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Anchor technology

and design

Anchor technology and design


Anchor selector
Legal environment
Approvals
Base Material
Anchor design
Design examples
Corrosion
Dynamic
Resistance to fire

6 / 2010

Anchor selector

Anchor selector
Base material

Application

Fire tested
Fastening heavy loads e.g. from
columns, high racks, machines

Safety relevant fastening at facades


and ceilings where short embedment
depth is required

Fastening through in place parts e.g.


angles, tracks, channels, wooden
beams, etc.

HSA/-R/-F stud anchor

Fastening through in place parts like


wooden beams, metal sections,
columns, brackets, etc.

HSV stud anchor

HLC sleeve anchor

HAM hard sleeve anchor

Approval

Hollow brick masonry

Solid brick masonry

Aerated concrete

Anchor fastening for high loads e.g.


in steel construction and plant
construction, suitable for dynamic
loading

Lightweight concrete

Uncracked concrete

Cracked concrete

Approval for dynamic loads

Pre-stressed concrete hollow deck

Anchor type

HDA-T/ -TR/TF/-P/-PR/-PF
undercut anchor

HSL-3 heavy duty anchor

HSC-A(R) /-I(R) safety anchor

HST/-R/-HCR stud anchor

Mechanical anchor systems


Heavy duty anchors

Medium and light duty


anchors

= very suitable

Fastening through in place parts

= may be suitable per application

Temporary fastenings in concrete


(e.g. formwork), fastening in base
material of low density
Secure fastenings in various base
materials

1) redundant fastening
6 / 2010

Anchor selector

Integrated plastic section to


telescope and pull down tightly
The bolt can be retorqued

Drill bit dia.:


12 32 mm
Anchor size:
M8 M24

Automatic undercutting
Small edge distances and
spacings
Small setting depth
Quick and simple setting
operation
Setting mark
Safety wedge for certain follow
up expansion
Two setting depths
Setting mark
Extremely ductile steel for high
bending capacity
Quick and simple setting
operation

Drill bit dia.:


14 20 mm
Anchor size:
M6 M12
Drill bit dia.:
8 24 mm
Anchor size:
M8 M24


















Drill bit dia.:


6 20 mm
Anchor size:
M8 M24
Drill bit dia.:
8 16 mm
Anchor size:
M8 M16
Drill bit dia.:
Short setting and removing
6,5 20 mm
operation
Anchor size:
Good loads in green concrete
M5 M16
Bridging of gaps
Drill
bit dia.:
Wings to prevent spinning in the
12

20 mm
bore hole
Thread:
Plastic cap in cone to prevent
M6 M12
dust entrance

6 / 2010

Through-fastening

80

96

108

132

144

156

160

Page

Pre-setting

Internal thread

Setting

External thread

Drill bit dia.:


20 37 mm
Anchor size:
M10 M20

Stainless steel A4 (1.4401)

Automatic undercutting
High load capacity
Approved for dynamic loads

Stainless steel A2 (1.4303)





HCR steel (1.4529)

Specification
Steel, sheradised, hot dipped galv.

Drill bit
diameter resp.
anchor size

Steel, galvanised

Advantages

166

Anchor selector

Approval for dynamic loads

Pre-stressed concrete hollow deck

Hollow brick masonry

Application

Fastening channels, brackets, racks,


seating

HUS-H screw anchor

Fastening channels, brackets, racks,


seating

HUS-P 6, HUS-I 6 screw anchor


1)

Fastening channels, brackets, racks,


seating

HUS 6 screw anchor


1)

Fastening light channels, brackets,


interior panelling or cladding

HKD push-in anchor


1)

Fastening with threaded rods for


pipe suspensions, air ducts,
suspended ceilings

HKV push-in anchor

HUD-1 universal anchor

Various applications

HUD-L universal anchor

Various applications

Fastenings to weak material with


cavities

Fire tested

Approval

Solid brick masonry

HUS-HR screw anchor

Aerated concrete

Uncracked concrete

Lightweight concrete

Base material

Cracked concrete

Anchor type

Medium and light duty


anchors

HLD light duty anchor

= very suitable

10

Fastening with threaded rods for


pipe suspensions, air ducts,
suspended ceilings

= may be suitable per application

1) redundant fastening
6 / 2010

Anchor selector


























Screw driven straight into base


material
Forged on washer
Matched system of screw
anchor and screw driver
Screw driven straight into base
material
Forged on washer
Matched system of screw
anchor and screw driver
Screw driven straight into base
material
Forged on washer
Matched system of screw
anchor and screw driver

Drill bit dia.:


6 14 mm

Screw driven straight into base


material
Small drill bit diameter
Matched system of screw
anchor and screw driver
Visual verification of full
expansion
Small setting depth
Visual verification of full
expansion
Small setting depth
Fast setting
Flexibility of screw length
An anchor for every base
material
Fast setting
Flexibility of screw length
An anchor for every base
material
Flexibility of screw length
Resilient toggling action to suit
every base material

6 / 2010

Drill bit dia.:


8 14 mm

Drill bit dia.:


6 mm

Drill bit dia.:


6 mm

Drill bit dia.:


8 25 mm
Anchor size:
M6 M20
Drill bit dia.:
8 25 mm
Anchor size:
M6 M20
Drill bit dia.:
5 14 mm

Page

Through-fastening

Pre-setting

Internal thread

Setting

External thread

HCR steel (1.4529)

Stainless steel A4 (1.4401)

Stainless steel A2 (1.4303)

Specification
Steel, sheradised, hot dipped galv.

Drill bit
diameter resp.
anchor size

Steel, galvanised

Advantages

168

188

202

216

222

246

250

Drill bit dia.:


6 10 mm

256

Drill bit dia.:


10 mm

260

11

Anchor selector

Fire tested

Hollow brick masonry

Approval for dynamic loads

Solid brick masonry

Approval

Aerated concrete

Pre-stressed concrete hollow deck

Lightweight concrete

Application

Uncracked concrete

Base material

Cracked concrete

Anchor type

Medium and light duty


anchors
HRD-U/-S frame anchor

HRD-U8 frame anchor


1)

HPS-1 impact anchor

Securing support frames, timber


frames, fascade panels, curtain
walling

On most hollow and solid base


material

HHD cavity anchor

Fastening wood battens,


components for electrical and
plumbing installations

Fastening battens, channels panels

HSP/HFPdrywall plug

Fastenings in dry walls

HA8 ring/ hook anchor


1)

For suspended ceilings and other


items from concrete ceilings

DBZ wedge anchor


1)

Suspension from concrete ceilings


e.g. using steel straps, punched
band, Nonius system hanger

HT metal frame anchor

HK ceiling anchor

12

Fastening door and window frames


1)

HPD aerated concrete anchor

= very suitable

= may be suitable per application

Fastening of suspended ceilings,


cable trays, pipes

Various fastenings in hollow decks

1) redundant fastening

6 / 2010

Anchor selector

Page

Through-fastening

Pre-setting

Internal thread

Setting

External thread

HCR steel (1.4529)

Stainless steel A4 (1.4401)

Stainless steel A2 (1.4303)

Specification
Steel, sheradised, hot dipped galv.

Drill bit
diameter resp.
anchor size

Steel, galvanised

Advantages




Preassembled with screw


Screw of steel 5.8 grade or
stainless steel A4 (1.4401)

Drill bit dia.:


10 and 14 mm

264

impact and temperature


resistant
high quality plastic

Drill bit dia.:


8 mm

270

impact and temperature


resistant
high quality plastic

4 8 mm

282




Controlled setting
Deliverable with or without
prefitted screw

Drill bit dia.:


8 12 mm





Self-drilling tip
One bit for anchor and screw
Removable




Quick and easy setting


Automatic follow up expansion

Drill bit dia.:


8 mm




Drill bit dia.:


6 mm

294

Drill bit dia.:


8 10 mm

298





Small drill bit diameter


Quick setting by impact
extension
Automatic follow up expansion
No risk of distortion or forces of
constraint
Expansion cone can not be lost
Small bore hole
Quick and easy setting

Drill bit dia.:


6 mm
M6

302





Approved (DIBt)
Fire resistance
Immediately loadable

Without
predrilling
Thread:
M6 M10

308








6 / 2010

286

288

290

13

Anchor selector

Fire tested

Approval

Approval for dynamic loads

Pre-stressed concrete hollow deck

Hollow brick masonry

Application

Solid brick masonry

Aerated concrete

Lightweight concrete

Uncracked concrete

Base material

Cracked concrete

Anchor type

Medium and light duty


anchors
HKH hollow deck anchor

HTB

Suspension from pre-stressed


concrete hollow decks

Ingenious and strong for hollow


base materials

Insulation fasteners
Fastening of hard, self supporting
insulating materials

IDP insulation
fastener

IZ expandable insulation fastener

Fastening of soft and hard, self


supporting insulating materials

IDMS / IDMR insulation fastener

Fastening of soft and hard, self


supporting insulating materials and
non self supporting insulation
materials

= very suitable

14

= may be suitable per application

6 / 2010

Anchor selector





Load carried by strong metal


channel and screw
Convincing simplicity when
setting





One piece element


Corrosion resistant
No heat bridge





Corrosion resistant
No heat bridge
Reliable bonding of plaster





One piece element


Corrosion resistant
Fire resistant

6 / 2010

Drill bit dia.:


10 14 mm
Thread:
M6 M10
Drill bit dia.:
13 14 mm

Internal thread

External thread

HCR steel (1.4529)

Drill bit dia.:


8 mm insulating
material
thickness
10 150mm
Drill bit dia.:
8 mm insulating
material
thickness
up to 180mm

Drill bit dia.:


8 mm insulating
material
thickness
up to 150mm

Stainless steel A4 (1.4401)

Through-fastening

Approval for single point


fastenings
Approved for sprinkler systems

Setting

Pre-setting

Stainless steel A2 (1.4303)

Specification
Steel, sheradised, hot dipped galv.

Drill bit
diameter resp.
anchor size

Steel, galvanised

Advantages

Page

314

318

322

326

330

15

Anchor selector

Fire tested

Approval for dynamic loads

HVU
adhesive
anchor

Approval

Pre-stressed concrete hollow deck

Hollow brick masonry

Application

Solid brick masonry

Lightweight concrete

HVZ
adhesive
anchor

Aerated concrete

Uncracked concrete

Base material

Cracked concrete

Anchor type

Adhesive anchor
systems
Foil capsule systems
Heavy-duty fastenings with small
spacing and edge distances

Heavy duty fastenings with small


spacing and edge distances

Adhesive anchor in cracked


concrete

Adhesive anchor

Injection mortar systems


HIT-RE
500SD

HIT-RE
500

= very suitable

16

= may be suitable per application

6 / 2010

Anchor selector

No expansion pressure
Small edge distances and
spacing
A strong and flexible foil capsule

HAS M8 M39
HIS-M8 - M20
Rebar dia.
8 40 mm

Flexibility in terms of working


time

HAS M8 M30
HIS-M8 - M20
Rebar dia.
8 32 mm




No expansion pressure
Flexibility in terms of drill bit
diameter and annular gap
Flexibility in terms of working
time

HAS M8 M39
HIS-M8 - M20
Rebar dia.
8 40 mm






6 / 2010

Page

Through-fastening

External thread




Pre-setting

HCR steel (1.4529)

No expansion pressure
M10 M20
Small edge distances and
spacing
A strong and flexible foil capsule

Steel, galvanised

Stainless steel A4 (1.4401)

Setting

Internal thread

Specification
Stainless steel A2 (1.4303)

Drill bit
diameter resp.
anchor size

Steel, sheradised, hot dipped galv.

Advantages

336

350

374

432

17

Anchor selector

Fire tested

HIT-HY
150

Approval for dynamic loads

Approval

Solid brick masonry

Aerated concrete

HIT-HY
150 MAX

Cracked concrete

Lightweight concrete

Pre-stressed concrete hollow deck

Application

Hollow brick masonry

Base material

Uncracked concrete

Anchor type

Injection mortar systems


Adhesive anchor in cracked
concrete

Adhesive anchor for low installation


temperatures

HIT ICE

HIT-HY
70

= very suitable

18

Adhesive anchor

Universal mortar for solid and hollow


brick

= may be suitable per application

6 / 2010

Anchor selector

Specification

488






No expansion pressure
No styrene content
No plasticizer content
Environmental protection due to
the minimized packaging

HAS M8 M30
HIS-M8 - M20
Rebar dia.
8 25 mm

554

No expansion pressure

HAS M8 M24
HIS-M8 - M20
Rebar dia.
8 25 mm




No expansion pressure
mortar filling control
with HIT-SC sleeves

Drill bit dia.:


10 22 mm
Thread:
M6 M12

6 / 2010

Through-fastening

Pre-setting

HAS M8 M30
HIS-M8 - M20
Rebar dia.
8 25 mm

Internal thread

No expansion pressure
No styrene content
No plasticizer content
Environmental protection due to
the minimized packaging

Stainless steel A2 (1.4303)






Steel, galvanised

External thread

Page

HCR steel (1.4529)

Setting

Stainless steel A4 (1.4401)

Drill bit
diameter resp.
anchor size

Steel, sheradised, hot dipped galv.

Advantages

602

650

19

Legal environment

Legal environment
Technical data
The technical data presented in this Anchor Fastening Technology Manual are all based on
numerous tests and evaluation according to the state-of-the art. Hilti anchors are tested in our
test labs in Kaufering (Germany), Schaan (Principality of Liechtenstein) or Tulsa (USA) and
evaluated by our experienced engineers and/or tested and evaluated by independent testing
institutes in Europe and the USA. Where national or international regulations do not cover all
possible types of applications, additional Hilti data help to find customised solutions.
In addition to the standard tests for admissible service conditions and suitability tests, for safety
relevant applications fire resistance, shock, seismic and fatigue tests are performed.

European Technical Approval Guidelines


Approval based data given in this manual are either according to European Technical Approval
Guidelines (ETAG) or have been evaluated according to this guidelines and/or national
regulations.
The European Technical Approval Guideline ETAG 001 METAL ANCHORS FOR USE IN
CONCRETE sets out the basis for assessing anchors to be used in concrete (cracked and noncracked). It consists of:
Part 1 Anchors in general
Part 2 Torque-controlled expansion anchors
Part 3 Undercut anchors
Part 4 Deformation-controlled expansion anchors
Part 5 Bonded anchors
Part 6 Anchors for multiple use for non-structural applications
Annex A Details of test
Annex B Tests for admissible service conditions detailed information
Annex C Design methods for anchorages
For special anchors for use in concrete, additional Technical Reports (TR) related to ETAG 001
set out additional requirements:
TR 018 Assessment of torque-controlled bonded anchors
TR 020 Evaluation of Anchorages in Concrete concerning Resistance to Fire
TR 029 Design of Bonded Anchors
The European Technical Approval Guideline ETAG 020 PLASTIC ANCHORS FOR
MULTIPLE USE IN CONCRETE AND MASONRY FOR NON-STRUCTURAL APPLICATIONS
sets out the basis for assessing plastic anchors to be used in concrete or masonry for
redundant fastenings (multiple use). It consists of:
Part 1 General
Part 2 Plastic anchors for use in normal weight concrete
Part 3 Plastic anchors for use in solid masonry materials
Part 4 Plastic anchors for use in hollow or perforated masonry
Part 5 Plastic anchors for use in autoclaved aerated concrete (AAC)
Annex A Details of tests
Annex B Recommendations for tests to be carried out on construction works
Annex C Design methods for anchorages
20

6 / 2010

Legal environment

The European Technical Approval Guidelines including related Technical Reports set out the
requirements for anchors and the acceptance criteria they shall meet.
The general assessment approach adopted in the Guideline is based on combining relevant
existing knowledge and experience of anchor behaviour with testing. Using this approach,
testing is needed to assess the suitability of anchors.
The requirements in European Technical Approval Guidelines are set out in terms of objectives
and of relevant actions to be taken into account. ETAGs specify values and characteristics, the
conformity with which gives the presumption that the requirements set out are satisfied,
whenever the state of art permits to do so. The Guidelines may indicate alternate possibilities
for the demonstration of the satisfaction of the requirements.

Post installed rebar connections


The basis for the assessment of post installed rebar connections is set out in the Technical
Report
TR 023 Assessment of post-installed rebar connections
The Technical Report TR 023 covers post-installed rebar connections designed in accordance
with EN 1992 - 1-1: 2004 (EC2) only. ETAG 001 (Part 1 and Part 5) is the general basic of this
application. The Technical Report TR 023 deals with the preconditions, assumptions and the
required tests and assessments for postinstalled rebars.

System of attestation of conformity


For anchors having an approval, the conformity of the product shall be certified by an approved
certification body (notified body) on the basis of tasks for the manufacturer and tasks for the
approved body.
Tasks for the manufacturer are:
Factory production control (permanent internal control of production and documentation
according to a prescribed test plan)
involve a body which is approved for the tasks
Tasks for the approved body are:
initial type-testing of the product
initial inspection of factory and of factory production control
continuous surveillance, assessment and approval of factory production control

6 / 2010

21

Approvals

Approvals
International Approvals: Europe
Anchor type

Description

Authority /
Laboratory

No. /
Date of issue

HDA / HDA-R

Self-undercutting anchor made of


galvanised or stainless steel
(Valid until: 25.03.2013)
Torque controlled expansion anchor
of galvanised steel
(Valid until: 10.01.2013)
Self-undercutting anchor made of
galvanised or stainless steel
(Valid until: 20.09.2012)
Expansion stud anchor made of
galvanised, stainless or highly
corrosion resistant steel
(Valid until: 19.02.2013)
Expansion stud anchor made of
galvanised or stainless steel
(Valid until: 13.03.2013)
Screw anchor made of stainless
steel,
(Valid until: 12.12.2013)
Screw anchor made of carbon steel,
deltatone coated
(Valid until: 12.12.2013)
Screw anchor made of carbon steel,
deltatone coated
(Valid until: 23.04.2015)
Deformation controlled expansion
anchor made of galvanised or
stainless steel
(Vailid until: 22.04.2015)
Deformation controlled expansion
anchor made of galvanised or
stainless steel
(Vailid until: 22.04.2015)
Frame anchor made of polyamide,
screw made of galvanised or
stainless steel
(Valid until: 17.09.2012)
Wedge anchor made of galvanised
steel
(Valid until: 13.09.2011)
Ceiling anchor made of galvanised
steel (Valid until: 23.04.2014)
Adhesive anchor, rod made of
galvanised, stainless or highly
corrosion resistant steel
(Valid until: 01.10.2013)
Adhesive anchor, rod made out of
galvanised steel
(Valid until 20.01.2011)

CSTB, Paris

ETA-99/0009
25.03.2008

CSTB, Paris

ETA-02/0042
10.01.2008

CSTB, Paris

ETA-02/0027
20.09.2007

DIBt, Berlin

ETA-98/0001
07.07.2009

CSTB, Paris

ETA-99/0001
13.03.2008

DIBt, Berlin

ETA-08/307
30.03.2009

DIBt, Berlin

ETA-08/307
30.03.2009

DIBt, Berlin

ETA-10/0005
23.04.2010

DIBt, Berlin

ETA-06/0047
22.04.2010

DIBt, Berlin

ETA-02/0032
22.04.2010

DIBt, Berlin

ETA-07/0219
17.12.2007

DIBt, Berlin

ETA-06/0179
13.09.2006

DIBt, Berlin

ETA-04/0043
05.05.2009
ETA-03/0032
29.09.2008

HSL-3

HSC / HSC-R

HST / HST-R /
HST-HCR

HSA / HSA-R

HUS-HR
6/8/10/14
HUS-H
8/10
HUS 6

HKD / HKD-R

HKD / HKD-R

HRD-U-8

DBZ

HK
HVZ / HVZ-R /
HVZ-HCR

HVU with
HAS / HIS-N

22

DIBt, Berlin

DIBt Berlin

ETA-05/0255
01.03.2010

Languages
g
e
f

6 / 2010

Approvals

Anchor type

Description

HVU with
HAS-R / HIS-RN

Adhesive anchor, rod made out of


DIBt Berlin
stainless steel
(Valid until 20.01.2011)
Adhesive anchor, rod made out of
DIBt Berlin
highly corrosion resistant steel
(Valid until 20.01.2011)
Injection adhesive anchor, rod made DIBt Berlin
of galvanised, stainless or highly
corrosion resistant steel
(Valid until 08.11.2012)

ETA-05/0256
20.01.2006

HVU with
HAS-HCR
HIT-RE 500-SD
with HIT-V/
HIS-N/
HIT-V-R/ HISRN/ HIT-V-HCR/
rebar BSt 500S
HIT-RE 500 with
HIT-V/ HAS-(E)/
HIS-N/
HIT-V-R/ HAS(E)R/ HIS-RN/
HIT-V-HCR/
HAS-(E)HCR
HIT-HY 150 MAX
with HIT-TZ /
HIT-RTZ
HIT-HY 150 MAX
with HIT-V/ HAS(E)/ HIS-N/
HIT-V-R/ HAS(E)R/ HIS-RN/
HIT-V-HCR/
HAS-(E)HCR
HIT-HY 150 with
HIT-V/ HAS-(E)/
HIS-N/
HIT-V-R/ HAS(E)R/ HIS-RN/
HIT-V-HCR/
HAS-(E)HCR

Authority /
Laboratory

No. /
Date of issue

Languages
g
e
f

ETA-05/0257
20.01.2006

ETA-07/0260
12.01.2009

Injection adhesive anchor, rod made DIBt Berlin


of galvanised, stainless or highly
corrosion resistant steel
(Valid until 28.05.2014)

ETA-04/0027
20.05.2009

Injection adhesive anchor, rod made DIBt Berlin


of galvanised or stainless steel
(Valid until 23.09.2014)
Injection adhesive anchor, rod made CSTB, Paris
of galvanised, stainless or highly
corrosion resistant steel
(Valid until 18.12.2013)

ETA-04/0084
09.12.2009

ETA-08-352
01.04.2010

Injection adhesive anchor, rod made DIBt Berlin


of galvanised, stainless or highly
corrosion resistant steel
(Valid until 17.03.2011)

ETA-05/0051
22.10.2008

Additional National European Approvals

France
Anchor type

Description

Authority /
Laboratory

HPS-1

Impact anchor made of Polyamide,


nail made of galvanised steel
(Valid until: 30.09.2008)

SOCOTEC, Paris CX 5217


08.2000

HIT-HY 70

Injection adhesive, rod made of


galvanised steel
(Valid until: 30.06.2012)

SOCOTEC, Paris YX 0047 06.2009

6 / 2010

No. /
Date of issue

Languages
g

23

Approvals

Germany
Anchor type
HDA

Description

Self-undercutting anchor made of


galvanised steel for unusual actions
(loads) for use in Nuclear power
plants) (Valid until: 31.03.2011)
HDA- Dynamic
Self-undercutting anchor made of
galvanised steel for dynamic loads
(Valid until: 30.09.2011)
HUS,-H/-A 6
Screw anchor made of galvanised
steel (Valid until: 31.07.2012)
HRD
Frame anchor made of polyamide,
screw made of galvanised or
stainless steel
(Valid until: 31.10.2012)
HK
Ceiling anchor made of galvanised or
stainless steel
(Valid until: 31.01.2010)
HPD
Aerated concrete anchor made of
galvanised steel
(Valid until: 31.05.2011)
HKH
Hollow deck anchor made of
galvanised steel
(Valid until: 31.10.2011)
HVZ-Dynamic
Adhesive anchor, rod made of
galvanised steel
(Valid until:31.10.2011)
HIT-RE 500
Injection adhesive for reinforcing bar
connections (Valid until: 23.10.2010)
HIT-HY 150 MAX Injection adhesive for reinforcing bar
connections (Valid until: 30.11.2014)
HIT-HY 70
Injection adhesive anchor for
masonry, rod made of galvanised,
stainless or highly corrosion
resistant steel
(Valid until: 30.11.2011)

24

Authority /
Laboratory

No. /
Date of issue

DIBt, Berlin

Z-21.1-1696
01.09.2008

DIBt, Berlin

Z-21.1-1693
25.05.2007

DIBt, Berlin

Z-21.1-1710
20.05.2009
Z-21.2-599
25.10.2007

DIBt, Berlin

Z-21.1-1721
29.08.2006

DIBt, Berlin

Z-21.1-1729
18.04.2007

DIBt, Berlin

Z-21.1-1722
14.03.2007

DIBt, Berlin

Z-21.3-1692
18.10.2006

DIBt, Berlin

Z-21.8-1790
16.03.2009
Z-21.8-1882
16.12.2009
Z-21.3-1830
20.01.2009

DIBt, Berlin

DIBt, Berlin
DIBt, Berlin

Languages
g

6 / 2010

Approvals

Switzerland
Anchor type

Description

Authority /
Laboratory
Bundesamt fr
Zivilschutz, Bern

No. /
Date of issue
BZS D 04-221
02.09.2004

Languages
g
e
f

HDA / HDA-R

Undercut anchor for shockproof


fastenings in civil defence
installations
Heavy duty anchor for shockproof
fastenings in civil defence
installations

Bundesamt fr
Bevlkerungsschutz, Bern

BZS D 08-601
30.06.2008

Safety anchor for shockproof


fastenings in civil defence
installations
Stud anchor for shockproof
fastenings in civil defence
installations
Adhesive anchor for shockproof
fastenings in civil defence
installations

Bundesamt fr
Zivilschutz, Bern

BZS D 06-601
17.07.2006

Bundesamt fr
Zivilschutz, Bern

BZS D 08-602
15.12.2008

Bundesamt fr
Zivilschutz, Bern

BZS D 09-602
28.10.2009

Anchor type

Description

Authority /
Laboratory

No. /
Date of issue

HDA, HDA-P,
HDA-T
HSL-3

Evaluation report of Hilti HDA Metric


Undercut Anchor
Evaluation report of Hilti HSL-3
Heavy Duty Anchor
Evaluation report of Hilti HVA
adhesive anchor system
Evaluation report of Hilti HIT RE
500-SD Adhesive Anchoring System
Evaluation report of Hilti HIT-HY 150
adhesive anchor for solid base
material

ICC-ES

1546
01.03.2008
1545
01.08.2005
5369
01.01.2007
2322
01.04.2010
2678
01.09.2008

HSL-3
HSL-3-G
HSL-3-B
HSL-3-SK
HSL-3-SH
HSC-I(R)
HSC-A(R)
HST / HST-R

HVZ / HVZ-R

USA

HVA
HIT RE 500-SD
HIT-HY 150

6 / 2010

ICC-ES
ICC-ES
ICC-ES
ICC-ES

Languages
g

25

Base materials

Base material
General
Different anchoring conditions

The wide variety of building materials used today provide different


anchoring conditions for anchors. There is hardly a base material in or to
which a fastening cannot be made with a Hilti product. However, the
properties of the base material play a decisive role when selecting a
suitable fastener / anchor and determining the load it can hold.
The main building materials suitable for anchor fastenings have been
described in the following.

Concrete
A mixture of cement,
aggregates and water

Concrete is synthetic stone, consisting of a mixture of cement, aggregates


and water, possibly also additives, which is produced when the cement
paste hardens and cures. Concrete has a relatively high compressive
strength, but only low tensile strength. Steel reinforcing bars are cast in
concrete to take up tensile forces. It is then referred to as reinforced
concrete.

Cracking from bending

Stress and strain in sections


withconditions I and II

b, D
b, Z
fct

calculated compressive stress


calculated tensile stress
concrete tensile strength

If cracks in the tension zone


exist, suitable anchor systems
are required

If the tensile strength of concrete is exceeded, cracks form, which, as a


rule, cannot be seen. Experience has shown that the crack width does not
exceed the figure regarded as admissible, i.e. w 0.3mm, if the concrete is
under a constant load. If it is subjected predominately to forces of
constraint, individual cracks might be wider if no additional reinforcement is
provided in the concrete to restrict the crack width. If a concrete component
is subjected to a bending load, the cracks have a wedge shape across the
component cross-section and they end close to the neutral axis. It is
recommended that anchors that are suitable in cracked concrete be used in
the tension zone of concrete components. Other types of anchors can be
used if they are set in the compression zone.

Observe curing of concrete


when using expansion
anchors

Anchors are set in both low-strength and high-strength concrete. Generally,


the range of the cube compressive strength, f ck,cube , 150 , is between 25 and
60 N/mm. Expansion anchors should not be set in concrete which has not
cured for more than seven days. If anchors are loaded immediately after
they have been set, the loading capacity can be assumed to be only the
actual strength of the concrete at that time. If an anchor is set and the load
applied later, the loading capacity can be assumed to be the concrete
strength determined at the time of applying the load.

26

6 / 2010

Base materials

Cutting through reinforcement when drilling anchor holes must be avoided.


If this is not possible, the design engineer responsible must be consulted
first.

Avoid cutting reinforcement

Masonry
Masonry is a heterogeneous base material. The hole being drilled for an
anchor can run into mortar joints or cavities. Owing to the relatively low
strength of masonry, the loads taken up locally cannot be particularly high.
A tremendous variety of types and shapes of masonry bricks are on the
market, e.g. clay bricks, sand-lime bricks or concrete bricks, all of different
shapes and either solid or with cavities. Hilti offers a range of different
fastening solutions for this variety of masonry base material, e.g. the HPS1, HRD, HUD, HIT, etc.

Different types and shapes

If there are doubts when selecting a fastener / anchor, your local Hilti sales
representative will be pleased to provide assistance.
When making a fastening, care must be taken to ensure that a lay of
insulation or plaster is not used as the base material. The specified
anchorage depth (depth of embedment) must be in the actual base
material.

Plaster coating is not a base


material for fastenings

Other base materials


Aerated concrete: This is manufactured from fine-grained sand as the
aggregate, lime and/or cement as the binding agent, water and aluminium
as the gas-forming agent. The density is between 0.4 and 0.8 kg/dm and
the compressive strength 2 to 6 N/mm. Hilti offers the HGN and HRD-U
anchors for this base material.

Aerated concrete

Lightweight concrete: This is concrete which has a low density, i.e. 1800
kg/m, and a porosity that reduces the strength of the concrete and thus the
loading capacity of an anchor. Hilti offers the HRD, HUD, HGN, etc anchor
systems for this base material.

Lightweight concrete

Drywall (plasterboard/gypsum) panels: These are mostly building


components without a supporting function, such as wall and ceiling panels,
to which less important, so-called secondary fastenings are made. The Hilti
anchors suitable for this material are the HTB, HLD and HHD.

Drywall / gypsum panels

In addition to the previously named building materials, a large variety of


others, e.g. natural stone, etc, can be encountered in practice. Furthermore, special building components are also made from the previously
mentioned materials which, because of manufacturing method and
configuration, result in base materials with peculiarities that must be given
careful attention, e.g. hollow ceiling floor components, etc.

Variety of base materials

Descriptions and explanations of each of these would go beyond the


bounds of this manual. Generally though, fastenings can be made to these
materials. In some cases, test reports exist for these special materials. It is
also recommended that the design engineer, company carrying out the
work and Hilti technical staff hold a discussion in each case.
In some cases, testing on the jobsite should be arranged to verify the
suitability and the loading capacity of the selected anchor.

6 / 2010

Jobsite tests

27

Base materials

Why does an anchor hold in a base material?

Working principles
There are three basic working principles which make an anchor hold in a building material:
Friction

The tensile load, N, is transferred to


the base material by friction, R. The
expansion force, Fexp, is necessary for this to take place. It is produced, for example, by driving in an
expansion plug (HKD).

Keying

The tensile load, N, is in equilibrium


with the supporting forces, R, acting
on the base material, such as with
the HDA anchor.

Bonding

An adhesive bond is produced


between the anchor rod and the
hole wall by a synthetic resin
adhesive, such as with HVU with
HAS anchor rods.

Combination of working
principles

Many anchors obtain their holding power from a combination of the above
mentioned working principles.
For example, an anchor exerts an expansion force against wall of its hole
as a result of the displacement of a cone relative to a sleeve. This permits
the longitudinal force to be transferred to the anchor by friction. At the same
time, this expansion force causes permanent local deformation of the base
material, above all in the case of metal anchors. A keying action results
which enables the longitudinal force in the anchor to be transferred
additionally to the base material

Force-controlled and
displacement-controlled
expansion anchors

In the case of expansion anchors, a distinction is made between forcecontrolled and movement-controlled types. The expansion force of forcecontrolled expansion anchors is dependent on the tensile force in the
anchor (HSL-3 heavy-duty anchor). This tensile force is produced, and thus
controlled, when a tightening torque is applied to expand the anchor.
In the case of movement-controlled types, expansion takes place over a
distance that is predetermined by the geometry of the anchor in the
expanded state. Thus an expansion force is produced (HKD anchor) which
is governed by the modulus of elasticity of the base material.

Adhesive/resin anchor

28

The synthetic resin of an adhesive anchor infiltrates into the pores of the
base material and, after it has hardened and cured, achieves a local keying
action in addition to the bond.

6 / 2010

Base materials

Failure modes
Effects of static loading
The failure patterns of anchor fastenings subjected to a continually
increased load can be depicted as follows:

1.

2.

3.

3a.

Failure patterns

4.
The weakest point in an anchor fastening determines the cause of failure.
Modes of failure, 1. break-out, 2. anchor pull-away and, 3., 3a., failure of
anchor parts, occur mostly when single anchors that are a suitable
distance from an edge or the next anchor, are subjected to a pure tensile
load. These causes of failure govern the max. loading capacity of anchors.
On the other hand, a small edge distance causes mode of failure 4. edge
breaking. The ultimate loads are then smaller than those of the previously
mentioned modes of failure. The tensile strength of the fastening base
material is exceeded in the cases of break-out, edge breaking and splitting.

Causes of failure

Basically, the same modes of failure take place under a combined load.
The mode of failure 1. break-out, becomes more seldom as the angle
between the direction of the applied load and the anchor axis increases.

Combined load

Generally, a shear load causes a conchoidal (shell-like) area of spall on


one side of the anchor hole and, subsequently, the anchor parts suffer
bending tension or shear failure. If the distance from an edge is small and
the shear load is towards the free edge of a building component, however,
the edge breaks away.

Shear load

6 / 2010

29

Base materials

Influence of cracks
Very narrow cracks are not It is not possible for a reinforced concrete structure to be built which does
not have cracks in it under working conditions. Provided that they do not
defects in a structure

exceed a certain width, however, it is not at all necessary to regard cracks


as defects in a structure. With this in mind, the designer of a structure
assumes that cracks will exist in the tension zone of reinforced concrete
components when carrying out the design work (condition II). Tensile forces
from bending are taken up in a composite construction by suitably sized
reinforcement in the form of ribbed steel bars, whereas the compressive
forces from bending are taken up by the concrete (compression zone).

Efficient utilisation of
reinforcement

The reinforcement is only utilised efficiently if the concrete in the tension


zone is permitted to be stressed (elongated) to such an extent that it cracks
under the working load. The position of the tension zone is determined by
the static / design system and where the load is applied to the structure.
Normally, the cracks run in one direction (line or parallel cracks). Only in
rare cases, such as with reinforced concrete slabs stressed in two planes,
can cracks also run in two directions.
Testing and application conditions for anchors are currently being drafted
internationally based on the research results of anchor manufacturers and
universities. These will guarantee the functional reliability and safety of
anchor fastenings made in cracked concrete.

Loadbearing mechanisms

When anchor fastenings are made in non-cracked concrete, equilibrium is


established by a tensile stress condition of rotational symmetry around the
anchor axis. If a crack exists, the loadbearing mechanisms are seriously
disrupted because virtually no annular tensile forces can be taken up
beyond the edge of the crack. The disruption caused disrupted by the crack
reduces the loadbearing capacity of the anchor system.
Crack plane

a) Non-cracked concrete

b) Cracked concrete

Reduction factor for cracked


concrete

The width of a crack in a concrete component has a major influence on the


tensile loading capacity of all fasteners, not only anchors, but also cast-in
items, such as headed studs. A crack width of about 0.3mm is assumed
when designing anchor fastenings. The reduction factor which can be used
for the ultimate tensile loads of anchor fastenings made in cracked concrete
as opposed to non-cracked concrete may be assumed to be 0.65 to 0.70
for the HSC anchor, for example. Larger reduction factors for ultimate
tensile loads must be anticipated (used in calculations) in the case of all
those anchors which were set in the past without any consideration of the
above-mentioned influence of cracks. In this respect, the safety factor to
use to allow for the failure of cracked concrete is not the same as the figure
given in product information, i.e. all previous figures in the old anchor
manual. This is an unacceptable situation which is being eliminated through
specific testing with anchors set in cracked concrete, and adding suitable
information to the product description sheets.

30

6 / 2010

Base materials

Since international testing conditions for anchors are based on the abovementioned crack widths, no theoretical relationship between ultimate
tensile loads and different crack widths has been given.
The statements made above apply primarily to static loading conditions. If
the loading is dynamic, the clamping force and pretensioning force in an
anchor bolt / rod play a major role. If a crack propagates in a reinforced
concrete component after an anchor has been set, it must be assumed that
the pretensioning force in the anchor will decrease and, as a result, the
clamping force from the fixture (part fastened) will be reduced (lost). The
properties of this fastening for dynamic loading will then have deteriorated.
To ensure that an anchor fastening remains suitable for dynamic loading
even after cracks appear in the concrete, the clamping force and
pretensioning force in the anchor must be upheld. Suitable measures to
achieve this can be sets of springs or similar devices

6 / 2010

Pretensioning force in
anchor bolts / rods

Loss of pretensioning force


due to cracks

31

Anchor design

Anchor design
Safety concept
Depending on the application and the anchor type one of the following two concepts can be applied:
For anchors for use in concrete
having an European Technical
Approval (ETA) the partial safety
factor concept according to the
European
Technical
Approval
Guidelines ETAG 001 or ETAG 020
shall be applied. It has to be shown,
that the value of design actions does
not exceed the value of the design
resistance: Sd Rd.
For the characteristic resistance
given in the respective ETA, reduction factors due to e.g. freeze/thaw,
service temperature, durability, creep
behaviour and other environmental
or application conditions are already
considered.
According ETAG 001, Annex C, the
partial safety factor is G = 1,35 for
permanent actions and Q = 1,5 for
variable actions. In addition to the
design resistance, in this manual
recommended loads are given, using
an overall partial safety factor for
action = 1,4.

Partial safety factor


concept

32

5% fractile
environmental
conditions
(temperature,
durability)
characteristic
partial safety resistance
(ETA)
factor

design
action
characteristic
value of action

Rd
partial safety
factors
for action

action

Global safety factor


concept

For the global safety factor concept it


has to be shown, that the
characteristic value of action does
not exceed the recommend load
value.
The characteristic resistance given in
the tables is the 5% fractile value
obtained from test results under
standard test conditions. With a
global safety factor all environmental
and application conditions for action
and resistance are considered,
leading to a recommended load.

mean ultimate
resistance

Sd

for material
(anchor,
base material) design
resistance
recommended
load

resistance

mean ultimate
resistance
5% fractile
characteristic
resistance
(basic value)

global
safety factor

recommended
load

characteristic
value of action

action

resistance
6 / 2010

Anchor design

Design methods

Metal anchors for use in concrete according ETAG 001


The design methods for metal anchors for use in concrete are described in detail in Annex C of the European
Technical Approval guideline ETAG 001 and for bonded anchors with variable embedment depth in EOTA
Technical Report TR 029. Additional design rules for redundant fastenings are given in Part 6 of ETAG 001.
The design method given in this Anchor Fastening Technology Manual is based on these guidelines. The
calculations according to this manual are simplified and lead to conservative results, i.e. the results are on the save
side. Tables with basic load values and influecing factors and the calculation method are given for each anchor in
the respective section.

Anchors for use in other base materials and for special applications
If no special calculation method is given, the basic load values given in this manual are valid, as long as the
application conditions (e.g. base material, geometrie, environmental conditions) are observed.

Redundant fastenings with plastic anchors


Design rules for redundant fastings with plastic anchors for use in concrete and masonry for non-structural
applications are given in Annex C of ETAG 020. The additional design rules for redundant fastenings are
considered in this manual.

Resistance to fire
When resistance to fire has to be considered, the load values given in the section resistance to fire should be
observed. The values are valid for a single anchor.

Hilti design software PROFIS Anchor


For a more complex and accurate design according to international and national guidelines and for applications
beyond the guidelines, e.g. group of anchors with more than four anchors close to the edge or more than eight
anchors far away from the edge, the Hilti design software PROFIS anchor yields customised fastening solutions.
The results can be different from the calculations according to this manual.

Simplified design method


Simplified version of the design method according ETAG 001, Annex C or EOTA Technical
Report TR 029. Design resistance according data given in the relevant European Technical
Approval (ETA)
 Influence of concrete strength
 Influence of edge distance
 Influence of spacing
 Valid for a group of two anchors. (The method may also be applied for anchor groups
with more than two anchors or more than one edge. The influencing factors must then be
considered for each edge distance and spacing. The calculated design loads are then on
the save side: They will be lower than the exact values according ETAG 001, Annex C.
To avoid this, it is recommended to use the anchor design software PROFIS anchor)
The design method is based on the following simplification:
 No different loads are acting on individual anchors (no eccentricity)
The differences to the design method given in the guideline are shown in the following.

6 / 2010

33

Anchor design

Anchors with fixed embedment depth


Design tensile resistance
The design tensile resistance is the lower value of
-

Design steel resistance

NRd,s

Design pull-out resistance

NRd,p

Design concrete cone resistance

NRd,c

Design splitting resistance

NRd,sp

Design steel resistance NRd,s


Annex C of ETAG 001 and relevant ETA
NRd,s

= NRk,s / Ms
*

NRk,s:

characteristic steel resistance

Ms:

partial safety factor for steel failure

Simplified design method


** NRd,s
** Value given in the respective tables in this manual

* Values given in the relevant ETA

Design pull-out resistance NRd,p


Annex C of ETAG 001 and relevant ETA
NRd,p

= (NRk,p / Mp) c

Simplified design method


0
Rd,p

NRd,p = N

fB

0
N Rd,p:

NRk,p:

characteristic pull-out resistance

**

Mp:

partial safety factor for pull-out failure

** fB:

c:

influence of concrete strength

Basic design pull-out resistance


influence of concrete strength

** Values given in the respective tables in this manual

* Values given in the relevant ETA

34

6 / 2010

Anchor design

Design concrete cone resistance NRd,c


Annex C of ETAG 001 and relevant ETA
NRd,c

= (N0Rk,c / Mc) (Ac,N / A0c,N) s,N re,N


ec,N ucr,N
N0Rk,c

where

k:

Mc:

=k

fck,cube0,5

hef

1,5

= 7,2 (in general) variations


therefrom are given in the
relavant ETA
partial safety factor for concrete cone
failure

+ A0c,N:

area of concrete cone of an


individual anchor with large spacing
and edge distance at the concrete
surface (idealised)

+ Ac,N:

actual area of concrete cone of


the anchorage at the concrete
surface, limited by overlapping
concrete cones of adjoining anchors
and by edges of the concrete
member

+ s,N:

influence of the disturbance of the


distribution of stresses due to edges

+ re,N:

influence of dense reinforcement

+ ec,N:

influence of excentricity

Simplified design method


0
Rd,c

NRd,c = N
**

fB f1,N f2,N f3,N fre,N

N0Rd,c:

** fB:

Basic design concrete cone resistance


influence of concrete strength

** f1,N, f2,N: influence of edge distance


** f3,N:

influence of anchor spacing

** fre,N:

influence of dense reinforcement

** Values given in the respective tables in this manual

ucr,N: = 1,0 for anchorages in cracked


concrete
= 1,4 for anchorages in non-cracked
concrete
fck,cube: concrete compressive strength
*

hef:

effective anchorage depth

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see Annex C of
ETAG 001)

6 / 2010

35

Anchor design

Design concrete splitting resistance NRd,sp


Annex C of ETAG 001 and relevant ETA
NRd,sp

= (N0Rk,c / Mc) (Ac,N / A0c,N) s,N re,N


ec,N ucr,N h,sp
N0Rk,c

where

k:

Mc:

=k

fck,cube0,5

hef

1,5

= 7,2 (in general) variations


therefrom are given in the
relavant ETA
partial safety factor for concrete cone
failure

++ A0c,N:

area of concrete cone of an


individual anchor with large spacing
and edge distance at the concrete
surface (idealised)

++ Ac,N:

actual area of concrete cone of


the anchorage at the concrete
surface, limited by overlapping
concrete cones of adjoining anchors
and by edges of the concrete
member

+ s,N:

influence of the disturbance of the


distribution of stresses due to edges

+ re,N:

influence of dense reinforcement

+ ec,N:

influence of excentricity

Simplified design method


0
Rd,c

NRd,sp = N
**

fB f1,sp f2,sp f3,sp f h,sp fre,N

N0Rd,c:

** fB:

Basic design concrete cone resistance


influence of concrete strength

** f1,sp, f2,sp: influence of edge distance


** f3,sp:

influence of anchor spacing

** f h,sp:

influence of base material thickness


(concrete member depth)

** fre,N:

influence of dense reinforcement

** Values given in the respective tables in this manual

ucr,N: = 1,0 for anchorages in cracked


concrete
= 1,4 for anchorages in non-cracked
concrete
+ h,sp:

influence of the actual member depth

fck,cube: concrete compressive strength


*

hef:

effective anchorage depth

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see Annex C of
ETAG 001)
++ Values of A0c,N and Ac,N for splitting failure may be
different from those for concrete cone failure, due to
different values for the critical edge distance and
critical anchor spacing

36

6 / 2010

Anchor design

Design shear resistance


The design shear resistance is the lower value of
-

Design steel resistance

VRd,s

Design concrete pryout


resistance

VRd,cp

Design concrete edge resistance

VRd,c

Design steel resistance VRd,s (without lever arm)


Annex C of ETAG 001 and relevant ETA
VRd,s

= VRk,s / Ms

Simplified design method


** VRd,s

VRk,s:

characteristic steel resistance

** Value given in the respective tables in this manual

Ms:

partial safety factor for steel failure

Steel failure with lever arm is not considered for the


simplified design method

* Values given in the relevant ETA


For steel failure with lever arm see ETAG 001 Annex C

6 / 2010

37

Anchor design

Design concrete pryout resistance VRd,cp


Annex C of ETAG 001 and relevant ETA
VRd,cp
NRd,c

0
Rd,cp

= (VRk,cp / Mp) = k NRd,c


0
Rk,c

= (N

0
Rk,c

where
*

Mc:
0
c,N:

+ A

VRd,p = V

/ Mc) (Ac,N / A

0
c,N)

0,5

= 7,2 fck,cube

hef

Simplified design method

s,N re,N
ec,N ucr,N

1,5

partial safety factor for concrete cone


failure
area of concrete cone of an
individual anchor with large spacing
and edge distance at the concrete
surface (idealised)

+ Ac,N:

actual area of concrete cone of


the anchorage at the concrete
surface, limited by overlapping
concrete cones of adjoining anchors
and by edges of the concrete
member

+ s,N:

influence of the disturbance of the


distribution of stresses due to edges

+ re,N:

influence of dense reinforcement

++ ec,N:

influence of excentricity

**

fB f1,N f2,N f3,N fre,N

V0Rd,cp:

** fB:

Basic design concrete pryout


resistance
influence of concrete strength

** f1,N, f2,N: influence of edge distance


** f3,N:

influence of anchor spacing

** fre,N:

influence of dense reinforcement

** Values given in the respective tables in this manual

ucr,N: = 1,0 for anchorages in cracked


concrete
= 1,4 for anchorages in non-cracked
concrete
fck,cube: concrete compressive strength
*

hef:

effective anchorage depth

k:

influence of embedment depth

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see Annex C of
ETAG 001)
++ Details see Annex C of ETAG 001

38

6 / 2010

Anchor design

Design concrete edge resistance VRd,c


Annex C of ETAG 001 and relevant ETA
VRd,c

Simplified design method


0
Rd,c

= (V0Rk,c / Mc) (Ac,V / A0c,V) s,V h,V


,V ec,V ucr,V
V0Rk,c

where
*

Mc:

+ A0c,V:

+ Ac,V:

= 0,45 dnom

0,5

(lf/dnom)

0,2

fck,cube0,5
1,5
c1

VRd,c = V
**

actual area of concrete cone of


anchorage at the lateral concrete
surface, limited by overlapping
concrete cones of adjoining anchors,
by edges of the concrete member
and by member thickness

+ s,V:

influence of the disturbance of the


distribution of stresses due to further
edges

+ h,V:

takes account of the fact that the


shear resistance does not decrease
proportially to the memebr thickness
as assumed by the idealised ratio
Ac,V / A0c,V

++ ,V:

Influence of angle between load


applied and the direction
perpendicular to the free edge

++ ec,V:

influence of excentricity

Basic design concrete edge resistance

** fB:

influence of concrete strength

** f:

Influence of angle between load


applied and the direction
perpendicular to the free edge

** f h:

Influence of base material thickness

** f4:

Influence of anchor spacing and edge


distance

partial safety factor for concrete edge


failure
area of concrete cone of an
individual anchor at the lateral
concrete surface not affected by
edges (idealised)

fB f f h f4

V0Rd,c:

** Values given in the respective tables in this manual

Special case: more than 2 anchors close to an edge


For a group of anchors f4 can be calculated according to
the following equation, if all anchors are equally loaded.
This can be achieved by filling the annular gaps with a
high performance injection mortar (e.g. Hilti HIT-RE 500SD or Hilti HIT-HY 150 MAX.

Where s1, s2, sn-1 3 c


And c2,1, c2,2 1,5 c

++ ucr,V: = 1,0, 1,2 or 1,4


*

dnom:

nominal diameter of the anchor

l f:

effective length of anchor under


shear loading

fck,cube: concrete compressive strength


c1:

edge distance

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see Annex C of
ETAG 001)
++ Details see Annex C of ETAG 001

6 / 2010

39

Anchor design

Combined tension and shear loading


The following equations
must be satisfied

With

N 1

V = VSd / VRd

N = NSd / NRd and

V 1

NSd (VSd) = tension (shear)


design action

N + V 1,2 or N + V 1

NRd (VRd) = tension (shear)


design resistance

Annex C of ETAG 001

Simplified design method

Failure mode is not considered for the simplified method

2,0

if NRd and VRd are governed by steel


failure

1,5

1,5

for all other failure modes

for all failure modes (leading to


conservative results = beeing on the
save side)

Anchors with variable embedment depth according TR 029


Design tensile resistance
The design tensile resistance is the lower value of
-

Design steel resistance

NRd,s

Design combined pull-out and


concrete cone resistance

NRd,p

Design concrete cone resistance

NRd,c

Design splitting resistance

NRd,sp

Design steel resistance NRd,s


Technical Report TR 029 and relevant ETA
NRd,s

= NRk,s / Ms
*

NRk,s:

characteristic steel resistance

Ms:

partial safety factor for steel failure

Simplified design method


** NRd,s
** Value given in the respective tables in this manual

* Values given in the relevant ETA

40

6 / 2010

Anchor design

Design combined pull-out and concrete cone resistance NRd,p


Technical Report TR 029 and relevant ETA
NRd,p

= (N0Rk,p / Mp) (Ap,N / A0p,N) s,Np g,Np


ec,Np re,Np c
N0Rk,p = d hef Rk

where

g,Np = 0g,Np (s / scr,Np)0,5 (0g,Np 1) 1

0
g,Np

0,5

0,5

= n (n 1)
0,5
1,5
{(d Rk)/[k (hef fck,cube) ] } 1

Simplified design method


0
Rd,p

NRd,p = N
**

** fB,p:

Mp:

Basic design combined pull-out and


concrete cone resistance
influence of concrete strength

** f1,N, f2,N: influence of edge distance


** f3,N:

influence of anchor spacing

** fh,p:

influence of (variable) embedment


depth

** fre,N:

influence of dense reinforcement

scr,Np = 20 d (Rk,ucr / 7,5)0,5 3 hef


*

fB,p f1,N f2,N f3,N fh,p fre,N

N0Rd,p:

partial safety factor for combined


pull-out and concrete cone failure

** Values given in the respective tables in this manual

+ A0p,N:

influence area of an individual


anchor with large spacing and edge
distance at the concrete surface
(idealised)

For the simplified design method the factor g,Np (see


TR 029) is assumed to be 1 and the critical anchor
spacing is assumed to be scr,Np = 3 hef, both leading
to conservative results = beeing on the save side.

+ Ap,N:

actual influence area of the


anchorage at the concrete surface,
limited by overlapping areas of
adjoining anchors and by edges of
the concrete member

+ s,Np: influence of the disturbance of the


distribution of stresses due to edges
+ ec,Np: influence of excentricity
+ re,Np: influence of dense reinforcement
*

c:

influence of concrete strength

d:

anchor diameter

hef:

(variable) embedment depth

Rk:

characteristic bond resistance

s:

anchor spacing

scr,Np:

critical anchor spacing

n:

number of anchors in a anchor group

k:

= 2,3 in cracked cocrete


= 3,2 in non-cracked cocrete

fck,cube: concrete compressive strength


*

Rk,ucr: characteristic bond resistance for


non-cracked concrete

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see TR 029.
The basis of the calculations may depend on the
critical anchor spacing).

6 / 2010

41

Anchor design

Design concrete cone resistance NRd,c


Technical Report TR 029 and relevant ETA
NRd,c

= (N0Rk,c / Mc) (Ac,N / A0c,N) s,N re,N


ec,N
N0Rk,c

where
*

Mc:

0
A c,N:

= k1

fck,cube0,5

hef

1,5

0
Rd,c

NRd,c = N
**

fB f1,N f2,N f3,N fh,N fre,N

N0Rd,c:

** fB:

Basic design concrete cone resistance


influence of concrete strength

partial safety factor for concrete cone


failure

** f1,N, f2,N: influence of edge distance


** f3,N:

influence of anchor spacing

area of concrete cone of an


individual anchor with large spacing
and edge distance at the concrete
surface (idealised)

** fh,N:

influence of embedment depth

** fre,N:

influence of dense reinforcement

+ Ac,N:

actual area of concrete cone of


the anchorage at the concrete
surface, limited by overlapping
concrete cones of adjoining anchors
and by edges of the concrete
member

+ s,N:

influence of the disturbance of the


distribution of stresses due to edges

+ re,N:

influence of dense reinforcement

+ ec,N:

influence of excentricity

k1:

Simplified design method

** Values given in the respective tables in this manual

= 7,2 for anchorages in cracked


concrete
= 10,1 for anchorages in
non-cracked concrete

fck,cube: concrete compressive strength


*

hef:

effective anchorage depth

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see TR 029)

42

6 / 2010

Anchor design

Design concrete splitting resistance NRd,sp


Technical Report TR 029 and relevant ETA
NRd,sp

= (N0Rk,c / Mc) (Ac,N / A0c,N) s,N re,N


ec,N h,sp
N0Rk,c

where
*

Mc:

++

0
A c,N:

= k1

fck,cube0,5

hef

1,5

**

fB f1,sp f2,sp f3,sp f h,N fre,N

N0Rd,c:

** fB:

Basic design concrete cone resistance


influence of concrete strength

** f1,sp, f2,sp: influence of edge distance


** f3,sp:

influence of anchor spacing

area of concrete cone of an


individual anchor with large spacing
and edge distance at the concrete
surface (idealised)

** f h,N:

influence of base material thickness


(concrete member depth)

** fre,N:

influence of dense reinforcement

actual area of concrete cone of


the anchorage at the concrete
surface, limited by overlapping
concrete cones of adjoining anchors
and by edges of the concrete
member

+ s,N:

influence of the disturbance of the


distribution of stresses due to edges

+ re,N:

influence of dense reinforcement

+ ec,N:

influence of excentricity

+ h,sp:

0
Rd,c

NRd,sp = N

partial safety factor for concrete cone


failure

++ Ac,N:

k1:

Simplified design method

** Values given in the respective tables in this manual

= 7,2 for anchorages in cracked


concrete
= 10,1 for anchorages in
non-cracked concrete
influence of the actual member depth

fck,cube: concrete compressive strength


*

hef:

embedment depth

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see TR 029)
++ Values of A0c,N and Ac,N for splitting failure may be
different from those for concrete cone failure, due to
different values for the critical edge distance and
critical anchor spacing

6 / 2010

43

Anchor design

Design shear resistance


The design shear resistance is the lower value of
-

Design steel resistance

VRd,s

Design concrete pryout


resistance

VRd,cp

Design concrete edge resistance

VRd,c

Design steel resistance VRd,s


Technical Report TR 029 and relevant ETA
VRd,s

= VRk,s / Ms

Simplified design method


** VRd,s

VRk,s:

characteristic steel resistance

** Value given in the respective tables in this manual

Ms:

partial safety factor for steel failure

Steel failure with lever arm is not considered for the


simplified design method

* Values given in the relevant ETA


For steel failure with lever arm see TR 029

Design concrete pryout resistance VRd,cp


Technical Report TR 029 and relevant ETA
VRd,cp

= (VRk,cp / Mp/Mc) = k lower value of NRd,p


and NRd,c
NRd,p

NRk,p / Mp

NRd,c

NRk,c / Mc

NRd,p:

characteristic tension resistance for


combined pull-out and concrete cone
failure (see design combined pull-out
and concrete cone failure)

NRk,c:

characteristic tension resistance for


concrete cone failure
(see design concrete cone failure)

Mp:

partial safety factor for combined


pull-out and concrete cone failure
(see design combined pull-out and
concrete cone failure)

Mc:

partial safety factor for concrete cone


failure (see design concrete cone
failure)

k:

influence of embedment depth

Simplified design method


VRd,cp = k lower value of NRd,p and NRd,c
NRd,p:

characteristic tension resistance for


combined pull-out and concrete cone
failure (see design combined pull-out
and concrete cone failure)

NRk,c:

characteristic tension resistance for


concrete cone failure
(see design concrete cone failure)

** k:

influence of embedment depth

** Values given in the respective tables in this manual

* Values given in the relevant ETA

44

6 / 2010

Anchor design

Design concrete edge resistance VRd,c


Technical Report TR 029 and relevant ETA
VRd,c

= (V0Rk,c / Mc) (Ac,V / A0c,V) s,V h,V


,V ec,V re,V

where

Simplified design method


0
Rd,c

VRd,c = V
**

** fB:

influence of concrete strength

= 0,1 (hef / c1)0,5

** f:

Influence of angle between load


applied and the direction
perpendicular to the free edge

** f h:

Influence of base material thickness

** f4:

Influence of anchor spacing and edge


distance

** f hef:

influence of embedment depth

** fc:

influence of edge distance

Mc:

+ A0c,V:

+ Ac,V:

+ s,V:

partial safety factor for concrete edge


failure
area of concrete cone of an
individual anchor at the lateral
concrete surface not affected by
edges (idealised)
actual area of concrete cone of
anchorage at the lateral concrete
surface, limited by overlapping
concrete cones of adjoining anchors,
by edges of the concrete member
and by member thickness
influence of the disturbance of the
distribution of stresses due to further
edges

+ h,V:

takes account of the fact that the


shear resistance does not decrease
proportially to the memebr thickness
as assumed by the idealised ratio
Ac,V / A0c,V

++ ,V:

Influence of angle between load


applied and the direction
perpendicular to the free edge

++ ec,V:

influence of excentricity

++ re,V:

influence of reinforcement

Basic design concrete edge resistance

V0Rk,c = k1 d hef fck,cube0,5 c11,5

= 0,1 (d / c1)0,2
*

fB f f h f4 f hef fc

V0Rd,c:

k1:

= 1,7 for anchorages in cracked


concrete
= 2,4 for anchorages in
non-cracked concrete

d:

anchor diameter

** Values given in the respective tables in this manual

The factors f hef and fc replace the function d hef ,


leading to conservative results = beeing on the save
side.
Special case: more than 2 anchors close to an edge
For a group of anchors f4 can be calculated according to
the following equation, if all anchors are equally loaded.
This can be achieved by filling the annular gaps with a
high performance injection mortar (e.g. Hilti HIT-RE 500SD or Hilti HIT-HY 150 MAX.

Where s1, s2, sn-1 3 c


And c2,1, c2,2 1,5 c

fck,cube: concrete compressive strength


c1:

edge distance

* Values given in the relevant ETA


+ Values have to be calculated according data given in
the relavant ETA (details of calculation see TR 029)
++ Details see TR 029

6 / 2010

45

Anchor design

Combined tension and shear loading


The following equations
must be satisfied

With

N 1

V = VSd / VRd

N = NSd / NRd and

V 1

N + V 1,2 or N + V 1

NSd (VSd) = tension (shear)


design action
NRd (VRd) = tension (shear)
design resistance

Annex C of ETAG 001

Simplified design method

Failure mode is not considered for the simplified method

46

2,0
1,5

if NRd and VRd are governed by steel


failure
for all other failure modes

1,5

for all failure modes (leading to


conservative results = beeing on the
save side)

6 / 2010

Anchor design

6 / 2010

47

Design examples

Design examples
Example 1: mechanical anchor in non-cracked concrete

Anchoring conditions
Non-cracked concrete C40/50
concrete
Group of two anchors close to the edge
number of anchors
base material thickness
h
250 mm
anchor spacing
s
300 mm
edge distance
c
120 mm
shear load direction perpendicular to free edge

90
TENSION design action (fixing point)
NSd
55,0 kN
SHEAR design action (fixing point)

VSd

20,0 kN

TENSION design action per anchor

27,5 kN

SHEAR design action per anchor

(1)
NSd
(1)
VSd

anchor
effective anchorage depth

hef

critical spacing for splitting failure

scr,sp

380 mm

critical spacing for concrete cone failure

scr,N

300 mm

critical edge distance for splitting failure

ccr,sp

190 mm

critical edge distance for concrete cone failure

ccr,N

150 mm

minimum edge distance


for

smin
c
cmin
s

100 mm
240 mm
100 mm
240 mm

minimum spacing
for

10,0 kN

HSL-3-G M16
100 mm

The parameters are given in the


anchor-section in the tables setting
details and setting parameters
(for HSL-3-G M16)

General remarks
According ETAG 001, Annex C, concrete cone, splitting, pryout and concrete edge design
resistance must be verified for the anchor group. Steel and pull-out design resistance must be
verified for the most unfavourable anchor of the anchor group.
According to the simplified design method given in this Fastening Technology Manual all
anchors of a group are loaded equally, the design resistance values given in the tables are valid
for one anchor.

48

6 / 2010

Design examples

Tension loading
Design steel resistance
NRd,s =

83,7 kN

See basic design tensile


resistance
(for HSL-3-G M16)

Design concrete pull-out resistance


basic resistance
concrete

N
non-cracked concrete C40/50 fB
NRd,p =

N0Rd,p fB

See basic design tensile


resistance
(for HSL-3-G M16 pull-out failure is
not decisive in non-cracked
concrete)

Rd,p

=-

Design concrete cone resistance


basic resistance
concrete

N0Rd,c
non-cracked concrete C40/50 fB

33,6 kN
1,41

f1,N

0,94

c = 120 mm

ccr,N = 150 mm

c/ccr,N = 0,80

f2,N

0,90

s = 300 mm
anchor

scr,N = 300 mm

s/scr,N = 1,00
HSL-3-G M16

f3,N
fre,N

1,00
1,00

NRd,c = N0Rd,c fB f1,N f2,N f3,N fre,N =

See basic design tensile


resistance
(for HSL-3-G M16)
and influencing factors
(for HSL-3-G M16)
Influencing factors may be
interpolated.

40,1 kN

Design splitting resistance


basic resistance
concrete

N0Rd,c
non-cracked concrete C40/50 fB

0,89

f2,sp

0,82

f3,sp
fh,sp
fre,N

0,89

c/ccr,sp = 0,63

s = 300 mm scr,sp = 380 mm


hef = 100 mm

s/scr,sp = 0,79

NRd,sp =

2/3

[h/(2hef)] = 2,5
HSL-3-G M16

1,41

f1,sp

c = 120 mm ccr,sp = 190 mm

h = 250 mm
anchor

33,6 kN

0
N Rd,c fB f1,sp f2,sp f3,sp fh,sp fre,N

1,16
=

See basic design tensile


resistance
(for HSL-3-G M16)
and influencing factors
(for HSL-3-G M16)
Influencing factors may be
interpolated.

1,00
35,7 kN

Tension design resistance: lowest value

6 / 2010

NRd = 35,7 kN

49

Design examples

Shear loading
Design steel resistance
VRd,s =

68,6 kN

See basic design shear resistance


(for HSL-3-G M16)

67,2 kN

See basic design shear resistance


(for HSL-3-G M16)
and influencing factors
(for HSL-3-G M16)

Concrete pryout design resistance


V0Rd,cp
non-cracked concrete C40/50 fB

basic resistance
concrete

1,41

f1,N

0,94

c = 120 mm

ccr,N = 150 mm

c/ccr,N = 0,80

f2,N

0,90

s = 300 mm
anchor

scr,N = 300 mm

s/scr,N = 1,00
HSL-3-G M16

f3,N
fre,N

1,00

VRd,cp = V0Rd,cp fB f1,N f2,N f3,N fre,N =

Influencing factors may be


interpolated.

1,00
80,2 kN

Concrete edge design resistance


V0Rd,c
non-cracked concrete C40/50 fB

basic resistance
concrete
shear load direction
perpendicular to free edge
h = 250 mm
c = 120 mm
s = 300 mm

1,41

h/c = 2,08 fh
c/hef = 1,20
f4
s/hef = 3,00

90

c = 120 mm
hef = 100 mm
hef = 100 mm

13,7 kN

See basic design shear resistance


(for HSL-3-G M16)
and influencing factors
(for HSL-3-G M16)
Influencing factors may be
interpolated.

1,20

VRd,c = V0Rd,c fB f fh f4 =

46,4 kN

Shear design resistance: lowest value

VRd = 46,4 kN

The following equation must be satisfied for combined tension and shear
loads:
1,5
1,5
(Eq. 1)
( N) + ( V) 1
N (V ) ratio between design action and design
resistance for tension (shear) loading
According to ETAG 001, Annex C, the following simplified equation may
be applied:
N + V 1,2 and N 1, V 1
(Eq. 2)

Example (load values are valid for one anchor)


NSd

(1)

VSd(1)

=
=

27,5 kN
10,0 kN

NRd =

35,7 kN

VRd =

46,4 kN

50

0,770

(1)

0,216

0,986

1,2





0,776

V = VSd /VRd =
N + V =
( N)

1,5

+ ( V)

1,5

1,2
1

(Eq. 1)
(Eq. 2)

0,8
0,6
0,4
0,2
V

(1)

N = NSd /NRd =

Combined tension and shear loading

0 0,2 0,4 0,6 0,8 1 1,2

6 / 2010

Design examples

Example 2: mechanical anchor in cracked concrete with dense reinforcement

Anchoring conditions
Cracked concrete C30/37
concrete
Group of two anchors close to the edge
number of anchors
base material thickness
h
150 mm
anchor spacing
s
70 mm
edge distance
c
120 mm
shear load direction perpendicular to free edge

90
TENSION design action (fixing point)
NSd
10,0 kN
SHEAR design action (fixing point)

VSd

TENSION design action per anchor


SHEAR design action per anchor

(1)
NSd
(1)
VSd

anchor
effective anchorage depth

hef

critical spacing for splitting failure

scr,sp

270 mm

critical spacing for concrete cone failure

scr,N

210 mm

critical edge distance for splitting failure

ccr,sp

135 mm

critical edge distance for concrete cone failure

ccr,N

105 mm

minimum edge distance


for

smin
c
cmin
s

70 mm
100 mm
70 mm
160 mm

minimum spacing
for

10,0 kN
5,0 kN
5,0 kN

HSL-3-SK M10
70 mm

The parameters are given in the


anchor-section in the tables setting
details and setting parameters
(for HSL-3-SK M10)

General remarks
According ETAG 001, Annex C, concrete cone, splitting, pryout and concrete edge design
resistance must be verified for the anchor group. Steel and pull-out design resistance must be
verified for the most unfavourable anchor of the anchor group.
According to the simplified design method given in this Fastening Technology Manual all
anchors of a group are loaded equally, the design resistance values given in the tables are valid
for one anchor.

6 / 2010

51

Design examples

Tension loading
Design steel resistance
NRd,s =

30,9 kN

See basic design tensile


resistance
for HSL-3- SK M10

Design concrete pull-out resistance


basic resistance
concrete

N
Cracked concrete C30/37 fB
NRd,p =

10,7

Rd,p

N0Rd,p fB

1,22
=

13,1 kN

See basic design tensile


resistance
(for HSL-3- SK M10 pull-out failure
is not decisive in non-cracked
concrete)

Design concrete cone resistance


basic resistance
concrete

N0Rd,c
Cracked concrete C30/37 fB

c = 120 mm

ccr,N = 105 mm

c/ccr,N = 1,14

s = 70 mm
anchor

scr,N = 210 mm

s/scr,N = 0,33
HSL-3-SK M10

14,1 kN
1,22

f1,N

1,00

f2,N

1,00

f3,N
fre,N

0,67

0,85

NRd,c = N0Rd,c fB f1,N f2,N f3,N fre,N =

See basic design tensile


resistance
(for HSL-3- SK M10)
and influencing factors
(for HSL-3- SK M10)
Influencing factors may be
interpolated.

9,8 kN

Design splitting resistance


basic resistance
concrete

N0Rd,c
Cracked concrete C30/37 fB

0,97

f2,sp

0,94

f3,sp
fh,sp
fre,N

0,63

c/ccr,sp = 0,89

70 mm scr,sp = 270 mm
hef = 70 mm

s/scr,sp = 0,26

s=

NRd,sp =

2/3

[h/(2hef)] = 2,14
HSL-3-SK M10

1,22

f1,sp

c = 120 mm ccr,sp = 135 mm

h = 150 mm
anchor

14,1 kN

0
N Rd,c fB f1,sp f2,sp f3,sp fh,sp fre,N

1,05
=

See basic design tensile


resistance
(for HSL-3- SK M10)
and influencing factors
(for HSL-3- SK M10)
Influencing factors may be
interpolated.

0,85
8,8 kN

Tension design resistance: lowest value

52

NRd =

8,8 kN

6 / 2010

Design examples

Shear loading
Design steel resistance
VRd,s =

39,4 kN

See basic design shear resistance


(for HSL-3- SK M10)

28,1 kN

See basic design shear resistance


(for HSL-3- SK M10)
and influencing factors
(for HSL-3- SK M10)

Concrete pryout design resistance


V0Rd,cp
Cracked concrete C30/37 fB

basic resistance
concrete

1,00

f2,N

1,00

f3,N
fre,N

0,67

c = 120 mm

ccr,N = 105 mm

c/ccr,N = 1,14

s = 70 mm
anchor

scr,N = 210 mm

s/scr,N = 0,33
HSL-3-SK M10

1,22

f1,N

VRd,cp = V0Rd,cp fB f1,N f2,N f3,N fre,N =

Influencing factors may be


interpolated.

0,85
19,5 kN

Concrete edge design resistance


V0Rd,c
Cracked concrete C30/37 fB

basic resistance
concrete
shear load direction
perpendicular to free edge
h = 150 mm
c = 120 mm
s=

70 mm

1,22

h/c = 1,25 fh
c/hef = 1,71
f4
s/hef = 1,00

0,88

90

c = 120 mm
hef = 70 mm
hef = 70 mm

4,6 kN

See basic design shear resistance


(for HSL-3- SK M10)
and influencing factors
(for HSL-3- SK M10)
Influencing factors may be
interpolated.

1,34

VRd,c = V0Rd,c fB f fh f4 =

13,2 kN

Shear design resistance: lowest value

VRd = 13,2 kN

The following equation must be satisfied for combined tension and shear
loads:
1,5
1,5
(Eq. 1)
( N) + ( V) 1
N (V ) ratio between design action and design
resistance for tension (shear) loading
According to ETAG 001, Annex C, the following simplified equation may
be applied:
N + V 1,2 and N 1, V 1
(Eq. 2)

Example (load values are valid for one anchor)


NSd

(1)

VSd(1)

=
=

5,0 kN
5,0 kN

NRd =

8,8 kN

VRd =

13,2 kN

6 / 2010

0,567

(1)

0,378

0,945

1,2





0,659

V = VSd /VRd =
N + V =

( N)

1,5

+ ( V)

1,5

1,2
1

(Eq. 1)
(Eq. 2)

0,8
0,6
0,4
0,2
V

(1)

N = NSd /NRd =

Combined tension and shear loading

0 0,2 0,4 0,6 0,8 1 1,2

53

Design examples

Example 3: adhesive anchoring system with variable embedment depth in


non-cracked concrete

Anchoring conditions
Non-cracked concrete C50/60
concrete
service temperature
temperature range II
range of base material
Group of two anchors close to the edge
number of anchors
base material thickness
h
100 mm
anchor spacing
s
150 mm
edge distance
c
100 mm
shear load direction perpendicular to free edge
0

NSd
TENSION design action (fixing point)
15,0 kN
VSd

SHEAR design action (fixing point)


TENSION design action per anchor

7,5 kN

(1)

7,5 kN

NSd

SHEAR design action per anchor

VSd
hef

effective anchorage depth


anchor
external diameter

15,0 kN
(1)

70 mm

Hilti HIT-RE 500-SD with HIT-V 5.8, size M12


d
12 mm
hef,typ
110 mm

typical anchorage depth


minimum edge distance

smin

60 mm

minimum spacing

cmin

60 mm

The parameters are given in the


anchor-section in the tables setting
details and setting parameters
(for HIT-RE 500-SD with HIT-V 5.8,
size M12)

Critical spacings and edge distances


critical spacing for concrete cone failure scr,N and critical spacing for combined
pull-out and concrete cone failure scr,Np
hef =

scr,N = scr,Np = 3 hef =

70 mm

210 mm

critical edge distance for concrete cone failure ccr,N and critical edge distance for
combined pull-out and concrete cone failure ccr,Np
hef =

70 mm

ccr,N = ccr,Np = 1,5 hef =

critical edge distance for splitting failure


for h 1,3 hef

h = 100 mm

hef =

105 mm

ccr,sp = 2,26 hef

for 1,3 hef < h < 2 hef

ccr,sp = 4,6 hef - 1,8 h

for h 2 hef

ccr,sp = 1,0 hef

70 mm

critical spacing for splitting failure


ccr,sp =
142 mm

h/hef = 1,43

ccr,sp =

scr,sp = 2 ccr,sp =

142 mm

284 mm

General remarks
According EOTA Technical Report TR 029, concrete cone, combined concrete cone and pullout, splitting, pryout and concrete edge design resistance must be verified for the anchor group.
Steel design resistance must be verified for the most unfavourable anchor of the anchor group.
According to the simplified design method given in this Fastening Technology Manual all
anchors of a group are loaded equally, the design resistance values given in the tables are valid
for one anchor.
6 / 2010
54

Design examples

Tension loading
Design steel resistance
NRd,s =

28,0 kN

See basic design tensile


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

Design combined pull-out and concrete cone resistance


basic resistance
concrete
hef = 70 mm hef,typ =

N0Rd,p
Non-cracked concrete C50/60 fB,p
fh,p = hef/hef,typ =
110 mm

0,64
0,99

f2,N

0,97

fre,N

0,86

ccr,N = 105 mm

c/ccr,N = 0,95

s = 150 mm
hef = 70 mm

scr,N = 210 mm

s/scr,N = 0,71

NRd,p = N

1,09

f1,N

c = 100 mm

29,9 kN

f3,N

Rd,p fB,p f1,N f2,N f3,N fh,p fre,N

See basic design tensile


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

1,00
17,1 kN

Design concrete cone resistance


basic resistance
concrete
hef = 70 mm

N0Rd,c
Non-cracked concrete C50/60 fB
hef,typ = 110 mm

fh,N = (hef/hef,typ)

1,5

32,4 kN
1,55
=

0,51

f1,N

0,99

c = 100 mm

ccr,N = 105 mm

c/ccr,N = 0,95

f2,N

0,97

s = 150 mm
hef = 70 mm

scr,N = 210 mm

s/scr,N = 0,71

f3,N
fre,N

0,86

NRd,c = N

Rd,c fB fh,N f1,N f2,N f3,N fre,N

See basic design tensile


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)
and influencing factors
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

1,00
21,1 kN

Influencing factors may be


interpolated.

32,4 kN

See basic design tensile


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)
and influencing factors
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

Design splitting resistance


basic resistance

N0Rd,c
Non-cracked concrete C50/60 fB

concrete
hef = 70 mm

hef,typ = 110 mm

c = 100 mm

ccr,sp = 142 mm

c/ccr,sp = 0,70

s = 150 mm
hef = 70 mm

scr,sp = 284 mm

s/scr,sp = 0,53

NRd,sp =

fh,N = (hef/hef,typ)

1,5

1,55
=

0,51

f1,sp

0,91

f2,sp

0,85

f3,sp
fre,N

0,76

0
N Rd,c fB fh,N f1,sp f2,sp f3,sp fre,N

1,00
15,0 kN

Influencing factors may be


interpolated.

Tension design resistance: lowest value

6 / 2010

NRd =

15,0 kN

55

Design examples

Shear loading
Design steel resistance
VRd,s =

16,8 kN

See basic design shear


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

17,1 kN

See basic design shear


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)
and influencing factors
(for HIT-RE 500-SD with HIT-V
5.8, size M12)

Concrete pryout design resistance


0

lower value of NRd,p and NRd,c


hef =

V =
k
VRd,cp = k V0 =

70 mm

2
34,3 kN

Concrete edge design resistance


V0Rd,c
Non-cracked concrete C50/60 fB

basic resistance
concrete
shear load direction
perpendicular to free edge
h = 100 mm
c = 100 mm
s = 150 mm
hef = 70 mm
c=

100 mm

d=

12 mm

d=

12 mm

1,55

1,00

h/c = 1,00 fh
c/hef = 1,43
f4
s/hef = 2,14

0,82

c = 100 mm
hef = 70 mm
hef = 70 mm

11,6 kN

hef/d = 5,83

1,28

fhef

0,97

c/d = 8,33 fc
VRd,c = V0Rd,c fB f fh f4 fhef fc =

See basic design shear


resistance
(for HIT-RE 500-SD with HIT-V
5.8, size M12)
and influencing factors
(for HIT-RE 500-SD with HIT-V
5.8, size M12)
Influencing factors may be
interpolated.

0,67
12,3 kN

Shear design resistance: lowest value

VRd =

12,3 kN

The following equation must be satisfied for combined tension and shear
loads:
1,5
1,5
(Eq. 1)
( N) + ( V) 1
N (V ) ratio between design action and design
resistance for tension (shear) loading
According to ETAG 001, Annex C, the following simplified equation may
be applied:
N + V 1,2 and N 1, V 1
(Eq. 2)

Example (load values are valid for one anchor)


NSd

(1)

VSd(1)

=
=

7,5 kN
7,5 kN

NRd =

15,0 kN

VRd =

12,3 kN

56

0,500

(1)

0,612

1,112

1,2





0,832

V = VSd /VRd =
N + V =

( N)

1,5

+ ( V)

1,5

1,2
1

(Eq. 1)
(Eq. 2)

0,8
0,6
0,4
0,2
V

(1)

N = NSd /NRd =

Combined tension and shear loading

0 0,2 0,4 0,6 0,8 1 1,2

6 / 2010

Design examples

6 / 2010

57

Corrosion

Corrosion
Material recommendations to counteract corrosion
Application

General conditions

Recommendations

Temporary fastening:
Forming, site fixtures,
scaffolding

Outside and inside applications

Galvanised or coated

Structural fastening:
Brackets, columns, beams

Dry inside rooms, no condensation

Galvanised 5-10 microns

Damp inside rooms with occasional


condensation due to high humidity
and temperature fluctuations

Hot-dipped galvanised /
sherardized
min. 45 microns

Frequent and long-lasting


condensation (greenhouses), open
inside rooms or open halls / sheds

A4 (316) steels, possibly hot-dipped


galvanised

Protection due to alkalinity of


concrete

Galvanised 5-10 microns

Dry inside rooms, no condensation

Galvanised 5-10 microns

Rural atmosphere
(without emissions)

Inside
application

Galvanised 5-10 microns

Outside
application

Hot-dipped galvanised /
sherardized min. 45 microns

Insulating
materials

Dacromet / plastic, A4 (316) steels

Town / city
atmosphere:
High SO2 and Nox
contents, chlorides
from road salt can
accumulate/
concentration on
parts not weathered
directly

Inside
application

Galvanised 5-10 microns

Outside
application

Hot-dipped galvanised /
sherardized min. 45 microns,
Hilti-HCR if chlorides exist

Insulating
materials

A4 (316) steels

Industrial
atmosphere: High
SO2 content and
other corrosive
substances (without
halides)

Inside
application

Galvanised 5-10 microns

Outside
application

A4 (316) steels

Insulating
materials

A4 (316) steels

Coastal atmosphere:
High content of
chlorides, combined
with industrial
atmosphere

Inside
application

Galvanised 5-10 microns

Outside
application

Hilti-HCR

Insulating
materials

Hilti-HCR

Initial/carcass construction

Composite construction
Interior finishing
Drywalls, suspended ceilings,
windows, doors, railings /
fences, elevators, fire escapes
Facades / roofing
Profiled metal sheets, curtain
wall cladding, insulation
fastenings, facade support
framing

58

6 / 2010

Corrosion

Application

General conditions

Recommendations

Dry inside rooms, no condensation

Galvanised 5-10 microns

Damp inside rooms, poorly


ventilated rooms, cellar / basement
shafts, occasional condensation
due to high humidity and
temperature fluctuations

Hot-dipped galvanised /
sherardized min. 45 microns

Frequent and long-lasting


condensation (greenhouses), nonenclosed inside rooms or open
sheds / buildings

A4 (316) steels, possibly hot-dipped


galvanised

Directly weathered (chlorides are


regularly washed off)

Hot-dipped galvanised /
sherardized min. 45 microns, A4
(316) steels, Duplex steel or
austenitic steel with approx. 4-5%
Mo

Frequently heavy exposure to road


salt, highly relevant to safety

Hilti HCR

Secondary relevance for safety

Duplex steel, poss. A4 (316) steels

Highly relevant to safety

Hilti-HCR

Secondary relevance for safety,


temporary fastenings

Hot-dipped galvanised

High humidity, chlorides, often a


superimposed "industrial
atmosphere" or changes of oil / sea
water

Hilti-HCR

On the platform / rig

A4 (316) steels

Dry inside rooms

Galvanised 5-10 microns

Corrosive inside rooms, e.g.


fastenings in laboratories,
galvanising / plating plants etc.,
very corrosive vapours

A4 (316) steels, Hilti-HCR

Outside applications, very heavy


exposure to SO2 and additional
corrosive substances (only acidic
surroundings)

A4 (316) steels

Dry inside rooms

Galvanised 5-10 microns

Outside applications, very heavy


exposure to SO2

A4 (316) steels

Installations
Conduit installation, cable runs,
air ducts
Electrical systems:
Runs, lighting, aerials
Industrial equipment:
Crane rails, barriers, conveyors,
machine fastening

Road and bridge construction


Conduit installation, cable runs,
traffic signs, noise-insulating
walls, crash barriers / guard
rails, connecting structures

Tunnel construction
Tunnel foils / sheeting,
reinforcing mesh, traffic signs,
lighting, tunnel wall cladding /
lining, air ducts, ceiling
suspensions, etc.
Dock/harbour/port facilities /
off-shore rigs
Fastenings to quaysides, dock /
harbour

Industry / chemical industry


Conduit installation, cable runs,
connecting structures, lighting

Power plants
Fastenings relevant to safety

6 / 2010

59

Corrosion

Application

General conditions

Recommendations

In lower section of stack

Hot-dipped galvanised/sherardized
min. 45 microns A4 (316) steels

In top section of stack,


condensation of acids and often
high chloride and other halide
concentrations

Hilti-HCR

In the atmosphere, high humidity,


sewage / digester gases etc.

Hot-dipped galvanised/sherardized
min. 45 microns A4 (316) steels

Underwater applications, municipal


sewage / waste water, industrial
waste water

Hilti-HCR

Large amounts of chlorides (road


salt) carried in by vehicles, many
wet and dry cycles

Hilti-HCR

Fastenings relevant to safety

Hilti-HCR

In rural atmosphere

Hot-dipped galvanised /
sherardized min. 45 microns

In town / city atmosphere

Hot-dipped galvanised /
sherardized min. 45 microns A4
(316) steels

Inaccessible fastenings

A4 (316) steels

Smokestacks of waste
incineration plants
Fastening of, for example,
service ladders, lightening
conductors

Sewage / waste water treatment


Conduit installation, cable runs,
connecting structures etc

Multi-storey car parks


Fastening of, for example,
guard rails, handrails,
balustrades
Indoor swimming pools
Fastening of, for example,
service ladders, handrails,
suspended ceilings
Sports grounds / facilities /
stadiums
Fastening of, for example,
seats, handrails, fences

60

6 / 2010

Corrosion

The following table shows the suitability of the respective metal couple. It also shows which two
metals in contact are permissible in field practice and which should rather be avoided.
Metal couples

6 / 2010

61

Dynamic

Dynamic
Dynamic design for anchors
Detailed informations are available from your local Hilti partner or in the brochure:
Dynamic Design for Anchors, Hilti AG, 2001 W 2611 0601 20-e
Actions

Common engineering design usually focuses around static loads. This


chapter is intended to point out those cases, where static simplification may
cause severe misjudgement and usually under-design of important
structures.

Static loads

Static loads can be segregated as follows:

Dynamic actions

Own (dead) weight


Permanent actions
Loads of non-loadbearing components, e.g. floor covering, screed,
or from constraint (due to temperature change or sinking of
supports / columns)
Changing actions
working loads (fitting / furnishing , machines, normal wear)
Snow, Wind, Temperature
The main difference between static and dynamic loads is the effectiveness
of inertia and damping forces. These forces result from induced
acceleration and must be taken into account when determining section
forces and anchoring forces.

Typical Dynamic Actions

Dynamic actions can generally be classified into 3 different groups:

Examples for Fatigue Loads

Fatigue loads
Seismic loads
Shock loads
Two main groups of fatigue type loading can be identified:

Vibration type loading of fasteners with very high recurrence and


usually low amplitude (e.g. ventilators, production machinery, etc.).
Repeated loading and unloading of structures with high loads and
frequent recurrence (cranes, elevators, robots, etc.).

Actions relevant to fatigue

Actions causing fatigue have a large number of load cycles which produce
changes in stress in the affected fastening. These stresses result in a
decrease in strength, which is all the greater the larger the change in stress
and the larger the number of load cycles are (fatigue). When evaluating
actions causing fatigue, not only the type of action, but also the planned or
anticipated fastening life expectancy is of major importance.

Examples for Seismic Loads

Generally, all fastenings in structures situated in seismically active areas


can be subject to seismic loading. However, due to cost considerations,
usually only critical fastenings whose failure would result in loss of human
life or significant weakening of the overall structure are designed for seismic
loads.

Earthquakes /
seismic actions

Ground movement during an earthquake / seismic tremors leads to relative


displacement of a building foundation. Owing to the inertia of its mass, the
building cannot or is unable to follow this movement without deformation.
Due to the stiffness of the structure, restoring forces are set up and
vibration is induced. This results in stress and strain for the structure, the
parts fastened and the installations. Earthquake frequencies often lead to
resonance phenomena which cause larger vibration amplitudes on the
upper floors.

62

6 / 2010

Dynamic

In view of the low ductility of anchors / fasteners, seismic loads generally


have to be taken up by a high loading capacity and very little deformation.
A fastening should be able to withstand design basis earthquakes without
damage. Determining the forces acting on a fastening is difficult and
specialists thus provide them
Shock loads are mostly unusual loading situations, even though sometimes
they are the only loading case a structure is designed for (e.g. crash
barriers, protection nets, ship or aeroplane impacts and falling rocks,
avalanches and explosions, etc.).

Examples of Shock Loading

Shock-like phenomena have generally a very short duration and


tremendously high forces which, however, generally only occur as
individual peaks. As the probability of such a phenomenon to occur during
the life expectancy of the building components concerned is comparably
small, plastic deformations of fasteners and structural members are usually
permitted.

Shock

Material behaviour
The behaviour is described essentially by the strength (tensile and
compressive) and the elastic-plastic behaviour of the material. These
properties are generally determined by carrying out simple tests with
specimens.

Material behaviour under static


loading

If a material is subjected to a sustained load that changes with respect to


time, it can fail after a certain number of load cycles even though the upper
limit of the load withstood up to this time is clearly lower than the ultimate
tensile strength under static loading. This loss of strength is referred to as
material fatigue.

Material behaviour under


fatigue impact

The grade and quality of steel has a considerable influence on the


alternating strength. In the case of structural and heat-treatable steels, the
final strength (i.e. after 2 million load cycles or more) is approx. 25-35% of
the static strength.
In the non-loaded state, concrete already has micro-cracks in the zone of
contact of the aggregates and the cement paste, which are attributable to
the aggregates hindering shrinkage of the cement paste. The fatigue
strength of concrete is directly dependent on the grade of concrete.
Concrete strength is reduced to about 55 65% of the initial strength after
2'000'000 load cycles.
The material strength is not as much influenced as under fatigue impact.
Other factors, as inertia, cracks, etc. influence the behaviour much more.

6 / 2010

Material behaviour under


seismic or shock impact

63

Dynamic

Anchor behaviour
Fatigue

When a large number of load cycles is involved, i.e. n>10'000, it is usually


the anchor in single fastenings that is critical (due to steel failure). The
concrete can only fail when an anchor is at a reduced anchorage depth and
subjected to tensile loading or an anchor is at a reduced distance from an
edge and exposed to shear loading.
Individual anchors in a multiple-anchor fastening can have a different
elastic stiffness and a displacement (slip) behaviour that differs from one
anchor to another, e.g. if an anchor is set in a crack. This leads to a
redistribution of the forces in the anchors during the appearance of the load
cycles. Stiffer anchors are subjected to higher loads, whereas the loads in
the weaker anchors are reduced. Allowance is made for these two effects
by using a reduction factor for multiple-anchor fastenings.

Earthquakes

Anchors (fasteners) subjected to seismic loading can, under circumstances,


be stressed far beyond their static loading capacity. In view of this, the
respective suitability tests are carried out using a level of action (loading)
that is considerably higher than the working load level. The behaviour of
anchors under seismic action depends on the magnitude of loading, the
direction of loading, the base material and the type of anchor. After an
earthquake, the loading capacity (ultimate state) of an anchor is
considerably reduced (to 30 80% of the original resistance.) With any
earthquake design of fasteners, concrete cracks resulting from seismic
activity should be taken into consideration.
When designing anchor fastenings, it is important to remember that they
cannot be regarded as something isolated to take up seismic forces, but
that they must be incorporated in the overall context of a design.

Shock

Load increase times in the range of milliseconds can be simulated during


tests on servo-hydraulic testing equipment. The following main effects can
then be observed:

Deformation is greater when the breaking load is reached


The energy absorbed by an anchor is also much higher
Breaking loads are of roughly the same magnitude during static
loading and shock-loading tests

In this respect, more recent investigations show that the base material
(cracked or non-cracked concrete), has no direct effect on the load-bearing
behaviour.

Suitability under fatigue


loading

Both mechanical and chemical anchors are basically suitable for fastenings
subjected to fatigue loading. Hilti manufactures the HDA and HVZ anchors
of special grades of steel resistant to fatigue and has also subjected them
to suitable tests.

Suitability under seismic


loading

Where fastenings subjected to seismic loading are concerned, chemical


anchors take preference. There are, however, accompanying requirements
to be met, such as behaviour in a fire. These restrictions can make
mechanical systems preferable.

Suitability under shock loading

To date, mechanical anchor systems have been used primarily for


applications in civil defence installations. More recently, adhesive systems
suitable for use in cracked concrete have been developed, e.g. the HVZ
anchor.

64

6 / 2010

Dynamic

Dynamic set for shear resistance upgrade


If a multiple-anchor fastening is loaded towards the edge of a concrete
member (shear load), the gap between anchor shaft and clearance hole
has an important role. An uneven shear load distribution within the anchors
in the fastening is the result as the clearance hole is always larger than the
anchor diameter to ensure an easy installation. Design methods take this
fact into account by assuming that only the row of anchors nearest to the
concrete edge takes up all shear load.

Uneven shear load distribution

row of
load-bearing
anchors
edge of
concrete
member

V
row of
non load-bearing
anchors
Concrete
failure surface
The second row of anchors can be activated only after a considerable slip
of the anchoring plate. This slip normally takes place after the edge failure
of the outside row. The effect of the clearance hole gap on the internal load
distribution increases if the shear load direction changes during the service
life. To make anchors suitable for alternating shear loads, Hilti developed
the so called Dynamic Set. This consists of a special washer, which permits
HIT injection adhesive to be dispensed into the clearance hole, a spherical
washer, a nut and a lock nut.

Activating the second row of


anchors

Dynamic Set

perspective
Injection
washer

Injection washer:

plan view
spherical
washer

nut

lock
nut

Fills clearance hole and thus guarantees that the load is


uniformly distributed among all anchors.

Improvements
with Dynamic Set

Spherical washer: Reduces bending moment acting on anchor shaft not


set at right angles and thus increases the tensile loading
capacity.
Lock nut:

Prevents loosening of the nut and thus lifting of the


anchoring plate away from the concrete in case of cyclic
loading.

Delivery programme Dynamic Set: M10, M12, M16, M20

6 / 2010

65

Dynamic

Shear resistance improvement By using the dynamic set for static fastenings, the shear resistance is
improved significantly. The unfavourable situation that only one row of
with Dynamic Set

anchors takes up all loads no longer exists and the load is distributed
uniformly among all anchors. A series of experiments has verified this
assumption. An example from this test programme, double fastenings with
HVZ M10 anchors with and without the Dynamic Set are shown to compare
resulting shear resistance and stiffness.

Standard clearence hole

Slotted hole

not injected

injected

Member edge

With
Dynamic Set
(extended Hilti
method)

Without
Dynamic Set
(ETAG)

The test results show clearly that according to the current practice the
second row of anchors takes up the load only after significant deformation
of the plate, when the concrete edge has already failed. The injection and
the Dynamic Set resulted in a continuous load increase until the whole
multiple fastening fails.
When carrying out a simple fastening design, it may be assumed if the
Dynamic Set is used the overall load bearing capacity of the multiple
fastening is equal to the resistance of the first row of anchors multiplied by
the number of rows in the fastening. In addition to that it must be checked
whether the concrete edge resistance of the farest row is smaller than the
above metioned resistance. If injection with the Dynamic Set is used, the
ETAG restrictions on more than 6 anchor fastenings can be overcome.

66

6 / 2010

Dynamic

6 / 2010

67

Resistance to fire

Resistance to fire
Tested fasteners
for passive structural fire prevention
Tested according to the international standard temperature curve

MFPA Leipzig
GmbH

Tested according to the


international standard temperature
curve (ISO 834, DIN 4102 T.2)
and/or to EOTA Technical Report
TR 020 (Evaluation of Anchorages
in Concrete concerning Resistance
to Fire)

Tested when set in cracked


concrete and exposed to flames
without insulating or protective
measures.

Anchor / fastener

HDA

Fire resistance data for F 180 please


refer to the test reports
HDA-F

HDA-R

HSL-3

68

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

M10

4,5

2,2

1,3

1,0

M12

10,0

3,5

1,8

1,2

M16

15,0

7,0

4,0

3,0

M20

25,0

9,0

7,0

5,0

M10

4,5

2,2

1,3

1,0

M12

10,0

3,5

1,8

1,2

M16

15,0

7,0

4,0

3,0

Warringtonfire
WF Report No 166402

M10

20,0

9,0

4,0

2,0

IBMB Braunschweig
UB 3039/8151

M12

30,0

12,0

5,0

3,0

M16

50,0

15,0

7,5

6,0

M8

3,0

1,1

0,6

0,4

M10

7,0

2,0

1,3

0,8

M12

10,0

3,5

2,0

1,2

M16

19,4

6,6

3,5

2,2

M20

30,0

10,3

5,4

3,5

M24

43,0

14,8

7,9

5,0

IBMB Braunschweig
UB 3039/8151
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3039/8151

Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3041/1663-CM
Warringtonfire
WF Report No 166402

6 / 2010

Resistance to fire

Anchor / fastener

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

HSL-3-G

HSL-3-B

HSL-3-SH

HSL-3-SK

HSC-A

HSC-I

HSC-AR

HSC-IR

HST

6 / 2010

F60

F90

F120

M8

3,0

1,1

0,6

0,4

M10

7,0

2,0

1,3

0,8

M12

10,0

3,5

2,0

1,2

M16

19,4

6,6

3,5

2,2

M20

30,0

10,3

5,4

3,5

M24

43,0

14,8

7,9

5,0

M12

10,0

3,5

2,0

1,2

M16

19,4

6,6

3,5

2,2

M20

30,0

10,3

5,4

3,5

M24

43,0

14,8

7,9

5,0

M8

1,9

1,1

0,6

0,4

M10

4,5

2,0

1,3

0,8

M12

8,5

3,5

2,0

1,2

Warringtonfire
WF Report No 166402

M8

3,0

1,1

0,6

0,4

IBMB Braunschweig
report No. 3041/1663-CM

M10

7,0

2,0

1,3

0,8

M12

10,0

3,5

2,0

1,2

M8x40
M8x50
M10x40

1,5
1,5
1,5

1,5
1,5
1,5

1,5
1,5
1,5

M12x60

3,5

3,5

2,0

M8x40
M10x50
M10x60

1,5
2,5
2,5

1,5
2,5
2,5

1,5
2,5
2,5

M12x60

2,0

2,0

2,0

M8x40
M8x50
M10x40
M12x60
M8x40
M10x50
M10x60

1,5
1,5
1,5
3,5
1,5
2,5
2,5

1,5
1,5
1,5
3,5
1,5
2,5
2,5

1,5
1,5
1,5
3,5
1,5
2,5
2,5

3,0
-

M12x60
M8
M10
M12
M16
M20
M24

3,5
0,9
2,5
5,0
9,0
15,0
20,0

3,5
0,7
1,5
3,5
6,0
10,0
15,0

3,5
0,6
1,0
2,0
3,5
6,0
8,0

3,0
0,5
0,7
1,0
2,0
3,5
5,0

IBMB Braunschweig
report No, 3041/1663-CM
Warringtonfire
WF Report No 166402

IBMB Braunschweig
report No. 3041/1663-CM
Warringtonfire
WF Report No 166402
IBMB Braunschweig
report No. 3041/1663-CM

Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3177/1722-1
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3177/1722-1
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3177/1722-1
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3177/1722-1
Warringtonfire
WF Report No 166402
DIBt Berlin
ETA-98/0001
Warringtonfire
WF Report No 166402

69

Resistance to fire

Anchor / fastener

HST-R

HST-HCR

HSA

HSA-R

HLC-Standard

HLC-H

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

M8
M10
M12
M16
M20
M24

4,9
11,8
17,2
32,0
49,9
71,9

3,6
8,4
12,2
22,8
35,5
51,2

2,4
5,0
7,3
13,5
21,1
30,4

1,7
3,3
4,8
8,9
13,9
20,0

DIBt Berlin
ETA-98/0001

M8

4,9

3,6

2,4

1,7

M10

11,8

8,4

5,0

3,3

DIBt Berlin
ETA-98/0001

M12

17,2

12,2

7,3

4,8

M16

32,0

22,8

13,5

8,9

M6
M8
M10
M12
M16
M20
M6
M8
M10
M12
M16
6,5 (M5)
8 (M6)
10 (M8)
12(M10)
16(M12)
20(M16)
8 (M6)

0,9
1,5
4,5
10,0
15,0
25,0
2,6
6,0
9,5
14,0
26,0
0,5
0,9
1,9
3,0
4,0
4,0
0,9

0,5
0,8
2,2
3,5
7,0
9,0
1,3
3,0
4,7
7,0
13,0
0,29
0,5
0,99
1,5
2,2
3,7
0,5

0,3
0,5
1,3
1,8
4,0
7,0
0,8
1,8
3,0
4,0
7,5
0,2
0,37
0,6
1,0
1,5
2,7
0,37

0,25
0,4
1,0
1,2
3,0
5,0
0,6
1,2
2,5
3,0
6,0
0,17
0,3
0,5
0,8
1,1
2,2
0,3

10 (M8 )

1,9

0,99

0,6

0,5

12(M10)

3,0

1,5

1,0

0,8

16(M12)

4,0

2,2

1,5

Warringtonfire
WF Report No 166402

Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3049/8151
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3049/8151
Warringtonfire
WF Report No 166402
IBMB Braunschweig
PB 3093/517/07CM
Warringtonfire
WF Report No 166402

IBMB Braunschweig
PB 3093/517/07-CM

Warringtonfire
1,18 WF Report No 166402

HLC-L

IBMB Braunschweig
PB 3093/517/07-CM
10 (M8)

1,9

0,99

0,67

0,5
Warringtonfire
WF Report No 166402

HLC-EC

70

8 (M6)

0,9

0,5

0,37

0,3

10 (M8)

1,9

0,99

0,67

0,5

16(M12)

3,0

1,5

1,0

IBMB Braunschweig
PB 3093/517/07-CM

Warringtonfire
WF Report No 166402 &
0,79 WF Report No 172920

6 / 2010

Resistance to fire

Anchor / fastener

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

Reduced anchorage depth


8
1,5
1,5
1,5
1,2
10
2,3
2,3
2,3
1,8
14
3,0
3,0
3,0
2,4
Standard anchorage depth
6
1,3
1,3
1,3
0,4
8
3,0
3,0
3,0
1,7
10
4,0
4,0
4,0
2,4
14
6,3
6,3
6,3
5,0

HUS -HR

HUS-H/HUS-HF

10,5

7,0

2,6

1,5

1,0

9,0

3,3

1,8

1,2

0,5

0,5

0,5

0,4

-H 6

0,5

0,5

0,5

0,5

-A 6

0,5

0,5

0,5

0,5

-P 6

0,5

0,5

0,5

0,4

-I 6

0,5

0,5

0,5

0,4

12,5
16,5
HUS

HUS

HUS
(gas concrete, plates and bricks,
strength catgegory > 6 )
HKD

HKD-SR

HRD-U10

6 / 2010

HKD-ER

7,5
-H 7,5
-A 7,5
M6x25
M8x25
M8x30
M8x40
M10x25
M10x30
M10x40
M12x25
M12x50
M16x65
M6x30
M8x30
M10x40
M12x50
load angle
10
70
90

1,0

0,6

0,4

0,3

0,5
0,6
0,9
1,3
0,6
0,9
1,8
0,6
2,3
4,0
0,5
0,9
1,8
2,3

0,4
0,3
0,6
0,6
0,9
0,9
1,3
1,3
0,6
0,6
0,9
0,9
1,8
1,8
0,6
0,6
2,3
2,3
4,0
4,0
0,5
0,4
0,9
0,9
1,8
1,8
2,3
2,3
Max. load
1,6
0,8
1,6
1,4
1,6
1,6

0,2
0,5
0,7
0,7
0,5
0,7
1,5
0,5
1,8
3,2
0,3
0,7
1,5
1,8

1,6
1,6
1,6

0,8
0,8

DIBt Berlin
ETA-08/0307

IBMB Braunschweig
UB 3574/5146
Warringtonfire
WF Report No 166402
DIBt Berlin
Z-21.1-1710

DIBt Berlin
ETA-10/0005 acc. Part 6

IBMB Braunschweig
UB 3574/5146
Warringtonfire
WF Report No 166402
DIBt Berlin
ETA-06/0047 acc. Part 6

DIBt Berlin
ETA-06/0047 acc. Part 6
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB 3613/3891-1 -Nau-

71

Resistance to fire

Anchor / fastener

HRD-S10

HRD-U8x80/30

Size

load angle
10
70
90

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

1,2
1,2
1,2

Max. load
0,8
1,4
0,8
1,6
0,8

only shear
1,9
loads

1,4

F90

DBZ

0,35

0,20

0,10

IBMB Braunschweig
UB 3245/1817-5
0,05
Warringtonfire
WF Report No 166402

6/4,5
0,5

0,3

0,2

0,85

0,44

0,27

0,74

0,41

0,3

0,3
0,6
1,2

0,3
0,5
1,0

0,3
0,3
0,6

0,19 IBMB Braunschweig


UB 3016/1114-CM
0,24 Warringtonfire
WF Report No 166402
0,2 DIBt Berlin
0,2 ETA-04/0043
0,4

0,85
1,4
2,2
2,2
1,2

0,5
0,7
1,3
1,3
0,65

0,35
0,45
0,95
0,95
0,45

0,3
0,35
0,75
0,75
0,35

IBMB Braunschweig
UB 3077/3602 -Nau-

M6
M8
M10

IBMB Braunschweig
1,8
0,95 0,65 0,5 UB 3606 / 8892
Warringtonfire
3,0
1,55 1,05 0,85 WF Report No 166402
0,45 0,45 0,45 0,35 DIBt Zulassung
0,65 0,65 0,65 0,5 Z-21.1-1722
0,8
0,8
0,8
0,8
IBMB Braunschweig
Tested withTektalan-slabs
PB 3136/2315
classification according to DIN
EN 13 502-2:2003 for REI 90
and RE 90 recommended

M10
M12
M16
M20
M10
M12
M16
M20

4,5
10,0
15,0
25,0
10,0
15,0
20,0
35,0

2,2
3,5
7,0
9,0
4,5
7,5
11,5
18,0

1,3
1,8
4,0
7,0
2,7
4,0
7,5
11,5

1,0
1,2
3,0
5,0
1,7
3,0
6,0
9,0

IBMB Braunschweig
UB 3357/0550-1

HT 8 L

HT 10 S

HPD

HKH/HKH-L

HK6
HK6L
HK8
M6
M8
M10
M12
M6
M8
M10

IDMS/IDMR

HVZ + HAS-TZ

HVZ + HAS-R/HAS-HCR-TZ

72

DIBt Berlin; ETA-06/0179


Warringtonfire
WF Report No 166402

0,6

HT 10 L
HK

MFPA Leipzig
PB III/B-07-306

0,7

6/35
HT

IBMB Braunschweig
UB 3613/3891-2 -Nau-

1,0

HA 8 R1
8

F120

Warringtonfire
WF Report No 166402

Warringtonfire
WF Report No 166402

6 / 2010

Resistance to fire

Anchor / fastener

HVU + HAS

HVU + HAS-R/HAS-E-R +
HVU + HAS-HCR/HAS-E-HCR

HVU + HIS-N

HVU + HIS-RN

HIT-RE 500-SD + HIT-V

6 / 2010

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

1,5
4,5
10,0
15,0
25,0
35,0
40,0
50,0
60,0
70,0
85,0
2,0
6,0
10,0
20,0
36,0
56,0
65,0
85,0

1,5
4,5
10,0
15,0

0,8
2,2
3,5
5,0
9,0
12,0
13,5
17,0
20,0
24,0
29,0
0,8
3,5
6,0
13,5
25,5
38,0
44,0
58,0
68,0
82,0
96,0
0,8
2,2
3,5
5,0

0,5
1,3
1,8
4,0
7,0
9,5
11,0
14,0
16,5
19,5
23,5
0,5
1,5
3,0
7,5
15,0
24,0
27,0
36,0
42,0
51,0
60,0
0,5
1,3
1,8
4,0

0,4
0,9
1,0
3,0
5,0
8,0
9,0
11,0
13,5
16,0
19,5
0,4
1,0
2,5
6,0
10,0
16,0
18,0
24,0
28,0
34,0
40,0
0,4
0,9
1,0
3,0

M20

25,0

9,0

7,0

5,0

M8
M10
M12
M16

10,0
20,0
30,0
50,0

5,0
9,0
12,0
15,0

1,8
4,0
5,0
7,5

1,0
2,0
3,0
6,0

M20

65,0

35,0

15,0

10,0

M8
M10
M12
M16
M20
M24
M27

2,3
3,7
5,3
10,0
15,6
22,5
29,2

1,08
1,9
2,76
5,4
8,46
15,8

0,5
0,96
1,59
3,1
4,5
7,0
9,1

0,28
0,59
1,0
1,97
2,79
4,4
5,7

M30

35,7

19,3

11,1

7,0

M8
M10
M12
M16
M20
M24
M27
M30
M33
M36
M39
M8
M10
M12
M16
M20
M24
M27
M30
M33
M36
M39
M8
M10
M12
M16

100,0
120,0
140,0

12,19

IBMB Braunschweig
UB- 3333/0891-1
Warringtonfire
WF Report No 166402

IBMB Braunschweig
UB- 3333/0891-1
Warringtonfire
WF Report No 166402

IBMB Braunschweig
UB- 3333/0891-1
Warringtonfire
WF Report No 166402
IBMB Braunschweig
UB- 3333/0891-1
Warringtonfire
WF Report No 166402
MFPA Leipzig
GS-lll/B-07-070
Warringtonfire
WF Report No 172920
Loads for standard embedment
depth, for variable embedment
depth see test report.

73

Resistance to fire

Anchor / fastener

HIT-RE 500-SD +
HIT-VR/HIT-V-HCR

HIT-RE 500-SD + HIS-N

HIT-RE 500-SD + HIS-RN

HIT-RE 500 + HAS/HAS-E/HIT-V

HIT-RE 500 + HAS-R/HAS-ER/


HAS-HCR/HIT-V-R/HIT-V-HCR

74

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

M8
M10
M12
M16
M20
M24
M27
M30

2,42
3,8
6,5
12,1
18,8
27,2
35,3
43,2

1,08
1,9
4,2
8,6
15,9
23,0
29,9
36,5

0,5
0,96
2,3
4,8
12,2
18,8
24,4
29,9

0,28
0,59
1,5
3,2
10,5
16,7
21,7
26,5

M8

2,3

1,26

0,73

M10

3,7

2,0

1,15

0,46 MFPA Leipzig


GS-lll/B-07-070
0,73

M12

5,3

2,9

1,68

M16

10,0

5,4

3,1

1,06 Warringtonfire
WF Report No 172920
1,97

M20

15,6

8,4

4,87

3,08

M8

2,4

1,88

1,3

M10

3,8

2,98

2,1

1,07 MFPA Leipzig


GS-lll/B-07-070
1,69

M12

6,5

5,5

4,5

4,0

M16

12,1

10,2

8,3

7,4

M20

18,8

15,9

13,0

11,6

M8
M10
M12
M16
M20
M24
M27
M30
M33
M36
M39
M8
M10
M12
M16
M20
M24
M27
M30
M33
M36
M39

2,3
3,7
5,3
10,0
15,6
22,5
29,2
35,7
44,2
58,5
62,2
2,4
3,8
6,5
12,1
18,8
27,2
35,3
43,2
53,4
70,6
75,2

1,26
2,0
2,9
5,4
8,4
12,1
15,8
19,3
23,9
31,6
33,6
1,88
2,98
5,5
10,2
15,9
23,0
29,9
36,5
45,2
59,7
63,6

0,73
1,15
1,68
3,1
4,8
7,0
9,1
11,1
13,8
18,2
19,4
1,34
2,1
4,5
8,3
13,0
18,8
24,4
29,9
37,0
48,9
52,0

0,46
0,73
1,06
1,97
3,08
4,4
5,7
7,0
8,7
11,5
12,2
1,07
1,69
4,0
7,4
11,6
16,7
21,7
26,5
32,8
43,4
46,2

MFPA Leipzig
GS-lll/B-07-070
Warringtonfire
WF Report No 172920
Loads for standard embedment
depth, for variable embedment
depth see test report.

Warringtonfire
WF Report No 172920

IBMB Braunschweig
PB 3588/4825-CM,
& supplement letter 412/2008
Warringtonfire
WF Report No 166402 &
WF Report No 172920

IBMB Braunschweig
Test Report 3565 / 4595,
& supplement letter 414/2008
Warringtonfire
WF Report No 166402 &
WF Report No 172920

6 / 2010

Resistance to fire

Anchor / fastener

HIT-RE 500 +HIS-N

HIT-RE 500 +HIS-RN

HIT-HY 150 + HAS/HAS-E/HIT-V

HIT-HY 150 + HAS-R/ HAS-ER/


HAS-HCR/HAS-E-HCR/HIT-V-R/
HIT-V-HCR

6 / 2010

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

F60

F90

F120

M8

2,3

1,2

0,7

0,4

M10

3,7

2,0

1,1

0,7

M12

5,3

2,9

1,68

M16

10,0

5,4

3,1

M20

15,6

8,4

4,87

1,06 Warringtonfire
WF Report No 166402 &
1,97
WF Report No 172920
3,08

M8

2,3

1,2

0,7

0,4

M10

3,8

2,98

2,1

1,69

M12

6,5

5,5

4,5

4,0

M16

12,1

10,2

8,3

7,4

M20

18,9

15,9

13,0

11,6

M8
M10
M12
M16
M20
M24
M27
M30
M8
M10
M12
M16
M20
M24
M27
M30

2,7
3,6
6,0
7,0
12,5
16,0
28,5
34,5
2,7
3,6
6,0
7,0
12,5
16,0
29,9
36,5

1,1
1,9
3,5
5,0
10,0
12,5
24,0
29,3
1,3
1,9
4,6
5,0
10,0
12,5
24,0
29,3

0,5
1,0
2,0
3,2
7,0
10,0
14,8
18,1
0,5
1,0
2,3
3,2
8,0
10,0
14,8
18,1

0,4
0,6
1,2
2,0
5,0
8,0
10,2
12,5
0,4
0,6
1,6
2,0
6,5
8,5
10,2
12,5

IBMB Braunschweig
PB 3588/4825-CM Brunswick

IBMB Braunschweig
PB 3588/4825-CM Brunswick
Warringtonfire
WF Report No 166402 &
WF Report No 172920

IBMB Braunschweig
UB 3027/0274-6
& supplement letters
Br. 080/Nau & 416/2008
Warringtonfire
WF Report No 166402 &
WF Report No 172920
IBMB Braunschweig
UB 3027/0274-6
& supplement letters
Br. 080/Nau & 416/2008
Warringtonfire
WF Report No 166402 &
WF Report No 172920

75

Resistance to fire

Anchor / fastener

Size

Max. loading (kN) for


specified fire resistance
time (fire resistance time Authority / No.
in minutes)
F30

HIT-HY 70 hef = 80 mm
(HLz, MVz, KSL, KSV)

M8

2,0

F60

0,4

F90

0,2

F120

MFPA Leipzig
PB III/B-07-157
Warringtonfire
WF Report No 166402

HIT-HY 70 hef = 130 mm (HLz, MVz,


KSL, KSV)
HIT-HY 70 hef = 80 mm (Autoclaved
aerated concrete masonry units)
HIT-HY 70 hef = 130 mm
(Autoclaved aerated concrete
masonry units)
HIT-HY 70 hef = 80 and 130mm
(Brick ceiling)

76

M10

2,0

0,4

0,2

M12

2,0

0,4

0,2

M8
M10
M12
M8
M10
M12
M8
M10
M12

2,0
3,6
5,9
2,0
2,0
2,0
2,0
2,0
2,0

1,2
1,9
3,0
0,4
0,4
0,4
0,8
1,0
1,2

0,7
1,1
1,5
0,2
0,2
0,2
0,6
0,8
1,0

M6

0,7

0,4

0,2

MFPA Leipzig
PB III/B-07-157
Warringtonfire
WF Report No 166402

6 / 2010

Resistance to fire

Tested fasteners
for passive structural fire prevention
Tested according to the german tunnel temperature curve

MFPA Leipzig
GmbH

Tested according to the german


tunnel temperature curve
(ZTV-ING, part 5).

Tested when set in cracked


concrete and exposed to flames
without insulating or protective
measures.

Anchor / fastener

Size

Max. loading (kN) for


specified fire
rating/integrity

HST-HCR

M10

1,0

M12

1,5

M16

2,5

M20

6,0

M20

0,20 a)
0,30 a)
0,50 a)
1,10 a)
0,5
0,8
2,5
5,0
6,0

M10

1,5

M12

2,5

M16

6,0

M20

8,0

M8

0,5

M10

1,5

M12

1,5

M16

5,0

HUS-HR

8
10
14
HKD-SR

M8
M10
M12
M16

HVU-TZ + HAS-HCR

HVU + HAS-HCR

a)
6 / 2010

Authority/No.
IBMB Braunschweig
UB 3332/0881-2-CM
& supplement letter 13184/2006
Warringtonfire
WF-Report No 166402
MFPA Leipzig
PB III/08-354

IBMB Braunschweig
UB 3027/0274-4
& supplement letter 133/00-NauWarringtonfire
WF-Report No 166402
IBMB Braunschweig
UB 3357/0550-2
Warringtonfire
WF-Report No 166402

IBMB Braunschweig
UB 3333/0891-2
Warringtonfire
WF-Report No 166402

Tested according tunnel temperature curve EBA

77

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