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Wetsus, Center of Excellence for Sustainable Water Technology, P.O. Box 1113, 8900 CC Leeuwarden, The Netherlands
University of Twente, Membrane Science and Technology, MESA Institute of Nanotechnology, Faculty of Science and Technology,
P.O. Box 217, 7500 AE Enschede, The Netherlands
c
KWR Watercycle Research Institute, P.O. Box 1072, 3430 BB Nieuwegein, The Netherlands
d
Delft University of Technology, Section Sanitary Engineering, Department of Water Management, Faculty of Civil Engineering and Geosciences,
P.O. Box 5, 2600 AA Delft, The Netherlands
e
Oasen Drinkwater, P.O. Box 122, 2800 AC Gouda, The Netherlands
b
art ic l e i nf o
a b s t r a c t
Article history:
Received 26 August 2013
Received in revised form
24 October 2013
Accepted 26 October 2013
Available online 28 November 2013
Worldwide, the application of a (gas/liquid) two-phase ow in membrane processes has received ample
scientic deliberation because of its potential to reduce concentration polarization and membrane
fouling, and therefore enhance membrane ux. Gas/liquid ows are now used to promote turbulence and
instabilities inside membrane modules in various membrane processes such as microltration, ultraltration, nanoltration, reverse osmosis, membrane distillation, electrodialysis, and membrane bioreactors. This paper provides a comprehensive and critical literature review of the state of the art in this
research area. A total of 205 scientic papers published in peer-reviewed journals from 1989 to 2013
were collected. The data in 195 of these papers (published up to 2011) were compiled and analyzed.
These data were analyzed and normalized based on gas and liquid supercial velocities, gas/liquid ratio
and feed types, trans-membrane pressure and membrane module type in order to make a fair
comparison and identify general characteristics. The objective was to identify key factors in the
application of two-phase ows in aqueous separation and purication processes, deliver new insights
in how to optimize operations for implementation of this technology in the industry, discuss the
importance of energy saving, provide a brief overview of current commercial applications and suggest
future directions for research.
& 2013 Elsevier B.V. All rights reserved.
Keywords:
Two-phase ow
Air/water cleaning
Membrane fouling
Flux enhancement
Industrial membrane applications
Contents
1.
2.
3.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
Two-phase ow in membrane elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
2.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
2.2.
Two-phase ow patterns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
2.3.
Inuence of particles and dissolved surface active solutes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
Application of two-phase ow in various membrane processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
3.1.
Microltration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
3.1.1.
Tubular membranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
3.1.2.
Flat-sheet membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
3.1.3.
Submerged membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
3.2.
Ultraltration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
3.2.1.
Tubular membranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
3.2.2.
Hollow-ber membranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
3.2.3.
Flat sheet membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
3.2.4.
Submerged membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
0376-7388/$ - see front matter & 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.memsci.2013.10.072
567
3.3.
Nanoltration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
3.4.
Reverse osmosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584
3.5.
Membrane bioreactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
3.6.
Membrane contactors and membrane distillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
3.7.
Ion-exchange membrane processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
3.8.
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
4. Analysis of two-phase ow in membrane modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
4.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
4.2.
Flat sheet membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
4.2.1.
Effect of gas and liquid supercial velocities on ux enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
4.2.2.
Effect of gas/liquid ratio and feed types on ux enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
4.2.3.
Effect of trans-membrane pressure on permeation enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
4.3.
Effect of gas and liquid ow on ux enhancement in hollow ber membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
4.4.
Effect of gas and liquid ow on the feed channel pressure drop in spiral wound membranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
4.5.
Effect of gas and liquid ow on the rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
5. Industrial applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
5.1.
MBRs for wastewater treatment and reuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
5.2.
NF/RO processes in drinking water industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
6. Conclusions and perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
6.1.
Optimum operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
6.2.
Back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
6.3.
Energy cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597
6.4.
Effect of bubble size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597
6.5.
Membrane deterioration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597
6.6.
Perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
1. Introduction
Demands for sufcient clean water are foreseen to increase
rapidly in the coming decades. Membrane technology provides
robust solutions in the purication and treatment of groundwater,
wastewater and saline water, such as required for environmental
reasons and in agriculture [1]. Overarching impacts for maintaining clean water are securing drinking water, food, energy and
industrial productions [2].
Membrane processes in aqueous applications can be grouped
according to the applied driving forces: (1) pressure-driven processes, namely micro-, ultra-, and nanoltration as well as reverse
osmosis, (2) concentration-driven processes, namely dialysis and
forward osmosis, (3) processes driven by an electrical potential, i.e.
electrodialysis, (4) processes driven by partial pressure and vapor
pressure, namely pervaporation and membrane distillation, and
nally (5) processes driven by differences in chemical potential, e.
g. supported liquid membranes, membrane contactors, and membrane reactors. The mechanism of transport through a membrane
can also be very different. For example for porous membranes,
solvent transport through the membrane pores occurs under a
hydrostatic pressure difference between two phases; the solutes
that are larger than the pores are rejected (sieving mechanism).
Typical solute sizes in the feed mixtures handled by pressure-driven
membrane processes are 0.01 0.001 m for nanoltration,
0.2 0.005 m for ultraltration and 10 0.1 m for microltration.
In dense membranes, separation of various components in a mixture
is determined by their diffusivity and solubility in the membrane
matrix as caused by pressure, concentration or chemical potential
gradients. If the membrane has electrical charges, separation is
achieved mainly by exclusion of ions of the same charge as the
xed ions of the membrane structure [3]. Table 1 summarizes
common membrane processes in aqueous applications with regard
to membrane type, driving force, transport mechanism and areas of
application.
Membrane processes in aqueous applications, especially those
in pressure-driven processes, suffer from solute buildup on the
568
Table 1
Membrane processes in aqueous applications.
Adapted after [4]
Membrane process
Membrane type
Driving force
Transport mechanism
Applications
Microltration
Hydrostatic pressure,
0.050.2 MPa
Hydrostatic pressure,
0.10.5 MPa
Hydrostatic pressure,
0.10.5 MPa
Hydrostatic pressure,
110 MPa
Concentration gradient
Concentration gradient
Electrical potential
Electrical potential
Diffusion
Donnan exclusion
Donnan exclusion
Vapor pressure
Diffusion
Liquidsolid separation
Chemical potential
Solvent extraction
Chemical potential
Chemical potential
Ultraltration
Dialtration
Reverse osmosis
Forward osmosis
Dialysis
Electrodialysis
Electrodialytic water
splitting
Membrane
distillation
Membrane
contactors
Membrane reactor
Liquid membrane
Pervaporation
Vapor pressure
569
Fig. 2. Worldwide research on application of two-phase ow in membrane processes up to 2011; numbers within square brackets show the number of publications from the
region/country.
instance in MBRs (which employ micro- or ultra-ltration membranes) and non-submerged membrane processes, for instance in
microltration (MF), ultraltration (UF), nanoltration (NF), reverse
osmosis (RO), membrane distillation (MD), and electrodialysis (ED).
We normalized the data we collected in our database on the basis of
two aspects: (i) embedded variables (membrane pore size, feed type
and concentration, gas type); and (ii) process parameters (module
position, ow direction, gas/liquid ratio, and trans-membrane
pressure) as possible factors that enhance performance (ux/rejection/selectivity) (see Fig. 3). The nal aim of our analysis was to
identify key factor(s) in two-phase ow in aqueous separation and
purication, and provide the fundamental understanding of this
technology required to obtain optimal parameter(s) in two-phase
ow of membrane modules.
This review paper consists of six sections, and is organized as
follows:
570
Application: aeration in membrane bioreactors [69], air sparging in spiral-wound modules [87,88], air sparging (vertically
upward and downward) in at-sheet or tubular microltration
(MF) and ultraltration (UF) [103].
Counter-current ow: Gas ows in the opposite direction as the
liquid. Application: membrane contactors and membrane distillation [104].
A very large quantity of literature on experimental and theoretical work has been published for co-current ow of gases and
liquids in vertical (upward), horizontal, and inclined pipes, with
relatively little work on countercurrent and co-current vertical
downward ows [100,101,105] and also fewer studies of ows in
narrow rectangular channels [106,107]. Table 2 depicts basic
models of fully-developed ow patterns in tubular and rectangular
narrow channels, both in vertical upward ow and horizontal
channel orientation. The illustrations show different ow patterns
as a function of liquid supercial velocities (uL) and gas/liquid ratio
Table 2
Models of basic ow patterns in tubular and rectangular narrow channels.
Channel
geometries
Flow pattern
model
Tubular
Vertical, after
[101,105]
Horizontal, after
[100,105]
571
572
Table 2 (continued )
Channel
geometries
Flow pattern
model
Rectangular
narrowchannel
Vertical, after
[106,107]
Horizontal, after
[106]
19. Plug ow: Elongated smooth plugs of gas move along the top
part of the channel. With greater liquid ows, the long gas
slugs become smaller and have a large bulb at the front of the
plug and a tail at the end.
20. Slug ow: At higher gas rates, the transition from stratied to
slug ow has a more chaotic appearance with entrained
bubbles mixed with the larger gas slugs. This ow is similar
to the slug ow seen in vertical ows except that the liquid
573
10 4 Pa s,
dynamic viscosity of dispersed phase (air), d 1:9 10 5 Pa s
interface tension, s 0.072N/m
Reference diameter, dref 2 =g1=3 , approximately dref
30 m, in which is the dynamic viscosity of the gas (Pa s), is
the density of the gas (kg/m3), g is the acceleration due to
gravity (m/s2), and is the modulus of the density difference
between the phases (kg/m3).
Reference velocity, vref g=2 1=3 , with a typical value of
vref 0:02 m=s, in which is dynamic viscosity of the gas
(Pa s), is the density of the gas (kg/m3), g is the acceleration
due to gravity (m/s2), and is the modulus of the density
difference between the phases (kg/m3).
574
d 8s% .
1=4
575
576
ltration area of 0.03 m2. The model suspension contained titanium dioxide particles; the average particle size was 3.0 m.
The employed supercial liquid velocities were in the range of
0.63.4 m/s and the supercial gas velocities were in the range of
0.33.4 m/s. A maximum ux enhancement of 171% was reached
at a supercial gas velocity of 1 m/s and a supercial liquid
velocity of 0.6 m/s.
Youravong et al. [122] studied the effect of gas sparging on the
permeate ux, fouling and quality of claried pineapple wine.
A tubular ceramic membrane with a pore size of 2.0 m and
effective area of 75 cm2 was used; the system was operated at a
trans-membrane pressure of 2 bar and a cross-ow velocity of
2.0 m/s. Compressed nitrogen gas was injected into the inlet of the
feeding system and varied from 0 to 1.1 m/s to achieve a gas/liquid
ratio,, of 00.35. It was observed that a relatively low gas sparging
( 0.15) increased the permeate ux to 138% compared to the
system without gas ow (see Fig. 7). Gas sparging however, did
cause a loss of alcohol content in the wine. A gas injection ratio of
0.15 provided a higher ux enhancement than a ratio of 0.25 or
0.35. Higher gas injection ratios tend to decrease reversible
fouling, but not irreversible fouling and the density of the cake
layer increased with increasing gas injection ratio.
3.1.2. Flat-sheet membranes
The use of two-phase ow in MF membrane processes using
at membrane modules was rst studied by Mercier-Bonin et al.
[135]. They investigated the ltration performance, i.e. ux and
energy consumption, when air was continuously injected during
cross-ow ltration of a commercially available baker's yeast
suspension. Horizontally or vertically mounted at-sheet ceramic
membranes with a pore size of 0.14 m and ltration area of
0.06 m2 were used in the experiments. The liquid supercial
velocities were varied from 0.3 to 1.4 m/s and the air velocities
were within the range of 00.8 m/s. The maximum ux improvement of 280% was achieved at a gas/liquid ratio, , of 0.5.
Hwang and Hsu [40] studied the effect of ow patterns on the
performance of air-sparged cross-ow MF of a yeast suspension.
A mixed cellulose ester membrane with a mean pore size of 0.1 m
and ltration area of 0.11 m2 was used. The liquid supercial
velocities were set in the range of 0.10.5 m/s and gas supercial
velocities were within the range of 0.020.08 m/s, corresponding
with a gas/liquid ratio, , of 0.0390.444. The air ow pattern was
observed and recorded using a video camera. The authors
observed that the ltration performance was affected by the gas/
liquid ow pattern (or wall shear stress) rather than by uid
Fig. 8. Yeast cake mass under various ow conditions for both liquid and gas [40].
577
3.2. Ultraltration
UF technology has seen signicant developments. It is a lowpressure process, and as such has relatively low energy consumption. The lower energy consumption means fewer costs on the one
hand, whereas on the other hand, UF can also remove all bacteria
and almost all viruses. Membrane fouling, nevertheless, is considered its most signicant problem. Using natural waters as a
feed, UF fouling can be categorized as: (i) particle fouling, (ii)
organic fouling by natural organic matter (NOM), and (iii) biofouling, which stems from aquatic organisms such as algae [137]. As
for MF processes, the ndings below summarize the most relevant
literature on air sparging in UF. As shown for MF, also in UF, twophase ow cleaning easily removes cake-form fouling, but does
not remove dissolved material that blocks the pores.
578
Fig. 10. Effect of inclination angle on permeate uxes for gas/liquid two-phase ow
ultraltration in tubular modules [37].
579
580
the velocity of the gas slugs was related to the mean velocity of
the ow [26].
Authors from the same group reported on the use of air
sparging in the treatment of spring water [154] and natural river
water [155]. Air and nitrogen gas sparging can be used during
spring water treatment to raise the pH to the required value of
nearly 8.2 without adding chemicals. Two-phase ow makes it
possible to maintain essential minerals in the spring water, while
ltration using chemical treatment changed the water composition. However, the ux enhancement was very low and the
permeate ux appeared independent of the air ow rate, since
spring water ltration shows very little fouling. The next paper
concerned experiments with ultraltration of river water; air
sparging is more interesting for the treatment of waters with a
high degree of fouling or a low critical ux. Flux enhancement was
found to be mainly linked to mixing and turbulence created by the
bubbles in the liquid phase.
Serra et al. [156] studied the application of air sparging to
increase the backwash efciency in hollow-ber modules. The
modules, operated in dead-end and outside-in mode, consisted of
10 hollow-ber membranes made of celluloseester. The experiments were carried out using a bentonite suspension and
untreated river water. Air was injected into the feed compartment
either in combination with a reversed ux of permeate or together
with the feed stream. The efciency of the rinse phase was greatly
improved by the use of air, which acts as a piston and ushes out
most of the module's free volume. Due to the presence of air, the
initial feed concentration inside the module can be reduced by up
to 70%. Another paper, by Guigui et al. [157] reported on the
application of air sparging to enhance backwash efciency for an
inside-out hollow-ber module operated in dead-end mode.
A bundle of 2000 hollow bers made of a cellulose derivative
with an effective area of about 7.2 m2 was used. A synthetic
suspension of 0.2 g/L clay particles served as a model for surface
waters. Air was added to the permeate water inside the ber
lumen at the bottom of the module, with supercial gas velocities
from 0 to 0.5 m/s. Backwashing with two-phase ow was able to
remove the particle cake from the membrane surface with a
maximum particle removal of 130% compared with conventional
backwashing without air. A further study by this group, by
Bessiere et al. [158], proposed a combination of air-assisted backwash with rinsing to enhance UF for inside-out hollow-ber
modules. This procedure consisted of several steps. After the
module had been drained by gravity, air was ushed through the
module prior to inducing two-phase ow by injecting air into the
concentrate compartment at the top of the module. At the same
time, ultraltered permeate owed across the membrane, as in
conventional backwash. The next step consisted of a water-only
backwash with the water exiting at the top of the module. Before
starting the next ltration cycle, the module was ushed with raw
water in order to remove all air bubbles from the system. Backwashing with two-phase ow greatly improved the removal of
particulates leading to a reduction in cumulative fouling. Remize
et al. [159] showed that air-assisted backwash lowered the amount
of remaining particulate fouling (i.e. not yet removed at the end of
the backwashes). The air-assisted backwash therefore provides
signicant fouling removal in long-term UF operation for drinking
water production.
Single-phase and gas-sparged hollow-ber UF experiments for
dextran suspensions were carried out by Smith et al. [160]. The
module consisted of 10 individual polysulfone hollow bers with
an MWCO of 50 kDa and an effective ltration area of 0.033 m2.
The liquid supercial velocities were 0.38, 0.72 and 0.99 m/s, and
the gas-sparging frequencies were 0.5, 1, 2 sparges (sparging
period of 4 s) per minute and continuous sparging. The ltration
ux increased with frequency, a maximum enhancement of 102.5%
Fig. 11. Effect of gas injection factor and cross ow rate on critical ux during
ultraltration of pretreated yellown tuna spleen extract (liquid ow rate:
17.55 L/h, 34.99 L/h, 52.49 L/h, and 69.98 L/h) [165].
581
582
Fig. 13. Two types of shelled modules used to study the effectiveness of aeration in submerged hollow-ber membranes [79].
583
584
Fig. 14. Permeate ux, retention, mass transfer coefcient (MTC) and concentration polarization () as function of the supercial liquid velocity (0.5 m/s) for different
supercial air velocities (TMP 2 bar; MgSO4 concentration 0.34 wt%) [178].
585
Fig. 15. Pressure drop in time without (REF) and with (AWC) air/water two-phase
ow and copper sulfate dosing (CSD) in 110 days [88].
Two major advantages of employing aeration in aerobic membrane bioreactors (MBRs) is the delivery of oxygen for substrate
oxidation, biomass respiration, nitrication and at the same time
providing agitation to ensure high mass transfer rates and complete mixing in the tank (see Fig. 16) [185].
As aeration is understood to be the most important parameter
in the design and operation of an MBR, two-phase ow in
membrane processes is most frequently carried out in MBR
applications. Aeration in MBRs not only improves membrane
performance by reducing fouling but also reduces the energy
consumption [57]. An enormous amount of publications on MBR
and aeration was produced by many researchers worldwide. The
Fig. 16. The relationships between aeration and various system facets and parameters in immersed MBRs [185].
586
create gas bubbling at the feed side of the membrane module and
also to generate gas sparging at the permeate side for gas backwashing of the membrane. The authors observed a sharp ux
decline right after the air was introduced into the feed circulation
and the ux remained at much lower level when air was
continuously injected. The bubbles occupied part of the liquidcontacting area in the membrane, thus reducing the effective
membrane area and when gas entered the membrane pores, this
reduced the partial pressure of water vapor within the pores, thus
reducing the driving force. To reduce these effects, intermittent
gas sparging at the feed side at intervals of 20 min and lasting only
2 min, and gas backwashing by intermittent inputting of air on the
permeate side of membrane module was applied. The gas stream
penetrated into the membrane pores, and blew away deposited
foulants from the membrane surface at the feed side. Backwashing
was done with a gas phase, since the membrane used in DCMD is
hydrophobic.
Fig. 17 shows the effect of using gas bubbling on the DCMD
performance used to concentrate TCM extracts: (a) at the feed side
with an initial TCM concentration of 1.35 g/L, and (b) intermittent
gas backwashing at the permeate side.
As is clear in Fig. 17a, a rapid ux decline occurred in the
beginning of the experiment, after which the ux decline slowed
down, as a result of the very low-ux level at this time. Using gas
bubbling at the feed side resulted in a higher ux in the beginning
Fig. 17. Performance of DCMD using gas bubbling on: (a) the feed side and (b) the
permeate side (CR: concentration ratio) [104].
587
588
nitrogen was sparged into the anode chamber to limit the effects
of oxygen diffusion. Nitrogen gas sparging at a rate of 78 mL/min
increased the overall Coulombic efciency from only 19% without
sparging to up to 55%.
Overall, concentration polarization in ion-exchange membrane
processes is mitigated by two-phase ow. Two-phase ow can
enhance the hydrodynamics in ED stacks, even without spacers.
Two-phase ow improves the limiting current density; the higher
gas/liquid ratio, the greater the effect will be.
3.8. Summary
Generally, the use of two-phase ow in membrane processes,
whether driven by pressure, concentration, electrical potential,
partial pressure or chemical potential, is able to limit fouling and
enhance the uxes. In low-pressure membrane processes, such as
MF and UF, two-phase ow also can increase rejection, improve
macromolecule fractionation, and maintain essential ingredients
or minerals or proteins (leaving them undamaged) [139,150,
154,168]. Combining gas sparging and mechanic turbulent promoters may enhance the performance of the membrane process
[148,226]. It was also reported that addition of a third phase, i.e. a
Table 3
Overview of research using two-phase ow to enhance membrane processes, from 1989 to 2011.
Feed suspension
Liquid rateb
Gas rateb
Maximum enhancement
Upward vertical
Upward vertical
Horizontal
Horizontal
Upward vertical
0.5 L/min
0.250.5 L/min
3.316.7 L/min
1.5 m/s
00.4 m/s
00.1 L/min
00.2 L/min
010 L/min
0.2 L/min
0-1 m/s
450% (MTC)
50% (Flux)
95% (Rejection)
400% (Flux)
240% (Flux)
ns
5 mm
Upward vertical
BSAlysozyme mixture
HSA, IgG, BSA, lysozyme
Yeast suspension
Oil emulsion
Stabilized & non-stabilized
oil-in-water emulsion
Clay suspension
0.080.24 m/s
00.4 m/s
110% (Flux)
PA layer in PSf
PA layer in PSf
5 mm
5 mm
Upward vertical
Upward vertical
CaCl2 suspension
Electrolyte
0.120.24 m/s
00.24 m/s
00.6 m/s
00.4 m/s
Cellulose ester
Al2O3
Regenerated
cellulose
Cellulose acetate
Cellulose acetate
PDMS microsieves
16mm
ns
1 mm
Dextran solution
Wastewater mixture
Creatinase suspension
00.05 m/s
0.35 L/min
2.3 10 3 m/s
00.053 m/s
0.4 L/min
2.3 10 3 m/s
ns
ns
50 m 80 m
Upward vertical
ns
ns
Yeast suspension
2,3 butanediol broth
BSA solution
0.751.25 L/min
1 L/min
0.17 L/min
Ceramic
Al2O3SiO2
ns
ns
Upward vertical
Upward vertical
Zeolite suspension
Articial polluted water
6.7 10 5 m/s
0.168 10 3 m/s
ns
210 mm
Dextran solution
0.05 m/s
ns
PSf
ns
1 mm
ns
2 mm
0.51.5 L/min
0.51 L/min
0.0130.042
L/min
8.5 10 4 m/s
4.47 10 3
m/s
00.05 m/s
PMMA solution
Surface water
Yeast suspension
0.10.5 m/s
2.67 L/min
0.10.5 m/s
ns
1 mm
Horizontal
PMMA suspension
PSf
Mixed cellulose
ester
ns
ns
ns
ns
Upward vertical
Upward vertical
ns
600 mm
Channel width
or diameter a
Flow pattern
Refs.
[168]
[167]
[135]
[169]
[28]
150% (Flux)
95% (Rejection)
74% (Rejection)
Bubble ow
ns
ns
ns
Bubble ow, slug
ow
Bubble ow, slug
ow
ns
Bubble ow, slug
ow
Slug ow
ns
Slug ow
199.82% (Flux)
146% (Flux)
40% (Flux)
ns
ns
ns
[233]
[234]
[235]
200% (Flux)
100% (Rejection)
ns
ns
[236]
[237]
135% (Flux)
Slug ow
[32]
0.040.12 m/s
2.5 L/min
0.020.08 m/s
75% (Flux)
4 500% (Flux) couple with NaOH
15% (Flux)
[42]
[171]
[40]
0.10.5 m/s
0.049 m/s
30% (Flux)
Clay suspension
PMMA suspension
ns
na
0.060.34 m/s
00.054 L/min
103% (Flux)
400% (Flux)
ns
ns
Bubble ow, slug
ow
Bubble ow, slug
ow
ns
Bubble ow
[159]
[211]
Horizontal
Upward vertical
Yeast/BSA suspension
Activated sludge
0.10.5 m/s
na
00.06 m/s
1.29.6 L/min
200% (Flux)
ns
Bubble ow
Bubble ow
[238]
[111]
Tubular membranes
Ceramic
3.8 mm
Upward vertical
ns
ns
ns
ns
[20,124]
PVDF
12.7 mm
Upward vertical
47458 10 6
L/min
01 L/min
ns
[19]
Polymeric
Al2O3
PVDF
PVDF
5 mm
7 mm
12.7 mm
12.7 mm
Downward vertical
Upward vertical
Upward vertical
Upward vertical
Dextran
Activated sludge
Dyed dextran
HSAIgG mixture
211 L/min
2.33 L/min
0.5 L/min
0.5 L/min
Slug ow
ns
ns
ns
[103]
[136]
[138]
[139]
PVDF
12.7 mm
Upward vertical
HASdextran mixture
1 L/min
15 mm
15 mm
60 mm
Bentonite suspension
Yeast suspension
Dextran solution
3.316.6 L/min
4.9 L/min
0.1680.672 m/s
[142]
[143]
[37]
ns
109 mm
Upward vertical
Upward vertical
01, 301, 451, 601, 901
(horizontal vertical upward)
Horizontal
[140]
Zr2O3
ZrAl2O3
ZrO2/carbon
05 L/min
300 L/min
0.01 L/min
0.030.05
L/min
0.00670.5
L/min
1.625 L/min
3.36.6 L/min
00.32 m/s
PVP solution
ns
0100 L/min
ns
[145]
[30]
[177]
[33]
[232]
[170]
[41]
589
[29]
Membrane
material
590
Table 3 (continued )
Membrane
material
Channel width
or diameter a
Feed suspension
Liquid rateb
Gas rateb
Maximum enhancement
ZrO2
Carbon
6 mm
6 mm
Upward vertical
Upward vertical
0.20.6 m/s
2 m/s
0.20.4 m/s
03 m/s
94% (Flux)
70% (Rejection)
Slug ow
[239]
Taylor bubbles ow [126]
ZrO2
6 mm
Upward vertical
3 m/s
03.7 m/s
150% (Flux)
ZrO2/TiO2
multichannel
monolithic
PVDF multitubular
PES
ZrO2/carbon
2.5 mm
Upward vertical
Polymer suspension
Ferric hydroxide suspension, dextran
solution, wastewater efuent
Ferric hydroxide suspension,
wastewater efuent
PVA solution
0.536 m/s
0.179 m/s
55% (Flux)
ns
[35]
5 mm
9.5 mm
6 mm
Yeast suspension
Wastewater efuent
Dextran solution
0.361.8 m/s
ns
0.1680.672 m/s
ns
ns
Slug ow
[130]
[49]
[31]
15 mm
Invertaseyeast mixture
417 L/min
140% (Flux)
ns
[129]
Ceramic
PVDF
PES
Al2O3
multichannel
ns
6 mm
12.5 mm
ns
4.35 mm
ns
Upward vertical
Upward vertical
Upward vertical
TiO2 suspension
Skim latex serum
Mixed liquor of activated sludge
Skim milk
1 m/s
1.4 L/min
na
20.33 L/min
4 200% (Flux)
145.33% (Flux)
43% (Flux)
115% (Flux)
Slug ow
ns
ns
ns
[131]
[146]
[50]
[127]
5.2 mm (1.5
capillary)
4.35 mm
Upward vertical
Water
0.181.02 m/s
5 L/min
0.040.32
m/s
0.2311.17
L/min
02.36 m/s
0.5 L/min
5 L/min
1.6723.17
L/min
00.8 (01.8 m/s)
135% (Flux)
43% (Flux)
146% (Flux)
Ceramic
Upward vertical
Upward vertical
01, 301, 451, 501, 551, 601, 901
(horizontal vertical upward)
Upward vertical
ns
ns
[166]
Upward vertical
Skimmed milk
16.67 L/min
10.0716.38 L/min
ns
ns
[128]
6 mm
Upward vertical
TiO2 suspension
0.54 m/s
0.23 m/s
90% (Flux)
[132]
PVDF
Polymeric
PP
PVDF multitubular
Ceramic star shape
Silicon rubber
PP
Polymeric
PP
PA/PES (capillary)
Ceramic
ZrO2
12.5 mm
6.35 mm
5.5 mm
5 mm
2.8 mm
1.5 mm
5.5 mm
6.35 mm
5.5 mm
1.5 mm
79 mm
6.8 mm
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Upward vertical
Horizontal
11.6 L/min
0.71.05 m/s
1.082.85 m/s
0.36 m/s
0.63.4 m/s
0.12 L/min
1.52.1 m/s
0.462.12 m/s
1.33.5 m/s
01.5 m/s
ns
1.672.5 L/min
146.34% (Flux)
ns
ns
100% (Flux)
171% (Flux)
ns
400% (Flux)
400% (Flux)
ns
17% (Flux)
514% (Flux)
6% (Flux)
[147]
[67]
[68]
[229]
[134]
[196]
[69]
[70]
[71]
[178]
[133]
[148]
Ceramic
ns (capillary)
Al2O3
6 mm
5.5 mm
6 mm
Upward vertical
Upward vertical
ns
PMMA solution
Activated sludge
Fresh pineapple wine
ns
25.2 m/s
2 m/s
0.30.5 L/min
ns
3.58 L/min
0.18 m/s
0.33.4 m/s
02 L/min
815 L/min
0.65 m/s
1.82 m/s
01.5 m/s
0. m/s
0.31.67
L/min
0198 L/min
25.2 m/s
01.1 m/s
20% (Flux)
Insufcient cleaning
138% (Flux)
ns
Slug ow
ns
[38]
[73]
[122]
Hollow-ber membranes
PSf
0.2 mm
Upward vertical
0.661.2 L/min
0.0390.095 L/min
ns
[149]
PSf
Cellulose acetate
Cellulose acetate
ns
PSf
Cellulose acetate
0.2 mm
0.93 mm
0.93 mm
0.93 mm
1.2 mm
0.9 mm
Upward
Upward
Upward
Upward
Upward
Upward
BSAlysozyme mixture
Clay suspension
Clay suspension
Clay suspension
Dye & kaolin suspension
Active carbon solution
0.05 L/min
01 m/s
01 m/s
00.15 m/s
02 L/min
95136 L/min
ns
Slug ow
ns
Slug ow
ns
ns
[150]
[151]
[152]
[153]
[164]
[240]
Cellulose ester
PP
ns
13.698 mm
1.8 mm
0.93 mm
Upward vertical
Upward vertical
Upward vertical
0.5 L/min
0.5 m/s
0.50.9 m/s
0.5 m/s
ns
0.0870.206 L/min
(stepwise)
6.6 L/min
0.20.6 m/s
0.2 m/s
14 L/min
0.20.4 m/s
0.15-0.5 m/s
70% (Rejection)
94% (Flux)
90% (Flux)
Slug ow
Slug ow
ns
[156]
[55]
[154]
vertical
vertical
vertical
vertical
vertical
vertical
Bentonite suspension
Yeast suspension
Spring water
Flow pattern
Refs.
Al2O3
multichannel
Al2O3
0.391.8 mm
0.72 mm
0.5 mm
Horizontal
Upward vertical
Upward vertical
Yeast suspension
Clay suspension
Dextran solution
0.20.4 m/s
ns
0.10.3 m/s
Derivative
cellulosic
PVDF
PP
PSf
PVDF
PES
PP
Polymeric
PVDF
PEI
PSf
0.93 mm
Upward vertical
Clay suspension
0.14 m/s
40 mm
0.244 mm
1.45 mm
2 mm
1.2 mm
0.391.8 mm
0.9 mm
ns
ns
1 mm
Upward
Upward
Upward
Upward
Upward
Upward
Upward
Upward
Upward
ns
PVDF
0.3 mm
Upward vertical
3.3 L/min
0.25-0.5 L/min
0.72-0.9 m/s
0.20.4 m/s
ns
na
na
na
na
0.29251.16
L/min
ns
PES
ns
1.42.3 mm
0.96 mm
Upward vertical
Upward vertical
Wastewater
Surface water
0.04 m/s
0.1 m/s
PVDF
PVDF
0.8 mm
0.85 mm
Wastewater
Raw water
na
na
298.6 L/min
16.67125
L/min
Spiral-wound membranes
PA/PSf
na
PA/PSf
na
PA/PSf
na
Upward vertical
Upward vertical
Upward vertical
Tap water
Tap water
Tap water
11.67 L/min
11.67 L/min
5.83 L/min
23.33 L/min
23.33 L/min
11.67 L/min
PA/PSf
PA/PSf
Upward vertical
Upward vertical
Tap water
Tap water
5.83 L/min
5.83 L/min
11.67 L/min
11.67 L/min
na
na
vertical
vertical
vertical
vertical
vertical
vertical
vertical
vertical
vertical
Channel width of at-sheet membrane module, channel diameter of tubular and hollow-ber module.
Difcult to convert liquid/gas ow units uniformly due to insufcient information on hydraulic diameter of channel.
Final values of enhancement in the ux, rejection and/or feed channel pressure drop.
00.2 m/s
03.3 L/min
0.010.15
m/s
00.5 m/s
15% (Flux)
98% (Rejection)
160% (Flux)
ns
ns
Slug ow
[56]
[172]
[36]
ns
[157]
05.3 L/min
1020 L/min
11.2 m/s
0.20.4 m/s
1.0982.598 L/min
210 L/min
04 L/min
0.0480.097 m/s
3.3 L/min
0.29251.16 L/min
ns
90% (Rejection)
102.5% (Flux)
60% (Flux)
151% (Flux)
na
ns
ns
93% (Rejection)
53% (Flux)
Bubble ow
ns
Slug ow
ns
ns
Bubble ow
ns
ns
ns
ns
[241]
[242]
[160]
[75]
[79]
[61]
[206]
[51]
[189]
[165]
0.050.15
L/min
0.2 m/s
0.54 m/s
ns
[197]
ns
Bubble ow
[212]
[112]
ns
ns
ns
[87]
[88]
[89]
ns
ns
[91]
[243]
ns
69% (Energy consumption
decrease)
Constant ux
ns
ns
283% (Pressure drop decrease)
Normalized pressure drop from
144% to 20%
Pressure drop increase only 5%
ns
[208]
[158]
PP
ns (ber)
PSf
591
592
Table 4
Possible variables that inuence the degree of process enhancement.
Membranes/modules
Module position,
Membrane type,
Membrane pore size,
Hydrodynamics in the module,
Module type,
Process type (UF/MF/NF/RO);
Feed components
Feed type,
Concentration,
Variation,
pH;
Process conditions
Feed ow,
Trans-membrane pressure,
Temperature;
Two-phase ow
Type of gas,
Gas/liquid ratio,
Flow direction,
Continuous or intermittent,
Gas and liquid ow rate,
Frequency of two-phase ow.
Fig. 19. Correlation of gas and liquid supercial velocities with mean ux
enhancement (vertically positioned at sheet membrane module).
Table 5
Selected conditions for at sheet membranes.
Membrane module
Flat-sheet membrane
Module position
Gas type
Operating temperature
Trans-membrane pressure
Membrane type
Vertically oriented
Compressed air
2030 1C
0.24.5 bar
MF and UF membranes
Fig. 20. Effect of gas/liquid ratio and feed type on ux enhancement (vertically
positioned at sheet membrane module).
593
Table 6
Selected conditions for hollow-ber membranes.
Membrane module
Module position
Gas type
Operating temperature
Trans-membrane pressure
Membrane type
Vertically oriented
Compressed air
2030 1C
0.21 bar
MF and UF membranes
Fig. 22. Correlation of gas and liquid supercial velocities with ux enhancement
(vertically positioned hollow-ber membrane module).
4.4. Effect of gas and liquid ow on the feed channel pressure drop in
spiral wound membranes
Fig. 21. Effect of trans-membrane pressure and gas/liquid ratio on mean MTC
enhancement (vertically positioned at-sheet membrane module).
594
5. Industrial applications
Two-phase ow is a well-known process in many industrial
applications, notably in multiphase reactors (e.g. uidized bed,
spay dryer) and dialyzers as well as heat exchangers. Gasliquid
two-phase ows are also used in industrial membrane processes.
The most popular and extensively reported application is aeration
in submerged MBRs. However, a few recent publications also
report on the application of a two-phase ow in industrial NF/
RO, proving the potential of this technology. This section provides
a brief overview describing a few examples of industrial application of submerged MBRs and NF/RO processes in drinking water
industries.
Fig. 24. Trisep iSep500UF spiral-wound module with integrated air sparging.
conservation. Major players proled in the report include AquaAerobic Systems Inc., Asahi Kasei Group, GE Water & Process
Technologies, Keppel Seghers Belgium NV, Koch Membrane Systems Inc., Kubota Corp, Pall Corp, Siemens Water Technologies,
595
Fig. 26. Full-scale demineralized water plant using air/water cleaning in Botlek
area, Rotterdam, The Netherlands (picture courtesy of Logisticon).
Fig. 25. AirFlushs system at the Spannenburg water treatment works, The Netherlands [257].
596
Fig. 27. Vertically positioned elements of the RO membrane stack in the Botlek
plant in the Netherlands (picture courtesy of Logisticon).
597
Nomenclature
ABFR
ATP
AVMD
AWC
BSA
C0
CR
CFD
CIP
COD
CSD
CWF
d
dref
d%
DCMD
DWP
ED
EDTA
g
HRT
HSA
IgG
J
MBR
MD
MDBR
MF
598
MFC
MFS
MLSS
MTC
MWCO
Nf
Ns
NF
NOM
NPOC
NTU
PDMS
PEI
PEM
PES
PIV
PMMA
PP
PPA
ppm
PSf
PTFE
PVDF
PVA
PVP
QG
QL
R
RNG
RSM
RO
TCM
TMP
VMD
VOF
uG
uL
v
vref
v%
UF
WTP
Greek symbols
s
s%
d
%
gas/liquid ratio
interface tension (N/m)
dimensionless interface number
modulus of density difference of phases (kg/m3)
density of continuous phase (kg/m3)
density of dispersed phase (kg/m3)
dynamic viscosity of continuous phase (Pa s)
dynamic viscosity of dispersed phase (Pa s)
dimensionless dynamic viscosity
References
[1] L.A. Hoover, et al., Forward with osmosis: emerging applications for greater
sustainability, Environ. Sci. Technol. 45 (23) (2011) 98249830.
[2] M.A. Shannon, et al., Science and technology for water purication in the
coming decades, Nature 452 (7185) (2008) 301310.
[3] R.W. Baker, Membrane Technology and Applications, John Wiley & Sons, Ltd.,
2004.
[4] H. Strathmann, Membranes and Membrane Separation Processes, in Ullmanns Encyclopedia of Industrial Chemistry, Wiley-VCH Verlag GmbH & Co.
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