specifications stated
in the technical data.
Replace all other damaged components immediately. To order accessories and spare parts, please
use the "Accessories" and "Spare parts" chapters or contact your local sales center.
7.2
Return
If the assembly has to be repaired, please return it cleaned to the appropriate sales center.
Please enclose the completed "Declaration of contamination" (copy the second to last page of these
Operating Instructions) with the packaging and the transportation documents.
No repair without completed "Declaration of contamination"!
7.3
Disposal
Please dispose of the device in accordance with the local regulations.
15
Technical data
Technical data
8.1
Environment
Ambient temperature
range
0 to 50 C (32 to 120 F)
Storage temperature
0 to 50 C (32 to 120 F)
8.2
Process
Process temperature
0 to 45 C (32 to 110 F), non-freezing
Process pressure
max. medium pressure: 4 bar (58 psi) at 40 C (104 F)
Temperature-pressurediagram
a0007413
Fig. 6:
Flow
16
Temperature-Pressure diagram
optimum 30 l/h (7.9 gal/h)

30 to 120 l/h (7.9 to 31.7 gal/h), adjustable
Technical data
8.3
Mechanical construction
Design, dimensions
see chapter "Installation"
Weight
0.5 to 0.8 kg (1.1 to 1.8 lbs), depending on process connection
Material
In contact with medium:

Assembly body: PMMA
Mounting parts: PVC, stainless steel 1.4571 (AISI 316 Ti), EPDM
Process connection
G1/2, NPT 1/2" or NPT 1/4"
17
Index
A
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembly
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C
Checking
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning
Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
I
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 78
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Measuring system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical construction. . . . . . . . . . . . . . . . . . . . . . . . . . 17
N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
O
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
P
Parts
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
R
Replacing
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 15
S
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
18
Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensor
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
T
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
U
Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical Information
Orbisint CPS11 and CPS11D

pH electrodes, analog or with digital Memosens technology
For standard applications in process and environment technology, with
dirt-repellent PTFE diaphragm, optional built-in temperature sensor
Application
Long-term monitoring and limit monitoring of processes with
stable process conditions
Pulp and paper industry
Plastics chemistry
Chemical processes
Power plants (e.g. flue gas washers)
Incineration plants
Food industry
Breweries
Water treatment
Drinking water
Cooling water
Well water
With ATEX, FM and CSA approval for application in hazardous
areas
Your benefits
Robust electrode requiring low maintenance thanks to large
PTFE ring diaphragm
Application under pressures of up to 16 bar (232 psi)
Process glass for highly alkaline applications available
Built-in Pt 100 or Pt 1000 temperature sensor for effective
temperature compensation (optional)
Certified biocompatibility
Sterilizable
Long service life thanks to double junction system of metal
lead and thus long electrode poison diffusion path
Poison-resistant reference with ion trap (optional, CPS11D
only)
Further benefits offered by Memosens technology
Maximum process safety through contactless inductive signal
transmission
Data safety through digital data transmission
Easy handling thanks to storage of sensor-specific data in the
sensor
Predictive maintenance possible thanks to registration of
sensor load data in the sensor
TI028C/07/en/02.08
71068748
Orbisint CPS11 / CPS11D
Function and system design

Measuring principle
pH measurement
The pH value is used as a unit of measurement for the acidity or alkalinity of a liquid medium. The membrane
glass of the electrode supplies an electrochemical potential which is dependent upon the pH value of the
medium. This potential is generated by the selective penetration of H+ ions through the outer layer of the
membrane. An electrochemical boundary layer with an electric potential forms at this point. An integrated
Ag/AgCl reference system serves as reference electrode.
The transmitter converts the measured voltage into the corresponding pH value using the Nernst equation.
General properties
Low maintenance
The sterilizable dirt-repellent PTFE ring diaphragm of the electrode prevents blocking and assures long-time
stability and accuracy.
Long service life
The double junction system of the metal lead offers better protection from electrode poisons and guarantees
a considerably longer service life.
Durability
Depending on the ordered version, the electrode is pressure proof up to 16 bar (232 psi) and can be applied
at temperatures of up to 135 C (275 F.)
Important properties of
CPS11D
Maximum process safety

The inductive and non-contacting measured value transmission of Memosens guarantees maximum process
safety and offers the following benefits:
All problems caused by moisture are eliminated.
The plug-in connection is free from corrosion.
Measured value distortion from moisture is not possible.
The plug-in system can even be connected under water.
The transmitter is galvanically decoupled from the medium. The result: No more need to ask about
"symmetrically high-impedance" or "unsymmetrical" (for pH/ORP measurement) or an impedance
converter.
EMC safety is guaranteed by screening measures for the digital measured value transmission.
Application in explosion-hazardous areas is unproblematic; the integrated electronics are intrinsically safe.
Data safety through digital data transfer
The Memosens technology digitalizes the measured values in the sensor and transfers them to the transmitter
contactlessly and free from interference potential. The result:
An automatic error message is generated if the sensor fails or the connection between sensor and transmitter
is interrupted.
The availability of the measuring point is dramatically increased by immediate error detection.
Easy handling
Sensors with Memosens technology have integrated electronics that allow for saving calibration data and
further information such as total hours of operation and operating hours under extreme measuring conditions.
When the sensor is mounted, the calibration data are automatically transferred to the transmitter and used to
calculate the current measured value. Storing the calibration data in the sensor allows for calibration away from
the measuring point. The result:
Sensors can be calibrated unter optimum external conditions in the measuring lab. Wind and weather do
neither affect the calibration quality nor the operator.
The measuring point availability is dramatically increased by the quick and easy replacement of precalibrated
sensors.
The transmitter does not need to be installed close to the measuring point but can be placed in the control
room.
Maintenance intervals can be defined based on all stored sensor load and calibration data and predictive
maintenance is possible.
The sensor history can be documented on external data carriers and evaluation programs at any time. Thus,
the current application of the sensors can be made to depend on their previous history.
Communication with the transmitter
Always connect digital sensors to a transmitter with Memosens technology. Data transmission to a transmitter
for analog sensors is not possible.
Endress+Hauser
Data storage of CPS11D
Digital sensors are able to store the following system data in the sensor.
Manufacturing data
Serial number
Order code
Date of manufacture
Calibration data
Calibration date
Calibrated slope at 25 C (77 F)
Calibrated zero point at 25 C (77 F)
Temperature offset
Number of calibrations
Serial number of the transmitter used for the last calibration
Application data
Temperature application range
pH application range
Date of first commissioning
Maximum temperature value
Operating hours at temperatures above 80 C (176 F) and 100 C (212 F)
Operating hours at very low and very high pH values (Nernst voltage below -300 mV, above +300 mV)
Number of sterilizations
Glass membrane impedance
These system data can be displayed with Mycom S and Liquiline M transmitters.
Measuring system

CPS11 pH electrode or CPS11D digital sensor
Transmitter, e.g. Liquiline M CM42 (with Memosens technology for CPS11D)
Special measuring cable, e.g. CPK9 or Memosens data cable CYK10
Immersion, flow or retractable assembly, e.g. Cleanfit P CPA472
2
3
a0003706
Measuring system for pH measurement

1
2
3
4
Endress+Hauser
Cleanfit P CPA472 retractable assembly

CPS11/CPS11D pH electrode
Special measuring cable CPK9 for electrodes with TOP68 plug-in head / CYK10 for digital sensors
Liquiline M CM42 transmitter
Input
Measured variables
pH value
Temperature
Measuring ranges
Electrode version AA, AS (for water / wastewater):

pH:
1 to 12 pH
Temperature:
-15 to 80 C (5 to 176 F)
Electrode version BA (for process applications, sterilizable)
pH:
0 to 14 pH
Temperature:
0 to 135 C (32 to 275 F)
Electrode version FA (for hydrofluoric acid):
pH:
0 to 10 pH
Temperature:
0 to 70 C (32 to 158 F)
Electrode version BT with ion trap (for pulp, paper, chemical applications)
pH:
0 to 14
Temperature:
0 to 135 C (32 to 275 F)
"
Caution!
Please note the process operating conditions.
Installation
Do not install the electrode upside down. The inclination angle must be at least 15 from the horizontal. A
smaller inclination angle is not permitted as such an inclination results in air cushion forming in the glass
sphere. This might impair full wetting of the pH membrane with inner electrolyte.
"
Caution!
Make sure that the assemblys threaded connection for the electrode is clean and well running before
installing the electrode.
Hand tighten the electrode (3 Nm)! (Given value only applies to installation in Endress+Hauser assemblies.)
Make sure to follow the installation instructions in the operating instructions of the used assembly.
A
15
15
a0003133
Electrode installation; inclination angle min. 15 from the horizontal

A
B
Permitted inclination angle

Non-permitted inclination angle
Endress+Hauser
Environment
Ambient temperature
"
Caution!
Danger of frost damage
Do not use the electrode at temperatures below 15 C (5 F).
Storage temperature
0 to 50 C (32 to 122 F)
Ingress protection
IP 67:
IP 68:
GSA plug-in head (with closed plug-in connection)

TOP68 plug-in head, autoclavable up to 135 C (275 F), 1 m (3.28 ft) water column,
50 C (122 F), 168 h
Memosens plug-in head, 10 m (32.81 ft) water column, 25 C (77 F), 45 days, 1M KCl
IP 68:
Process
Process temperature
Version AA, AS:

Version BA, BT:
Version FA:
Process pressure
0 to 6 bar (0 to 87 psi) / 16 bar (232 psi) (versions CPS11-xBAxESA, CPS11D-7BAxx, CPS11D-7BTxx)
Pressure temperature load

curve
-15 to 80 C (5 to 176 F)
0 to 135 C (32 to 275 F)
0 to 70 F (32 to 158 F)
[psi] p [bar]
18
240
232 16
14
200
160
120
87
80
40
0
12
10
8
6
4
2
0
-15
5
20
50
40
100
60
150
80
100
200
T [C]
120 135
250
275
T [F]
300
a0009229
Pressure temperature load curve

A
B
Versions CPS11-xBAxESA, CPS11D-7BAxx, CPS11D-7BTxx

CPS11 and CPS11D (except CPS11-xBAxESA, CPS11D-7BAxx, CPS11D-7BTxx)
Conductivity
min. 50 S/cm
pH range
Version AA, AS:

Version BA, BT:
Version FA:
"
Endress+Hauser
1 to 12 pH
0 to 14 pH
0 to 10 pH
Caution!
Danger of electrode damage
Do not operate the electrodes in applications outside the given specifications!
Mechanical construction
Design, dimensions
mm (inch)
mm (inch)
120, 225, 360, 425

(4.72, 8.86, 14.17, 16.73)
120, 225, 360, 425

(4.72, 8.86, 14.17, 16.73)
3
4
5
6
4
5
6
7
7
12 /
0.47
12 /
0.47
a0009222
a0009223
CPS11 with GSA plug-in head
CPS11 with TOP68, built-in temperature sensor
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
GSA plug-in head, Pg 13.5

Viton O-ring with thrust collar
Ag/AgCl metal lead - reference
"Advanced Gel" electrolyte
Ag/AgCl metal lead - pH
PTFE diaphragm
pH glass membrane
Design, dimensions CPS11D
TOP68 plug-in head, Pg 13.5

PTFE diaphragm
pH glass membrane
Pt 100 temperature sensor
mm (inch)
50 (1.97)
50 (1.97)
mm (inch)
1
2
3
120, 225, 360

(4.72, 8.86, 14.17)
120, 225, 360

(4.72, 8.86, 14.17)
3
4
5
6
4
5
6
7
7
12
(0.47)
12
(0.47)
a0009225
a0009224
CPS11D with Memosens, built-in temperature sensor
CPS11D-7BTxx
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
Memosens plug-in head, Pg 13.5

PTFE diaphragm
pH glass membrane
Temperature sensor
Memosens plug-in head, Pg 13.5

Ion trap
PTFE diaphragm
pH glass membrane
Temperature sensor
Endress+Hauser
Weight
approx. 0.1 kg (0.22 lbs)
Material
Electrode shaft
pH membrane glasses
Metal lead
Diaphragm
Process connection
Pg 13.5
Temperature sensor
CPS11:
CPS11D:
Plug-in heads
CPS11:
ESA
GSA
CPS11D:
Reference system
process glass
types A, B, F
Ag/AgCl
ring-shaped Teflon diaphragm, sterilizable
Pt 100, Pt 1000
NTC
plug-in head Pg 13.5, TOP68 for electrodes with or without temperature sensor,
16 bar (232 psi) triple safety overpressure, Ex
plug-in head Pg 13.5 for electrodes without temperature sensor
Memosens plug-in head for digital, contactless data transmission
CPS11:
CPS11D:
Versions AA, AS, BA, FA
Version BT
Ag/AgCl metal lead with Advanced Gel 3 M KCl, AgCl free

Ag/AgCl metal lead with Advanced Gel 3 M KCl, AgCl free
Ag/AgCl metal lead with ion trap and Advanced Gel 3 M KCl
Certificates and approvals

Ex approval
CPS11 (TOP68)
ATEX II 1G EEX ia IIC T3/T4/T6
FM Class I Div. 2, in combination with the Liquiline M CM42 and Mycom S CPM153 transmitters
CPS11D
ATEX II 1G EEX ia IIC T3/T4/T6
FM / CSA Class I Div. 2, in combination with the Liquiline M CM42 and Mycom S CPM153 transmitters
!
Biocompatibility
Note!
Ex versions of digital sensors with Memosens technology are indicated by an orange-red ring in the plug-in
head.
Biocompatibility validated according to:
ISO 10993-5:1993
USP, current revision
TV certificate
TOP68 plug-in head

Pressure resistance 16 bar (232 psi), min. triple overpressure safety
Memosens plug-in head
Pressure resistance 16 bar (232 psi), min. triple overpressure safety
Electromagnetic compatibility
of CPS11D
Endress+Hauser
Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998
Ordering information
Product structure CPS11
Electrode type
1
2
3

with built-in Pt 100 (not available with GSA plug-in head)
with built-in Pt 1000 (not available with GSA plug-in head)
Application range
AA
AS
BA
FA
pH = 1 to 12, T = -15 to 80 C (5 to 176 F), 6 bar (87 psi)

pH = 1 to 12, T = -15 to 80C (5 to 176 F), 6 bar (87 psi), salt ring
pH = 0 to 14, T = 0 to 135 C (32 to 275 F), sterilizable, 16 bar (232 psi) in combination with ESA plug-in head
pH = 0 to 10, T = 0 to 70 C (32 to 158 F), HF resistant up to 1 g/l, 6 bar (87 psi)
Shaft length
2
4
5
6
120 mm (4.72")
225 mm (8.86")
360 mm (14.17")
425 mm (16.73")
Plug-in head
ESA
GSA
CPS11-
Product structure CPS11D
Plug-in head Pg 13.5, TOP68, 16 bar (232 psi) in combination with BA application range, Ex
Plug-in head Pg 13.5, DIN coax, non-Ex
complete order code
Version
7
max. 135 C (275 F), built-in temperature sensor
Application range
AA
AS
BA
BT
FA
pH = 1 to 12, T = -15 to 80 C (5 to 176 F), 6 bar (87 psi)

pH = 1 to 12, T = -15 to 80 C (5 to 176 F), 6 bar (87 psi), salt ring
pH = 0 to 14, T = 0 to 135 C (32 to 275 F), 16 bar (232 psi), sterilizable
pH = 0 to 14, T = 0 to 135 C (32 to 275 F), 16 bar (232 psi), ion trap
pH = 0 to 10, T = 0 to 70 C (32 to 158 F), 6 bar (87 psi), HF resistant up to 1 g/l
Shaft length
2
4
5
6
120 mm (4.72")
225 mm (8.86")
360 mm (14.17")
425 mm (16.73")
Approval
1
G
CPS11D-
!
Transmitters
Non-hazardous area
ATEX II 1G EEx ia IIC T3/T4/T6
complete order code
Accessories
Note!
In the following sections, you find the accessories available at the time of issue of this documentation.
For information on accessories that are not listed here, please contact your responsible service.
Liquiline M CM42
Modular two-wire transmitter, stainless steel or plastic, field or panel instrument,
various Ex approvals (ATEX, FM, CSA, Nepsi, TIIS),
HART, PROFIBUS or FOUNDATION Fieldbus available
Liquisys M CPM223/253
Transmitter for pH and ORP, field or panel-mounted housing,
HART or PROFIBUS available
Mycom S CPM153
Transmitter for pH and ORP, one or two channel version, Ex or non-Ex,
HART or PROFIBUS available
Endress+Hauser
Assemblies (Selection)
Cleanfit W CPA450
Manually operated, retractable assembly for installation of 120 mm (4.72") pH/ORP electrodes in tanks and
pipes,
Cleanfit P CPA471
Compact retractable stainless steel assembly for installation in tanks and pipes, manual or pneumatic
operation
Cleanfit P CPA472
Compact retractable plastic assembly for installation in tanks and pipes, manual or pneumatic operation,
Cleanfit P CPA472D
Robust retractable assembly for pH, ORP and other industry sensors, manual or pneumatic operation,
heavy-duty version;
a0003135
Cleanfit W CPA450
Endress+Hauser
a0003137
Cleanfit P CPA471 or 472
a0009269
Cleanfit P CPA472D
Cleanfit P CPA473
Retractable stainless steel process assembly, with ball valve for a particularly safe and reliable separation of
the medium from the environment,
Cleanfit P CPA474
Retractable plastic process assembly, with ball valve for a particularly safe and reliable separation of the
medium from the environment,
Cleanfit H CPA475
Retractable assembly for installation in tanks and pipes under sterile conditions,
Unifit H CPA442
Process assembly for the food industry, biotechnology and pharmaceutical industry,
a0003138
Cleanfit P CPA473 or 474
a0003136
Cleanfit H CPA475
a0003139
Unifit H CPA442
Dipfit W CPA111
Plastic immersion and installation assembly for open and closed tanks,
Dipfit P CPA140
Immersion assembly for pH/ORP electrodes for demanding processes,
Flowfit P CPA240
Flow assembly for pH/ORP electrodes, for demanding processes,
a0003140
Dipfit W CPA111
10
a0003141
Dipfit P CPA140
a0003142
Flowfit P CPA240
Endress+Hauser
Flowfit W CPA250
Flow assembly for pH/ORP electrodes,
Probfit H CPA465
Retractable assembly for installation in tanks and pipes under sterile conditions,
Ecofit CPA640
Process connection adapter and cable set for 120 mm (4.72") pH/ORP electrodes,
a0003143
Flowfit W CPA250
Buffer solutions
a0003144
Probfit H CPA465
a0003145
Ecofit CPA640
High-quality buffer solutions of Endress+Hauser

The secondary buffer solutions have been referenced to primary reference material of the PTB (German Federal
Physico-technical Institute) and to standard reference material of NIST (National Institute of Standards and
Technology) according to DIN 19266 by a DKD (German Calibration Service) accredited laboratory.
pH value
A
C
E
G
I
K
M
pH 2.00 (accuracy 0.02 pH)

Quantity
01
02
10
50
20 x 18 ml (0.68 fl.oz) only buffer solutions pH 4.00 and 7.00

250 ml (8.45 fl.oz)
1000 ml (0.26 US gal)
5000 ml (1.32 US gal) canister for Topcal S
Certificates
A
Buffer analysis certificate
Version
1
CPY20-
Endress+Hauser
Standard
complete order code
11
Measuring cables
CPK9 special measuring cable

For sensors with TOP68 plug-in head, for high-temperature and high-pressure applications, IP 68
For pH/ORP electrodes with GSA plug-in head
For pH/ORP glass electrodes and ISFET sensors with TOP68 plug-in head
CYK10 Memosens data cable
For digital sensors with Memosens technology
Ordering according to product structure, see below
Certificates
A
G
Standard, non Ex
ATEX II 1G EEx ia IIC T6/T4
Cable length
03
05
10
15
20
25
88
89
Cable length: 3 m (9.8 ft)

Cable length: 5 m (16 ft)
... m length
... ft length
Ready-made
1
CYK10-
Wire terminals
complete order code
Note!
Ex versions of CYK10 are indicated by an orange-red coupling end.
Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
Tel.+41 61 715 81 00
Fax+41 61 715 25 00
www.endress.com
info@ii.endress.com
TI028C/07/en/02.08
71068748
Printed in Germany / FM+SGML 6.0 / DT
2-way ball valve
Typ 101
24.01.2003
B51 0101 500/01 EN
24.01.2003
B51 0101 500/01 EN
24.01.2003
B51 0101 500/01 EN
24.01.2003
B51 0101 500/01 EN
24.01.2003
B51 0101 500/01 EN

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Technical Documentation

05.04.04R02K 0004 500/02_EN

Resid. chlorine measurement ph-comp.

Adaptor Bush DN15-BSP, d20, PN16

Srew union D15, d20, PN16

Elbow 90 DN15, d20, PN16

Ball valve Type 101, DN15, PN16

Reducer short DN15-10, d20-16, PN16

Union bush DN10, d16, PN16

Hose connection DN 10,

Fixing material for tube DN10

Adaptor Bush DN15-BSP, d20, PN16

Reducer short DN15-10, d20-16, PN16

Union DN10, d16, PN16

Elbow 90 DN10, d16, PN16

Reducer short DN10-8,

Hose connector DN8, d12, PN16

Silicon pipe d=16x2

Assembly plate SENSOTROL - H

hole-d 0,5 mm / DN15

R02 0200 500/02_ EN

Liquisys M CCM 223 / 253

Relay contact configuration . . . . . . . . . . . . . . 45

Diagnosis and corrective

Troubleshooting and remedial action based on

Diagnosis and corrective

11.1 Operating matrix of EK and ES versions . . . . 92

Liquisys M CCM 223 / 253

Installation, start-up, operation

Liquisys M CCM 223 / 253

If the instrument has to be repaired by Endress+Hauser, please return it cleaned to the

Liquisys M CCM 223 / 253

Nameplate of Liquisys M CCM 223 (panel-mounted instrument, left) and

2.1.2 Product structure

Measurement of free chlorine / chlorine dioxide

Power supply 230 V AC

1 output signal: Chlorine / chlorine dioxide

CCM 223CCM 253-

Liquisys M CCM 223 / 253

Additional functions of ES and EP versions

Liquisys M CCM 223 / 253

The following procedure should be followed for a complete measuring system

A complete measuring system comprises:

Complete measuring system with Liquisys M CCM 253

Liquisys M CCM 223 / 253

Dimensions of Liquisys M CCM 253

Fig. 3.3: Interior view of Liquisys M CCM 253 housing

Liquisys M CCM 223 / 253

Dimensions of Liquisys M CCM 223

3.3.1 Field instrument

Liquisys M CCM 223 / 253

Weather protection cover for field instruments

Post mounting kit

Mounting kit for mounting on round posts (left)

Liquisys M CCM 223 / 253

3.3.2 Mounting examples

Liquisys M, field instrument: pipe mounting

Liquisys M, field instrument:

Liquisys M CCM 223 / 253

3.3.3 Panel-mounted instrument

Attachment of panel-mounted instrument

Liquisys M CCM 223 / 253

4.1.1 Terminal diagram