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OPERATING INSTRUCTIONS
ADR-Auto Range
ELE International
Chartmoor Road, Chartwell Business Park
Leighton Buzzard, Bedfordshire, LU7 4WG
England
Sales: Civil +44 (0) 870 777 7706
Sales: Environmental +44 (0) 870 777 7717
Service: +44 (0) 870 777 7727
fax: +44 (0) 1525 249249
email: ele@eleint.co.uk http://www.ele.com
Distributor:
ELE International
Soiltest Product Division
PO Box 389
Loveland, CO 80539
USA
phone: +1 (800) 323 1242
fax: +1 (970) 663 9781
email: soiltest@eleusa.com
http://www.eleusa.com
ELE International, a division of Danaher Corporation
In the interests of improving and updating its equipment, ELE reserves the right to alter specifications to equipment at any time
ELE International 2007
9901X0215 Issue 5
ADR-Auto Range
Contents
Section
Figure 1
Page
Arrangement of Compression Frames
and Footprint Dimensions
Figure 2
Figure 3
Figure 4
Introduction
1.1
Compression Frames
Specification
2.1
Console
10
2.2
Compression Frames
11
2.3
11
Installation
3.1
3.2
3.4
12
3.2.3
3.3
11
3.2.1
3.2.2
10
12
Distance Pieces
13
ADR-Auto Console
4.1
Foreword
14
4.2
14
4.3
14
4.3.1
4.3.2
4.3.3
4.3.4
Display
Function Keys
Keypad
LCD Contrast
4.4
Electrical Connections
15
4.5
16
4.5.1
2
Initial Display
9901X0215 Issue 5
ADR-Auto Range
4.6
4.7
Running a Test
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.7.7
4.7.8
4.7.9
4.7.10
4.7.11
4.7.12
4.7.13
17
23
4.8
27
4.9
28
4.9.1
4.9.2
4.9.3
29
30
30
30
30
4.14.1
4.14.2
Test Data
Configuration Data
30
31
4.16.1
4.16.2
Remote Commands
Configuring the Serial Port
31
32
4.18.1
4.18.2
4.18.3
4.18.4
AC Power Input
Ram Travel Limit Switch Inputs
Serial Port
Analog Output
9901X0215 Issue 5
ADR-Auto Range
33
38
39
40
41
Maintenance
5.1
Daily
5.2
Occasionally
5.3
Verification
44
44
44
7.1
Introduction
7.2
Specification
7.3
Installation
9901X0215 Issue 5
ADR-Auto Range
7.4
Operation
7.5
Maintenance
Rectangular Platens
37-4860
BS Rectangular Platens
37-5250
37-6130, 37-6140
39-5600
9901X0215 Issue 5
ADR-Auto Range
1
2
3
4
5
Key
1. Upper platen Assembly
2. Lower platen
3. Fixed lower platen
4. Ram extension
5. Frame changeover valve
4 holes C diameter
1500
2000 Standard
3000 BS
Y
B
4 holes C diameter
A
X
250
250/25
A
X
A
X
4 holes C diameter
2000 BS
Y
B
Y
B
Dimension (mm)
Compression Frame
355
455
1500
428
332
14
398
282
2000 Standard
440
364
13
410
308
2000 BS
440
536
20
310
496
3000 BS
630
510
20
570
410
9901X0215 Issue 5
ADR-Auto Range
Top row
left: ADR-auto 250, right: ADR-auto 250/25
Centre row
left: ADR-auto 1500, right: ADR-Auto BS 2000/250
Bottom row
left: ADR-auto 2000 Standard, middle: ADR-auto 2000 BS, right: ADR-auto 3000 BS
Figure 2 The ADR-auto range
9901X0215 Issue 5
ADR-Auto Range
OIL
1. Oil filler plug
2. Oil drain plug
3. Bleed screw location - 250kN frame
4. Bleed screw location - 25kN frame
5. Bleed screw location - all models 1500-3000kN
Figure 3 Oil filler & bleed screw locations.
9901X0215 Issue 5
ADR-Auto Range
2
4
1: 25 kN
2: 250 kN
3: 1560 kN
4: 2000 kN Standard
5: 2000 kN BS/3000 kN BS
Figure 4 Upper platen assemblies
9901X0215 Issue 5
ADR-Auto Range
Introduction
These instructions are for machines with a Console serial number beginning with
1887, i.e. of the format 1887-X-XXXX.
The ELE ADR-Auto Range of machines has been developed to satisfy the
requirements for consistent high throughput testing of concrete samples.
The automatic loading cycle is controlled by the closed loop micro-processor/
hydraulic system.
Operation of these machines is straightforward, requiring the operator to depress the
RUN key, after selecting sample size and loading rate. Standard data for a wide
range of samples i.e. size, type, load rate are programmed into the machines
memory.
All control functions and display are built into the hydraulic power pack. The microprocessor runs a series of self-test routines to check the operation of the system. A
serial output port is built into the system enabling test data stored in memory to be
downloaded to a PC or suitable printer.
Test procedures can be selected and displayed in kN, lbf or kgf engineering units.
Full details of the ADR-Auto console can be found in section 4.
1.1
Compression Frames
All frames have a single acting upstroking ram with overtravel protection to shut the
machine down should maximum platen travel be reached.
The ram/cylinder incorporates a low friction coaxial PTFE seal. An air bleed screw is
fitted at the top of the ram.
Specification
2.1
Console
Dimensions
Length x Width x Height
Weight
75 kg
Outlet pressure
(hydraulic)
520 bar
Rated power
1600W
Fuse ratings
230VAC:10A
110VAC:16A
Reservoir capacity
12 litres
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9901X0215 Issue 5
ADR-Auto Range
2.2
Compression Frames
250kN and
250/25kN
1500kN
2000kN
Standard
2000kN BS
3000kN BS
(length x width x
height)
355 x 455 x
1230 mm
428 x 332
x 885 mm
440 x 364
x 1035
mm
440 x 536 x
1125 mm
630 x 510 x
1110 mm
Approximate
Weight
100 kg
330 kg
550 kg
750 kg
1270 kg
Maximum Vertical
Clearance
205 mm
340 mm
340 mm
340 mm
340 mm
Overall
Dimensions
Maximum
Horizontal
Clearance
25kN : 160 mm
250kN : 225 mm
295 mm
320 mm
356 mm
310 mm
Upper Platen
Dimensions
150 dia x
18 mm
222 dia x
30 mm
222 dia x
30 mm
300 dia x
44 mm
300 dia x
44 mm
Lower Platen
Dimensions
150 dia x
20 mm
222 dia x
25.5 mm
222 dia x
25.5 mm
200 x 200 x
38 mm
200 x 200 x
38 mm
Maximum Ram
Travel
15 mm
50 mm
50 mm
50 mm
50 mm
2.3
Installation
3.1
3.1.1
3.1.2
Moving, Lifting and Siting the 1500 kN, 2000 kN and 3000 kN Compression Frames
To remove the Compression Frame from the pallet, unscrew the four securing bolts,
then lift the Compression Frame away from the pallet
The Compression Frame can be lifted by a fork lift or hoist and lifting straps. The
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9901X0215 Issue 5
ADR-Auto Range
forks can be positioned under the upper platen after removing the front gate and the
rear screen. A flat piece of wood must be placed on the forks to prevent damage to
the upper platen.
The 2000/3000 BS Compression Frames are also supplied with two Dynamo
eyebolts which, if not supplied already fitted, can be screwed in the top of the frame
through the large holes in the top cover.
Note: The eyebolts supplied are Dynamo eyebolts to BS4278 which are
intended for direct lifting only. A spreader beam or spreader frame must
always be used.
3.1.3
3.2
3.2.1
3.2.2
3.2.3
3.3
3.3.1
3.3.2
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ADR-Auto Range
The bleed screw on the ADR-Auto 250 Compression Frame is accessible after lifting
off the lower platen (and any distance pieces), unscrewing the 4 screws now visible
and then removing the ram extension.
The bleed screw on the 25 kN Frame is accessible after unscrewing the grub screw in
the side of the ram extension and then by removing the ram extension together with
the fixed lower platen still attached to it.
3.3.2.1 Operate the Console (refer to section 4) to provide a flow of oil to the Compression
Frame and unscrew the bleed screw no more than four turns. Air and oil will escape
from the bleed screw. When the oil is free from air bubbles, close the bleed screw
and tighten firmly. The hydraulic ram should now rise.
Note: If the Compression Frame has a front gate with safety interlock, this must
be closed before the console pump will operate.
3.3.2.2 If an additional loading frame or Flexural Frame is fitted then repeat 3.3.2.1 but using
the bleed screw on the other Frame.
3.3.2.3 Note: remember to change the operating mode (refer to section 4.6.1) when bleeding
additional frames.
3.4
Distance Pieces
Since the maximum platen travel on a 1500, 2000 and 3000 kN Compression Frame
is 50 mm, the vertical clearance between the upper and lower platen should be
adjusted using distance pieces, according to the specimen being tested. The
distance pieces are located on the ram spigot and then the lower platen is placed on
top of the distance pieces, located by the spigot.
Ensure that all mating surfaces between the ram, distance piece(s) and platen are
free from concrete debris etc. before assembling these items.
These machines are supplied with a 20 mm distance piece ready for testing 300 x
150 mm diameter cylinders.
Note: the distance pieces must NOT be used on top of the platen.
Recommended Distance Pieces for Cement & Mortar testing for EL39-6150 &
6155 machines
Sample Size
40 X 40 mm *
50 X 50 mm
70 X 70 mm
100 X 100 mm
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9901X0215 Issue 5
ADR-Auto Range
ADR-Auto Console
4.1
Foreword
These instructions refer to ADR-Auto machines fitted with version 2.00.000 firmware
and above.
The firmware is the control software which is permanently resident in the machine.
Please contact the ELE Service Department for information on our firmware updating
service.
4.2
4.3
4.3.1
Display
The 8 line display has a bright, easy to read character set which can be seen under
all lighting conditions. When a test is running, the display switches to a large
character mode so that the load measurement can be seen at a distance.
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9901X0215 Issue 5
ADR-Auto Range
4.3.2
Function Keys
The 4 function keys are used to control the operation of the system.
Run Starts the test cycle or restarts it if the test can been paused.
Pause Stops the automatic pace control, and holds the load at the current level.
Stop Stops the test.
Reset Resets the ADR-Auto so that a new test cycle can be initiated.
4.3.3
Keypad
The keypad is used for numeric and alphanumeric data entry and to access other
functions such as viewing stored data or accessing other menus.
The ESC key cancels the current screen and displays the previous screen.
The Enter key, marked , is used to accept an entry.
Other keys will be explained in the text.
Caution: do not use excessive force when pressing the keys on the control
panel. Do not use tools e.g. a pen or pencil on the keys as this can damage the
control panel.
4.3.4
LCD Contrast
The LCD Contrast can be adjusted, within allowable limits, from the initial screen
using the UP/DOWN arrow keys. The UP arrow key will decrease the contrast (make
the screen lighter) and the DOWN arrow key will increase the contrast (make the
screen darker).
The system will automatically save the new contrast setting in non-volatile memory.
4.4
Electrical Connections
Safety
Whilst the test is in operation do not remove any covers or attempt to adjust any part
of the machine.
Ensure all moving parts are thoroughly secured before attempting any maintenance.
Ensure all appropriate measures are taken to protect the operator from excessive
noise.
See noise certificate (when supplied).
Electrical Safety
Warning: Before removing any covers or performing maintenance repair and service,
isolate from electrical supply by removing mains plug. Where mains supply is
required during these activities, only competent persons should perform the work.
Check that the power supply is compatible with the requirements stated on the label
and connect in accordance with IEE regulations or to local requirements.
UK Connections
This machine may be operated through a standard 13 amp socket outlet when fitted
with an appropriate 3 pin plug fused in accordance with the label.
Note: connect cable to plug as follows:
Brown wire
Blue wire
Green/Yellow wire
L
N
E
Live or Power
Neutral
Earth or Ground
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ADR-Auto Range
4.5.1
Initial Display
After system checks and updates have been completed, the screen display will be of
the form
___AdrAuto 2000 - Mode 1 Compression____
Sample Reference
Sample Type
Pace Rate
Control Mode
TEST-123
Cube
6.80
Automatic
11/09/03
14:35:34
This is the main system Initial Screen display and is always shown after the system
checks and updates have been performed. Note that the ADR-Auto stores the
system configuration internally so any changes that are made are not lost when the
power is removed.
Line 1 on the display shows the operating mode and the frame type and size
associated with the mode.
Line 3 shows the operator-entered reference number for the sample under test.
Lines 4 and 5 indicate the sample type and pace rate selected for the test, and line 6
shows the form of pace control selected.
Line 8 shows the current date and time. The ADR-Autos clock is battery backed and
maintains the time and date when the power is turned off.
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9901X0215 Issue 5
ADR-Auto Range
4.6
Set Clock
Calibrate and Test
Serial Parameters
Display Version No.
Use the Up and Down Arrow keys to move the cursor to the option required, and
then press the Enter key. To return to the Initial Screen press the Escape key.
4.6.1
Do not attempt to operate the changeover valve until the ram on the currently
selected frame has returned to its initial position. To operate the changeover valve if
the ram is at its initial position, use the Left or Right Arrow key to select Yes and
press the Enter key. To exit from this screen without operating the valve either select
No using the Left or Right Arrow key and press the Enter key, or press the Escape
key. If a manual changeover valve is fitted, it must be operated manually.
Note that the options set under the Select Sample and Setup Mode menus apply to
the currently selected operating mode. Change to the required mode before
setting the options.
4.6.2
9901X0215 Issue 5
ADR-Auto Range
SI
Automatic
On
Off
On
Note the down arrow displayed in the bottom right hand corner. This indicates that
there are more options available. To access these, press the Down Arrow key
repeatedly. The screen display will now be of the form
____________Setup Mode One_____________
_Auto-Increment Reference_
Dual Pace Rate
Failure Threshold
Failure Detection (%)
Zero Suppression Range
Off
Off
8.0
15
0.2
Note the up arrow key in the top right hand corner of the screen. This indicates that
there is a previous screen. Use the Up Arrow key to return to the previous screen.
To select any of the Setup Mode options, use the Up and or Down Arrow keys to
move the cursor to the required option field. Then use the Left/Right Arrow keys or
the numeric keys to set the required option. Once the options have been set, press
the Escape key to return to the Installation and Setup screen. The options are
described below.
4.6.2.1 Display Units
The display units selected define the units in which the load is displayed, and which
units are used for pace rate, sample dimensions, sample weight and sample density.
The following table shows the available section.
Units
Load
Pace
Dimensions
Weight
SI
kN
Imperial
Metric
Density
Stress
kN/sec
mm
kg/m
N/mm2
lbf
lbf/sec
ins
lb
lbf/ft
lbs/in2
kgf
kgf/sec
cm
g/cm
kgs/cm2
Use the Left or Right Arrows to select the units required. When entering sample
data, use the dimension and weight information units selected from the above table.
4.6.2.2 Pace Control Mode
The ADR-Auto can control the pace rate in several ways as follows:
Automatic
The ADR-Auto controls the pace rate automatically at the rate set. The automatic
pace control operates from zero load until the sample fails. The load is then
automatically removed and the peak load measurement held.
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9901X0215 Issue 5
ADR-Auto Range
Manual
The pace rate is controlled from the keyboard, or from an external manual control.
When the sample fails, the load is automatically removed and the peak load
measurement held.
Board
Board mode control is intended for use when testing blocks with fibre board capping.
Maximum load is applied at the start of the test to compress the fibre board and the
ADR-Auto does not control the pace rate. When the average pace rate measured
over the previous 1 second is 90% of the set rate, the ADR-Auto then starts to control
the pace rate. The point at which the ADR-Auto starts to control the pace rate will
depend on the type of fibre board being used.
Use the Left or Right Arrow keys to select the required pace control mode.
4.6.2.3 Automatic Sample Log
The ADR-Auto can hold up to 500 individual test result records. These records can
be examined, printed or downloaded via the ADR-Autos serial link to a computer.
When the memory is full, the oldest records are overwritten by the newest records so
that the memory always holds the latest data.
To configure the ADR-Auto to log the test results to memory, use the Left or Right
Arrow keys to select On.
4.6.2.4 Automatic Sample Print
The ADR-Auto can be configured to print out the test results at the end of each test
cycle. If this facility is required, use the Left or Right Arrow keys to select On. Note
that if the Automatic Print facility is On, the record is printed when the ADR-Auto is
switched back to the Initial Display screen, prior to starting a new test.
4.6.2.5 Automatic Load Tare
The ADR-Auto can be configured to automatically zero or tare the effects of the
ram, platen and sample weights as the ram approaches the top platen. This is
sometimes referred to as closing daylight. Using the Left or Right Arrow keys,
select On if the automatic tare facility is required, or Off if not. Note that if Off is
selected, the load will have to be manually tared at the start of the test.
4.6.2.6 Auto-Increment Reference
The ADR-Auto can be configured to automatically increment the sample reference
field upon test completion. At the end of a test, when the reset button is pressed, any
numbers present on the end of the reference field value will be incremented ready for
the next test. If auto-increment is required, use the Left or Right Arrow keys to set
the option to On.
4.6.2.7 Dual Pace Rate
The ADR-Auto can be configured for dual pace rates. In dual rate mode, the ADRAuto will control the pace rate at the first entered rate until a set load value is
reached, and then continue pacing at the second rate. This option applies to the
1000, 1500, 2000,2225 and 3000 kN compression frames. If dual rates are required,
use the Left or Right Arrow keys to set the option to On. Note that there are default
pace rate values which are set when the sample type is selected. This can be
changed if required. See section 4.7.1.
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ADR-Auto Range
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9901X0215 Issue 5
ADR-Auto Range
Select the required sample type using the Up and Down Arrow keys and press the
Enter key.
4.6.3.2 Sample Sizes
Having selected the required sample type, the screen display will be of the form
__________Select the Cube Size__________
_Height_ 150
Width 150
Depth 150
Use the Left and Right Arrow keys to select the sample size required and then press
the Escape key twice to return to the Installation and Setup screen.
Note: see Appendix 1 for standard sizes available.
4.6.4
UK
dd.mm.yy
hh.mm.ss
11/09/03
14:36:04
Enter the new time and date in the format shown on the screen, using the Up and
Down Arrow keys to select the date or time entry fields. Thus to set a date of 12th
January 1999, enter 12.01.99. To set a time of 31 minutes past eight in the evening
enter 20.31.00. When the date or time is entered, the ADR-Auto checks that the
entry is valid, and then updates the clock. The new date/time is then shown in the
Current Date/Time fields.
To return to the Installation and Setup screen, press the Escape key.
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ADR-Auto Range
4.6.5
Reset Mode
The Reset Mode menu option provides a method of resetting the current operating
mode back to a default condition. Select the option via Reset Mode on the menu
key. The display will be of the form
________________WARNING!____ ___________
This will Reset the Setups for the
Current Mode to their Default Values
Are you sure? No
To reset the parameters select the Yes option using the Left or Right Arrow keys
and then press the Enter key. Use the Escape key to exit without resetting. The
parameters for the current mode will be reset to the following
Sample Reference
Cleared
Display Units
SI
Control
Automatic
Auto Log
On
Auto Print
Off
Auto Tare
On
Auto-Increment
Off
Off
Failure Threshold
Failure Detection
15%
Zero Suppression
Calculate Density
Yes
Sample Density
Sample Type
10 kN Frame
25 kN Frame
50 kN Frame
100 kN Frame
250 kN Frame
40 x 40 x 40 Cube
1000 kN Frame
1500 kN Frame
2000 kN Frame
2225 kN Frame
3000 kN Frame
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9901X0215 Issue 5
ADR-Auto Range
Pace Rate
4.7
10 kN Frame
0.05 kN/sec
25 kN Frame
0.05 kN/sec
50 kN Frame
0.1 kN/sec
100 kN Frame
0.1 kN/sec
250 kN Frame
2.4 kN/sec
1000 kN Frame
6.8 kN/sec
1500 kN Frame
6.8 kN/sec
2000 kN Frame
6.8 kN/sec
2225 kN Frame
6.8 kN/sec
3000 kN Frame
6.8 kN/sec
Running a Test
If the Initial Screen is not being displayed, press the Escape key until the display is
of the form___AdrAuto 2000 - Mode 1 Compression____
Sample Reference
Sample Type
Pace Rate
Control Mode
TEST-123
Cube
6.80
Automatic
11/09/03
14:35:34
Check that the sample type, and control mode are correct. If they are not, return to
the Setup Mode and set them as required. Before running the test, the Sample
Reference, the Pace Rate and the Sample details can be edited via the Sample key.
4.7.1
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9901X0215 Issue 5
ADR-Auto Range
Enter the required pace rate or pace rates and transition load using the numeric
keypad, and press the Enter key for the new value to be accepted. Press the
Escape key to return to the Initial Screen. Note that the ADR-Auto will only accept a
range of pace rates. This range depends on the load frame being used. See
Appendix 2 for the pace rate limits.
4.7.2
Cube
TEST-123
150.0
150.0
150.0
Note the down arrow in the bottom of the screen. This indicates that another screen
is available. Press the Down Arrow key. The screen display will now be of the
form
___________Edit Sample Details_________
_Weight in Air_ 2345
Weight in Water 1234
Sample Density 2111
Note that the up arrow in the top right hand corner of the screen. This indicates there
is a previous screen.
The ADR-Auto will calculate the samples density from its weight in water and air. If
this facility is required, enter the samples air and water weights in the respective
fields. Otherwise enter the samples density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
Note that the sample details can also be updated after a test has been completed.
4.7.2.1 Type and Shape
The sample type shown is the one selected and is for information only and cannot be
altered here. If it is wrong it must be changed in the Select Sample screen under the
menu key. Note that for some sample types, an additional line is shown describing
the sample shape. Thus if a Paving Block Type R has been selected, the sample
shape will be shown as Plain or Chamfered.
4.7.2.2 Reference
If the sample reference is not correct or has not been entered already, it can be
added here.
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9901X0215 Issue 5
ADR-Auto Range
4.7.2.3 Dimensions
If the sample dimensions required are not the standard ones chosen when selecting
the sample type and size, they can be altered here. Select the required entry field
and use numeric keypad to enter the new dimensions. These new dimensions are
held by the ADR-Auto until a new sample type is selected. Remember to press the
Enter key for the new value to be entered. The sample dimensions are used by the
ADR-Auto when it calculates stress.
Note that the number and descriptions of the dimensions fields will depend on the
sample type selected.
Thus when a Type S paving block sample type is selected, a Plan Area value must
be entered instead of the normal length and width as Type S paving blocks are of an
irregular shape.
For Type R and S Paving Blocks there is a Factor value shown which is used in the
stress calculation for the blocks. This can be altered if required. For details of its
use, see Appendix 3.
If the sample selected is a Beam, a Separation dimension is shown. This dimension
is the roller separation, and is used in the stress calculation for beams. This can be
altered if required. See Appendix 3 for details of its use.
4.7.2.4 Sample Density
The ADR-Auto will calculate the samples density from its weight in water and air. If
this facility is required, enter the samples air and water weights in the respective
fields. Otherwise enter the samples density in the Sample Density field. Use the
Escape key to return to the Initial Screen.
4.7.3
Starting Pacing
Once the ADR-Auto has been setup, it is ready to test a sample. Place the sample in
the load frame, leaving 5 to 10 mm of clearance between the sample and the top
platen. When ready press the Run key. The screen display will now switch to the
large character test screen and be of the form
____ADRAuto 2000
Pace kN/s
+6.80___
+0.2
-
At this point the ADR-Autos main pump will turn on and the ram start to rise. The first
line on the screen shows the set pace rate, and the second line the load on the
sample.
The lowest line on the screen is the pace rate error bar display, which shows the
difference between the required rate and the rate achieved by the ADR-auto.
4.7.4
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9901X0215 Issue 5
ADR-Auto Range
Note than even when the automatic tare option is turned on, the manual tare function
is still operational.
4.7.5
Pacing Control
The ADR-Auto has three ways of controlling pace, Automatic, Manual and Board.
(The correct one of these must have been selected when setting the options in the
Setup Mode screen). The selected option comes into effect once the ADR-Auto has
closed the gap between the sample and the upper platen, and has detected an
increase in load on the sample.
4.7.5.1 Automatic
Once the ADR-Auto detects that the sample is being loaded, it turns on the pace
control system. At the start of the loading cycle, the pace error bar will show an error
but this will soon stabilise as the automatic pacer takes over.
4.7.5.2 Manual
Once the ADR-Auto detects the sample is being loaded, the pace rate must be
controlled manually. This can be done from the keyboard using the Left and Right
Arrow keys. One press of either key increases or decreases the rate at which the
load is being applied.
4.7.5.3 Board
Once the ADR-Auto detects a load on the sample, it applies loads as fast as possible
to compress the board on either side of the sample. This continues until the average
pace rate measured over the previous 1 second is 90% of the set rate. The pace
control system is then turned on.
4.7.6
4.7.7
4.7.8
4.7.9
Overload Conditions
If the load reaches the frame limit before the sample fails, the message Warning
Overload will flash on and off on the screen, and the ADR-Auto will release the load.
Press the Reset key to return to the Initial Screen. Under these conditions sample
data record is not recorded or printed.
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9901X0215 Issue 5
ADR-Auto Range
1045
134.4
6.80
350
Note that the stress value is not calculated for all sample types. See Appendix 3 for
the stress calculations performed by the ADR-Auto.
To prepare the ADR-Auto for the next sample, press the Reset key to return to the
Initial Screen. At this point, if the options have been configured, the ADR-Auto will
print out the test results and record the results in the memory. Note that if necessary
the sample details can be updated before the Reset key is pressed by pressing the
Sample key and editing the details as required. The stress and density values will
reflect any changes made to the samples dimensions or air and water weights.
4.7.13 Printing the Test Results (see section 4.11 for the printer configuration)
The test results can be printed during the Sample Failure Details screen display by
pressing the Print key. If the printer is not connected or does not respond, the ADRauto will display the message
Printer Busy. Retry? No
on the bottom line of the screen. Use the Left or Right Arrow keys to select Yes or
No and press the Enter key. The format of the printout will depend on the sample
type selected. See Appendix 4 for printout formats.
4.8
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9901X0215 Issue 5
ADR-Auto Range
The ADR-Auto does not look for a sample failure when testing ACV or TFV sample
types.
Note that when an ACV sample type is selected, the ADR-Auto automatically sets
default values of 0.66kN/sec for the pace rate, and 400kN for the threshold, so that
the compression cycle lasts 10 minutes and ceases when a load of 400kN is reached.
If required, edit the pace rate and threshold values.
The ADR-Auto does not set default pace rate and threshold when a TFV sample type
is selected and the pace rate and threshold must be user entered.
4.9
4.9.1
4.9.2
4.9.3
View Records
Frame Type
Reference
Sample Type/Mode
Measurement Units
Maximum Load
Pace Rate
Stress
23/01/03 14:18:23__
2000 Kn
TEST-122
Cube
SI
956.0
6.80
1.1
Note the down arrow displayed in the bottom right hand corner. This indicates that
there is another screen of data available. To access this, press the Down Arrow
key.
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9901X0215 Issue 5
ADR-Auto Range
View Records____________________
Height 150.0
Width 150.0
Depth 150.0
Weight in Air 1000
Weight in Water 2000
Sample Density 1000
Use the Left or Right Arrow keys to select which load units are to be used during the
verification and then press the Enter key.
The screen display will be of the form
_________Mode One Verification__________
Load Reading
Control Valve (%)
+0.1
0.0
Off
Rapid Off
Dump
On
Place a standard load measuring device in the frame, and press the Run key on the
keyboard to turn the main pump on. Note that this also turns the dump valve off.
Using the Left and Right Arrow keys, open the pump control valve sufficiently to
start the ram rising slowly and press the Reset key to tare the load when required. If
a larger change in the pump control valve is required, hold down the Arrow key.
Note that the rapid approach pump can be operated using the Pause key.
Pressing the Enter key at any time freezes the load display with the current load so
that the value may be noted and the message changes to
Press Enter to Release
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9901X0215 Issue 5
ADR-Auto Range
A further press of the Enter key releases the load display. While the display is
frozen, the ADR-Auto gives an audible warning as a reminder that the load display is
frozen. Verify that the system reads correctly over the calibrated range.
Press Stop at any time to switch off the pump.
Press the Escape key twice to return to the Initial Screen.
4.11
4.12
4.13
Firmware Version
To check the ADR-Autos firmware version, press the Menu key, select the Display
Version option and press the Enter key. The screen display will be of the form
_________Firmware Version Number________
Code Version
V2.01.001
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9901X0215 Issue 5
ADR-Auto Range
4.16
Use the Up and Down Arrow keys to select the Baud Rate, Format or the Terminator
option fields, and the Left and Right Arrow keys to select the required setting.
Pressing the Escape key twice returns to the Initial Screen.
4.16.2.1 Baud Rate
The Baud Rate can be set from 110 to 19200 Baud.
4.16.2.2 Format
The word format can either be 8 bits, no parity and 1 stop bit (8b 1s) or 8 bits, no
parity and 2 stop bits (8b 2s).
4.16.2.3 Terminator
The Terminator setting defines what the ADR-Auto adds at the end of a line. These
are Carriage Return only (CR), Carriage Return followed by a Line Feed (CR/LF),
Line Feed only (LF), and Line Feed followed by a Carriage Return (LF/CR).
4.17
Plotter Interface
The ADR-Auto has an analog output which is proportional to the load on the sample.
The output is scaled so that 0 to 5 volts is equal to zero load to the maximum load for
the load frame being used. Thus for a 2000kN frame 0 to 5 volts corresponds to 0 to
2000kN.
The output voltage scale can be changed from the Test Y/t Output menu. To obtain a
plot, connect the Y/t output to a plotter. A plot can only be produced while a test is
being performed (i.e. in real-time).
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9901X0215 Issue 5
ADR-Auto Range
4.18
Signal
Signal Ground
Signal
Centre Pin
Signal Output
Screen
Ground
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9901X0215 Issue 5
ADR-Auto Range
2.4
0.9
3.0
3.0
6.8
12.0
540
200
675
675
1530
2700
240
90
300
300
680
1200
Cylinders
SI Standard Size (mm)
100 x 50
0.5
150 x 75
1.3
200 x 100
2.4
300 x 150
5.3
320 x 160
6.0
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9901X0215 Issue 5
ADR-Auto Range
Cylinders (cont.)
ImperiaI Standard Size (ins)
4x2
110
6x3
247
8x4
440
12 x 6
990
10 x 5
50
15 x 7.5
130
20 x 10
240
30 x 15
530
32 x 16
600
Cylinders Tensile
SI Standard Size (mm)
100 x 100
0.47
200 x 100
0.94
150 x 150
1.05
300 x 150
2.1
4x4
105
8x4
210
6x6
235
12 x 6
470
10 x 10
47
20 x 10
94
15 x 15
105
30 x 15
210
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9901X0215 Issue 5
ADR-Auto Range
Beams
SI Standard Size
40 x 40.0 x 160
0.05
0.2
0.45
1.8
6 x 6 x 18
28.8
6 x 6 x 21
28.8
6 x 6 x 24
28.8
6 x 6 x 30
28.8
6 x 6 x 36
28.8
4.01 x 4.0 x 16
10 x 10 x 50
20
15 x 15 x 75
Bricks
SI Standard Size (mm)
215 x 102.5 x 65
14.8
200 x 100 x 75
13.7
5.0
Blocks
SI Standard Size (mm)
440 x 215 x 75
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ADR-Auto Range
Concrete Flags
SI Standard Size (mm)
0.074
0.074
0.099
0.099
0.124
0.124
0.148
0.148
0.074
0.074
0.066
0.066
0.049
0.049
Concrete Kerbs
SI Standard Size (mm)
0.025
0.042
0.050
0.042
0.025
0.042
0.042
0.042
0.042
0.042
0.042
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9901X0215 Issue 5
ADR-Auto Range
0.042
0.025
0.042
0.025
0.033
0.041
0.025
0.033
0.041
0.025
0.033
0.041
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
60 mm Thick Plain
5.0
60 mm Thick Chamfered
5.0
65 mm Thick Plain
5.0
65 mm Thick Chamfered
5.0
80 mm Thick Plain
5.0
80 mm Thick Chamfered
5.0
5.0
5.0
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9901X0215 Issue 5
ADR-Auto Range
Range (kN/sec)
Range (lbf/sec)
Range (kgf/sec)
25 kN
0.02 0.06
4.5 13.5
26
100 kN
0.02 5.0
4.5 1124
4 500
250 kN
0.04 5.0
9 1124
4 500
1500 kN
0.05 30
10 6700
5 3000
2000 kN
0.05 30
10 6700
5 3000
2225 kN
0.05 30
10 6700
5 3000
3000 kN
0.05 30
10 6700
5 3000
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9901X0215 Issue 5
ADR-Auto Range
Correction Factor
60 mm Thick Plain
1.00
60 mm Thick Chamfered
1.06
65 mm Thick Plain
1.0
65 mm Thick Chamfered
1.06
80 mm Thick Plain
1.12
80 mm Thick Chamfered
1.18
1.18
1.24
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9901X0215 Issue 5
ADR-Auto Range
Mode 1 Compression
12/01/99
10:25:33
SAMPLE 1
Cube
SI
954.5 kN
6.80
kN/sec
42.41 N/mm2
150.0 mm
150.0 mm
150.0 mm
2000
g
1000
g
1000
kg/m3
The format of the printout depends on the sample type under test and the contents of the
section between the lines will vary as follows
Cylinder/Core
Stress
Sample Height
Sample Diameter
Weight in Air
Weight in Water
Sample Density
Cylinder/Tensile
Stress
Sample Length
Sample Width
Sample Depth
Weight in Air
Weight in Water
Sample Density
Brick
Stress
Sample Length
Sample Width
Sample Depth
Weight in Air
Weight in Water
Sample Density
Block
Sample Length
Sample Width
Sample Depth
Sample Density
Beam
Stress
Sample Depth
Sample Width
Sample Length
Weight in Air
Weight in Water
Sample Density
ACV
ACV Type
TFV
TFV Type
Concrete Flag
Sample Shape
Sample Length
Sample Width
Sample Thickness
Concrete Kerb
Sample Shape
Sample Height
Sample Width
Sample Length
Concrete Channel
Sample Shape
Sample Height
Sample Width
Sample Length
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9901X0215 Issue 5
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9901X0215 Issue 5
ADR-Auto Range
Parameters
Day
1 31
Month
1 12
Year
1999 2058
Hour
0 23
Minute
0 59
Second
0 59
Note: only 91 99 or 0 58 need be specified for the year values. The full value is always
returned by the ADR-Auto.
Returns
The command sent with no parameters returns the current time.
Test Data Retrieval
Test data can be retrieved at any time and does not interfere with the recording process.
The RECALL Command
Used to recall data from the ADR-Autos memory. With the parameters set to zero, the
current sample test data is returned. If sent without a parameter, one memory record is
retrieved and the ADR-Autos internal recall pointer is automatically moved to the next
record. Alternatively the set recall point parameter can be sent.
Syntax
RECALL
Parameters
Either no parameter or a zero.
Returns
Recalls a single record. If no parameter is sent, data in memory from the current recall point
is returned and the recall pointer is incremented to the next record. If RECALL 0 is sent, the
ADR-Auto returns the test data for the current sample. If RECALL n is sent, the ADR-Auto
returns the number of records currently in the data memory.
Syntax
RECALL <set recall point>
RECALL n
Parameters
Set Recall Point
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9901X0215 Issue 5
ADR-Auto Range
The Recall Point sets the position of the recall pointer. When specified as date and time, it
sets the time from which the data is to be recalled. If no record has the exact time value, the
pointer is set to the nearest point available. Set point options are as follows
-++
+
-
Returns
None.
Error Codes
If the ADR-Auto cannot interpret a command it will reply with an integer error code. All error
codes are preceded by a colon.
:
Command accepted
:1
:2
:3
Command ambiguous
:4
Command invalid
:5
:6
:7
:10
Invalid time
:11
Record empty
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9901X0215 Issue 5
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Maintenance
5.1
Daily
Always check that the platens are clean before commencing the test.
Remove the lower platen and distance pieces and clean thoroughly.
Brush away all concrete debris from the area around the hydraulic ram. In the case
of 2000 kN and 3000 kN BS machines, raising the hydraulic ram will assist in the
removal of this debris etc. from between the folds of the gaiter.
Check for signs of leaks in the hydraulic system.
5.2
Occasionally
Inspect gaiters for damage.
Check the oil level in the oil reservoir.
Inspect the platen for wear.
Check the oil in the reservoir for signs of contamination and replace if necessary.
Due to the design of the seal, a small amount of oil may seep out of the ram. This is
not a problem and should be wiped away as necessary.
5.3
Verification
It is normal National Standard requirements to request the verification of load
measuring systems at least once each year or more frequently according to the work
undertaken.
A verification should be undertaken after each occasion when any adjustment to the
compression machine may have affected the load measuring system.
The verification of the load measuring system should be undertaken by qualified
engineers using approved equipment.
Note: always use a load spreader of approximately 150 mm diameter or more when
calibrating machines to 3000 kN.
7.1
Introduction
Unique platen handling systems enabling the upper platen to be quickly moved to
provide access to, and use of the ball seating. Particularly useful where cube testing
to BS 1881 is specified, the facility does not affect the stability requirements of the
ball seating.
All BS Compression Machines of 2000 and 3000 kN capacity can be supplied fitted
with the above assemblies.
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9901X0215 Issue 5
ADR-Auto Range
7.2
Specification
2000 kN Machines
3000 kN Machines
465mm
390 mm
245 mm
245 mm
445 x 250 x 75 mm
445 x 250 x 75 mm
For other details see specifications of load frame to which the Rectangular Platen
Handling Assembly is fitted.
7.3
Installation
7.3.1
General
As supplied, the load frame will not have the rectangular platens fitted.
Before fitting the platens ensure that the load frame is level in both directions.
The upper platen is best fitted from the rear of the load frame and this should be
taken into account when installing the frame.
7.3.2
Lower platen
Remove the 4 blanking plugs from the ends of the lower platen and screw in the 4
lifting rods. (The lower platen is the one without the rollers).
Open the load frame front gate.
Ensure the lower platen is the correct way up i.e. engraved lines at the top, then with
the aid of an assistant and exercising extreme care, lift the platen onto the ram or
distance pieces (see 7.4.1) ensuring its correct location.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
7.3.3
Upper Platen
Remove the 4 blanking plugs from the ends of the upper platen and screw in the 4
lifting rods. (The upper platen is fitted with rollers).
Remove the 2 rear stops (figure 7.1) from the handling assembly.
Ensure the upper platen is the correct way up i.e. surface with recess at the top, then
with the aid of an assistant and exercising extreme care, lift the platen and position it
between the protruding rails (at the rear of the load frame) with the rollers resting on
the top face of the rails (figure 7.1).
Refit the 2 rear stops.
Remove the 4 lifting rods from the platen and replace the blanking plugs.
Ensure the platen rolls freely along the rails.
Note: a latch is provided on 3000 kN machines (see figures 7.1 and 7.2) to keep the
platen at the rear of the load frame and clear of the ball seating during cube testing.
On 2000 kN machines, a depression in the guide rails locates the transport rollers to
keep the platen at the rear of the load frame.
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9901X0215 Issue 5
ADR-Auto Range
7.4
Operation
7.4.1
Block Testing
The maximum vertical clearance of 245 mm for block testing is achieved by locating
the lower rectangular platen directly on the load frame ram (see figure 7.2).
When testing blocks requiring less vertical clearance, the required distance pieces
should be bolted to the ram and the platen located on the top distance piece (see
figure 7.3).
7.4.2
Cube Testing
100 mm and 150 mm cubes may be tested with the lower rectangular platen located
directly on the load frame ram and the upper platen rolled to its rearmost position and
retained either by the latch (3000 kN machines) or by seating the transport rollers into
the depression in the guide rails.
Correct vertical clearance is obtained by fitting the adaptor into the central hole in the
lower rectangular platen then locating the required distance pieces onto the lower
rectangular platen, topped by the Self-centring Lower Platen. For testing 100 mm
cubes 1 x 80 mm and 1 x 100 mm distance pieces are required. For testing 150 mm
cubes 1 x 80 mm and 1 x 50 mm distance pieces are required. (see figure 7.4)
7.5
Maintenance
Keep the rectangular platen handling assembly rails clean and ensure that the upper
rectangular platen rolls freely along the rails.
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9901X0215 Issue 5
ADR-Auto Range
2
4
3
6
7
Figure 7.1
Sectioned side view of load frame fitted
with Rectangular Platen Handling Assembly
8
Key
1. Front Stop (adjustable)
2. Upper Rectangular Platen
3. Upper Rectangular Platen in
rearmost position
(for cube testing)
4. Ball Seated Upper Platen
5. Rear Stop
6. Rail
7. Lower Rectangular Platen
8. Latch (3000 kN machines only)
245 mm
Figure 7.2
Rear view of load frame fitted with Rectangular Platen Handling Assembly
(rear stops removed)
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9901X0215 Issue 5
ADR-Auto Range
Figure 7.3. Set up for testing blocks requiring less than maximum vertical clearance
48
9901X0215 Issue 5
Declaration of Conformity
Issued By:
ELE International
Page 1 of 1
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989 amended
by 93/68/EEC 1/1/1997.
Electrical Safety tested to BS EN 60204-1.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in
the UK by S13073/1992 and S12063/1994.
89/336/EEC, 91/263/EEC, 92/31/EEC (the EMC Directive) amended by 93/68/EEC and
implemented in the UK by SI/2372/1992 and SI/3080/1994.
Emissions tested to BS EN 50081-1 Domestic/Light Industrial.
Immunity tested to prEN 50082-2 Industrial.
Product Description
Serial No.
Compression frames
a) 250 kN
1500 kN
2000 kN
3000 kN
Flexural frames
b)
10 kN
25 kN
100 kN
ELE International
Chartmoor Road, Chartwell
Business Park, Leighton
Buzzard, Beds, LU7 4WG
England
phone: + (0)1525 249200
fax: + (0)1525 249249
email: ele@eleint.co.uk
http: www.ele.com
ELE International, a division of
Danaher UK Industries Ltd
ELE International
Page 1 of 1
We, ELE International, Chartmoor Road, Chartwell Business Park, Leighton Buzzard, Beds
LU7 4WG, England, declare under sole responsibility that the following product(s) to which
this declaration relates is (are) in conformity with the provisions of:
73/23/EEC Electrical Equipment Directive implemented in the UK by S1728/1989.
89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Machinery Directive implemented in
the UK by S13073/1992 and S12063/1994.
Product Description
Serial No.
Measurements/recorded
noise level
1 Metre
D
1 Metre
B
1 Metre
Position A
72
dB
Position B
71
dB
Position C
72
dB
Position D
68
dB
Position E
70
dB
(Normal operator position)
1 Metre
Background
Noise level
60
dB
C
Notes: Tests carried out with machine under load.
Noise tests were carried out using Test Meter, serial No.
N30863
BS EN ISO9001: 1994 approved
Certificate number 860461
ELE International
Chartmoor Road, Chartwell
Business Park, Leighton Buzzard,
Beds, LU7 4WG England
phone: + (0)1525 249200
fax: + (0)1525 249249
email: ele@eleint.co.uk
http: www.ele.com
ELE International, a division of
Danaher UK Industries Ltd