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200 Series Door

Index
TECHNICAL MANUAL HISTORY
Manual History

History..
1

FEATURES & BENEFITS


Features & Benefits

Section 1..
1

PRODUCT SPECIFICATIONS
Product Specifications
Structural & Water Test Report Summary Alcan 358/R - D
Acoustic Test Report Summary ATF1796 - D
Acoustic Test Report Summary 4389-18 & 4389-19 - F
Acoustic Test Report Summary 4389-20, 4870-12 & 4870-8 - F
Span Table 61/70mm Plain Stile EK7836
Span Table 113/122mm Plain Stile EP8534
Span Table 201/210mm Plain Stile EP8537
Span Table 61/70mm French Door Stile EK7836/EP8539
Span Table 113/122mm French Door EP8534/EP8533
Span Table 76/94mm Midrail EL4057
Span Table 178/186mm Midrail EN3619
Maximum Glass Thickness Table 76/94mm Midrail EL4057
Maximum Glass Thickness Table 178/186mm Midrail EN3619

Section 2..
1
2
3
4
5
6
7
8
9
10
11
12
13
14

EXTRUSIONS
Extrusions
Extrusion Data

Section 3..
1-6
7-8

COMPONENTS
Components

Section 4..
1-5

CONFIGURATIONS
Configurations

Section 5..
1

ARRANGEMENT DETAILS
Vertical Arrangement 01, 02 & 03 Rails & Midrails
Vertical Arrangement 01 & 03 Louvre Panel
Vertical Arrangement 04 & 05 Hinge Door Head & Sill
Vertical Arrangement 04 Hinge Door Frame Alternatives
Vertical Arrangement 04 & 05 Pivot Door Transom & Sill
Vertical Arrangement 04 Pivot Door Frame Alternatives
Vertical Arrangement 04 & 05 Sliding Door Heads & Floor Tracks (1021, 1022)
Vertical Arrangement 04 & 05 Sliding Door Head Track (1026, 1030)
Vertical Arrangement 04 Alternate Sliding Door Head Tracks (1031, 1061)
Horizontal Arrangement 07 & 08 Hinged Jambs & Meeting Stiles
Horizontal Arrangement 07 & 08 Pivot Jambs & Meeting Stiles & Louvre Panel
Horizontal Arrangement 07 & 08 Slider Jambs & Interlocks

Section 6..
1
2
3
4-5
6
7
8
9
10
11
12
13

GLAZING DETAILS
Glazing Details
Door Rebate Table

Section 7..
1
2

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2014

Index - Page 1

200 Series Door


Index
CUTTING FORMULAS & BOMs
Cutting Formula & BOM

Section 8..
1-3

ASSEMBLY DETAILS
Assembly Door Panel
Assembly Midrails & Interlock Adaptor
Assembly Heel & Toe Glazing
Assembly Pentagon & Mortice Locks
Assembly G Handle
Assembly Door Stops
Assembly 9800 COC Transom
Assembly 9800 COC Threshold Pivot
Assembly 7726 Door Closer Open Out
Assembly 7726 Door Closer Open In
Assembly Flush Bolt
Assembly Head Roller

Section 9..
1
2
3
4
5
6
7
8
9
10
11
12

MACHINING DETAILS
Machining Stiles
Machining Rails
Machining Door Stops Head Option 1 - Notched
Machining Door Stops Head Option 2 - Mitred
Machining Door Stops Threshold Option 1 - Notched
Machining Frame COC Transoms
Machining 76 & 101.6mm Frame Thresholds
Machining 100 & 150mm Frame Thresholds
Machining Pentagon Lock
Machining 3541 Mortice Lock
Machining Lock Strikes
Machining 9800 COC Transom & Filler
Machining 9800 COC Rails & Stile
Machining 7714 & 7726 Closer Open Out Head
Machining 7714 Closer Open Out Rails & Stile
Machining 7726 Closer Open Out Rails & Stile
Machining 7714 Closer Open In Head & Rails
Machining 7726 Closer Open In Head & Rails
Machining 1022 & 1021 Floor Rollers & Head Guides
Machining 1030 & 1031 Head Rollers
Machining Flush Bolt
Machining G Handle

Section 10..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

This Technical Manual contains Capral priviledged information and is subject to Copyright

Index - Page 2

01-01-2014

200 Series Door


Index
DISCLAIMER

..

Whilst every effort has been made to ensure the technical details contained herein are accurate and correct, Capral can
take no responsibility for any loss or damage whatsoever arising as a result of any errors contained in this manual. Also,
interpretation of standards or codes within this manual is Caprals interpretation of such codes. Responsibility for code
compliance remains with the user of this manual. In some cases product dimensions may vary or be changed without
notice. Capral assumes no duty of care in respect of any drawings or information contained in this manual. Readers should
not act or rely upon any information contained in this manual without obtaining appropriate professional advice relating to
their particular circumstances. Capral disclaims all liability for loss of damage suffered by any party who acts or fails to act
in reliance of this manual.

COPYRIGHT

..

This technical manual remains the property of Capral and contains information which is the subject of copyright. The
manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral.
The manual is to be returned to Capral on request. By using this manual you acknowledge these conditions.

CAPRAL GENERAL WARRANTY

..

No warranty, condition or term applies to the supply by Capral of products and their components manufactured by it unless
it is set out in this Condition or is implied by law and cannot be excluded.
If any term is implied into this Condition by law, and it would be illegal for Capral to exclude it, then so far as the law allows,
the liability of Capral for breach of that term is limited to the cost of repair or replacement (at Capral's option) of any product
or component manufactured by it that Capral determines is defective in materials under normal use and service. Capral is
not liable for any other direct or indirect cost, loss or damage to person or property, or for any consequential losses,
including cartage and installation.
While any product or component is in the custody of Capral for investigation or repair it will be at the risk of the purchaser
and Capral or its employees or agents will not be liable for any damage to it.
Capral is not liable to the purchaser unless the purchaser notifies Capral in writing immediately on it becoming aware of the
alleged defect, and in any event no later than 30 days after the date of delivery.
Capral is not liable for any product or component that is not manufactured by it, but Capral will use its reasonable endeavors
to obtain for the purchaser the benefit of any applicable manufacturers warranty.

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2014

Index - Page 3

200 Series Door


Technical Manual History
The table below is a record of this manuals history. Any changes or additions to this manual are listed below.
DATE

DESCRIPTION

01-01-2013

New Manual Released


Additional Extrusions &
General Updates

01-01-2014
01-03-2014

Addition of 450 Door Stop

DESTROY PAGES

INSERT PAGES

All

All

Manual History
Section 3, Page 3 & 8
Section 6, Page 4

Manual History
Section 3, Page 3 & 8
Section 6, Page 4

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-03-2014

Manual History - Page 1

200 Series Door


Features & Benefits

__________________________________________________________________________________________
61/70mm, 113/122mm & 201/210mm Stiles
78/87mm, 102/111mm & 133/142mm Rails
44mm 200mm Midrails
Single Glazed (up to 10mm) & Double Glazed
Options (up to 28mm)
Exclusively designed components to improve
the systems performance and function

Serviceability Limit State (SLS)


Pressures up to 1240Pa*
Ultimate Limit State (ULS)
Pressures up to 3000Pa*
Water Performance up to 1000Pa*
Acoustic Sound Transmission Rating (STC) up
to 34*

NATA tested to Australian Standards


(AS2047-1999)

Compatible with:
Narrowline Framing Systems
Flushline Framing Systems

Window Energy Rating Scheme (WERS) data


available; www.wers.net

* Refer to Section 2 for specific details and


limitations

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 1 - Page 1

200 Series Door


Product Specifications
SIZE LIMITATIONS: PIVOT DOOR
Panel Height
Minimum:
Maximum:

2100mm
2700mm

Panel Weight
Maximum:

115kg

Panel Width
Minimum:
Maximum:

750mm
1000mm

Panel Width
Minimum:
Maximum:

750mm
1000mm

Panel Width
Minimum:
Maximum:

750mm
1800mm

SIZE LIMITATIONS: HINGED DOOR


Panel Height
Minimum:
Maximum:

2100mm
2700mm

Panel Weight
Maximum:

300378 40kg with 3 Hinges

SIZE LIMITATIONS: SLIDING DOOR


Panel Height
Minimum:
Maximum:

2100mm
2700mm

NOTE: Max panel width dependant on track system

Panel Weight
Maximum:

300kg

Panel Aspect Ratio:

3:1 (Max Height : Min Width)


NOTE: To avoid racking of narrow sashes

NOTE: Refer to the information below & Span Tables to check the maximum sizes that can be achieved for the
assigned performance requirements of the installation.
SERVICEABILITY PRESSURE & WATER PERFORMANCE
Residential (L/180) & Commercial (L/250) Applications:
The Serviceability Pressures listed in the Span Tables have not been limited by a water performance.
Where water performance is necessary the product should be limited to the following maximum water ratings or
serviceability pressures:
Configuration

Sill

Transom

Max. Water
Rating (Pa)

400-445 (EP2366)

N/A

600

Note:

Max. Serviceability
Pressure (Pa)

(Max. Water Rating / 30%)

2000

The use of a standard Subsill has been assumed for the Water Performance Ratings listed above.

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 1

200 Series Door


Test Report Summary
STRUCTURAL & WATER - TEST REPORT NUMBER: Alcan 358/R
Performed by: Capral Mechanical Test Laboratory, Victoria April, 1992
Test Drawing Number: Test 358

Configuration: D
Glass: unknown
Approved to Standard: AS2047-1977
DEFLECTION TEST RESULTS:
+ Test Pressure
2000Pa
(Span/2000)

- Test Pressure
1240Pa
(Span/3000)

Hinged Jamb Stile: 200-016 (EK7836)


(2100mm Nom Span)

1240Pa
(Span/820)

Lock Jamb Stile: 200-015 (EK7620)


(2100mm Nom Span)

1240Pa
(Span/150)

Midrail: 400-417 (EN2849)


(900mm Nom Span)

AIR INFILTRATION RESULTS:


0.47L/s.m2 @ 75Pa Positive Test Pressure
2.58L/s.m2 @ 75Pa Negative Test Pressure
WATER PENETRATION RESULTS:
Sill : 400-538 (EP5693) / 400-445 (EP2836)
ULTIMATE STRENGTH RESULTS:

Achieved Non Air Conditioned Rating

600Pa Pressure for a period of 15mins

+ Test Pressure
3000Pa

- Test Pressure
3000Pa

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 2

01-01-2013

200 Series Door


Test Report Summary
ACOUSTIC
Performed by: Australian Hearing National Acoustic Laboratories, New South Wales December, 2005

Configuration: D
Approved to Standard: AS1191-2002
TEST REPORT NUMBER: ATF1796
Test Drawing Number: SPD01760A
Framing System: 400 Narrowline
TEST SAMPLE DETAILS:
Glass:
10.38mm Laminate / 12mm Air Gap / 6.38mm Laminate
Glazing Wedge:
300001 3mm Gap Wedge
Door Seals:
QEZ 6.9 Perimeter Seal
SOUND TRANSMISSION CLASS:
STC:
35
SOUND INSULATION RATING:
Rw (C;Ctr):
35 (-1;-2)

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 3

200 Series Door


Test Report Summary
ACOUSTIC
Performed by: Day Design Acoustic Consulting Engineers, New South Wales

Configuration: D
Approved to Standard: AS1191-2002
TEST REPORT NUMBER: 4389-18
Test Drawing Number: 31-426
Framing System: 424 Narrowline

December, 2010

TEST SAMPLE DETAILS:


Glass:
6.38mm Laminate / 12mm Air Gap / 6.76mm Laminate
Glazing Wedge:
300013 5mm Gap Wedge
Door Seals:
300023 7mm Door Stop
SOUND INSULATION RATING:
Rw (C;Ctr):
31 (-1;-2)
TEST REPORT NUMBER: 4389-19
Test Drawing Number: 31-426
Framing System: 425 Narrowline

December, 2010

TEST SAMPLE DETAILS:


Glass:
10.38mm Laminate
Glazing Wedge:
300001 3mm Gap Wedge
Door Seals:
300023 7mm Door Stop
SOUND INSULATION RATING:
Rw (C;Ctr):
31 (-1;-2)

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Section 2 - Page 4

01-01-2013

200 Series Door


Test Report Summary
TEST REPORT NUMBER: 4389-20
Test Drawing Number: 31-426
Framing System: 425 Narrowline

December, 2010

TEST SAMPLE DETAILS:


Glass:
6.76mm Laminate / 12mm Air Gap / 6.38mm Laminate
Glazing Wedge:
300011 7.5mm Gap Wedge
Door Seals:
300023 7mm Door Stop
SOUND INSULATION RATING:
Rw (C;Ctr):
33 (-1;-3)
TEST REPORT NUMBER: 4870-12
Test Drawing Number: 31-580
Framing System: 419 Flushline

July, 2012

TEST SAMPLE DETAILS:


Glass:
6.38mm Laminate / 12mm Air Gap / 6.76mm Laminate
Glazing Wedge:
300001 3mm Gap Wedge
Backing Gasket:
302444 Acoustic Door Stop
SOUND INSULATION RATING:
Rw (C;Ctr):
34 (-1;-4)
TEST REPORT NUMBER: 4870-8
Test Drawing Number: 31-579
Framing System: 425 Narrowline

July, 2012

TEST SAMPLE DETAILS:


Glass:
6.38mm Laminate / 12mm Air Gap / 10.5mm Hush Laminate
Glazing Wedge:
300001 3mm Gap Wedge
Backing Gasket:
302444 Acoustic Door Stop
SOUND INSULATION RATING:
Rw (C;Ctr):
33 (-1;-2)

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 5

200 Series Door


Span Table
61/70mm PLAIN STILE - EK7836
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.

Sash Height (mm)


S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

Maximum Design Pressure (kPa)


0.449
1.743
0.463
0.556
2.010
0.420
0.584
0.701
2.345
0.540
0.750
0.900
2.770
0.709
0.985
1.182
3.323

0.419
1.626
0.433
0.519
1.876
0.545
0.654
2.189
0.504
0.700
0.840
2.586
0.662
0.919
1.103
3.102

0.487
1.759
0.511
0.613
2.052
0.472
0.656
0.787
2.424
0.621
0.862
1.034
2.908

0.458
1.656
0.481
0.577
1.931
0.445
0.617
0.741
2.281
0.584
0.811
0.973
2.737

0.433
1.564
0.454
0.545
1.824
0.420
0.583
0.700
2.155
0.552
0.766
0.919
2.585

0.430
0.516
1.728
0.552
0.663
2.041
0.523
0.726
0.871
2.449

0.490
1.641
0.525
0.630
1.939
0.496
0.689
0.827
2.326

700

750

800

850

900

950

1000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 6

01-01-2013

200 Series Door


Span Table
113/122mm PLAIN STILE - EP8534
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.

Sash Height (mm)


S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

Maximum Design Pressure (kPa)


0.466
0.559
2.467
0.562
0.675
2.796
0.495
0.687
0.824
3.195
0.613
0.851
1.021
3.685
0.772
1.072
1.287
4.299
0.991
1.377
1.652
4.500
1.302
1.809
2.171
4.500

0.435
0.522
2.303
0.525
0.630
2.609
0.462
0.641
0.769
2.982
0.572
0.794
0.953
3.440
0.721
1.001
1.201
4.012
0.925
1.285
1.542
4.500
1.216
1.688
2.026
4.500

0.489
2.159
0.492
0.590
2.446
0.433
0.601
0.721
2.795
0.536
0.745
0.894
3.225
0.675
0.938
1.126
3.761
0.867
1.205
1.446
4.444
1.140
1.583
1.899
4.500

0.461
2.032
0.463
0.556
2.302
0.566
0.679
2.631
0.505
0.701
0.841
3.035
0.636
0.883
1.060
3.540
0.816
1.134
1.361
4.182
1.073
1.490
1.788
4.500

0.435
1.919
0.437
0.525
2.174
0.534
0.641
2.485
0.477
0.662
0.794
2.866
0.600
0.834
1.001
3.343
0.771
1.071
1.285
3.950
1.013
1.407
1.688
4.500

0.412
1.818
0.414
0.497
2.060
0.506
0.607
2.354
0.452
0.627
0.753
2.716
0.569
0.790
0.948
3.167
0.730
1.015
1.217
3.742
0.960
1.333
1.599
4.489

0.472
1.957
0.481
0.577
2.236
0.429
0.596
0.715
2.580
0.540
0.751
0.901
3.009
0.694
0.964
1.157
3.555
0.912
1.266
1.520
4.264

700

750

800

850

900

950

1000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 7

200 Series Door


Span Table
201/210mm PLAIN STILE - EP8537
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.

Sash Height (mm)


S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

Maximum Design Pressure (kPa)


0.780
1.083
1.300
4.500
0.941
1.307
1.568
4.500
1.149
1.597
1.916
4.500
1.424
1.978
2.374
4.500
1.794
2.492
2.990
4.500
2.304
3.000
3.000
4.500
3.000
3.000
3.000
4.500

0.728
1.011
1.214
4.500
0.878
1.220
1.464
4.500
1.073
1.490
1.788
4.500
1.329
1.846
2.216
4.500
1.675
2.326
2.791
4.500
2.151
2.987
3.000
4.500
2.825
3.000
3.000
4.500

0.683
0.948
1.138
4.500
0.823
1.144
1.372
4.500
1.006
1.397
1.676
4.500
1.246
1.731
2.077
4.500
1.570
2.180
2.617
4.500
2.016
2.800
3.000
4.500
2.649
3.000
3.000
4.500

0.642
0.892
1.071
4.500
0.775
1.076
1.292
4.500
0.947
1.315
1.578
4.500
1.173
1.629
1.955
4.500
1.478
2.052
2.463
4.500
1.898
2.635
3.000
4.500
2.493
3.000
3.000
4.500

0.607
0.843
1.011
4.309
0.732
1.017
1.220
4.500
0.894
1.242
1.490
4.500
1.108
1.539
1.846
4.500
1.396
1.938
2.326
4.500
1.792
2.489
2.987
4.500
2.354
3.000
3.000
4.500

0.575
0.798
0.958
4.082
0.693
0.963
1.156
4.500
0.847
1.176
1.412
4.500
1.049
1.458
1.749
4.500
1.322
1.836
2.203
4.500
1.698
2.358
2.830
4.500
2.231
3.000
3.000
4.500

0.546
0.758
0.910
3.878
0.659
0.915
1.098
4.395
0.805
1.118
1.341
4.500
0.997
1.385
1.662
4.500
1.256
1.744
2.093
4.500
1.613
2.240
2.688
4.500
2.119
2.943
3.000
4.500

700

750

800

850

900

950

1000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 8

01-01-2013

200 Series Door


Span Table
48mm FRENCH DOOR STILE - EK7836 / EP8539
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.

Sash Height (mm)


S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

Maximum Design Pressure (kPa)


0.485
0.673
0.808
1.945
0.544
0.756
0.907
2.101
0.614
0.852
1.023
2.277
0.695
0.966
1.159
2.477
0.793
1.101
1.321
2.704
0.909
1.262
1.515
2.964
1.049
1.457
1.749
3.264

0.454
0.631
0.757
1.822
0.510
0.708
0.850
1.968
0.575
0.799
0.959
2.134
0.652
0.906
1.087
2.322
0.744
1.033
1.240
2.536
0.853
1.185
1.422
2.781
0.986
1.369
1.643
3.064

0.428
0.594
0.713
1.714
0.480
0.667
0.801
1.853
0.542
0.753
0.904
2.009
0.615
0.854
1.025
2.187
0.702
0.974
1.169
2.389
0.805
1.119
1.342
2.622
0.931
1.293
1.551
2.890

0.562
0.674
1.619
0.454
0.631
0.757
1.751
0.513
0.713
0.855
1.900
0.582
0.809
0.970
2.068
0.665
0.923
1.108
2.261
0.763
1.060
1.272
2.482
0.883
1.226
1.472
2.738

0.533
0.640
1.536
0.431
0.599
0.719
1.661
0.487
0.677
0.812
1.803
0.553
0.768
0.922
1.964
0.632
0.878
1.053
2.148
0.726
1.009
1.211
2.359
0.841
1.168
1.401
2.604

0.508
0.609
1.461
0.411
0.571
0.685
1.581
0.464
0.645
0.774
1.717
0.528
0.733
0.879
1.871
0.603
0.837
1.005
2.047
0.694
0.963
1.156
2.250
0.803
1.116
1.339
2.486

0.485
0.582
1.395
0.546
0.655
1.510
0.444
0.617
0.740
1.640
0.505
0.701
0.841
1.788
0.577
0.802
0.962
1.958
0.664
0.923
1.107
2.153
0.770
1.070
1.284
2.380

700

750

800

850

900

950

1000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 9

200 Series Door


Span Table
113/122mm FRENCH DOOR STILE - EP8534 / EP8533
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.

Sash Height (mm)


S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

Maximum Design Pressure (kPa)


0.832
1.155
1.386
3.205
0.933
1.296
1.556
3.462
1.053
1.462
1.754
3.752
1.193
1.657
1.988
4.081
1.359
1.888
2.266
4.455
1.559
2.165
2.598
4.500
1.800
2.499
2.999
4.500

0.779
1.083
1.299
3.001
0.875
1.215
1.458
3.243
0.987
1.371
1.645
3.516
1.119
1.554
1.865
3.825
1.276
1.772
2.127
4.177
1.464
2.033
2.440
4.500
1.691
2.349
2.818
4.500

0.734
1.019
1.223
2.824
0.824
1.145
1.374
3.052
0.930
1.292
1.550
3.310
1.055
1.465
1.758
3.603
1.203
1.671
2.006
3.936
1.381
1.919
2.302
4.319
1.597
2.218
2.661
4.500

0.694
0.964
1.156
2.668
0.780
1.083
1.299
2.885
0.880
1.222
1.467
3.130
0.999
1.387
1.664
3.408
1.140
1.583
1.900
3.725
1.309
1.819
2.182
4.089
1.515
2.103
2.524
4.500

0.659
0.915
1.098
2.530
0.740
1.028
1.234
2.737
0.836
1.161
1.393
2.970
0.949
1.318
1.582
3.235
1.084
1.505
1.807
3.538
1.246
1.730
2.076
3.887
1.442
2.003
2.404
4.290

0.627
0.871
1.045
2.408
0.705
0.979
1.175
2.605
0.797
1.107
1.328
2.829
0.905
1.257
1.509
3.082
1.034
1.437
1.724
3.373
1.190
1.652
1.983
3.707
1.378
1.914
2.297
4.095

0.599
0.832
0.998
2.298
0.674
0.936
1.123
2.487
0.762
1.058
1.270
2.702
0.866
1.203
1.443
2.946
0.990
1.375
1.650
3.225
1.140
1.583
1.900
3.547
1.322
1.835
2.203
3.921

700

750

800

850

900

950

1000

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 10

01-01-2013

200 Series Door


Span Table
76/94mm MIDRAIL - EL4057
Note:
Serviceability pressures for L/150 applications have been limited to a
maximum Serviceability Pressure of 6000Pa.
Serviceability pressures for L/180 & L/250 applications have not been
limited by a water performance. Where water performance is necessary,
refer to Product Specifications page.
This table has been based on a below midrail height of 900mm.

Above Midrail
Height (mm)
S (L/250)
S (L/180)
2100
S (L/150)
U
S (L/250)
S (L/180)
1950
S (L/150)
U
S (L/250)
S (L/180)
1800
S (L/150)
U
S (L/250)
S (L/180)
1650
S (L/150)
U
S (L/250)
S (L/180)
1500
S (L/150)
U
S (L/250)
S (L/180)
1350
S (L/150)
U
S (L/250)
S (L/180)
1200
S (L/150)
U
Midrail Width (mm)

Maximum Design Pressure (kPa)


6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946

3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356

2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385

1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.315
1.826
2.191
3.214

0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.889
1.234
1.481
2.417
0.908
1.260
1.513
2.475

0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.625
0.868
1.042
1.871
0.636
0.884
1.060
1.910
0.655
0.910
1.092
1.974

0.452
0.627
0.753
1.474
0.452
0.627
0.753
1.474
0.452
0.627
0.753
1.474
0.454
0.630
0.756
1.482
0.461
0.640
0.768
1.509
0.473
0.656
0.788
1.553
0.490
0.681
0.817
1.615

900

1050

1200

1350

1500

1650

1800

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 11

200 Series Door


Span Table
178/186mm MIDRAIL - EN3619
Note:
Serviceability pressures for L/150 applications have been limited to a
maximum Serviceability Pressure of 6000Pa.
Serviceability pressures for L/180 & L/250 applications have not been
limited by a water performance. Where water performance is necessary,
refer to Product Specifications page.
This table has been based on a below midrail height of 900mm.

Above Midrail
Height (mm)
S (L/250)
S (L/180)
2100
S (L/150)
U
S (L/250)
S (L/180)
1950
S (L/150)
U
S (L/250)
S (L/180)
1800
S (L/150)
U
S (L/250)
S (L/180)
1650
S (L/150)
U
S (L/250)
S (L/180)
1500
S (L/150)
U
S (L/250)
S (L/180)
1350
S (L/150)
U
S (L/250)
S (L/180)
1200
S (L/150)
U
Midrail Width (mm)

Maximum Design Pressure (kPa)


6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000

6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000

5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000

3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.676
5.105
6.000
8.984

2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.485
3.451
4.141
6.758
2.537
3.524
4.228
6.919

1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.747
2.426
2.912
5.232
1.778
2.470
2.964
5.339
1.832
2.545
3.054
5.518

1.263
1.754
2.105
4.119
1.263
1.754
2.105
4.119
1.263
1.754
2.105
4.119
1.268
1.761
2.113
4.144
1.287
1.788
2.146
4.218
1.321
1.835
2.202
4.340
1.370
1.903
2.283
4.516

900

1050

1200

1350

1500

1650

1800

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure


NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 12

01-01-2013

200 Series Door


Maximum Glass Thickness Table - Deadload Assessment
76/94mm MIDRAIL - EL4057
Note:
Glass thickness has been limited to 20mm according to the capacity of
the suite.

These tables have been developed to assist Fabricators in making an


assessment of the maximum glass thickness that the midrail member can
support before it is considered unstable (deflection & stress).
Wind load and human impact requirements are not included in the tables
below. A glass thickness assessment for windload and human impact
must still be completed in accordance with AS1288.

Height Above
Midrail (mm)
2150

20

20

12

10

1950

20

20

16

10

1800

20

20

16

12

1650

20

20

16

12

1500

20

20

20

12

10

1350

20

20

20

16

10

1200

20

20

20

16

12

Midrail Width (mm)


Downward
Deflection (mm)

600

800

1000

1200

1400

1600

1800

1.0

1.3

1.7

2.0

2.3

2.7

3.0

Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)

Height Above
Midrail (mm)
2150

20

20

20

20

12

1950

20

20

20

20

12

1800

20

20

20

20

12

10

1650

20

20

20

20

16

10

1500

20

20

20

20

16

12

1350

20

20

20

20

20

12

1200

20

20

20

20

20

12

10

Midrail Width (mm)


Downward
Deflection (mm)

600

800

1000

1200

1400

1600

1800

1.0

1.3

1.7

2.0

2.3

2.7

3.0

Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

This Technical Manual contains Capral priviledged information and is subject to Copyright

01-01-2013

Section 2 - Page 13

200 Series Door


Maximum Glass Thickness Table - Deadload Assessment
178/186mm MIDRAIL - EN3619
Note:
Glass thickness has been limited to 28mm according to the capacity of
the suite.

These tables have been developed to assist Fabricators in making an


assessment of the maximum glass thickness that the midrail member can
support before it is considered unstable (deflection & stress).
Wind load and human impact requirements are not included in the tables
below. A glass thickness assessment for windload and human impact
must still be completed in accordance with AS1288.

Height Above
Midrail (mm)
2150

28

28

28

28

28

28

28

1950

28

28

28

28

28

28

28

1800

28

28

28

28

28

28

28

1650

28

28

28

28

28

28

28

1500

28

28

28

28

28

28

28

1350

28

28

28

28

28

28

28

1200

28

28

28

28

28

28

28

Midrail Width (mm)


Downward
Deflection (mm)

600

800

1000

1200

1400

1600

1800

1.0

1.3

1.7

2.0

2.3

2.7

3.0

Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)

Height Above
Midrail (mm)
2150

28

28

28

28

28

28

28

1950

28

28

28

28

28

28

28

1800

28

28

28

28

28

28

28

1650

28

28

28

28

28

28

28

1500

28

28

28

28

28

28

28

1350

28

28

28

28

28

28

28

1200

28

28

28

28

28

28

28

Midrail Width (mm)


Downward
Deflection (mm)

600

800

1000

1200

1400

1600

1800

1.0

1.3

1.7

2.0

2.3

2.7

3.0

Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)

NOTE: This table is based on theoretical section properties.


A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 2 - Page 14

01-01-2013

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 1

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 2

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 3

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 4

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 5

200 Series Door

This Technical Manual contains Capral priviledged information and is subject to Copyright

Section 3 - Page 6

200 Series Door


Extrusion Data
Extrusion
E01854
E14422
E18685
E18686
E18687
E18714
E19991
E34300
E35737
E53243
EK5884
EK5885
EK5925
EK5939
EK7556
EK7619
EK7620
EK7621
EK7817
EK7818
EK7836
EK8593
EK9075
EL2074
EL2096
EL2590
EL4053
EL4057
EL5387
EL6478
EN2258
EN3619
EN4016
EN5214
EN6402
EN8012
EP11096
EP11671
EP13363
EP13539
EP13540

Description
101.6 x 12.7mm Flat Threshold
100mm Coc Filler
1031 Head Track Base
1031 Track Cover
Jamb Adaptor
100mm Coc Transom
419 SG Flush Filler
419 DG Flush Filler
76mm x 22mm Threshold
Fin Jamb Adaptor
Top Rail
102/111mm Bottom Rail
400/601 Flush Filler
Coc Filler
22mm Bead
61/70mm Wiper Stile
61/70mm Pivot Stile
Slider Guide
1030 Head Track Base
1030 Track Cover
61/70mm Plain Stile
Recessed Slider Track
Double Slider Head
50mm Louvre Frame
50mm Louvre
133/142mm Bottom Rail
400/601 Door Stop
63/72mm Midrail
Interlock Adaptor
Plant On Door Stop
13mm Bead
179/186mm Midrail
425 Door Stop
10mm Midrail
13mm Bevel Bead
Roller Head
Alt. 425 Sash Adaptor
HD Interlock
419 50mm Sash Adaptor
100mm x 15mm Ramped Threshold
150mm x 15mm Ramped Threshold

Structural Properties *
Ixx (103mm4)

4.309
0.321
499.881
153.453
45.099
106.602
0.382
0.317
7.478
41.384
208.602
406.037
0.452
0.121
5.135
130.341
128.654
127.043
1187.456
451.960
129.576
9.282
120.579
122.909
68.133
988.819
2.769
126.157
0.251
0.983
1.317
2542.667
5.363
0.729
0.875
180.759
5.407
1716.315
21.531
4.907
7.441

Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)

406.749
178.518
191.889
0.648
211.367
690.998
2.812
14.497
176.308
183.698
155.204
203.251
1.356
193.824
2.142
141.998
138.750
359.245
392.502
5.201
148.657
75.429
1069.961
26.633
50.821
274.222
1.405
121.398
3.937
3.548
1.325
339.363
19.292
38.257
0.758
161.741
20.275
384.812
47.806
341.231
1102.091

0.551
0.056
9.109
3.382
1.289
2.849
0.073
0.052
0.589
1.870
6.025
8.056
0.062
0.045
0.351
5.682
5.787
4.462
16.956
7.592
5.829
1.129
4.127
4.134
2.077
15.354
0.225
5.046
0.079
0.111
0.143
33.368
0.344
0.146
0.114
7.182
0.347
26.610
0.878
0.581
0.949

8.007
3.688
4.276
0.131
7.046
13.820
0.270
0.763
4.237
5.649
7.023
9.197
0.166
3.921
0.279
5.599
5.502
9.725
7.792
0.477
5.735
3.165
19.254
1.086
2.090
12.408
0.163
5.493
0.241
0.260
0.188
15.356
0.931
1.731
0.085
7.352
0.924
14.904
1.652
6.036
13.486

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01-01-2014

Section 3 - Page 7

200 Series Door


Extrusion Data
Extrusion
EP14141
EP0892
EP1546
EP2211
EP2212
EP2365
EP2366
EP3480
EP3482
EP5796
EP6047
EP8533
EP8534
EP8535
EP8536
EP8537
EP8539
EPD0284
EU5003
EU6659

Structural Properties *

Description

Ixx (103mm4)

450 Door Stop


Slider Track
Meeting Stile Adaptor
425/625 Flush Filler
101.6mm Open In Threshold
101.6mm Flat Threshold
100mm x 44mm Open Out Threshold
101.6mm Coc Transom
150mm Coc Transom
150mm x 44mm Open Out Threshold
419 Door Stop
113/122mm Cover Stile
113/122mm Plain Stile
113/122mm Wiper Stile
113/122mm Pivot Stile
201/210mm Stile
61/70mm Cover Stile
F/D Weather Strip
300 Door Stop
22mm DG Bead

6.225
0.299
2.380
2.265
14.983
9.058
133.519
106.271
260.785
179.117
2.816
285.948
237.965
238.842
236.658
553.086
175.852
1.995
2.832
5.154

Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)

44.394
21.717
4.843
19.082
603.487
531.175
644.442
764.660
2322.211
1635.409
48.691
1062.577
902.749
878.933
872.878
5309.329
189.908
0.255
5.609
0.536

0.402
0.057
0.219
0.169
1.072
0.742
5.570
2.794
7.612
6.876
0.220
9.915
10.685
10.545
10.636
23.995
6.348
0.183
0.233
0.401

1.581
0.914
0.303
0.927
10.802
9.730
11.541
15.052
30.963
20.807
1.582
18.547
17.327
17.063
16.969
56.100
5.772
0.051
0.361
0.056

* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

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Section 3 - Page 8

01-03-2014

200 Series Door

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Section 4 - Page 1

200 Series Door

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200 Series Door

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200 Series Door

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200 Series Door

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200 Series Door

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Section 5 - Page 1

200 Series Door

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Section 6 - Page 1

200 Series Door

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Section 6 - Page 2

200 Series Door

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Section 6 - Page 3

200 Series Door

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200 Series Door

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Section 6 - Page 5

200 Series Door

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Section 6 - Page 6

200 Series Door

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Section 6 - Page 7

200 Series Door

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Section 6 - Page 8

200 Series Door

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Section 6 - Page 9

200 Series Door

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Section 6 - Page 10

200 Series Door

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Section 6 - Page 11

200 Series Door

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Section 6 - Page 12

200 Series Door

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Section 6 - Page 13

200 Series Door

GLASSWIDTH
4mm
5mm
6mm
8mm
10mm
12mm
14mm
16mm
18mm
20mm
20mm
22mm
24mm
26mm
28mm

BEAD

BEAD

EN2258,
EN6402or
EK7556

EN2258,
EN6402or
EK7556

EU6659

EK7556

EU6659

EU6659

WEDGE
306916
300013
300013
300001
300001
300003
300013
300013
300001
300001
300003
300013
300013
300001
300001

6mm
5mm
5mm
3mm
3mm
7mm
5mm
5mm
3mm
3mm
7mm
5mm
5mm
3mm
3mm

WEDGE
306916
306916
300013
300013
300001
300003
300003
300013
300013
300001
300003
300003
300013
300013
300001

6mm
6mm
5mm
5mm
3mm
7mm
7mm
5mm
5mm
3mm
7mm
7mm
5mm
5mm
3mm

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Section 7 - Page 1

200 Series Door

DOOR REBATE TABLE


FRAMING SYSTEM

DOOR STOP
EXTRUSION

REBATE
WITHOUT
SEAL

300 Narrowline

EU5003
EU7719
EP0903
EL4053

51mm
46mm
40mm
37mm

48mm
43mm
37mm
34mm

46mm
41mm
35mm
32mm

44mm
39mm
33mm
30mm

400 Narrowline

EL4053
EP0903
EK5926

49mm
52mm
43mm

46mm
49mm
40mm

44mm
47mm
38mm

42mm
45mm
36mm

425 Narrowline

EN4016
EP11096

49mm
43mm

46mm
40mm

44mm
38mm

42mm
36mm

406 St Lucia

Plant on

NA

601 Narrowline

EL4053
EP0903
EK5926

49mm
52mm
43mm

46mm
49mm
40mm

44mm
47mm
38mm

42mm
45mm
36mm

open in door)

EL4053
EP0903
EK5926

98mm
101mm
92mm

95mm
98mm
89mm

93mm
96mm
87mm

91mm
94mm
85mm

600 Narrowline

Plant on

NA

Position as required

625 Narrowline

Plant on
EN4016
EP11096

NA
73mm
67mm

70mm
64mm

Position as required
68mm
62mm

66mm
60mm

419 Flushline

EP6047

50mm

47mm

45mm

43mm

601 Narrowline
(Ex ternally glazed frame

REBATE WITH
REBATE WITH
REBATE WITH
3mm DOOR STOP 5mm DOOR STOP 7mm DOOR STOP
(300021)
(300022)
(300023)

Position as required

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Section 7 - Page 2

200 Series Door

HEIGHTS

HEAD CLEARANCE
400's, 600's Frame with Door Stop
300, 419 Frame with Door Stop
Coc Transoms
E53243 OR E18687 Slider Guides
EK9075 1026 Double Slider Head
EK7817/EK8718 1030 Head Track
E18685/E18686 1031 Head Track
EN8012 1061 Roller Head
RAIL HEIGHT
EK5884 with 13mm Bead
EK5885 with 13mm Bead
EL2590 with 13mm Bead
BEAD HEIGHT
13mm Bead
22mm Bead
THRESHOLD CLEARANCE
Hinged Door with Threshold
Pivot Door with Threshold
Sliding Door without Track
1022 Slider Track
1021 Recessed Slider Track
THRESHOLD HEIGHT
Wheelchair
Open Out
Flat
Open In

HC
-3
-5
-3
+ 17
+ 23
+ 17
+ 14
- 20
RH
- 65
- 89
- 120
BH
- 26
- 44
TC
-3
-8
- 10
-8
- 10
TH
- 15
- 44
- 17
- 25

WIDTHS

FORMULA VARIATIONS
JAMB CLEARANCES
Hinged Door
Pivot Door
Sliding Door
Double Hinged Door
Double Pivot Door
Double Sliding Door
DOOR STOP (Hinged Only)
300, 40/6010 & 425 Door Stops
419 & Plant on Door Stops
STILE WIDTH
61/70mm Stiles
113/122mm Stiles
301/210mm Stiles
BEAD WIDTH
13mm Bead
22mm Bead

JC
-6
-8
+ 13
- 10
- 12
+ 30
DS
0
-4
SW
- 96
-200
- 376
BW
- 26
- 44

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Section 8 - Page 1

200 Series Door

HEIGHTS

FORMULAS
Description
Panel Height
48mm Plain Stile
100mm Plain Stile
48mm Pivot Stile
100mm Pivot Stile
48mm Wiper Stile
100mm Wiper Stile
48mm Cover Stile
100mm Cover Stile
188mm Stile
300 Door Stop
400/601 Door Stop
419 Door Stop
425 Door Stop
Plant On Door Stop
Bead
Bevel Bead
Tall Bead
DG Bead
50mm Louvre Frame

Section
EK7836
EP8534
EK7620
EP8536
EK7619
EP8535
EP8539
EP8533
EP8537
EU5003
EL4053
EP6047
EN4016
EL5478

EN2258
EN6402
EK7556
EU6659
EL2074

Formula
Door Rebate Height - HC - TC

Panel Height

Door Rebate Height - TH

Panel Height - (2 x RH)


Panel Height - (2 x RH)

WIDTHS

FORMULAS
Description
Panel Width
Panel Width - Double Door
Top Rail
89mm Bottom Rail
120mm Bottom Rail
Bead
Bevel Bead
Tall Bead
DG Bead
36/54mm Midrail
76/94mm Midrail
178/186mm Midrail
50mm Louvre

Section

EK5884
EK5885
EL2590
EB2258
EN6402
EK8556
EU6659
EN5214
EL4057
EN3619
EL2096

GLASS

Description
SG Glass
DG Glass

Height
Width
Height
Width

Formula
Door Rebate Width - JC
Door Rebate Width / 2 - JC
Panel Width - (2 x SW)

Panel Width - (2 x SW) - (2 x BW)

Panel Width - (2 x SW)


Panel Width - (2 x SW)
Formula
Panel Height - (2 x RH) - (2x HR) + 18
Panel Width - (2 x SW) - (2 x BW) + 18
Panel Height - (2 x RH) - (2x HR) + 24
Panel Width - (2 x SW) - (2 x BW) + 24

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Section 8 - Page 2

200 Series Door


BILL OF MATERIALS

HINGED

Description
Glazing Wedge 3mm Gap
Glazing Wedge 5mm Gap
Glazing Wedge 7mm Gap
Door Stop 3mm
Door Stop 5mm
Door Stop 7mm
Narrowline Door Stop
Wool Pile 13mm

Part No.
300001
300013
300003
300021
300022
300023
300032
300045

Wool Pile 6mm

300017

COMPONENTS

Std Door Package *


300379
Deep Door Package **
As **
Midrail Clip
300127
50mm Midrail Spigot
301211
150mm Midrail Spigot
300126
M6 Socket Set Screw
315486
Jacking Screw Foot SG
315486
Jacking Screw Foot DG
315487
1021 Floor Roller
300375
1022 Floor Roller
300376
1030 Head Roller
300381
1031 Head Roller
300480
1061 Head Roller
300371
AL Fast Fix Hinge
300378
SS Fast Fix Hinge
301387
9800 Conceal Overhead Closer
- non H/O
316125
- 90 H/O
316126
- 105 H/O
316127
7714 Door Closer
- H/O
316121
- Slide Rail
316122
7726 Door Closer
- H/O
316123
- Slide Rail
316124
Handle
^ Part Number may not reflect Unit of Measure (UOM)

PIVOT

SLIDING

UOM^

Qty.

UOM^

Qty.

UOM^

Qty.

mm

4DOH + 4DOW

mm

4DOH +
4DOW

mm

4DOH +
4DOW

mm

2DRH + 2DRW
mm

4DRH

mm
mm

DRH
4DRH +
3DRW

each

each

each

each

each

each

each

each

each

each

each

each

pair

each

each

As Req.
Refer Section 2

each

each

UOM*
each
each
each
each

Qty.
4
4
8
8

each

each

SET

* STD DOOR PACKAGE (300379)


Description
Std Corner Clip
Std Nut Plate
Std Rollpin
6g x 20mm cap screw

Part No.
300128
300129
300682
300067

** DEEP DOOR PACKAGE (Order Separately)


SET

Description
Part No.
Deep Corner Clip
301208
Deep Nut Plate
301209
Small Rollpin
301212
6g x 20mm cap screw
300067
For Deep/Std door panel order half of each package

UOM*
each
each
each
each

Qty.
4
4
16
8

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Section 8 - Page 3

200 Series Door


Assembly - Door Panel

Not To Scale

NOTE: 102mm RAIL SHOWN AS EXAMPLE, OTHER RAILS SIMILAR.

DOOR PACKAGE

- APPLY CORNER CLIP TO STILES WITH THE NUT BRACKET


& SCREWS
- ASSEMBLE RAILS TO STILES AND INSERT ROLLPINS.

STILE
COVER CLIP
300246

BEAD

M6 SOCKET SET SCREW


315486

JACKING SCREW FOOT


STD CORNER CLIP
PART OF 300379
OR 300128

6mm x 20mm
CAP SCREW
PART OF 300379
OR 300067

STD ROLLPIN
PART OF 300379
OR 300682

GLASS SETTING BLOCK

BEAD
SILICONE INTO PLACE

STD NUT BRACKET

RAIL

PART OF 300379

50mm LOUVRE
EL2096

50mm LOUVRE FRAME


EL2074

8g x 25mm CSK SCREW

LOUVRE PANEL
FIX LOUVRES TO LOUVRE FRAME &
ASSEMBLE PANEL, AS ABOVE, AROUND
THEM.

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01-01-2013

Section 9 - Page 1

200 Series Door


Assembly - Midrails & Interlock Adaptor

Not To Scale

MIDRAIL
6g CSK SCREW

50mm MIDRAIL SHOWN AS EXAMPLE,


110mm, 152mm, & 200mm MIDRAILS SIMILAR

STILE

@ 200 CTRS

MIDRAIL SPIGOT
8g x 15mm PAN SCREW
301086

ROLLPIN

ALT. USE 8g SCREWS

MIDRAIL

INTERLOCK ADAPTOR
EL5387

36/54mm MIDRAIL

MIDRAIL CLIP
300127

8g x 15mm PAN SCREW


301086

8g x 12mm CSK SCREW

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Section 9 - Page 2

01-01-2013

200 Series Door

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Section 9 - Page 3

200 Series Door


Assembly - Pentagon & Mortice Locks

Not To Scale

REFER TO PRODUCT INSTRUCTIONS FOR INSTALLATION & SET-UP INSTRUCTIONS.

PENTAGON LOCK

STILE

CYLINDER

LOCKSET
COVER PLATE

HANDLE

MORTICE LOCK

MORTICE LOCK

AT INTERLOCK
ONLY ONE CYLINDER USED, DISCARD OTHER.

STILE

CYLINDER

LOCKSET
COVER PLATE

VIEW FROM INSIDE

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Section 9 - Page 4

01-01-2013

200 Series Door


Assembly - G Handle

Not To Scale

ASSEMBLED DOOR PANEL

G HANDLE SPACER
301311

G HANDLE PULL

G HANDLE BOLT
301305

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01-01-2014

Section 9 - Page 5

200 Series Door


Assembly - Door Stop

Not To Scale

NOTE: 400 FRAME & DOOR STOP SHOWN AS EXAMPLE, OTHERS SIMILAR
ALL FRAME JOINTS & DOOR STOPS TO BE SEALED
REFER TO RESPECTIVE FRAMING TECHNICAL MANUALS FOR FURTHER FRAME ASSEMBLY INFORMATION

HEAD OPTION 1 - NOTCHED

HEAD OPTION 2 - MITRED

THRESHOLD OPTION 1 - NOTCHED

THRESHOLD OPTION 2 - SQ. CUT + FILLER

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Section 9 - Page 6

01-01-2013

200 Series Door


Assembly - 9800 COC Transom

Not To Scale

ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF 9800 CONCEALED OVERHEAD CLOSER. REFER TO
PRODUCT INSTRUCTIOND FOR FURTHER INFORMATION. 61/70mm, 78/87mm STILES & 133/142mm TOP RAIL ONLY.

COC TRANSOM

SEAL ENDS WITH SMALL JOINT SEALANT

FRAME

COC FILLER

SEAL INTO POSITION

ASSEMBLED PANEL

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01-01-2013

Section 9 - Page 7

200 Series Door


Assembly - 9800 COC Threshold Pivot

Not To Scale

NOTE: ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART
OF THE 9800 CONCEALED OVERHEAD CLOSER. FLOOR MOUNTED
PIVOT ALSO INCLUDED. REFER TO PRODUCT INSTRUCTIONS FOR
FURTHER INFORMATION.

ASSEMBLED PANEL

FRAME

THRESHOLD

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Section 9 - Page 8

01-01-2013

200 Series Door


Assembly - Door Closer Open Out

Not To Scale
NOTE: 7726 CLOSER SHOWN. 7714 CLOSER SIMILAR. ALL ITEMS EXCLUDING FRAME &
ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCT
INSTRUCTIONS FOR FURTHER INFORMATION.
MUST USE 133/142mm TOP RAIL.
NOT COMPATIBLE WITH 300 NARROWLINE.

SPACER

FIXING BRACKET

ASSEMBLED FRAME

ARM

ASSEMBLED PANEL
COVER

BODY

VIEW FROM INSIDE

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01-01-2013

Section 9 - Page 9

200 Series Door


Assembly - Door Closer Open In

Not To Scale

NOTE: 7726 CLOSER SHOWN, 7714 CLOSER SIMILAR.


ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCT
INSTRUCTIONS FOR FURTHER INFORMATION.

ASSEMBLED FRAME

ARM

BODY

COVER
ASSEMBLED PANEL

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Section 9 - Page 10

01-01-2013

200 Series Door


Assembly - Flush Bolt

Not To Scale

ASSEMBLED PANEL
FLUSH BOLT GUIDE

PART OF 300380 OR 301744


CSK FIX TO HEAD/TRANSOM

FLUSH BOLT
300380

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01-01-2013

Section 9 - Page 11

200 Series Door


Assembly - Head Roller

Not To Scale

NOTE: 1030 HEAD ROLLER SHOWN AS EXAMPLE, 1031 HEAD ROLLER SIMILAR

M8 BOLT

PART OF 300381

1030 HEAD ROLLER


300381

8g PAN SCREW

RAIL

32mm x 6 x 200mm FLAT BAR


EX4022
SCREW FIX TO RAIL PRIOR
TO PANEL ASSEMBLY

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Section 9 - Page 12

01-01-2013

200 Series Door

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Section 10 - Page 1

200 Series Door

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Section 10 - Page 2

200 Series Door

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Section 10 - Page 3

200 Series Door

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Section 10 - Page 4

200 Series Door

THRESHOLD HEIGHT
E35737
EP13539 (100mm), EP13540 (150mm)
EP2366 (100mm), EP5796 (150mm)
EP2365 (101.6mm)
EP2212 (101.6mm)
E01854(101.6mm)

76mm
Ramped
Open Out
Flat
Open In
Flat

19
15
44
17
25
12.7

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200 Series Door

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Section 10 - Page 6

200 Series Door

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Section 10 - Page 7

200 Series Door

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Section 10 - Page 8

200 Series Door

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Section 10 - Page 9

200 Series Door

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Section 10 - Page 10

200 Series Door

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Section 10 - Page 11

200 Series Door

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Section 10 - Page 12

200 Series Door

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Section 10 - Page 13

200 Series Door

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Section 10 - Page 14

200 Series Door

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Section 10 - Page 15

200 Series Door

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Section 10 - Page 16

200 Series Door

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Section 10 - Page 17

200 Series Door

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Section 10 - Page 18

200 Series Door

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Section 10 - Page 19

200 Series Door

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Section 10 - Page 20

200 Series Door

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Section 10 - Page 21

200 Series Door

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Section 10 - Page 22