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Thermal conductive adhesives with 8 different llers were tested.
The layer-shape ller is benecial to form the heat pathways.
The sharp-corner-shape ller is most difcult to achieve the heat pathways.
The adhesive lled with the natural graphite has higher thermal conductivity.
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 9 September 2013
Accepted 18 February 2014
Available online 28 February 2014
Heat dissipation is an important issue for electronic devices. In the present work, we prepared eight
kinds of thermal adhesives by lling the epoxy resin with natural graphite, copper, aluminum, zinc oxide,
boron nitride, aluminum oxide, diamond and silver powders, and measured the thermal conductivity of
all samples. The results show the eight llers can efciently improve the thermal conductivity of the
epoxy resin. Meanwhile, we found the layer-shape ller is more favorable than the ball-shape ller and
the sharp-corner-shape ller to enhance the thermal conductivity of epoxy resin, and the low price layershape natural graphite-epoxy adhesive had the highest thermal conductivity up to 1.68 W m 1 K 1 at
weight 44.3% of the eight thermal adhesives. All the llers and the cross sections of thermal adhesives
morphologies images were characterized by scanning electron microscopy, and the thermal conductivities of all the samples were measured by Hot Disk TPS-2500 thermal constants analyzer.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Filler
Thermal adhesive
Thermal conductivity
Powder shape
Filling load
1. Introduction
With the quick development of the micro-electronic technology,
the electronic components are gradually transformed from isolated
to highly integrated [1] and modularized [2,3], which cause high
heat ux from the electronic devices, and a great amount of heat is
produced [4,5] during the running of the electronic devices. According to the studies of Bar-Cohen et al. [6], the stability of the
electronic devices will be depressed by 10% as their temperature
rise by every 2 C. Heat cumulation will directly affect the stability
and lifetime of the electronic devices, or brings some others serious
consequences [7]. At present, how to realize the effective and
efcient heat dissipation from the electronic devices has become
the focus of the electronic capsulation [8e11], and the study on the
thermal conductive adhesive, an essential material of electronic
* Corresponding author.
E-mail address: lvshsh@mail.sysu.edu.cn (S.-S. Lu).
http://dx.doi.org/10.1016/j.applthermaleng.2014.02.044
1359-4311/ 2014 Elsevier Ltd. All rights reserved.
capsulation, has become more and more important. With the rapid
development of the material science and technology, many kinds of
new materials like carbon nanotubes (CNTs) [12,13], carbon ber
[14], and graphene sheet [15,16] are utilized to improve the thermal
conductivity of the thermal adhesives. However, there are also
some factors such as the mass production and the high price to
limit such new materials widely used in the electronic capsulation
at the present time.
The conventional thermal conductive adhesives are usually
prepared by lling the resins with one or several kinds of common
llers, such as graphite powders, carbon black [17], Aluminum
oxide (Al2O3) [18], Aluminum nitride (AlN) [19], Zinc oxide (ZnO)
[20], Boron nitride (BN) [21], and diamond powders [22], or metal
powders such as Copper (Cu) powders [23], Nickel (Ni) powders
[24], Aluminum (Al) powders [25], and Silver (Ag) powders [26].
Though a great amount (the proportion of the content 50%) is
needed to improve the thermal conductivity of the adhesives (1e
5 W m 1 K 1) for the traditional llers, the technique of the
preparation for these llers is easy and low-cost, therefore these
494
low price traditional llers are also widely used in the thermal
conductive adhesives which will be the main products used in the
electronic capsulation currently [27].
Herein we prepared eight kinds thermal conductive adhesives
by lling the epoxy resin (E-51) with conventional llers such as
natural graphite, Cu, Al, ZnO, BN, Al2O3, diamond, and Ag powders,
respectively. We measured the thermal conductivities of all samples by Hot Disk TPS-2500 thermal constants analyzer, and
demonstrated the variations and the enhancement of the thermal
conductivities of these thermal conductive adhesives as the lling
load of the llers are increased. We comparatively study the effects
of llers morphologies on the thermal conductivities of the thermal
conductive adhesives. Meanwhile, considering the prices of the
llers, we think the lamellar graphite is a kind of excellent thermal
conductive adhesive ller.
E-51 and curing agent (1:1) mixed for 10 min (mins) by mechanical stirrer rstly, then wt 5% reactive diluent was added, after
5 min mixed, eight treated llers were added the specifying beaker
separately, homogeneous mixture of the thermal adhesives can be
obtained after 30 min stirring. Put the prepared adhesives into the
vacuum chamber for de-aeration, and moulded the adhesives in the
polytetrauoroethylene (PTFE) moulds (35 mm in diameter and
10 mm in thickness), and transferred the moulds into oven with the
constant temperature of 80 C for 30 min, then increased the
temperature to 120 C and kept the temperature for 60 min, the
adhesives can be cured with the temperature naturally cooling
down with the oven nally.
2. Experiment
2.1. Materials
Table 1
Materials in the experiment.
Name of the material
Grade
Graphite powders
Analytical
C > 98.0%
reagent (AR)
Cu powders
AR
Al powders
AR
Ag powders
AR
ZnO powders
BN powders
Industry
grade
AR
Al2O3 powders
AR
Diamond powders
AR
Epoxide number
0.41e0.47
mol/100 g
Amide value
200 20 mg
KOH/g
98%
Industry
grade
Qindao Yanxin
Graphite Product
Co., Ltd.
Tianjing Kemiou
Chemical reagent
Co., Ltd.
Tianjing Kemiou
Chemical reagent
Co., Ltd.
Sinopharm
Chemical reagent
Co., Ltd.
Wuxi zehui
Chemical co., Ltd.
Liaoning Yingkou
Liaobin Meticulous
Chemical Co., Ltd.
Tianjin Kemiou
Chemical Reagent
Co., Ltd.
Tianjin Chanyu
Superhard Sci-Tech
Co., Ltd.
Foshan Nanhai
Baosheng Chemical
Co., Ltd.
Foshan Nanhai
Baosheng Chemical
Co., Ltd.
Aladdin Chemistry
Co., Ltd.
Yancheng Hehai
Chemical Diluent
Co., Ltd.
Self-prepared
495
Fig. 1. SEM images of eight llers materials. (a) ZnO powders; (b) BN powders; (c) Al2O3 powders; (d) graphite ake; (e) Al powders; (f) Cu powders; (g) diamond powders; (h) Ag
powders.
496
Fig. 2. Samples of as-prepared thermal adhesives. (a) Pure epoxy resin, (b) ZnO adhesive, (c) BN adhesive, (d) Al2O3 adhesive, (e) graphite adhesive, (f) Al adhesive, (g) Cu
adhesive, (h) diamond adhesive and (i) Ag adhesive.
Before the thermal conductivities measure, all the thermal adhesives samples must be treated by machinery cutting and
burnishing with the size of 35 mm in diameter and 8 mm in height.
The thermal conductivities of all the samples are measured by the
Hot Disk TPS-2500 thermal conductivity analyzer, which is based
on the Gustafsson transient plate heat source [30], and the detailed
measurements can be found previous paper [31]. In particular, the
thermal conductivity results of all samples will be with the ve
tests average value and the maximum relative error is 1%. To understand the improvement of the thermal conductivity of the epoxy
resin by the llers intuitively, we rst measure the thermal conductivity of the pure epoxy resin is about 0.17 W m 1 K 1 at room
temperature and it is a little lower than that of the previous reports
[17,25], which may be due to the system error of the thermal
conductivity analyzer or the sample with some bubbles from
preparation process.
In this research we focus on the thermal conductivities of all
thermal adhesives with llers different lling load and shape,
meanwhile the cost of llers is an important consideration for the
specic applications. From the market information, we obtain the
prices of natural graphite, Cu, Al, ZnO, Al2O3 powders less than 200
China Yuan (CNY) per kilogram, BN powder is about 500 CNY per
kilogram, Ag powder is about 3500 CNY per kilogram, and the
diamond powder is up to 11,000 CNY per kilogram. Fig. 3 shows the
thermal conductivities of the eight thermal conductive adhesives
change curves with different lling loads. All the curves start point
at 0.17 W m 1 K 1 (the blue circle), which is the thermal conductivity of the pure epoxy resin. Considering the price of silver
powder and diamond powder, we did not make high lling load
thermal adhesive samples in this study. From Fig. 3 it can be found
that the highest thermal conductivity of adhesive is up to
1.68 W m 1 K 1 at the lling load of wt 44.3% graphite powder,
which may be attributed to that the layer structure of graphite to
form the more heat pathways in the epoxy matrix easily, as we all
know that the layer structure llers are favored to be connected
with each other by relative fewer contact points to form the heat
pathway, which indicates that the thermal contact resistance of the
layer structure of graphite epoxy matrix is lower and thus the
thermal conductivity is higher [32]. For the diamond-epoxy resin,
the thermal conductivity is about 0.35 W m 1 K 1 at the lling load
of the diamond powders of wt 29.41%, not agree with the high
thermal conductivity of the diamond [33], which is due to the
Fig. 3. Thermal conductivity of eight kinds of thermal adhesives versus the lling load.
formed, and the enhancement of the epoxy matrix thermal conductivity at low lling loads is very slow. With the lling load
increased, the heat pathways are gradually increased, which cause
the rapid increase of the epoxy matrix thermal conductivity. When
the lling load reaches the maximum value, the llers will aggregate, and the thermal conductivity of the epoxy matrix cannot be
increased higher.
The cross-sectional images of all samples shown in Fig. 4, which
can directly reect the llers dispersion states in the resin matrix
and indirectly verify the above-mentioned thermal conductivity of
thermal adhesives results. Fig. 4a is pure epoxy resin crosssectional SEM images after the de-aeration, from which we can
nd some micro-scale bubbles (the red circles (in the web version
only)) scattered in the cross section, which may be can explain the
pure epoxy resin a little lower thermal conductivity than that of the
previous reports. Fig. 4b shows the cross section of the ZnO adhesive, from which many ZnO grains are well distributed in the epoxy
resin with some contact points (the red arrow) can be observed, in
addition, some ZnO aggregations (the white arrow) in certain areas
also can be seen surely. From Fig. 4c of the cross section of the BN
adhesive, it can be seen that the micro BN particles are well mixed
with the resin and the effective heat conduction areas (the red
region) have been formed. Al2O3 powders are not well distributed
in the epoxy resin as shown in Fig. 4d, which is probably due to that
the Al2O3 particle is bigger, and some larger cracks are easy to form
at the contact areas of the grains (the red arrow). In addition, the
aggregations (the red arrow) can also be found in the cross section.
Thus, ball shape llers are not suitable for forming the heat
497
Fig. 4. SEM images of thermal adhesives cross section. (a) Pure epoxy resin, adhesive with (b) ZnO, (c) BN, (d) Al2O3, (e) graphite, (f) Al, (g) Cu, (h) diamond and (i) Ag.
498
results show the layer structure llers are more favorable than the
ball-shape llers for the enhancement of the thermal conductivity
of epoxy matrix, while the llers with sharp-corner shape are the
most difcult to form the heat pathways in the epoxy resin. In
considering the ller cost and the thermal conductivity of thermal
adhesive, we can estimate the layer structure graphite-epoxy
thermal adhesive has a higher cost performance than the others
seven different thermal adhesives in the electron device heat
dissipation applications. Meanwhile the results of the effects of the
powder shape and lling load of the llers may be helpful for
choosing the potential ller candidate and evaluating their performance and economy to develop new thermal conductive adhesives for the industrial electronic packaging.
Acknowledgements
Financial supports from the Key Program of NSFC-Guangdong
Joint Fund (Grant no. U1034004) and NSFC (Grant no. 51206193)
are gratefully acknowledged.
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