EML2322L Time Estimation for Part Manufacturing

Part Name / Number: SHAFT CLAMP BRACKET

Student Experience Level
MANUFACTURING PROCESS

BEGINNER
[min]

INTERMEDIATE
[min]

mark & cut 1/2" x 2" rectangular bar stock on bandsaw

load part and endmill into mill
face first pair of sides (2" x 4")
face second pair of sides (1/2" x 4")
mill part to final (4") length
machine 2" x 2" x 1/4" step into part
find X, Y zeros using edgefinder
drill and tap (4) 10-24 threaded holes, 0.25" deep
drill and countersink (4) #10 clearance holes, 0.5" deep
drill and ream precision 5/16" hole, 0.5" deep
turn part 90-deg and reload into vise
find X, Y zeros using edgefinder
drill and tap (1) 10-24 threaded hole, 0.75" deep

12
8
15
10
20
30
10
40
25
20
3
10
15

7
5
12
7
15
20
8
35
20
12
2
8
12

time to debur part between steps

time to clean machine when finished

15
10

10
8

243
4.1

181
3.0

ESTIMATED MANUFACTURING TIME:

[min]
[hr]

NOTE 1: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.

NOTE 2: there are 7 different sheets (pages) in this workbook which are
accessed by selecting the various tabs at the bottom of the page.

EML2322L Time Estimation for Part Manufacturing

Part Name / Number: WHEEL HUB
Student Experience Level
MANUFACTURING PROCESS

BEGINNER
[min]

INTERMEDIATE
[min]

mark & cut 2" dia. bar stock on bandsaw

load part and cutting tool into lathe
face first end of part
turn main shoulder on part
cut chamfers on front (2) edges of part
mark & cutoff part to ~1.6" on bandsaw
reload part into lathe and face second end of part
drill and ream precision 5/16" center hole, 1.5" deep
load part and drill chuck into mill
find X, Y zeros using edgefinder
drill and tap (3) 10-24 threaded holes, 0.5" deep
turn part 90-deg and reload into vise
find X, Y zeros using edgefinder
drill and tap (2) 10-24 threaded hole, 0.5" deep

12
8
5
35
5
12
7
25
8
10
30
3
10
20

7
5
3
20
3
7
5
15
6
8
25
2
8
15

misc. time to debur part between steps

time to clean machines when finished

5
20

4
16

215
3.6

149
2.5

ESTIMATED MANUFACTURING TIME:

[min]
[hr]

NOTE: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.

EML2322L Time Estimation for Part Manufacturing

Part Name / Number: EXAMPLE MOTOR MOUNT BRACKET
Student Experience Level
MANUFACTURING PROCESS

BEGINNER
[min]

INTERMEDIATE
[min]

mark & cut 3/16" x 2.5" bar stock on bandsaw

load part(s) into milling machine vise
find X, Y zeros using edgefinder
drill (3) clearance holes for motor mounting, thru
drill (2) clearance holes for bracket mounting, thru

10
5
10
20
15

8
3
8
15
10

time to debur part between steps

time to clean machine when finished

5
7

3
5

72
1.2

52
0.9

ESTIMATED MANUFACTURING TIME:

[min]
[hr]

NOTE: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.

EML2322L Time Estimation for Part Manufacturing

Part Name / Number: ENTSTORT WHEEL HUB
Student Experience Level
MANUFACTURING PROCESS

BEGINNER
[min]

INTERMEDIATE
[min]

mark & cut 2" dia. bar stock on bandsaw

load part and cutting tool into lathe
face first end of part
turn main shoulder on part
cut chamfers on front (2) edges of part
mark & cutoff part to ~1.6" on bandsaw
reload part into lathe and face second end of part
drill and ream precision center hole, 1.5" deep
bore 3/4" dia center hole, 0.9" deep
rotate part 180-deg and reclamp in lathe chuck
drill 10mm dia center hole, 0.4" deep
load part and drill chuck into mill
find X, Y zeros using edgefinder
drill and tap (3) 10-24 threaded holes, 0.5" deep

12
8
5
35
5
12
7
25
12
3
8
8
10
30

7
5
3
20
3
7
5
15
10
1
5
6
8
25

misc. time to debur part between steps

time to clean machines when finished

5
20

4
16

205
3.4

140
2.3

ESTIMATED MANUFACTURING TIME:

[min]
[hr]

NOTE: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.

EML2322L Time Estimation for Part Manufacturing

Part Name / Number: EXAMPLE SHEETMETAL PART
Relative Part Complexity
MANUFACTURING PROCESS

SIMPLE
[min]

MORE COMPLEX
[min]

select to material blank from which to make part

layout cut and fold lines using full scale paper template
cut part to overall size using foot shear or bandsaw
center punch hole locations using a hammer and punch
if possible, punch holes using sheetmetal punch press
bend sides or tabs of part using sheetmetal brake(s)
weld corners of part for additional strength or stiffness, or
weld part to another to create a larger assembly

5
10
7
3
7
5

10
20
12
5
12
20

15

25

time to debur part between steps

time to dispose of material scraps when finished

5
3

7
4

60
1.0

115
1.9

ESTIMATED MANUFACTURING TIME:

[min]
[hr]

NOTE: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.

EML2322L Time Estimation for Part Manufacturing

TASK LEGEND
Student Experience Level
MANUFACTURING / ASSEMBLY PROCESS

BEGINNER
[min]

INTERMEDIATE
[min]

mark & cut aluminum bar stock on bandsaw

mark & cut 80/20 aluminum extrusion on bandsaw
retrieve pre-cut pieces of 80/20 off shelf

10
7
3

5
5
3

load part into milling machine

load tool (endmill, drill chuck, etc.) into milling machine
face sides (1/2" x 4")
face sides (2" x 4")
mill part to final length
machine 2" x 2" x 1/4" step into part
find X, Y zeros using edgefinder
drill (1) #10 clearance hole, 0.25" deep
drill (4) #10 clearance holes, 0.25" deep
drill and tap (1) 10-24 threaded hole, 0.25" deep
drill and tap (4) 10-24 threaded holes, 0.25" deep
drill and ream precision 5/16" hole, 0.5" deep

3
3
10
15
20
30
10
10
25
15
40
20

1
1
7
12
15
20
8
7
15
10
35
12

load part and cutting tool into lathe

face one end of part
turn main shoulder on part
cut chamfers on front (2) edges of part
drill and ream precision 5/16" center hole, 1.5" deep

8
5
35
5
25

5
3
20
3
15

select the material blank from which to make part

layout cut and fold lines using full scale paper template
cut part to overall size using foot shear or bandsaw
center punch hole locations using a hammer and punch
if possible, punch holes using sheetmetal punch press
bend sides or tabs of part using sheetmetal brake(s)
weld corners of part for additional strength or stiffness, or
weld part to another to create a larger assembly

5
10
7
3
7
5

10
20
12
5
12
20

15

25

attach motor to motor mount

attach motor mount to robot frame
attach wheel hub to motor
attach wheel to wheel hub
attach caster wheel to robot frame
attach and wire control box for first time

10
5
10
10
10
20

5
5
7
7
7
20

etcetera

EML2322L Time Estimation for Part Manufacturing

MOBILE PLATFORM EXAMPLE
Est. Time
[min]

Quantity
[-]

5
7.5

6
2

30
15

0.5
0.3

manufacture motor mount (like course example)

72

144

2.4

manufacture wheel hub (like course example)

modify wheel hub made earlier in the semester

205
20

1
1

205
20

3.4
0.3

attach motor to motor mount

attach motor mount to robot frame
attach wheel hub to motor
attach wheel to wheel hub
attach caster wheel to robot frame
attach and wire control box for first time

7.5
5
8.5
8.5
10
20

2
2
2
2
1
1

15
10
17
17
10
20

0.3
0.2
0.3
0.3
0.2
0.3

503

8.4

MANUFACTURING / ASSEMBLY PROCESS

DESIGN 1
retrieve pre-cut pieces of 80/20 off shelf
mark & cut remaining 80/20 on bandsaw

TOTAL:

Subtotal
[min]
[hr]

DESIGN 2
etcetera

NOTE: these times are estimates based on relative student experience;

ask a TA if any of the estimates don't seem reasonable.