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096500-2000
INJECTION PUMP
096500-2000 (VE4/10E2400RND200)
MANUFACTURER
TOYOTA
ENGINE TYPE
2C-TE
VEHICLE MODEL
CORONA
Governor Type
Electronic control
Timer
Electronic control
Injection Order
A-B-C-D
Injection Interval
90
Rotation
Rated Voltage
14 V
Dimension KF (mm)
5.40 0.10
3.30 0.10
Dimension K (mm)
1. TEST CONDITIONS
093400-2370 (DN12SD12A)
1) Nozzle
2) Nozzle Opening Pressure
150 2
kg/cm2
3) Test Oil
0.2
4) Feed Pressure
5) High Pressure Pipe
6) Fuel Temperature
kg/cm2
2 6 840
mm
40 - 43 C (104 - 109.4 F)
2. BREAK-IN DRIVE
Pump
Speed
(rpm)
1200
SPEED
Injection
Quantity
Command
Duty Ratio
Command
FCV Switch
Condition
No fuel leaks, no
abnormal noise,
and no abnormal
temperature rising.
Remarks
Pump
Speed
(rpm)
Display
Selector
Fuel
Temperature
Injection
Quantity
Command
Duty Ratio
Command
FCV Switch
Sensor Resistance
(k )
1.85 1.5
Remarks
4. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump
Speed
(rpm)
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
FCV Switch
Sensor Output
Voltage
(V)
50
Np
0.1 or more
Remarks
Pump
Speed
(rpm)
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
FCV Switch
Internal Pressure
(kg/cm2)
2000
SPEED
430
8.75 0.15
100
SPEED
595
2.00 or more
2003.03.20
Remarks
096500-2000
Pump
Speed
(rpm)
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
FCV Switch
Overflow Quantity
(cc/1000st)
2000
SPEED
430
167 - 267
Remarks
7. ADJUSTMENT OF TIMER
ECD CONTROLLER SETTING
Pump
Speed
(rpm)
Display
Selector
Injection
Quantity
Command
2000
SPEED
430
Duty Ratio
Command
FCV Switch
Timer Stroke
(mm)
0
50
10.30 0.24
4.70 3.50
0
100
10.30 0.24
0
700
SPEED
4C8
200
SPEED
595
3.60 or more
100
SPEED
595
0.40 or more
Remarks
Display
Selector
350
Injection Quantity
Command
Duty Ratio
Command
Target Quantity
[ND-CPS]
(cc/200st)
Target Quantity
AVM
(cc/200stcyl.)
1.80 0.20
1.90 0.20
Remarks
First
digit
Second
digit
Third
digit
Adjust
350
Adjust
1.80 0.20
1.90 0.20
2000
Adjust
11.60 0.20
11.52 0.20
NOTE1 : Select "Record" position every time when recording the final correction value.
NOTE2 : When the correction value is raised by 1 level, the injection quantity is increased
approx. 0.04 - 0.06 cc/200st.
NOTE3 : Keep the height of the SPV screw (shown in the figure) at 3.0 - 5.2 mm
Display
Selector
Injection Quantity
Command
First
digit
Second
digit
Third
digit
350
Adjust
350
Adjust
Duty Ratio
Command
Target Quantity
[ND-CPS]
(cc/200st)
Target Quantity
AVM
(cc/200stcyl.)
100
3.40 0.14
3.49 0.14
100
3.40 0.14
3.49 0.14
Remarks
NOTE : Select "Record" position every time when recording the final correction value.
When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 cc/200st.
096500-2000
Display
Selector
350
350
Injection Quantity
Command
First
digit
Second
digit
Third
digit
Adjust
Adjust
Duty Ratio
Command
FCV
Switch
100
2.2 0.5
100
Target Angle
(CA)
Standard
Remarks
First
Digit
Duty Ratio
Command
Fuel Delivery
[ND-CPS]
(cc/200stcyl.)
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Confirm
Confirm
4
5
6
7
8
9
A
B
C
D
E
F
0
0
0
0
0
0
0
0
0
0
0
0
3.54 0.24
12.54 0.40
1.80 0.14
8.14 0.24
4.72 0.16
9.62 0.24
3.44 0.16
13.08 0.22
4.60 0.18
11.60 0.24
5.56 0.26
5.98 0.50
Fuel Delivery
AVM
(cc/200stcyl.)
Max. Spread
In Delivery
(cc)
3.20 0.24
12.43 0.40
1.90 0.14
8.74 0.24
5.44 0.16
10.47 0.24
4.21 0.16
13.68 0.22
5.01 0.18
11.52 0.24
6.35 0.26
6.26 0.50
1.20
0.34
0.50
0.50
0.40
Reference
Remarks
48C - 4D6
When the
590 - 5E2 correction
43F - 47F value is raised
4E7 - 51D by 1 level, the
injection
447 - 479
quantity is
4CD - 50B increased
37A - 3B8 approx.
4CB - 50D 0.04 - 0.06
cc/200st.
2F3 - 343
43B - 46D
Check
Check
NOTE : In cace of out of standard value at check points, adjust again from "SPV screw setting" procedure.
First Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
1.30 mm