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SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
JOB TASK
NO.

S-0346-02

JOB TASK NAME :


BLASTING & PAINTING
WORKS
T-7504 HOT SLOPS
STORAGE TANK

FACILITY / EQUIPMENT NO. :

T-7502 HOT SLOPS STORAGE TANK

LOCATION

U-8400
COMPILED & PREPARED
BY

JHA TEAM MEMBERS :


INITIA
L

NAME

COM

THOMAS LEE

SMDS

BEAVEN ONADIA

AMAL

THIAN CHIN YAP

SMDS

MATIUS JOK

AMAL

STEPHEN GITA

SMDS

JAMRY WAN DING

AMAL

NAME

GENE YEE

JSGP

RUDI LIAI

THAN TUNG NAI

JSGP

TAN BEE SENG

TAIN TIMBAN

JSGP

IND

REVISION
:

JOB STEPS / S E Q U E N C E

1.

Transportation / Mobilization of Material & Equipment

2.

Preparatory Works Manual Loading & Unloading for Paint Cans

3.

General Facilities Works Blasting & Painting Equipment

4.

Blasting & Painting Activities

5.

Cleaning of steel plate with water

6.

Housekeeping

COM

AMALKGJ
AMALKGJ

LISTING

Page 1 Of 7

INITIAL

REVIEWED & APPROVED


BY
MEMBERS

JHA MEETING

DATE

13th June
2011

TIME

13:00 hours

VENUE

CONST. SITE

DISTRIBUTION

OFFICE LAY

ALL ATTENDEES

DOWN AREA

OF A C T I V I T I E S

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.
1.0.

DESCRIPTIONS
OF JOB TASK

Transportation
of Material &
Equipment

HAZARDS / THREAT

1.1 Vehicle Material /


goods falling
off during
loading,
transporting &
unloading

S
E
V
E

P
R
O
B

R
A
N
K

1.2 Vehicle entry


into tank farm
2.0.

Preparatory
Works
Manual
Loading &
Unloading for
Paint Cans

2.1. Manual

Confined
Space Entry
when Power
Brush Roof
Underside

2.2 Presence of

Do not overload
Secure all materials during
transportation

Notify operation before entry


Ensure vehicle entry under PTW
Carry gas test by operation

SMDS
JSGP
AMAL

CONSEQUENCES

Physical Injury /
Damage to
Property

Wear proper hand gloves

Hand & Finger


Injury

Continuous ventilation during entry


Continuous monitoring using gas
detector
Subsequence gas test by AGT

Unconscious /
Overcome by
gas

toxic gases /
CO Lack of
oxygen

2.3 Heat stress

illumination

RESP.
PARTY

Material
Handling
Hand / Fingers
Caught in
Between

2.4 Poor Visibility/

BARRIER / CONTROL MEASURE

Rotation of painters and blasters


Provide drinking water at resting
shade

Provide lighting with low voltage


explosion proof lighting
Sufficient lighting to be provided.
To be verified to the acceptance of
painting and JSGP inspector.

Page 2 Of 7

RECOVERY
MEASURES

Inform SMDS
PMT &
Operations

ACTION /
RESP.
PARTY
SMDS
Operation
s
JSGP
AMAL

Stop Work &


inform
Operations

Inform SMDS
PMT &
Operations

Fainted /
unconscious

Tripping
hazards /
personal injury

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.
3.0

4.0

DESCRIPTIONS
OF JOB TASK

General
Facilities
Works
Blasting &
Painting
Equipment

Blasting /
Painting
Activities

S
E
V
E

P
R
O
B

R
A
N
K

3.1 Spillage of
diesel during
refueling of
equipment

3.2 Emission of
black smoke &
source of
ignition

3.3 Generation of
Noise from
Running
Equipment

4.1 Exposure to

HAZARDS / THREAT

BARRIER / CONTROL MEASURE

CONSEQUENCES

RECOVERY
MEASURES

ACTION /
RESP.
PARTY

Provide drip tray and appropriate


facility all diesel driven machine
All contaminated material to clean
spill to be dispose at waste station

Soil
contamination

Station at up wind direction at all


time
Station equipment at least 15m
from the ventilation point

Air pollution

Wear ear plug /muff

Noise pollution

SMDS
Project
Team &
SMDS
Operation
s

To use proper PPE as required for


blasting & painting activities Full
dispose Coverall, gloves, visor,
dust mask, fume mask, goggle, etc
Unauthorized personnel to keep
clear from the area of painting /
blasting
Only experience painter/ blaster
shall carry out the works
Only bring sufficient painting
materials at site for the days work
Practise personal hygiene at all
time (drinking water only at resting
shed along road 4
Produce manufacturer data and to
ensure compatible and new filters
are installed and valid for use
verified by AMAL/JSGP safety.
Gas detector to be provided at all
time during operation

Personnel injury /
Unconscious
/suffocation/ skin
irritation/ Eye
Irritation

SMDS
Operation
s
JSGP
AMAL

RESP.
PARTY

toxic fumes /
dust

Page 3 Of 7

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.

DESCRIPTIONS
OF JOB TASK

HAZARDS / THREAT

4.2 High speed grit


blast

S
E
V
E

P
R
O
B

R
A
N
K

BARRIER / CONTROL MEASURE

4.3 Working at
heights

4.4 Hearing
damaged

4.5 Exposed to
Compressed Air

RESP.
PARTY

CONSEQUENCES

RECOVERY
MEASURES

ACTION /
RESP.
PARTY

Personal Injury

First aid
trained
person to
attend to the
injured
person and to
contact
Operations or
call SMDS
Clinic

SMDS
Operation
s
JSGP
AMAL

To wear ear plug/muff while carried


out the work
Install warning sign at worksite/
manhole entrance.

Hearing loss

Contact
Operations or
call SMDS
Clinic

SMDS
Operation
s
JSGP
AMAL

All pressured equipment //hoses to


inspected at SMDS workshop
All connecter must attached with
whip check
Pre-use inspection of equipment
daily by AMAL-KGJ approved
personnel
Fire watcher available at site
No using of compressed air for
body cleaning

Personal Injury

First aid
trained
person to
attend to the
injured
person and to
contact
Operations or
call SMDS
Clinic

SMDS
Operation
s
JSGP
AMAL

To wear safety glasses and face


shield / blasting hood
All hoses are to be fitted with whip
lash
Dead mans trigger not to tempered
(illegal tying of trigger)
Nozzle of blast gun should not be
pointed to any direction of common
access/ladders/ potential presence
of personnel
Full body harness to be used when
working at height except for
blasterer to be reviewed and
advise
Ensure scaffold ladders access
openings are guarded

Page 4 Of 7

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.

DESCRIPTIONS
OF JOB TASK

HAZARDS / THREAT

Performing
multiple (2)
blaster (due to
time element)

4.6 Accidental
being shot /
blast by
another blaster

S
E
V
E

P
R
O
B

R
A
N
K

BARRIER / CONTROL MEASURE

Ensure safe distance by


maintaining the following
movement
o Maintained diagonally opposite
direction movement
o Maintained clockwise direction
movement only
o Maintained same direction
elevation of area to blast

Barrier tape to be installed


assuring no crossing over between
blasterer
Only one blaster is required when
performing blasting at manhole
(bottom) level
Cut off blasting line (by fire
watcher) to communicate with
blasterer during emergency

6.0

Cleaning of
steel plate
using Water
Cleaning

6.1 sudden
increase of
pressure
from fire
hydrant

All pressured equipment


//hoses to inspected at SMDS
workshop
All connecter must attached
with whip check
Pre-use inspection of
equipment daily
Fire watcher available at site

Wear proper hand gloves

6.2 Handling
water hose
with slippery
surface

Page 5 Of 7

RESP.
PARTY

SMDS
JSGP
AMAL

ACTION /
RESP.
PARTY

CONSEQUENCES

RECOVERY
MEASURES

Personal Injury

First aid
trained
person to
attend to
the injured
person and
to contact
Operations
or call SMDS
Clinic

SMDS
Operatio
ns
JSGP
AMAL

Hand injury

First aid
trained
person to
attend to
the injured
person and

JSGP
AMAL
SMDS
Operatio
ns

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.

DESCRIPTIONS
OF JOB TASK

HAZARDS / THREAT

S
E
V
E

P
R
O
B

R
A
N
K

BARRIER / CONTROL MEASURE

RESP.
PARTY

CONSEQUENCES

RECOVERY
MEASURES

ACTION /
RESP.
PARTY

to contact
Operations
or call SMDS
Clinic
6.3 Polluted
Waste Water

6.4
6.0

Housekeeping

Send water sample to SMDS


Laboratory
Depending on the laboratory
result, dispose the waste water
accordingly

SMDS
JSGP
AMAL

Environmental
Pollution

6.1 Handling object


with slippery
surface

Wear proper hand gloves

SMDS
JSGP
AMAL

Hand injury

First aid
trained
person to
attend to the
injured
person and to
contact
Operations or
call SMDS
Clinic

JSGP
AMAL
SMDS
Operation
s

6.2 Sharp object /


Pinch point

Wear proper hand gloves

Hand injury

Inform SMDS
PMT &
Operations
JGC
/Contractor to
provide
assistant
when needed
by respond
team

6.3 Waste

Segregate all waste accordingly


Spent metal grits to be disposed to

Wrongly
disposed of

Notify JGC /
SMDS Project

Page 6 Of 7

SMDS WAX PLANT EXPANSION PROJECT

JOB HAZARD ANALYSIS


(GENERIC JHA FOR BLASTING & PAINTING WORKS T 7502 HOT SLOPS STORAGE
TANK)
RAM RATING
JOB
STEP
NO.

DESCRIPTIONS
OF JOB TASK

HAZARDS / THREAT

S
E
V
E

P
R
O
B

R
A
N
K

BARRIER / CONTROL MEASURE

RESP.
PARTY

AMAL- KGJ workshop

6.4 Heavy Objects

Do not do manual lifting more that


25 kg, use mechanical
support/lifting

CONSEQUENCES

RECOVERY
MEASURES

material

Team for
further
respond

Muscle strained.
Lower back
injury

Contact
Control room
for medical
assistant /
First aid
trained
person

ACTION /
RESP.
PARTY

GENERAL NOTES
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.

PPE shall be worn at all times.


Set up barricades around work area and display warning signs.
All equipment inspected by SMDS must have a valid inspection stickers attached on the equipment
All PTW and supporting permits must be valid before any work begins.
All jobs must be closely supervised and contractors PTW HOLDER must be on site at all times.
Valid vehicle entry permit is required for entering into restricted area. Only SMDS operations can open road barrier to allow entry into restricted area.
On hearing fire alarm siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point.
Vehicle to exit immediately to designated parking area after delivery of material.
No eating and resting on site. Use designated eating and resting area.
All pressure gauges used must be calibrated and tagged with valid calibration sticker.
All scaffolding must have a green safe to use tag before put into service.
Maintain good housekeeping daily at all the work places.
Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

Personnel to be briefed with respond and hazards from the plant as follows :
Hazardous (toxic and flammable) Gas Potential released of hazardous gas

Contact control for any emergency cases All workers need to be familiar with emergency facilities

Noisy Surrounding and work location

Hearing protection need to be worn at all times

Protection against possible contact with hot pipe surface

The use of hand protection is required when entering the process area.

Page 7 Of 7