ELE-Manual Cmpression Machine

ADR-Auto Range
OPERATING INSTRUCTIONS
ADR-Auto Range
ELE International
Chartmoor Road, Chartwell Business Park
Leighton Buzzard, Bedfordshire, LU7 4WG
England
Sales: Civil +44 (0) 870 777 7706
Sales: Environmental +44 (0) 870 777 7717
Service: +44 (0) 870 777 7727
fax: +44 (0) 1525 249249
email: ele@eleint.co.uk http://www.ele.com
Distributor:
ELE International, a division of Danaher UK Industries Ltd
ELE International
Soiltest Product Division
PO Box 389
Loveland, CO 80539
USA
phone: +1 (800) 323 1242
fax: +1 (970) 663 9781
email: soiltest@eleusa.com
http://www.eleusa.com
ELE International, a division of Danaher Corporation
In the interests of improving and updating its equipment, ELE reserves the right to alter specifications to equipment at any time
ELE International 2007
9901X0215 Issue 5
ADR-Auto Range
Contents
Section
Figure 1
Page
Arrangement of Compression Frames
and Footprint Dimensions
Figure 2
The ADR-Auto Range
Figure 3
Oil Filler and Bleed Screw Locations
Figure 4
Upper Platen Assemblies
Introduction
1.1
Compression Frames
Specification
2.1
Console
10
2.2
Compression Frames
11
2.3
Upper Platen Assemblies
11
Installation
3.1
Moving, Lifting and Siting

3.1.1
3.1.2
3.1.3
3.2
Connecting the Compression Frame

to the Console
Preparing the Hydraulics

3.3.1
3.3.2
3.4
12
Connecting the Hydraulics

Connecting the Ram Travel Limit
Switch Lead
Connecting to the Mains Supply
3.2.3
3.3
11
Moving, Lifting and Siting the 250kN

Compression Frame
Moving, Lifting and Siting the 1500, 2000
and 3000 kN Compression Frames
Moving, Lifting and Siting the Console
3.2.1
3.2.2
10
12
Checking the Oil Level

Bleeding the Hydraulic System
Distance Pieces
13
ADR-Auto Console
4.1
Foreword
14
4.2
ADR-Auto Measurement Modes
14
4.3
Front Panel Display and Controls
14
4.3.1
4.3.2
4.3.3
4.3.4
Display
Function Keys
Keypad
LCD Contrast
4.4
Electrical Connections
15
4.5
Turning the ADR-Auto On
16
4.5.1
2
Initial Display
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ADR-Auto Range
4.6
Configuring the ADR-Autos Operating Modes

4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
4.7
Selecting the Operating Mode

Defining the Operating Mode Options
Selecting the Sample Type and Size
Setting the Clock
Reset Mode
Running a Test
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.7.7
4.7.8
4.7.9
4.7.10
4.7.11
4.7.12
4.7.13
17
23
Setting the Pace Rate

Entering Sample Details
Starting Pacing
Automatic or Manual Load Tare
Pacing Control
Pace Error Bar Display
Altering the Pace Rate while the Test is
running
Pausing the Test
Overload Conditions
Ram Runout Conditions
Stopping the Test Manually
Sample Failure
Printing the Test Results
4.8
ACV and TFV Tests
27
4.9
Recorded Test Results
28
4.9.1
4.9.2
4.9.3
Printing the Current Test Results

Downloading Test Data
Viewing Test Data
4.10 Verifying the Measurements
29
4.11 Configuring the Printer
30
4.12 Calibrating and Testing the ADR-Auto
30
4.13 Firmware Version
30
4.14 Data Retention and Backup
30
4.14.1
4.14.2
Test Data
Configuration Data
4.15 Error Conditions and Messages
30
4.16 RS232 Communications Interface
31
4.16.1
4.16.2
Remote Commands
Configuring the Serial Port
4.17 Plotter Interface
31
4.18 Rear Panel Connections
32
4.18.1
4.18.2
4.18.3
4.18.4
AC Power Input
Ram Travel Limit Switch Inputs
Serial Port
Analog Output
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ADR-Auto Range
Appendix 1: Sample Types and Sizes

Cubes
Cylinders
Cylinder Tensile
Beams
Bricks
Blocks
Concrete Flags
Concrete Kerbs
Concrete Channels and Edgings
Type R Paving Blocks
Type S Paving Blocks
33
Appendix 2: Pace Rate Limits
38
Appendix 3: Stress Calculations
39
Appendix 4: Printout Formats

Cube
Cylinder/Core
Cylinder/Tensile
Brick
Block
Beam
ACV
TFV
Concrete Kerb
Concrete Channel
40
Appendix 5: Remote Commands

Command Format
Data Format
Communicating with the ADR-Auto
Initialising the ADR-Auto
The CLEAR Command
The TIME Command
Test Data Retrieval
The RECALL Command
Error Codes
41
Maintenance
5.1
Daily
5.2
Occasionally
5.3
Verification
44
Service and Spares
44
Rectangular Platen Handling Assemblies
44
7.1
Introduction
7.2
Specification
7.3
Installation
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ADR-Auto Range
7.4
Operation
7.5
Maintenance
Declaration of Conformity Certificate

NoiseTest Certificate
Product Safety Data Sheet for Shell Tellus Oil T
WEEE Directive
37-4841
Rectangular Platens
37-4860
BS Rectangular Platens
37-5250
Self-centring Lower Platen
37-6130, 37-6140
100 kN Flexural Frames
39-5600
Compression Frame Jig Assembly
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ADR-Auto Range
1
2
3
4
5
Key
1. Upper platen Assembly
2. Lower platen
3. Fixed lower platen
4. Ram extension
5. Frame changeover valve
4 holes C diameter
1500
2000 Standard
3000 BS
Y
B
4 holes C diameter
A
X
250
250/25
A
X
A
X
4 holes C diameter
2000 BS
Y
B
Y
B
Figure 1 Upper view: Arrangement of Compression Frames

Lower view: Footprint dimensions
Dimension (mm)
Compression Frame
250 & 250/25
355
455
1500
428
332
14
398
282
2000 Standard
440
364
13
410
308
2000 BS
440
536
20
310
496
3000 BS
630
510
20
570
410
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ADR-Auto Range
Top row
left: ADR-auto 250, right: ADR-auto 250/25
Centre row
left: ADR-auto 1500, right: ADR-Auto BS 2000/250
Bottom row
left: ADR-auto 2000 Standard, middle: ADR-auto 2000 BS, right: ADR-auto 3000 BS
Figure 2 The ADR-auto range
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ADR-Auto Range
OIL
1. Oil filler plug
2. Oil drain plug
3. Bleed screw location - 250kN frame
4. Bleed screw location - 25kN frame
5. Bleed screw location - all models 1500-3000kN
Figure 3 Oil filler & bleed screw locations.
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ADR-Auto Range
2
4
1: 25 kN
2: 250 kN
3: 1560 kN
4: 2000 kN Standard
5: 2000 kN BS/3000 kN BS
Figure 4 Upper platen assemblies
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ADR-Auto Range
Introduction
These instructions are for machines with a Console serial number beginning with
1887, i.e. of the format 1887-X-XXXX.
The ELE ADR-Auto Range of machines has been developed to satisfy the
requirements for consistent high throughput testing of concrete samples.
The automatic loading cycle is controlled by the closed loop micro-processor/
hydraulic system.
Operation of these machines is straightforward, requiring the operator to depress the
RUN key, after selecting sample size and loading rate. Standard data for a wide
range of samples i.e. size, type, load rate are programmed into the machines
memory.
All control functions and display are built into the hydraulic power pack. The microprocessor runs a series of self-test routines to check the operation of the system. A
serial output port is built into the system enabling test data stored in memory to be
downloaded to a PC or suitable printer.
Test procedures can be selected and displayed in kN, lbf or kgf engineering units.
Full details of the ADR-Auto console can be found in section 4.
1.1
Compression Frames
All frames have a single acting upstroking ram with overtravel protection to shut the
machine down should maximum platen travel be reached.
The ram/cylinder incorporates a low friction coaxial PTFE seal. An air bleed screw is
fitted at the top of the ram.
Specification
2.1
Console
Dimensions
Length x Width x Height
480 x 400 x 1050 mm
Weight
75 kg
Outlet pressure
(hydraulic)
520 bar
Rated power
1600W
Fuse ratings
230VAC:10A
110VAC:16A
Reservoir capacity
12 litres
Hydraulic oil type
Shell Tellus T46 or equivalent oil to viscosity grade

ISO HV46
Important: Do not mix oils of different specifications.
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2.2
Compression Frames
250kN and
250/25kN
1500kN
2000kN
Standard
2000kN BS
3000kN BS
(length x width x
height)
355 x 455 x
1230 mm
428 x 332
x 885 mm
440 x 364
x 1035
mm
440 x 536 x
1125 mm
630 x 510 x
1110 mm
Approximate
Weight
100 kg
330 kg
550 kg
750 kg
1270 kg
Maximum Vertical
Clearance
205 mm
340 mm
340 mm
340 mm
340 mm
Overall
Dimensions
Maximum
Horizontal
Clearance
25kN : 160 mm
250kN : 225 mm
295 mm
320 mm
356 mm
310 mm
Upper Platen
Dimensions
150 dia x
18 mm
222 dia x
30 mm
222 dia x
30 mm
300 dia x
44 mm
300 dia x
44 mm
Lower Platen
Dimensions
150 dia x
20 mm
222 dia x
25.5 mm
222 dia x
25.5 mm
200 x 200 x
38 mm
200 x 200 x
38 mm
Maximum Ram
Travel
15 mm
50 mm
50 mm
50 mm
50 mm
2.3
Upper Platen Assemblies (see figure 4)

Some models feature oil filled upper platen assemblies. The oil used is a special type
only obtained from ELE International. The use of any other type of oil will impair
performance.
Installation
3.1
Moving, Lifting and Siting

Warning: exercise extreme caution when lifting the machine. Use only approved and
tested equipment. ELE International will accept no responsibility for damage caused
by mishandling.
The ADR-Auto will be delivered in two main parts, are both mounted on pallets and
should remain on the pallets until they have been moved as near as possible to their
final position.
3.1.1
Moving, Lifting and Siting the 250 Compression Frame

To remove from the pallet, unscrew the four bolts (accessed from underneath the
pallet) which secure the pallet to the Compression Frame cabinet. The machine may
then be lifted/moved away from the pallet and placed into position using a fork lift or
hoist and lifting straps under the cabinet.
3.1.2
Moving, Lifting and Siting the 1500 kN, 2000 kN and 3000 kN Compression Frames
To remove the Compression Frame from the pallet, unscrew the four securing bolts,
then lift the Compression Frame away from the pallet
The Compression Frame can be lifted by a fork lift or hoist and lifting straps. The
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forks can be positioned under the upper platen after removing the front gate and the
rear screen. A flat piece of wood must be placed on the forks to prevent damage to
the upper platen.
The 2000/3000 BS Compression Frames are also supplied with two Dynamo
eyebolts which, if not supplied already fitted, can be screwed in the top of the frame
through the large holes in the top cover.
Note: The eyebolts supplied are Dynamo eyebolts to BS4278 which are
intended for direct lifting only. A spreader beam or spreader frame must
always be used.
3.1.3
Moving, Lifting and Siting the Console

Lift/move away from the pallet and place into position using a fork lift or hoist and
lifting straps under the cabinet.
3.2
Connecting the Compression Frame to the Console
3.2.1
Connecting the Hydraulics.

Connect the outlet of the Console (at the rear) to the inlet of the Compression frame
(at the rear) with the flexible hydraulic hose supplied, ensuring that all connections
are fully tightened.
Note: if a Flexural Frame is to be connected, then this should be connected to the
upper outlet on the Console. The Compression Frame should be connected to the
lower outlet on the Console. In most cases, it is the frame with the highest capacity
that is connected to the lower outlet.
3.2.2
Connecting the Ram Travel Limit Switch.

For details please refer to section 4.18.2.
3.2.3
Connecting to the Mains Supply

For details, please refer to section 4.4.
3.3
Preparing the Hydraulics (see figure 3)

The hydraulic reservoir in the Console is normally full when the machine is delivered.
If the reservoir is empty on delivery, the oil will be supplied in containers.
3.3.1
Checking the Oil Level (see figure 3)

To check the oil level, remove the door from the Console by unscrewing the four
retaining screws and then unscrew the oil filler plug. The level of the oil should be at
the bottom of the thread in the filler elbow.
If oil is required, use only the grade as specified in section 2.
3.3.2
Bleeding the Hydraulic System (see figures 1 and 3)

The hydraulic ram is provided with a bleed screw. This is used to release any air
from the hydraulic system after installation or after an oil change. To open or close
the bleed screw requires the use of a 5 mm AF hexagon wrench (supplied with the
machine).
Important: the bleed screw captivates a steel ball. Do not completely remove
the bleed screw as this may cause the ball to become lost.
The bleed screw on the ADR-Auto 1500/2000 and 3000 Compression Frame is
accessible after removing the lower platen (and any distance pieces).
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ADR-Auto Range
The bleed screw on the ADR-Auto 250 Compression Frame is accessible after lifting
off the lower platen (and any distance pieces), unscrewing the 4 screws now visible
and then removing the ram extension.
The bleed screw on the 25 kN Frame is accessible after unscrewing the grub screw in
the side of the ram extension and then by removing the ram extension together with
the fixed lower platen still attached to it.
3.3.2.1 Operate the Console (refer to section 4) to provide a flow of oil to the Compression
Frame and unscrew the bleed screw no more than four turns. Air and oil will escape
from the bleed screw. When the oil is free from air bubbles, close the bleed screw
and tighten firmly. The hydraulic ram should now rise.
Note: If the Compression Frame has a front gate with safety interlock, this must
be closed before the console pump will operate.
3.3.2.2 If an additional loading frame or Flexural Frame is fitted then repeat 3.3.2.1 but using
the bleed screw on the other Frame.
3.3.2.3 Note: remember to change the operating mode (refer to section 4.6.1) when bleeding
additional frames.
3.4
Distance Pieces
Since the maximum platen travel on a 1500, 2000 and 3000 kN Compression Frame
is 50 mm, the vertical clearance between the upper and lower platen should be
adjusted using distance pieces, according to the specimen being tested. The
distance pieces are located on the ram spigot and then the lower platen is placed on
top of the distance pieces, located by the spigot.
Ensure that all mating surfaces between the ram, distance piece(s) and platen are
free from concrete debris etc. before assembling these items.
These machines are supplied with a 20 mm distance piece ready for testing 300 x
150 mm diameter cylinders.
Note: the distance pieces must NOT be used on top of the platen.
Recommended Distance Pieces for Cement & Mortar testing for EL39-6150 &
6155 machines
Sample Size
40 X 40 mm *
50 X 50 mm
70 X 70 mm
100 X 100 mm
Distance pieces required

EL39-6210
EL39-6220
EL39-6210
EL39-6220
EL39-6215
EL39-6220
EL39-6220
-
* When not using compression Jig EL39-5600
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ADR-Auto Console
4.1
Foreword
These instructions refer to ADR-Auto machines fitted with version 2.00.000 firmware
and above.
The firmware is the control software which is permanently resident in the machine.
Please contact the ELE Service Department for information on our firmware updating
service.
4.2
ADR-Auto Measurement Modes

The ADR-Auto has two operating modes. With systems fitted with one frame, the
ADR-Auto operates in Mode 1 only. When fitted with two frames, Mode 1 is used for
one of the frames, and Mode 2 for the other. The current operating mode and its
associated frame type (eg. 2000 kN Compression) is shown in the Initial Screen
display.
The ADR-Auto retains the selected mode when it is turned off, and restores that
mode when it is turned on again.
4.3
Front Panel Display and Controls

All the operations of the ADR-Auto are controlled from the front panel which consists
of an LCD display, a keypad, and 4 function keys.
4.3.1
Display
The 8 line display has a bright, easy to read character set which can be seen under
all lighting conditions. When a test is running, the display switches to a large
character mode so that the load measurement can be seen at a distance.
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4.3.2
Function Keys
The 4 function keys are used to control the operation of the system.
Run Starts the test cycle or restarts it if the test can been paused.
Pause Stops the automatic pace control, and holds the load at the current level.
Stop Stops the test.
Reset Resets the ADR-Auto so that a new test cycle can be initiated.
4.3.3
Keypad
The keypad is used for numeric and alphanumeric data entry and to access other
functions such as viewing stored data or accessing other menus.
The ESC key cancels the current screen and displays the previous screen.
The Enter key, marked , is used to accept an entry.
Other keys will be explained in the text.
Caution: do not use excessive force when pressing the keys on the control
panel. Do not use tools e.g. a pen or pencil on the keys as this can damage the
control panel.
4.3.4
LCD Contrast
The LCD Contrast can be adjusted, within allowable limits, from the initial screen
using the UP/DOWN arrow keys. The UP arrow key will decrease the contrast (make
the screen lighter) and the DOWN arrow key will increase the contrast (make the
screen darker).
The system will automatically save the new contrast setting in non-volatile memory.
4.4
Electrical Connections
Safety
Whilst the test is in operation do not remove any covers or attempt to adjust any part
of the machine.
Ensure all moving parts are thoroughly secured before attempting any maintenance.
Ensure all appropriate measures are taken to protect the operator from excessive
noise.
See noise certificate (when supplied).
Electrical Safety
Warning: Before removing any covers or performing maintenance repair and service,
isolate from electrical supply by removing mains plug. Where mains supply is
required during these activities, only competent persons should perform the work.
Check that the power supply is compatible with the requirements stated on the label
and connect in accordance with IEE regulations or to local requirements.
UK Connections
This machine may be operated through a standard 13 amp socket outlet when fitted
with an appropriate 3 pin plug fused in accordance with the label.
Note: connect cable to plug as follows:
Brown wire
Blue wire
Green/Yellow wire
L
N
E
Live or Power
Neutral
Earth or Ground
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ADR-Auto Range
Portable Appliance Tests (PAT)

All ELE designed products are tested for electrical safety prior to sale.
An electrical safety test label is fitted, (usually adjacent to the mains input socket).
Should no label be found, please contact ELE Service Department quoting the serial
number of the equipment.
Organisations have an obligation to ensure equipment is maintained and is safe for
use. Regular PAT testing is one means of ensuring equipment continues to be
electrically safe.
Important: do not connect PAT leads to sensitive components such as PCBs,
control switches and the like.
DO NOT FLASH TEST ELECTRONIC EQUIPMENT.
If in doubt as to the most suitable connection point (which will usually be an
earth stud or an external earth connection) contact ELE Service Department for
assistance.
4.5
Turning the ADR-Auto On

Switch on using the mains switch adjacent to the mains inlet cable. When the ADRAuto is turned on, the system performs some self checks and then updates the
measurement system. During this time the message Updating Analog System Please Wait
is displayed.
4.5.1
Initial Display
After system checks and updates have been completed, the screen display will be of
the form
___AdrAuto 2000 - Mode 1 Compression____
Sample Reference
Sample Type
Pace Rate
Control Mode
TEST-123
Cube
6.80
Automatic
11/09/03
14:35:34
This is the main system Initial Screen display and is always shown after the system
checks and updates have been performed. Note that the ADR-Auto stores the
system configuration internally so any changes that are made are not lost when the
power is removed.
Line 1 on the display shows the operating mode and the frame type and size
associated with the mode.
Line 3 shows the operator-entered reference number for the sample under test.
Lines 4 and 5 indicate the sample type and pace rate selected for the test, and line 6
shows the form of pace control selected.
Line 8 shows the current date and time. The ADR-Autos clock is battery backed and
maintains the time and date when the power is turned off.
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ADR-Auto Range
4.6
Configuring the ADR-Autos Operating Modes

Before running a test, check that the current operating mode is the required one, and
that the mode has been configured correctly. The operating mode is selected and
configured by pressing the Menu key, then Setup Mode. Note that the Installation
and Setup mode can only be accessed when the Initial Screen display is active.
The screen display will be of the form
_Installation and Setup Select Option_
_Select Sample_
Change Mode
Setup Mode
Reset Mode
Verify Mode
Set Clock
Calibrate and Test
Serial Parameters
Display Version No.
Use the Up and Down Arrow keys to move the cursor to the option required, and
then press the Enter key. To return to the Initial Screen press the Escape key.
4.6.1
Selecting the Operating Mode

When two frames are attached, the ADR-Auto 1500, 2000, 2225 & 3000 is fitted with
a solenoid operated changeover valve inside the console, which is used to connect
the hydraulic power pack to the required frame. If only one frame is attached, this
valve is not fitted.
Note: If the Compression Frame has a front gate with safety interlock, this must
be closed before the solenoid operated changeover valve will operate.
The ADR-Auto 250/25 has a manual frame changeover valve fitted externally (Refer
to figure 1)
To change from one frame to the other, move the flashing cursor to the Change
Mode option and press Enter. The screen display will be of the form ________________WARNING!________________
The Rams must be at their Initial
Positions before the Changeover
Valve can Operate. Check them now.
The Current Mode is Mode 1
Change Mode? No
Do not attempt to operate the changeover valve until the ram on the currently
selected frame has returned to its initial position. To operate the changeover valve if
the ram is at its initial position, use the Left or Right Arrow key to select Yes and
press the Enter key. To exit from this screen without operating the valve either select
No using the Left or Right Arrow key and press the Enter key, or press the Escape
key. If a manual changeover valve is fitted, it must be operated manually.
Note that the options set under the Select Sample and Setup Mode menus apply to
the currently selected operating mode. Change to the required mode before
setting the options.
4.6.2
Defining the Operating Mode Options

There are several options which affect the operation of the ADR-Auto. To set these,
use the Up and Down Arrow keys to select the Setup Mode option and press Enter.
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ADR-Auto Range

____________Setup Mode One______________
_Display Units_
Pace Control Mode
Automatic Sample Log
Automatic Sample Print
Automatic Load Tare
SI
Automatic
On
Off
On
Note the down arrow displayed in the bottom right hand corner. This indicates that
there are more options available. To access these, press the Down Arrow key
repeatedly. The screen display will now be of the form
____________Setup Mode One_____________
_Auto-Increment Reference_
Dual Pace Rate
Failure Threshold
Failure Detection (%)
Zero Suppression Range
Off
Off
8.0
15
0.2
Note the up arrow key in the top right hand corner of the screen. This indicates that
there is a previous screen. Use the Up Arrow key to return to the previous screen.
To select any of the Setup Mode options, use the Up and or Down Arrow keys to
move the cursor to the required option field. Then use the Left/Right Arrow keys or
the numeric keys to set the required option. Once the options have been set, press
the Escape key to return to the Installation and Setup screen. The options are
described below.
4.6.2.1 Display Units
The display units selected define the units in which the load is displayed, and which
units are used for pace rate, sample dimensions, sample weight and sample density.
The following table shows the available section.
Units
Load
Pace
Dimensions
Weight
SI
kN
Imperial
Metric
Density
Stress
kN/sec
mm
kg/m
N/mm2
lbf
lbf/sec
ins
lb
lbf/ft
lbs/in2
kgf
kgf/sec
cm
g/cm
kgs/cm2
Use the Left or Right Arrows to select the units required. When entering sample
data, use the dimension and weight information units selected from the above table.
4.6.2.2 Pace Control Mode
The ADR-Auto can control the pace rate in several ways as follows:
Automatic
The ADR-Auto controls the pace rate automatically at the rate set. The automatic
pace control operates from zero load until the sample fails. The load is then
automatically removed and the peak load measurement held.
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Manual
The pace rate is controlled from the keyboard, or from an external manual control.
When the sample fails, the load is automatically removed and the peak load
measurement held.
Board
Board mode control is intended for use when testing blocks with fibre board capping.
Maximum load is applied at the start of the test to compress the fibre board and the
ADR-Auto does not control the pace rate. When the average pace rate measured
over the previous 1 second is 90% of the set rate, the ADR-Auto then starts to control
the pace rate. The point at which the ADR-Auto starts to control the pace rate will
depend on the type of fibre board being used.
Use the Left or Right Arrow keys to select the required pace control mode.
4.6.2.3 Automatic Sample Log
The ADR-Auto can hold up to 500 individual test result records. These records can
be examined, printed or downloaded via the ADR-Autos serial link to a computer.
When the memory is full, the oldest records are overwritten by the newest records so
that the memory always holds the latest data.
To configure the ADR-Auto to log the test results to memory, use the Left or Right
Arrow keys to select On.
4.6.2.4 Automatic Sample Print
The ADR-Auto can be configured to print out the test results at the end of each test
cycle. If this facility is required, use the Left or Right Arrow keys to select On. Note
that if the Automatic Print facility is On, the record is printed when the ADR-Auto is
switched back to the Initial Display screen, prior to starting a new test.
4.6.2.5 Automatic Load Tare
The ADR-Auto can be configured to automatically zero or tare the effects of the
ram, platen and sample weights as the ram approaches the top platen. This is
sometimes referred to as closing daylight. Using the Left or Right Arrow keys,
select On if the automatic tare facility is required, or Off if not. Note that if Off is
selected, the load will have to be manually tared at the start of the test.
4.6.2.6 Auto-Increment Reference
The ADR-Auto can be configured to automatically increment the sample reference
field upon test completion. At the end of a test, when the reset button is pressed, any
numbers present on the end of the reference field value will be incremented ready for
the next test. If auto-increment is required, use the Left or Right Arrow keys to set
the option to On.
4.6.2.7 Dual Pace Rate
The ADR-Auto can be configured for dual pace rates. In dual rate mode, the ADRAuto will control the pace rate at the first entered rate until a set load value is
reached, and then continue pacing at the second rate. This option applies to the
1000, 1500, 2000,2225 and 3000 kN compression frames. If dual rates are required,
use the Left or Right Arrow keys to set the option to On. Note that there are default
pace rate values which are set when the sample type is selected. This can be
changed if required. See section 4.7.1.
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4.6.2.8 Failure Threshold

The definition of the Failure Threshold parameter depends on the form of pace
control selected, and if either the ACV (Aggregate Crushing Value) or TFV (Ten
Percent Fines Value) sample test modes have been selected. The parameter is
always entered as a load in the units defined for display. The following describes
each form of pace control and how the Failure Threshold is used.
Automatic
When automatic pace control is selected, the Failure Threshold parameter defines
the load at which the ADR-Auto starts looking for a failure. The machine ignores any
failures below this level and continues to apply load and control the pace rate. The
default setting is a percentage of the frame range, i.e. 8 kN for a 2000 kN load frame.
The actual percentage depends on the frame type. The threshold should be
increased if the sample under test can exhibit a false failure early on in the loading
cycle, as can happen when testing bricks capped with plywood.
If an ACV or TFV test has been selected when selecting the sample type, the Failure
Threshold has the same meaning, i.e. failures are not detected below the threshold
value, but in these two cases, the ADR-Auto stops pacing when the load attains the
level set in the Failure Threshold parameter. Note that the ADR-Auto sets a default
pace rate and threshold for ACV tests, but these must be user entered for TFV tests.
Manual
The same as automatic pace control.
Board
When Board pace control is selected, the Failure Threshold is automatically
determined by the ADR-Auto. Any value entered is ignored in Board control mode.
To update the Failure Threshold displayed, enter a new load using the numeric
keypad and then press the Enter key. If the Enter key is not pressed, the value will
not be updated. Use the Clear key to erase the entire entry.
4.6.2.9 Failure Detection (%)
The ADR-Auto detects a sample failure by measuring the peak load sustained by the
sample and waiting until the load has fallen by a defined percentage of this peak load.
Use the numeric keypad to change the default value. Increasing the percentage
means that the ADR-Auto continues to try to maintain the loading rate for a longer
time as the sample fails.
4.6.2.10 Zero Suppression Range
The ADR-Auto displays a load value of zero until the load exceeds the value in the
Zero Suppression Range entry. Use the numeric keypad to change the default value.
Set the value to zero if this facility is not required.
4.6.3
Selecting the Sample Type and Size

Having selected the operating mode and setup any options required for the mode, the
sample type and size should be selected. The ADR-Auto has a large database of
predefined sample types and sizes, and Appendix 1 lists those available along with
their associated pace rates. If the sample under test is not in the database, the
required pace rate and sample dimensions can be entered before the test is run.
Note that because the number of sizes and dimensions depend on the display
units selected, the display units (eg. kN) must be selected prior to choosing the
sample type and size.
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4.6.3.1 Sample Types

To choose a sample type, press the menu key and then move the cursor to the
Select Sample option using the Up and Down Arrow keys and press the Enter key.
The screen displays will be of the form
__________Select Sample Type____________
_Cube_
Brick
Cylinder/Core
Beam
Cylinder/Tensile
ACV Test
Block Low Strength
TFV Test
Block High Strength Concrete Flags
Paving Block Type R Concrete Kerbs
Paving Block Type S Concrete Channels
Select the required sample type using the Up and Down Arrow keys and press the
Enter key.
4.6.3.2 Sample Sizes
Having selected the required sample type, the screen display will be of the form
__________Select the Cube Size__________
_Height_ 150
Width 150
Depth 150
Use the Left and Right Arrow keys to select the sample size required and then press
the Escape key twice to return to the Installation and Setup screen.
Note: see Appendix 1 for standard sizes available.
4.6.4
Setting the Clock

If the time and date display in the Initial Screen is incorrect, select the Set Clock
option and press the Enter key. The display will be of the form
__________Set the Time and Date_________
Set Date Format
Set Date
Set Time
UK
dd.mm.yy
hh.mm.ss
11/09/03
14:36:04
Enter the new time and date in the format shown on the screen, using the Up and
Down Arrow keys to select the date or time entry fields. Thus to set a date of 12th
January 1999, enter 12.01.99. To set a time of 31 minutes past eight in the evening
enter 20.31.00. When the date or time is entered, the ADR-Auto checks that the
entry is valid, and then updates the clock. The new date/time is then shown in the
Current Date/Time fields.
To return to the Installation and Setup screen, press the Escape key.
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4.6.5
Reset Mode
The Reset Mode menu option provides a method of resetting the current operating
mode back to a default condition. Select the option via Reset Mode on the menu
key. The display will be of the form
________________WARNING!____ ___________
This will Reset the Setups for the
Current Mode to their Default Values
Are you sure? No
To reset the parameters select the Yes option using the Left or Right Arrow keys
and then press the Enter key. Use the Escape key to exit without resetting. The
parameters for the current mode will be reset to the following
Sample Reference
Cleared
Display Units
SI
Control
Automatic
Auto Log
On
Auto Print
Off
Auto Tare
On
Auto-Increment
Off
Dual Pace Rate
Off
Failure Threshold
Default % for Frame Type
Failure Detection
15%
Zero Suppression
Default % for FrameType
Sample Air Weight
Sample Water Weight
Calculate Density
Yes
Sample Density
Sample Type
10 kN Frame
40 x 40.1 x 160 Beam
25 kN Frame
40 x 40.1 x 160 Beam
50 kN Frame
150 x 150 x 750 Beam
100 kN Frame
150 x 150 x 750 Beam
250 kN Frame
40 x 40 x 40 Cube
1000 kN Frame
150 x 150 x 150 Cube
1500 kN Frame
150 x 150 x 150 Cube
2000 kN Frame
150 x 150 x 150 Cube
2225 kN Frame
150 x 150 x 150 Cube
3000 kN Frame
150 x 150 x 150 Cube
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Pace Rate
4.7
10 kN Frame
0.05 kN/sec
25 kN Frame
0.05 kN/sec
50 kN Frame
0.1 kN/sec
100 kN Frame
0.1 kN/sec
250 kN Frame
2.4 kN/sec
1000 kN Frame
6.8 kN/sec
1500 kN Frame
6.8 kN/sec
2000 kN Frame
6.8 kN/sec
2225 kN Frame
6.8 kN/sec
3000 kN Frame
6.8 kN/sec
Running a Test
If the Initial Screen is not being displayed, press the Escape key until the display is
of the form___AdrAuto 2000 - Mode 1 Compression____
Sample Reference
Sample Type
Pace Rate
Control Mode
TEST-123
Cube
6.80
Automatic
11/09/03
14:35:34
Check that the sample type, and control mode are correct. If they are not, return to
the Setup Mode and set them as required. Before running the test, the Sample
Reference, the Pace Rate and the Sample details can be edited via the Sample key.
4.7.1
Setting the Pace Rate

If the pace rate is incorrect, press the Pace key. If dual pace rates have been
selected, the screen display will be of the form
____Edit Pace Rates & Transition Load___
_Initial Rate_ 30.00
Transition Load 500.0
Final Rate 6.80
otherwise the display will be of the form

_______Edit the Current Pace Rate_______
_Pace Rate_ 6.80
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Enter the required pace rate or pace rates and transition load using the numeric
keypad, and press the Enter key for the new value to be accepted. Press the
Escape key to return to the Initial Screen. Note that the ADR-Auto will only accept a
range of pace rates. This range depends on the load frame being used. See
Appendix 2 for the pace rate limits.
4.7.2
Entering Sample Details

As well as information on the sample type and size, the Sample Details screens
allow further information about the sample to be entered. Note that the contents of
the Sample Details screens reflect the sample type selected. Press the Sample key
and the screen display will be of the form
__________Edit Sample Details___________
Type
Reference
Height
Width
Depth
Cube
TEST-123
150.0
150.0
150.0
Note the down arrow in the bottom of the screen. This indicates that another screen
is available. Press the Down Arrow key. The screen display will now be of the
form
___________Edit Sample Details_________
_Weight in Air_ 2345
Weight in Water 1234
Sample Density 2111
Note that the up arrow in the top right hand corner of the screen. This indicates there
is a previous screen.
The ADR-Auto will calculate the samples density from its weight in water and air. If
this facility is required, enter the samples air and water weights in the respective
fields. Otherwise enter the samples density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
Note that the sample details can also be updated after a test has been completed.
4.7.2.1 Type and Shape
The sample type shown is the one selected and is for information only and cannot be
altered here. If it is wrong it must be changed in the Select Sample screen under the
menu key. Note that for some sample types, an additional line is shown describing
the sample shape. Thus if a Paving Block Type R has been selected, the sample
shape will be shown as Plain or Chamfered.
4.7.2.2 Reference
If the sample reference is not correct or has not been entered already, it can be
added here.
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4.7.2.3 Dimensions
If the sample dimensions required are not the standard ones chosen when selecting
the sample type and size, they can be altered here. Select the required entry field
and use numeric keypad to enter the new dimensions. These new dimensions are
held by the ADR-Auto until a new sample type is selected. Remember to press the
Enter key for the new value to be entered. The sample dimensions are used by the
ADR-Auto when it calculates stress.
Note that the number and descriptions of the dimensions fields will depend on the
sample type selected.
Thus when a Type S paving block sample type is selected, a Plan Area value must
be entered instead of the normal length and width as Type S paving blocks are of an
irregular shape.
For Type R and S Paving Blocks there is a Factor value shown which is used in the
stress calculation for the blocks. This can be altered if required. For details of its
use, see Appendix 3.
If the sample selected is a Beam, a Separation dimension is shown. This dimension
is the roller separation, and is used in the stress calculation for beams. This can be
altered if required. See Appendix 3 for details of its use.
4.7.2.4 Sample Density
The ADR-Auto will calculate the samples density from its weight in water and air. If
this facility is required, enter the samples air and water weights in the respective
fields. Otherwise enter the samples density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
4.7.3
Starting Pacing
Once the ADR-Auto has been setup, it is ready to test a sample. Place the sample in
the load frame, leaving 5 to 10 mm of clearance between the sample and the top
platen. When ready press the Run key. The screen display will now switch to the
large character test screen and be of the form
____ADRAuto 2000
Pace kN/s
+6.80___
+0.2
-
At this point the ADR-Autos main pump will turn on and the ram start to rise. The first
line on the screen shows the set pace rate, and the second line the load on the
sample.
The lowest line on the screen is the pace rate error bar display, which shows the
difference between the required rate and the rate achieved by the ADR-auto.
4.7.4
Automatic or Manual Load Tare

If the automatic tare facility has been turned on, the ADR-Auto will tare the load as
the ram rises. If the machine has not been configured to automatically tare the load,
press the Reset key just before contact is made between the sample and the upper
platen. Once the machine is under load, pressing the Reset key has no affect.
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Note than even when the automatic tare option is turned on, the manual tare function
is still operational.
4.7.5
Pacing Control
The ADR-Auto has three ways of controlling pace, Automatic, Manual and Board.
(The correct one of these must have been selected when setting the options in the
Setup Mode screen). The selected option comes into effect once the ADR-Auto has
closed the gap between the sample and the upper platen, and has detected an
increase in load on the sample.
4.7.5.1 Automatic
Once the ADR-Auto detects that the sample is being loaded, it turns on the pace
control system. At the start of the loading cycle, the pace error bar will show an error
but this will soon stabilise as the automatic pacer takes over.
4.7.5.2 Manual
Once the ADR-Auto detects the sample is being loaded, the pace rate must be
controlled manually. This can be done from the keyboard using the Left and Right
Arrow keys. One press of either key increases or decreases the rate at which the
load is being applied.
4.7.5.3 Board
Once the ADR-Auto detects a load on the sample, it applies loads as fast as possible
to compress the board on either side of the sample. This continues until the average
pace rate measured over the previous 1 second is 90% of the set rate. The pace
control system is then turned on.
4.7.6
Pace Error Bar Display

When the ADR-Auto is loading the sample, the error display takes the form of a bar
running from the central line to either the plus or minus signs. The length and
direction of the bar is proportional to the pace error and a full scale deflection is equal
to a 15% error in the pace rate.
4.7.7
Altering the Pace Rate whilst the Test is Running

The pace rate (or pace rates and transition load if dual rates have been selected) can
be changed at any time while the sample is being loaded. Press the Pace key and
enter the new values. The new values take effect when the Escape key is pressed to
return to the test screen. Note that the pace bar display will show an error until the
ADR-Auto is pacing at the new rate.
4.7.8
Pausing the Test

If the ADR-Auto is controlling the pace rate (in Automatic or Board pace control
modes) the test can be paused at any time by pressing the Pause key and the ADRAuto will hold the load constant. Press the Run key to resume loading at the set
pace rate.
4.7.9
Overload Conditions
If the load reaches the frame limit before the sample fails, the message Warning
Overload will flash on and off on the screen, and the ADR-Auto will release the load.
Press the Reset key to return to the Initial Screen. Under these conditions sample
data record is not recorded or printed.
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4.7.10 Ram Runout Conditions

If the Run key is pressed, and no sample is present in the frame, the ram will
continue to rise until the ram runout switch is tripped. This will cause the pump to
stop and the dump valve to operate. Press the Stop and then the Reset keys to
return to the Initial Screen.
4.7.11 Stopping the Test Manually
The test can be stopped at any time by pressing the Stop key. The ADR-Auto treats
this as a normal sample failure as described in 4.7.12.
4.7.12 Sample Failure
While the sample is being loaded, the ADR-Auto is continually comparing the current
load on the sample with the peak load seen by the sample. When the current load is
below the peak load by the percentage set when setting up the ADR-Auto (the default
setting is 15%), the machine senses this as a failure, switches off the pump and
dumps the load. The screen will then switch to show the sample failure details and
will be of the form
_________Sample Failure Results_________
Maximum Load
Stress
Pace Rate
Density
1045
134.4
6.80
350
Note that the stress value is not calculated for all sample types. See Appendix 3 for
the stress calculations performed by the ADR-Auto.
To prepare the ADR-Auto for the next sample, press the Reset key to return to the
Initial Screen. At this point, if the options have been configured, the ADR-Auto will
print out the test results and record the results in the memory. Note that if necessary
the sample details can be updated before the Reset key is pressed by pressing the
Sample key and editing the details as required. The stress and density values will
reflect any changes made to the samples dimensions or air and water weights.
4.7.13 Printing the Test Results (see section 4.11 for the printer configuration)
The test results can be printed during the Sample Failure Details screen display by
pressing the Print key. If the printer is not connected or does not respond, the ADRauto will display the message
Printer Busy. Retry? No
on the bottom line of the screen. Use the Left or Right Arrow keys to select Yes or
No and press the Enter key. The format of the printout will depend on the sample
type selected. See Appendix 4 for printout formats.
4.8
ACV and TFV Tests

The way the ADR-Auto controls the loading of the sample is different when the
sample has been chosen for an Aggregate Crushing or Ten Percent Fines Value test.
Provided that the automatic form of pace control has been selected, the machine will
control the loading of the sample at the entered pace rate until the load specified in
the Failure Threshold parameter is reached, at which point the load is dumped, and
the peak load displayed.
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The ADR-Auto does not look for a sample failure when testing ACV or TFV sample
types.
Note that when an ACV sample type is selected, the ADR-Auto automatically sets
default values of 0.66kN/sec for the pace rate, and 400kN for the threshold, so that
the compression cycle lasts 10 minutes and ceases when a load of 400kN is reached.
If required, edit the pace rate and threshold values.
The ADR-Auto does not set default pace rate and threshold when a TFV sample type
is selected and the pace rate and threshold must be user entered.
4.9
Recorded Test Results

The ADR-Auto can store up to 500 individual test results. When the memory is full,
the oldest records are overwritten by the newest records so that the memory always
holds the latest data. The records can be viewed or printed by pressing the view or
print key while in the Initial Screen.
4.9.1
Printing the Current Test Result

The test results can be printed from the Sample Failed or Initial Screens by pressing
the Print key. If the printer is not connected or does not respond, the ADR Auto will
display the message
Printer Error. Retry? Yes
in a window on the screen. Check that the printer is connected to the serial port and
is on line or selected (refer to your printer manual). Use the Left or Right Arrow
keys to select Yes or No and press the Enter key. If a further printer error occurs,
check that the serial port settings agree with those set in the printer (see section
4.16.2). The format of the printout will depend on the sample type selected. See
Appendix 4 for printout formats.
4.9.2
Downloading Test Data

All logged records may be downloaded to a PC (IBM compatible personal computer)
by use of a download program available from ELE International.
4.9.3
Viewing Test Data

Press the view button to view the test data stored in the ADR-Autos memory. The
screen display will be of the form
_001
View Records
Frame Type
Reference
Sample Type/Mode
Measurement Units
Maximum Load
Pace Rate
Stress
23/01/03 14:18:23__
2000 Kn
TEST-122
Cube
SI
956.0
6.80
1.1
Note the down arrow displayed in the bottom right hand corner. This indicates that
there is another screen of data available. To access this, press the Down Arrow
key.
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The screen display will now be of the form

_001
View Records____________________
Height 150.0
Width 150.0
Depth 150.0
Weight in Air 1000
Weight in Water 2000
Sample Density 1000
Press the Up Arrow key to return to the previous screen.

Use the Left and Right Arrow keys to step backwards and forwards through the
records. Note that the records are numbered, and that the oldest record is always
number 1. To find the newest records, press the Right Arrow key repeatedly. To
find the oldest record, press the Left Arrow key.
To return to the Initial Screen, press the Escape key.
4.10
Verifying the Measurements

To check the ADR-Autos calibration, press the Menu key to display the Installation
and Setup options. First select the operating mode required and then select Verify
Mode. The display will be of the form
__________Mode One Verification_________
_Select the Units_ SI
Use the Left or Right Arrow keys to select which load units are to be used during the
verification and then press the Enter key.
_________Mode One Verification__________
Load Reading
Control Valve (%)
+0.1
0.0
Press ENTER to Freeze

Main
Off
Rapid Off
Dump
On
Place a standard load measuring device in the frame, and press the Run key on the
keyboard to turn the main pump on. Note that this also turns the dump valve off.
Using the Left and Right Arrow keys, open the pump control valve sufficiently to
start the ram rising slowly and press the Reset key to tare the load when required. If
a larger change in the pump control valve is required, hold down the Arrow key.
Note that the rapid approach pump can be operated using the Pause key.
Pressing the Enter key at any time freezes the load display with the current load so
that the value may be noted and the message changes to
Press Enter to Release
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A further press of the Enter key releases the load display. While the display is
frozen, the ADR-Auto gives an audible warning as a reminder that the load display is
frozen. Verify that the system reads correctly over the calibrated range.
Press Stop at any time to switch off the pump.
Press the Escape key twice to return to the Initial Screen.
4.11
Configuring the Printer (see section 4.16)
4.12
Calibrating and Testing the ADR-Auto

The ADR-Autos Calibration and Test facilities are accessed from the Installation
and Setup options screen. Entry is password protected to prevent unauthorised
access.
4.13
Firmware Version
To check the ADR-Autos firmware version, press the Menu key, select the Display
Version option and press the Enter key. The screen display will be of the form
_________Firmware Version Number________
Code Version
V2.01.001
Press the Escape key twice to return to the Initial Screen.

4.14
Data Retention and Backup

The ADR-Autos test data and system configuration is preserved when the power is
removed.
4.14.1 Test Data

The test data memory and the Real Time clock are protected by a built in nickelcadmium battery which is continually charged while the ADR-Auto is turned on. This
will preserve the contents of the memory, and maintain the internal clock for up to 3
months when there is no system power present. If the power has been off for a long
period, it is advisable to turn on the ADR-Auto for at least 24 hours to recharge the
battery. This does not affect the calibration and configuration data as described in
the next section.
4.14.2 Configuration Data
All calibration and configuration data is held in non-volatile memory, and cannot be
lost under normal conditions. All changes to the configuration are stored as they are
made.
4.15
Error Conditions and Messages

The ADR-Auto continually checks critical performance parameters, and displays an
error message if a malfunction is detected. The fault must be corrected for operation
to continue. Call the service engineer or consult the service manual.
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4.16
RS232 Communications Interface

The ADR-Autos RS232 serial port can be used to output data to a serial printer, or
for communicating with a computer. When connected to a printer, connect the Clear
To Send input to the printers busy signal. Consult the printer manual for details of
which signal this is see section 4.18.3.
4.16.1 Remote Commands

The ADR-Auto has a set of remote commands which can be used to download test
data to a computer. A simple PC program is available for this purpose. See
Appendix 5 for a description of these commands.
4.16.2 Configuring the Serial Port
When connected to a computer, the serial link can be used to download test records
stored in the ADR-Autos memory. To configure the serial port, press the Menu key,
select the Serial Parameters option and press the Enter key. The screen display will
be of the form
_________Set Serial Parameters__________
_Baud Rate_ 9600
Format 8b 1s
Terminator CR-LF
Use the Up and Down Arrow keys to select the Baud Rate, Format or the Terminator
option fields, and the Left and Right Arrow keys to select the required setting.
Pressing the Escape key twice returns to the Initial Screen.
4.16.2.1 Baud Rate
The Baud Rate can be set from 110 to 19200 Baud.
4.16.2.2 Format
The word format can either be 8 bits, no parity and 1 stop bit (8b 1s) or 8 bits, no
parity and 2 stop bits (8b 2s).
4.16.2.3 Terminator
The Terminator setting defines what the ADR-Auto adds at the end of a line. These
are Carriage Return only (CR), Carriage Return followed by a Line Feed (CR/LF),
Line Feed only (LF), and Line Feed followed by a Carriage Return (LF/CR).
4.17
Plotter Interface
The ADR-Auto has an analog output which is proportional to the load on the sample.
The output is scaled so that 0 to 5 volts is equal to zero load to the maximum load for
the load frame being used. Thus for a 2000kN frame 0 to 5 volts corresponds to 0 to
2000kN.
The output voltage scale can be changed from the Test Y/t Output menu. To obtain a
plot, connect the Y/t output to a plotter. A plot can only be produced while a test is
being performed (i.e. in real-time).
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4.18
Rear Panel Connections
4.18.1 AC Power Input

The AC power input consists of a combined fused IEC inlet socket and switch. The
fuse is rated at 10 amps on 220-240V models and 16 amps on 110-120V models.
4.18.2 Ram Travel Limit Switch Inputs
The ADR-Auto has two Ram Travel Limit switch connectors (3 pins) so that two load
frames can be connected. Ensure that the connectors from the frames are plugged
in. Where only one frame is fitted, a dummy connector must be fitted in the unused
socket.
Electronics Head Power
This is a short loop of cable with an IEC connector which plugs into the electronics
head.
Manual Control
For service use only.
4.18.3 Serial Port
The ADR-Auto has an RS232 serial port. The output is via a standard 9 way D plug.
Pin
Signal
Received Data (RxD)
Transmitted Data (TxD)
Signal Ground
Ready To Send (RTS)
Clear to Send (CTS)
4.18.4 Analog Output

The ADR-Auto is fitted with a standard BNC socket.
Pin
Signal
Centre Pin
Signal Output
Screen
Ground
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Appendix 1: Sample Types and Sizes

Cubes
SI Standard Size (mm)
Loading Rate (kN/sec)
40.0 x 40.0 x 40.0
2.4
50.0 x 50.0 x 50.0
0.9
70.7 x 70.7 x 70.7
3.0
100 x 100 x 100
3.0
150 x 150 x 150
6.8
200 x 200 x 200
12.0
Imperial Standard Size (ins)
Loading Rate (lbf/sec)
1.5 x 1.5 x 1.5
540
2.0 x 2.0 x 2.0
200
3.0 x 3.0 x 3.0
675
4.0 x 4.0 x 4.0
675
6.0 x 6.0 x 6.0
1530
8.0 x 8.0 x 8.0
2700
Metric Standard Size (cm)
Loading Rate (kgf/sec)
4.00 x 4.00 x 4.00
240
5.00 x 5.00 x 5.00
90
7.07 x 7.07 x 7.07
300
10.0 x 10.0 x 10.0
300
15.0 x 15.0 x 15.0
680
20.0 x 20.0 x 20.0
1200
Cylinders
100 x 50
0.5
150 x 75
1.3
200 x 100
2.4
300 x 150
5.3
320 x 160
6.0
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Cylinders (cont.)
ImperiaI Standard Size (ins)
4x2
110
6x3
247
8x4
440
12 x 6
990
10 x 5
50
15 x 7.5
130
20 x 10
240
30 x 15
530
32 x 16
600
Cylinders Tensile
100 x 100
0.47
200 x 100
0.94
150 x 150
1.05
300 x 150
2.1
Imperial Standard Size (ins)
4x4
105
8x4
210
6x6
235
12 x 6
470
10 x 10
47
20 x 10
94
15 x 15
105
30 x 15
210
34
9901X0215 Issue 5
ADR-Auto Range
Beams
SI Standard Size
40 x 40.0 x 160
0.05
100 x 100 x 500
0.2
150 x 150 x 750
0.45
300 x 300 x 1500
1.8
ImperiaI Standard Size
6 x 6 x 18
28.8
6 x 6 x 21
28.8
6 x 6 x 24
28.8
6 x 6 x 30
28.8
6 x 6 x 36
28.8
Metric Standard Size
4.01 x 4.0 x 16
10 x 10 x 50
20
15 x 15 x 75
Bricks
215 x 102.5 x 65
14.8
200 x 100 x 75
13.7
200 x 100 x 100
5.0
Blocks
440 x 215 x 75
2.75 (lo), 5.5 (hi)
440 x 215 x 100
3.7 (lo), 7.3 (hi)
440 x 215 x 140
5.13 (lo), 10.2 (hi)
440 x 215 x 150
5.5 (lo), 110 (hi)
440 x 215 x 190
6.96 (lo), 13.93 (hi)
440 x 215 x 200
7.3 (lo), 14.6 (hi)
440 x 215 x 215
7.88 (lo), 15.76 (hi)
35
9901X0215 Issue 5
ADR-Auto Range
Concrete Flags
Type A 600 x 450 x 50
0.074
Type A 600 x 450 x 63
0.074
Type B 600 x 600 x 50
0.099
Type B 600 x 600 x 63
0.099
Type C 600 x 750 x 50
0.124
Type C 600 x 750 x 63
0.124
Type D 600 x 900 x 50
0.148
Type D 600 x 900 x 63
0.148
Type E 450 x 450 x 50
0.074
Type E 450 x 450 x 70
0.074
Type F 400 x 400 x 50
0.066
Type F 400 x 400 x 65
0.066
Type G 300 x 300 x 50
0.049
Type G 300 x 300 x 60
0.049
Concrete Kerbs
Bullnosed (BN) 125 x 150
0.025
Splayed (SP) 125 x 255
0.042
Half Battered (HB1) 150 x 305
0.050
0.042
0.025
Transition Right (TR) 125 x 255
0.042
Transition Left (TL) 125 x 255
0.042
Dropper Right (DR1) 125 x 255
0.042
Dropper Right (DR2) 125 x 255
0.042
Dropper Left (DL1) 125 x 255
0.042
Dropper Left (DL2) 125 x 255
0.042
36
9901X0215 Issue 5
ADR-Auto Range
Concrete Channels and Edgings

Square Channel (CS1) 125 x 255
0.042
Square Channel (CS2) 125 x 150
0.025
Dished Channel (CD) 125 x 255
0.042
Round Top Edging (ER) 50 x 150
0.025
0.033
0.041
Flat Top Edging (EF) 50 x 150
0.025
0.033
0.041
Bullnosed Edging (EBN) 50 x 150
0.025
0.033
0.041
Type R Paving Blocks

200 x 100 x 60 Plain
5.0
200 x 100 x 60 Chamfered
5.0
200 x 100 x 65 Plain
5.0
5.0
200 x 100 x 80 Plain
5.0
5.0
200 x 100 x 100 Plain
5.0
5.0
Type S Paving Blocks

60 mm Thick Plain
5.0
60 mm Thick Chamfered
5.0
65 mm Thick Plain
5.0
5.0
80 mm Thick Plain
5.0
5.0
100 mm Thick Plain
5.0
5.0
37
9901X0215 Issue 5
ADR-Auto Range
Appendix 2 Pace Rate Limits

Depending on the load frame currently in use the ADR-Auto limits the range of pace rates
that can be entered. These are shown in the following table.
Load Frame
Range (kN/sec)
Range (lbf/sec)
Range (kgf/sec)
25 kN
0.02 0.06
4.5 13.5
26
100 kN
0.02 5.0
4.5 1124
4 500
250 kN
0.04 5.0
9 1124
4 500
1500 kN
0.05 30
10 6700
5 3000
2000 kN
0.05 30
10 6700
5 3000
2225 kN
0.05 30
10 6700
5 3000
3000 kN
0.05 30
10 6700
5 3000
38
9901X0215 Issue 5
ADR-Auto Range
Appendix 3 Stress Calculations

The ADR-Auto calculates stress as follows
Cube, Cylinder/Core, Cylinder/Tensile, Brick, Block Peak Load/Sample Area.
Beam The stress for all sample types except the 40 x 40.1 x 160 beam is calculated using
the following formula
Stress = (Peak Load x Roller Separation)/ (Width x Depth x Depth)
The calculation for the 40 x 40.1 x 160 beam is
Stress = (1.5 x Peak Load x Roller Separation)/(Depth x Depth x Depth)
Stress is not calculated for Flags, Kerbs and Channels.
Type R and S Blocks Stress is calculated as peak load/plan area multiplied by a correction
factor which depends on the sample thickness and shape as follows
Thickness and Shape
Correction Factor
60 mm Thick Plain
1.00
1.06
65 mm Thick Plain
1.0
1.06
80 mm Thick Plain
1.12
1.18
100 mm Thick Plain
1.18
1.24
39
9901X0215 Issue 5
ADR-Auto Range
Appendix 4: Printout Formats

The following shows a typical printout for a cube.
Cube
Operating Mode
Date
Time
Sample Reference
Sample Type
Sample Units
Maximum Load
Pace Rate
Stress
Sample Height
Sample Width
Sample Depth
Weight in Air
Weight in Water
Sample Density
Mode 1 Compression
12/01/99
10:25:33
SAMPLE 1
Cube
SI
954.5 kN
6.80
kN/sec
42.41 N/mm2
150.0 mm
150.0 mm
150.0 mm
2000
g
1000
g
1000
kg/m3
The format of the printout depends on the sample type under test and the contents of the
section between the lines will vary as follows
Cylinder/Core
Stress
Sample Height
Sample Diameter
Weight in Air
Weight in Water
Sample Density
Cylinder/Tensile
Stress
Sample Length
Sample Width
Sample Depth
Weight in Air
Weight in Water
Sample Density
Brick
Stress
Sample Length
Sample Width
Sample Depth
Weight in Air
Weight in Water
Sample Density
Block
Sample Length
Sample Width
Sample Depth
Sample Density
Beam
Stress
Sample Depth
Sample Width
Sample Length
Weight in Air
Weight in Water
Sample Density
ACV
ACV Type
TFV
TFV Type
Concrete Flag
Sample Shape
Sample Length
Sample Width
Sample Thickness
Concrete Kerb
Sample Shape
Sample Height
Sample Width
Sample Length
Concrete Channel
Sample Shape
Sample Height
Sample Width
Sample Length
40
9901X0215 Issue 5
ADR-Auto Range
Appendix 5: Remote Commands

The contents of the ADR-Autos test data memory or current test data can be downloaded
using the serial RS232 communications interface. All the commands are sent as a series of
ASCII characters terminated by a Carriage Return. This Appendix describes the commands
and how to use them.
Command Format
All commands sent to the ADR-Auto take the form of a keyword followed by one or more
optional parameters separated by spaces and terminated by a Carriage Return. In this
manual the keyword is shown in capitals followed by the parameter list thus
KEYWORD <parameter 1> <parameter 2> <parameter n>
Data Format
All the data transmitted by the ADR-Auto in response to a command is in the form of a
sequence of ASCII characters, terminated by Carriage Return (CR) character preceded by
either an End of Text (EOT) or an End of Transmission (ETX) character. Depending on the
nature of the command received, the ADR-Auto will respond by transmitting one or more
sequences of characters. EOT/CR is used to terminate each data line except the last when
ETX/CR is used. Individual parameters in each data set are separated by a Space
character.
The ADR-Auto always sends a reply to a command to acknowledge that the command has
been received and processed. The reply will consist of an error message if the command
cannot be interpreted, or the information requested by the command. Those commands
which do not return any data, such as CLEAR send back the command received message
consisting of a colon (:), followed by ETX/CR.
Communicating with the ADR-Auto
Once a command has been sent to the ADR-Auto, the host system must wait for a reply
before sending further commands. The ADR-Auto will not send a reply until it has processed
the command and is ready to accept a further command. This command reply sequence
must be observed at all times to ensure that no data is lost.
Initialising the ADR-Auto
The ADR-Auto has two commands for initialising the system, one for setting and checking
the ADR-Autos internal clock, and the other for clearing the sample test data memory.
The CLEAR Command
Clears the ADR-Autos data memory and resets the recall pointers.
Syntax
CLEAR
Parameters
None
The TIME Command
Used to set or examine the ADR-Autos time setting.
Syntax
TIME
<day> <month> <year> <hour> <minute> <second>

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9901X0215 Issue 5
ADR-Auto Range
Parameters
Day
1 31
Month
1 12
Year
1999 2058
Hour
0 23
Minute
0 59
Second
0 59
Note: only 91 99 or 0 58 need be specified for the year values. The full value is always
returned by the ADR-Auto.
Returns
The command sent with no parameters returns the current time.
Test Data Retrieval
Test data can be retrieved at any time and does not interfere with the recording process.
The RECALL Command
Used to recall data from the ADR-Autos memory. With the parameters set to zero, the
current sample test data is returned. If sent without a parameter, one memory record is
retrieved and the ADR-Autos internal recall pointer is automatically moved to the next
record. Alternatively the set recall point parameter can be sent.
Syntax
RECALL
Parameters
Either no parameter or a zero.
Returns
Recalls a single record. If no parameter is sent, data in memory from the current recall point
is returned and the recall pointer is incremented to the next record. If RECALL 0 is sent, the
ADR-Auto returns the test data for the current sample. If RECALL n is sent, the ADR-Auto
returns the number of records currently in the data memory.
Syntax
RECALL <set recall point>
RECALL n
Parameters
Set Recall Point
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9901X0215 Issue 5
ADR-Auto Range
The Recall Point sets the position of the recall pointer. When specified as date and time, it
sets the time from which the data is to be recalled. If no record has the exact time value, the
pointer is set to the nearest point available. Set point options are as follows
-++
+
-
sets recall point to the start of the memory.

sets recall point to the end of the memory.
Moves the recall pointer on by 1 record.
Moves the recall pointer back by 1 record.
Returns
None.
Error Codes
If the ADR-Auto cannot interpret a command it will reply with an integer error code. All error
codes are preceded by a colon.
:
Command accepted
:1
null command string
:2
Parameter exceeds maximum length allowed
:3
Command ambiguous
:4
Command invalid
:5
Incorrect number of parameters
:6
Command does not take parameters
:7
Parameter value out of range
:10
Invalid time
:11
Record empty
43
9901X0215 Issue 5
ADR-Auto Range
Maintenance
5.1
Daily
Always check that the platens are clean before commencing the test.
Remove the lower platen and distance pieces and clean thoroughly.
Brush away all concrete debris from the area around the hydraulic ram. In the case
of 2000 kN and 3000 kN BS machines, raising the hydraulic ram will assist in the
removal of this debris etc. from between the folds of the gaiter.
Check for signs of leaks in the hydraulic system.
5.2
Occasionally
Inspect gaiters for damage.
Check the oil level in the oil reservoir.
Inspect the platen for wear.
Check the oil in the reservoir for signs of contamination and replace if necessary.
Due to the design of the seal, a small amount of oil may seep out of the ram. This is
not a problem and should be wiped away as necessary.
5.3
Verification
It is normal National Standard requirements to request the verification of load
measuring systems at least once each year or more frequently according to the work
undertaken.
A verification should be undertaken after each occasion when any adjustment to the
compression machine may have affected the load measuring system.
The verification of the load measuring system should be undertaken by qualified
engineers using approved equipment.
Note: always use a load spreader of approximately 150 mm diameter or more when
calibrating machines to 3000 kN.
Service and Spares

It is recommended that either the ELE Service Department or an authorised
distributor be contacted for details of available spare parts or servicing requirements.
Rectangular Platen Handling Assemblies
7.1
Introduction
Unique platen handling systems enabling the upper platen to be quickly moved to
provide access to, and use of the ball seating. Particularly useful where cube testing
to BS 1881 is specified, the facility does not affect the stability requirements of the
ball seating.
All BS Compression Machines of 2000 and 3000 kN capacity can be supplied fitted
with the above assemblies.
44
9901X0215 Issue 5
ADR-Auto Range
7.2
Specification
2000 kN Machines
3000 kN Machines
Projection of rectangular platen assembly

at rear of frame
465mm
390 mm
Maximum vertical clearance (rectangular

platens fitted)
245 mm
245 mm
445 x 250 x 75 mm
445 x 250 x 75 mm
Upper and lower rectangular platen

dimension
For other details see specifications of load frame to which the Rectangular Platen
Handling Assembly is fitted.
7.3
Installation
7.3.1
General
As supplied, the load frame will not have the rectangular platens fitted.
Before fitting the platens ensure that the load frame is level in both directions.
The upper platen is best fitted from the rear of the load frame and this should be
taken into account when installing the frame.
7.3.2
Lower platen
Remove the 4 blanking plugs from the ends of the lower platen and screw in the 4
lifting rods. (The lower platen is the one without the rollers).
Open the load frame front gate.
Ensure the lower platen is the correct way up i.e. engraved lines at the top, then with
the aid of an assistant and exercising extreme care, lift the platen onto the ram or
distance pieces (see 7.4.1) ensuring its correct location.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
7.3.3
Upper Platen
Remove the 4 blanking plugs from the ends of the upper platen and screw in the 4
lifting rods. (The upper platen is fitted with rollers).
Remove the 2 rear stops (figure 7.1) from the handling assembly.
Ensure the upper platen is the correct way up i.e. surface with recess at the top, then
with the aid of an assistant and exercising extreme care, lift the platen and position it
between the protruding rails (at the rear of the load frame) with the rollers resting on
the top face of the rails (figure 7.1).
Refit the 2 rear stops.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
Ensure the platen rolls freely along the rails.
Note: a latch is provided on 3000 kN machines (see figures 7.1 and 7.2) to keep the
platen at the rear of the load frame and clear of the ball seating during cube testing.
On 2000 kN machines, a depression in the guide rails locates the transport rollers to
keep the platen at the rear of the load frame.
45
9901X0215 Issue 5
ADR-Auto Range
7.4
Operation
7.4.1
Block Testing
The maximum vertical clearance of 245 mm for block testing is achieved by locating
the lower rectangular platen directly on the load frame ram (see figure 7.2).
When testing blocks requiring less vertical clearance, the required distance pieces
should be bolted to the ram and the platen located on the top distance piece (see
figure 7.3).
7.4.2
Cube Testing
100 mm and 150 mm cubes may be tested with the lower rectangular platen located
directly on the load frame ram and the upper platen rolled to its rearmost position and
retained either by the latch (3000 kN machines) or by seating the transport rollers into
the depression in the guide rails.
Correct vertical clearance is obtained by fitting the adaptor into the central hole in the
lower rectangular platen then locating the required distance pieces onto the lower
rectangular platen, topped by the Self-centring Lower Platen. For testing 100 mm
cubes 1 x 80 mm and 1 x 100 mm distance pieces are required. For testing 150 mm
cubes 1 x 80 mm and 1 x 50 mm distance pieces are required. (see figure 7.4)
7.5
Maintenance
Keep the rectangular platen handling assembly rails clean and ensure that the upper
rectangular platen rolls freely along the rails.
46
9901X0215 Issue 5
ADR-Auto Range
2
4
3
6
7
Figure 7.1
Sectioned side view of load frame fitted
with Rectangular Platen Handling Assembly
8
Key
1. Front Stop (adjustable)
2. Upper Rectangular Platen
3. Upper Rectangular Platen in
rearmost position
(for cube testing)
4. Ball Seated Upper Platen
5. Rear Stop
6. Rail
7. Lower Rectangular Platen
8. Latch (3000 kN machines only)
245 mm
Figure 7.2
Rear view of load frame fitted with Rectangular Platen Handling Assembly
(rear stops removed)
47
9901X0215 Issue 5
ADR-Auto Range
Upper Rectangular Platen
Lower Rectangular Platen

Distance pieces bolted to ram
Figure 7.3. Set up for testing blocks requiring less than maximum vertical clearance
Ball Seated Upper Platen
Upper Rectangular Platen

in rearmost position
Self-centring Lower Platen

50 mm distance piece
80 mm distance piece
Adaptor
Lower Rectangular Platen
Figure 7.4. Set up for testing 150 mm cubes
48
9901X0215 Issue 5
Declaration of Conformity
Issued By:
ELE International
Date of Issue: 20 May 1999
Page 1 of 1
ELE doc ref: 9901X0215

Approved
Signatory
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989 amended
by 93/68/EEC 1/1/1997.
Electrical Safety tested to BS EN 60204-1.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in
the UK by S13073/1992 and S12063/1994.
89/336/EEC, 91/263/EEC, 92/31/EEC (the EMC Directive) amended by 93/68/EEC and
implemented in the UK by SI/2372/1992 and SI/3080/1994.
Emissions tested to BS EN 50081-1 Domestic/Light Industrial.
Immunity tested to prEN 50082-2 Industrial.
Product Description
Serial No.
ELE ADR-Auto range of Compression and Compression/

Flexural Machines including:
(See details on product
identification plate)
Compression frames
a) 250 kN
1500 kN
2000 kN
3000 kN
Flexural frames
b)
10 kN
25 kN
100 kN
Responsible persons/approved signatory

M Green, Managing Director
BS EN ISO9001: 1994 approved

Certificate number 860461
This Declaration of Conformity complies with BS

7514 (EN 45014), General Criteria for suppliers
Declaration of Conformity
ELE International
Chartmoor Road, Chartwell
Business Park, Leighton
Buzzard, Beds, LU7 4WG
England
phone: + (0)1525 249200
fax: + (0)1525 249249
email: ele@eleint.co.uk
http: www.ele.com
ELE International, a division of
Danaher UK Industries Ltd
Noise Test Certificate

Issued By:
ELE International
Page 1 of 1
Date of Issue: 20 May 1999
ELE doc ref: 9901X0215

Approved
Signatory
Date of Test: 20 May 1999
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in
the UK by S13073/1992 and S12063/1994.
Product Description
Serial No.
ELE ADR-Auto Compression Machine
(See details on product

identification plate)
Measurements/recorded
noise level
1 Metre
D
1 Metre
B
1 Metre
Position A
72
dB
Position B
71
dB
Position C
72
dB
Position D
68
dB
Position E
70
dB
(Normal operator position)
1 Metre
Background
Noise level
60
dB
C
Notes: Tests carried out with machine under load.
Noise tests were carried out using Test Meter, serial No.
N30863
BS EN ISO9001: 1994 approved
Certificate number 860461
which has been calibrated using calibrated standards

traceable to national standards of measurement.
ELE International
Chartmoor Road, Chartwell
Business Park, Leighton Buzzard,
Beds, LU7 4WG England
phone: + (0)1525 249200
fax: + (0)1525 249249
email: ele@eleint.co.uk
http: www.ele.com
ELE International, a division of
Danaher UK Industries Ltd
DIRECTIVE ON WASTE ELECTRICAL & ELECTRONIC EQUIPMENT (WEEE)

ELE-Manual Cmpression Machine

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ADR-Auto Range

ELE International, a division of Danaher UK Industries Ltd

The ADR-Auto Range

Oil Filler and Bleed Screw Locations

Upper Platen Assemblies

Upper Platen Assemblies

Moving, Lifting and Siting

Connecting the Compression Frame

Preparing the Hydraulics

Connecting the Hydraulics

Moving, Lifting and Siting the 250kN

Checking the Oil Level

ADR-Auto Measurement Modes

Front Panel Display and Controls

Turning the ADR-Auto On

Configuring the ADR-Autos Operating Modes

Selecting the Operating Mode

Setting the Pace Rate

ACV and TFV Tests

Recorded Test Results

Printing the Current Test Results

4.10 Verifying the Measurements

4.11 Configuring the Printer

4.12 Calibrating and Testing the ADR-Auto

4.13 Firmware Version

4.14 Data Retention and Backup

4.15 Error Conditions and Messages

4.16 RS232 Communications Interface

4.17 Plotter Interface

4.18 Rear Panel Connections

Appendix 1: Sample Types and Sizes

Appendix 2: Pace Rate Limits

Appendix 3: Stress Calculations

Appendix 4: Printout Formats

Appendix 5: Remote Commands

Service and Spares

Rectangular Platen Handling Assemblies

Declaration of Conformity Certificate

Self-centring Lower Platen

100 kN Flexural Frames

Compression Frame Jig Assembly

Figure 1 Upper view: Arrangement of Compression Frames

250 & 250/25

480 x 400 x 1050 mm

Hydraulic oil type

Shell Tellus T46 or equivalent oil to viscosity grade

Important: Do not mix oils of different specifications.

Upper Platen Assemblies (see figure 4)

Moving, Lifting and Siting

Moving, Lifting and Siting the 250 Compression Frame

Moving, Lifting and Siting the Console

Connecting the Compression Frame to the Console

Connecting the Hydraulics.

Connecting the Ram Travel Limit Switch.

Connecting to the Mains Supply

Preparing the Hydraulics (see figure 3)

Checking the Oil Level (see figure 3)

Bleeding the Hydraulic System (see figures 1 and 3)

Distance pieces required

* When not using compression Jig EL39-5600

ADR-Auto Measurement Modes

Front Panel Display and Controls

Portable Appliance Tests (PAT)

Turning the ADR-Auto On