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SYSTEMS
SEMINAR REPORT
Submitted in partial fulfillment of the requirements
Surat 395007
October 2014
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CERTIFICATE
This is to certify that the B. Tech. IV (7th Semester) SEMINAR REPORT
entitled CRYOGENIC POWER CONVERSION SYSTEMS presented
& submitted by Candidate MANNEM JEEVAN SANKAR bearing Roll
No.U11EE090 in the partial fulfillment of the requirement for the award of
degree B.Tech. in Electrical Engineering.
She has successfully and satisfactorily completed his Seminar Exam in
all respect. We, certify that the work is comprehensive, complete and fit
for evaluation.
SEMINAR EXAMINERS:
Examiner
Examiner 1
__________________
Examiner 2
_________________
Examiner 3
_________________
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ABSTRACT
Power electronics involves the conversion of electric power from one frequency, voltage and
current level to another, and has become widely used since the 1960s. This technology is
now a major part of power engineering: at least 25% of all power generated passes through
some form of power electronic system before being utilized.
However, the room-temperature operation of power electronics is a matter of convenience,
not optimisation. Lowering the operating temperature improves the performance and greatly
reduces the disruptive effects of thermal energy. The super cooling of power electronics,
though inconvenient, is therefore being considered more frequently as a means of boosting
performance, especially in applications where a cryo cooling system already exists, that is, in
superconductor applications. In recent years, rapid advances in high temperature
superconductors (HTS) increase the prospects for the development of cryogenic power
electronics.
In this report, the current research on cryogenic power electronics and superconducting
motors/generators is discussed for future aircraft and ships.
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ACKNOWLEDGEMENT
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Table of Contents
CHAPTER 1: Introduction.......................................................................................... 1
CHAPTER 2: Over view of Cryogenics and Superconductivity .................. 2
2.1 What is Cryogenics? ...................................................................... 2
2.2 Semiconductors at 77K ................................................................ 2
2.3 Superconductivity ........................................................................... 2
2.3.1 Zero dc resistance ............................................................... 3
2.3.2 Meissner effect .................................................................... 3
CHAPTER 3: Cryogenic Power electronics ...................................................... 4
3.1 PiN diode cryogenic characteristics ........................................ 4
3.2 BJT (bipolar junction transistor)
Cryogenic characteristics ........................................................... 5
3.3 Power MOSFET
Cryogenic characteristics ............................................................ 5
3.4 Power IGBT Cryogenic characteristics .................................. 6
CHAPTER 4: Cryogenic Power systems ........................................................... 7
4.1 Superconducting Rotating Machines ..................................... 7
CHAPTER 5: Cryogenic power applications ................................................... 9
5.1 Magnetic Resonance Imaging ................................................. 9
5.2 Rotating machinery ...................................................................... 9
5.3 High voltage transmission cables ............................................ 10
5.4 Superconducting Magnetic Energy Storage ....................... 11
5.5 Power transformers ..................................................................... 11
5.6 Fault current limiters .................................................................... 11
5.7 Space power applications .......................................................... 12
5.8 Transportation................................................................................. 13
Conclusion ................................................................................................................... 14
References .................................................................................................................. 15
List of Figures
Fig 4.1 Schematic drawing of essential components
of the 400 kW model machine ............................................................. 8
Fig 5.1 The 36.5-MW HTS motor designed for
naval applications ................................................................................. 10
Fig 5.2 The ultra-high-speed superconducting
maglev train tested in Japan .............................................................. 13
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Complete forms
HTS
LN
Liquid Nitrogen
EV
Electric Vehicle
MOSFET
IGBT
BJT
MRI
Doe
Department Of Energy
Nb-Ti
ONR
TEPCO
Lhe
Liquid Helium
NASA
LDMOS
VDMOS
VMOS
SMES
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CHAPTER 1
INRODUCTION
In transportation applications, lower weight and volume of the power conversion systems is very
important to achieve high power density, high efficiency, and superior performance. The thermal
management of these power conversion units plays a significant role in reducing the weight and
volume. The use of superconductive motors/generators, degaussing coils, energy storage
modules, and cables has been considered to increase power density and efficiency.
High-temperature superconducting (HTS) components combined with cryogenic power
converters will provide significant benefits in the electrification of transportation and high power
density power conversion systems. Cryogenic power converter modules offer other promising
benefits over their room temperature counterparts in terms of reduced size and weight (i.e.,
increased power density) and improved efficiency, switching speed, and reliability.
The performance of semiconductor devices, down to liquid nitrogen (LN) temperatures (6377.2
K), has been shown to improve with the decrease in temperature due to the improved thermal,
electrical, and electronic properties of the materials. In addition, low-temperature electronics
have potential uses in deep space and terrestrial applications that include magnetic levitation
based transportation systems, military all-electric vehicles (EVs), medical diagnostics, cryogenic
instrumentation and superconducting magnetic energy storage systems. Furthermore,
superconducting motors offer a significant advantage to cruise and cargo ships to significantly
expand their capacity. Because of the higher efficiency of superconducting motors and cryogenic
power electronics, the fuel consumption is reduced. This leads to hundreds of thousands of
dollars in fuel savings per year for an average cargo ship.
CHAPTER 2
Over view of cryogenics and superconductivity
2.1 What is Cryogenics?
Cryogenics is the study of the production and behavior of materials at very
low temperatures (below 150 C, 238 F or 123 K). The word cryogenics stems
from Greek and means "the production of freezing cold" however, the term is used today as
a synonym for the low-temperature state. At very low temperatures, certain materials take on
peculiar properties. Liquid helium acts as though it has no viscosity (resistance to flowing), and
its thermal conductivity is several hundred times that of copper or silver at room temperature.
Some metals become superconductive-they lose all resistance to electric current, and current will
continue to flow through them even after the power is cut off. These and other unique properties
created by cold give cryogenics its practical importance.
Higher operational speed due to increased carrier mobility and saturation velocity.
Lower power dissipation due to reduced voltage supplies because of improved turn-on
and turn-off characteristics.
Shorter signal transmission time because of reduced interconnect resistance and also
because of the possibility of using superconducting thin-film as interconnections.
Improved reliability due to reduced electro migration and other thermally activated
degradation mechanisms, and also reduced susceptibility to latch-up.
Increased integration density because of the higher semiconductor substrate and metal
thermal conductivities.
Improved digital and analog circuit performance such as noise margins, gain-bandwidth
products or slew rates.
2.3 Superconductivity
Superconductivity is a phenomenon of exactly zero electrical resistance and expulsion
of magnetic fields occurring in certain materials when cooled below characteristic critical
temperature. It was discovered by Dutch physicist Heike Kamerlingh Onnes on April 8, 1911 in
Leiden. Like ferromagnetism and atomic spectral lines, superconductivity is a quantum
mechanical phenomenon. It is characterized by the Meissner effect, the complete ejection
of magnetic field lines from the interior of the superconductor as it transitions into the
superconducting state. The occurrence of the Meissner effect indicates that superconductivity
cannot be understood simply as the idealization of perfect conductivity in classical physics.
CHAPTER 3
Cryogenic power electronics
The understanding of the characteristics and operation of power semiconductor devices at
cryogenic temperatures is necessary for integrating the power electronics with the
superconducting power applications. As reported in several research studies, the operation of
power semiconductor devices at cryogenic temperatures results in improved switching speed and
lower on-state voltage than when operated at room temperature. This is because the
semiconductor materials seem to demonstrate better electrical and thermal properties at lower
temperatures up to about 50 K. They also have higher carrier mobility and saturation velocity at
low temperatures, resulting in high-speed operation. It was also found that the thermal
conductivities of the device and substrate materials improve significantly at lower temperatures,
leading to simpler thermal management, lower on-state power loss, and improved reliability. In
addition to the conduction losses, the switching losses of power devices also decrease at
cryogenic temperatures, leading to increased overall power conversion efficiency.
Significant improvements in performance have been reported for many power devices when
operated at cryogenic temperatures: for power metaloxidesemiconductor field effect
transistors (MOSFETs) the on state resistance falls by about four to five times; for the diode, the
reverse recovery is reduced by an order of magnitude; and for insulated-gate bipolar transistors
(IGBTs), the tail current effects are reduced. It has been demonstrated that MOSFET operation
at low temperatures provides advantages such as reduced physical size, enhanced reliability, and
higher current density. It is also reported that the MOSFET threshold voltage and
transconductance increase at low temperatures. At 77 K, the threshold voltage has been found to
increase by 1 V due to carrier concentration reduction when compared to room temperature, and
the breakdown voltage of the power MOSFETs reduces up to 23%. The simulation results of
operating silicon power MOSFETs at room temperature and at liquid nitrogen temperature show
that when operating at liquid nitrogen temperature, the channel mobility increased ten times, the
drain current capability increased three times, and the onstate resistance reduced two to three
times, from 300 K to 77 K for that particular device, because of higher carrier mobility at lower
temperatures.
This section will give a review of the cryogenic characteristics of the main power devices,
including the power diode, bipolar transistor, MOSFET and IGBT, which are all made from
silicon.
very small allowing a high current density. Almost all silicon diodes with a blocking voltage
over 200 V are PiN diodes.
Early experiments noticed an increase of diode forward voltage, a decrease of breakdown
voltage, and a slight decrease of junction capacitance as temperature reduces from 300 K to 77K.
Furthermore the authors concluded that diode doping must be carefully chosen to minimise the
effects of freezeout on the diode series resistance.
Detailed measurements and modelling work on PiN diodes were carried out to characterize and
optimise diode low temperature performance. Analyses and measurements proved that there is an
order of magnitude reduction in the intrinsic region stored charge from 300 K down to 77 K.
This results in a reduced switching loss at 77 K.
significant current flow during either on-state or off-state in the gate circuit. The high input
impedance is a primary feature of power MOSFETs, which greatly simplifies the gate drive
circuitry.
The possible advantages of operating MOSFETs at low temperatures began to be explored in the
1970s when it became clear that higher current density and lower power loss at low temperatures
would result in devices packaged in small, readily-cooled volumes. More experimental work and
numerical modelling resulted in a better understanding of the temperature dependence of
inversion, accumulation and bulk mobilities. The breakdown voltage and on-resistance were
found to decrease whereas the threshold voltage and transconductance were found to increase at
low temperatures. The analyses showed that a 77 K optimal VDMOSFET had a reduced
polysilicon gate length as compared with a 300 K optimal device.
CHAPTER 4
Cryogenic power systems
The advent of high-temperature superconductors created an important opportunity for the
commercialization of large electric machines. The high-temperature superconductors enable
practical operation at temperatures well above liquid nitrogen. Naturally, a higher operating
temperature reduces the cooling cost while maintaining the superconductivity of the coils. Also,
the reduced ohmic losses in HTS motors yield significant annual savings in electricity
consumption by a factor of 50%.
During the last years several program dealing with superconducting rotating machines are carried
out by different groups. These include basic programs to show the feasibility of the necessary
technical steps as well as programs that aim on (pre-) prototype machines. There are also plans
for large machines for future applications. Not only in the field of superconducting MRI-systems
where Siemens is one of the leading providers, but also in the field of rotating electric machines.
About 20 years ago a superconducting generator was constructed, however, at those times, LTStechnology was used. Mainly the extraordinary complexity in the necessary LHe-cooling system
prevented this machine from going to market. Nowadays dramatically reduced complexity of
cooling systems necessary for HTS-technology opens again the door for commercialization of
superconducting rotating machines. The two HTS-machines built up to now by Siemens will be
shown in some details in this paper.
Machinery can be built with a much higher power density than machines with
conventional copper windings in the rotor, leading to smaller and lighter machines. Here
often a factor of two and larger compared to conventional machines is claimed.
Due to the high magnetic field produced by the rotor the stator winding cannot have ironteeth. This leads on one hand to a further reduction in weight and on the other hand losses
due to eddy-currents in the stator iron are avoided (of course there still remains an iron
yoke with the corresponding eddy-current and hysteresis losses). Together with the lossfree excitation of the rotor-winding this leads to an increase in machine efficiency. This
even holds when the power consumption of the cooling-system, necessary to keep the
rotor in the superconducting state, is taken into account.
Since there are no iron teeth in the stator there is a large magnetic air gap between rotor
and back-iron. This leads to a small synchronous reactance Xd .A small Xd in turn has
some interesting consequences for the electrical behavior of such a machine. Firstly there
is a small load angle which allows a high overload capability. Secondly a small results in
a large short circuit current which enables an easy detection of a short circuit situation
and to switch off selectively the fault location in the grid. Thirdly a small Xd gives small
voltage drops with changing loads and so leading to a rather stiff behavior in the grid.
Fourthly machinery with small Xd can be operated even at a power factor under-excited
and consume a considerable amount of reactive power. Therefore such a machine can
operate as phase shifter. This kind of operation is also important for motors which can be
utilized in field weakening mode without the danger of loosing synchronization. Also
over-excitation is possible very easily and so the machine can supply reactive power to
the grid and act as a synchronous condenser.
Due to the fact that there are no stator iron teeth the stator winding is exposed to the
rotating B-field of the rotor and therefore this part of the machine cannot be
superconducting, at least with the superconductors available at present.
Fig 4.1 Schematic drawing of essential components of the 400 kW model machine.[1]
CHAPTER 5
Cryogenic power applications
5.1 Magnetic resonance imaging (MRI)
MRI is based on the principle of nuclear magnetic resonance, a spectroscopic technique used to
obtain microscopic chemical and physical information about molecules. MRI has become an
important medical tool for visualizing soft tissues within the human body since the early 1980s.
Superconductivity came into MRI from the very beginning of this technology in 1984. This is
because the early resistive magnets could only achieve a rather low magnetic field around 0.15
Tesla and had poor homogeneity. A high magnetic field, uniform both in time and space, is
required and is easy to achieve with a superconducting magnet.
With HTS, the MRI system could work more efficiently and cheaply. The next generation MRI
systems will be made with high temperature superconductors though HTS materials are still
expensive.
Fig 5.1 The 36.5-MW HTS motor designed for naval applications.[4]
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The present price of HTS cable is still well above the target price, $10 per kA-m for the HTS
tapes proposed by DoE. However, the cost of the cable itself may be insignificant compared with
the other cost issues for a particular application. For instance, using HTS cable, the capacity of
urban distribution lines could be upgraded without increasing voltage levels and adding new
transformers, which is very important to very crowded urban areas . Superconducting power
transmission cables could have a very significant impact on the power industry.
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will likely be required to achieve adequate switching speed and an acceptable superconductor
volume.
The development of high temperature superconductors enables the development of economical
fault current limiters. Fault current limiters can be applied in a number of distribution or
transmission areas: in the main position to protect the entire bus; in the feeder position to protect
an individual circuit on the bus; and in the bus-tie position to protect the unfaulted bus.
The most extensive FCL program in Japan has been the collaboration between TEPCO (Tokyo
Electric Power Corporation) and Toshiba. The long-term goal of this program is the development
of a 500 kV limiter with a rated current of 8,000 A. Initial development has been focused on a
distribution-level limiter designed for 6.6 kV. Introduction of a transmission-level FCL on the
grid is anticipated around 2010. By far the most comprehensive FCL program in Europe is that
being conducted by the collaboration between Electricit de France, GEC Alsthom, and Alcatel
Alsthom Recherche. The program's main goal is to provide FCLs for the 225 kV grid in France.
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Transportation
A few recent studies have focused on faster and more efficient rail transportation systems since
the traditional railway propulsion systems have mechanical limitations and maintenance issues
due to the dependence on friction between the wheels and railways. In particular, the
maintenance of the traditional systems is quite expensive and time consuming, thus leading the
researchers to look for alternative frictionless mass transportation systems that can exceed the
maximum speed (350 km/h) of conventional railway systems. For this purpose, research teams in
Japan and the United States have been working on superconducting maglev trains using linear
synchronous motor superconducting magnets and armature coil on the ground.
The superconducting maglev train is one of the most promising high-speed mass transportation
systems in the world, offering a fast, reliable, and environmentally friendly system that will
encourage people to use train transportation over aircraft and automobiles. It is also known as
one of the safest transportation alternatives with an accident-free safety record so far. The CO2
emissions are about one-third of traditional transportation systems. The recent trend for
superconducting maglev trains is to replace the low-temperature superconducting element with
high-temperature superconductors due to their cooling advantages.
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CONCLUSION
The interest of investigating cryogenic power electronics stems from the idea of building power
conditioning systems with higher efficiency by cooling electronics to cryogenic temperatures. As
can be observed from the reported literature, most of the research results are on the
characterization of the operating behavior of the devices instead of the entire power conversion
system. Significant advancements in cryogenic power conversion technology are required for
application in maglev trains, aircraft based on NASAs distributed propulsion system, ship
propulsion, and other high-power applications. With the advancement of cryogenic power
electronics, the manufacturing of a superconducting generator unit fully integrated with the
converter, cooling, and coupling components could become a real possibility. Several studies
have concluded that there is a great potential for cryogenic power conversion in applications
such as propulsion motors and power generators for ships, future military applications, and
aircraft where size and weight are the primary design considerations.
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REFERENCES
[1] N. Maki, M. Izumi, M. Numano, K. Aizawa, K. Okumra, and K. Iwata, Design study of
high-temperature superconducting motors for ship propulsion systems, in Proc. Int. Conf.
Electrical Machines and Systems (ICEMS 2007), 811 Oct. pp. 1523, 1527.
[2] B. Ray, S. S. Gerber, R. L. Patterson, and I. T. Myers, Power control electronics for
cryogenic instrumentation, Adv. Inst. Control, vol. 50, no. 1, pp. 131139, 1995.
[3] A. Caiafa, X. Wang, J. L. Hudgins, E. Santi, and P. R. Palmer, Cryogenic study and
modeling of IGBTs, in Proc. 2003 IEEE 34th Annu. Power Electronics Specialist Conf.
(PESC03), 1519 June 2003, vol. 4, pp. 1897, 1903.
[4] K.Rajashekar, B.Akin, Cryogenic power conversion system, Electrification magazine, vol.
1,no. 2, pp. 64-73,2013.
[5] R. K. Kirschman, Cold electronics: An overview, Cryogenics, vol. 25, no. 3, pp. 115122,
Mar. 1985.
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