Académique Documents
Professionnel Documents
Culture Documents
Part-II
-G.Palani
KNOWLEDGE IS NOTHING
UNLESS IT IS SHARED
7/15/2011
Table of Content
7/15/2011
Force Nomograph
Stress Nomograph
Stress Pipeway Layout (Attached Separately)
7/15/2011
Expansion Loops
a)
b)
c)
d)
e)
f)
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
Thermal Expansion
a)
b)
c)
d)
e)
f)
7/15/2011
Equipment Anchors
Using coordinates to find free expansion
Expansion influencing Vessel Anchor End
Different expansion coefficients have an
effect in the piping expansion calculation
Line Spacing Requirement
Locating Friction Balance
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
7/15/2011
CaseCase
-1:
7/15/2011
CaseCase
-2:
NEMA SMSM-23
API 610
API 617
API 661
WRC 107 / 297
Performing a test
Finite Element Analysis
International Codes and Standards
7/15/2011
API-610
APICentrifugal Pumps
Allowable Pump Nozzle
loading details
7/15/2011
AnnexureAnnexure
-F (Criteria for Piping Design)
7/15/2011
AnnexureAnnexure
-F (Criteria for Piping Design)
Cont
Vertical Pumps - Conditions of
AnnexureAnnexure
-F
7/15/2011
Where:
D =mean diameter of vessel, in
d =outside diameter of nozzle, in
T =thickness of vessel wall, in
7/15/2011
AD-160.1
ADADAD
-160.2
of Vessels:
ADAD
-160.3 Rules to determine need for Fatigue Analysis of Nozzles with
separate reinforcement and nonnon-integral attachments such as pad type
reinforcement, fillet welded attachment etc.
The three calculated stress intensities using WRC
WRC-107 must now be
compared to:
Pm
<
Sm
Pm + Pl
<
1.5 Sm
Pm + Pl + Q <
3.0 Sm (Sm is the average Sm at cold and hot
temperatures)
Where,
Pm Stresses due to internal pressure
Pl WRC 107 calculated stresses due
Q - 7/15/2011
WRC 107 calculated stresses due
Sm - Allowable stress intensity for the
in the vessel
to sustained loads
to expansion loads
material at operating temperature
0.5
20
<
5
D/T
<
2500
Where:
d
D
t
T
=
=
=
=
7/15/2011
8.
References:
7/15/2011
7/15/2011
SEMINAR ON
Page 1 of 40
7/15/2011
Page 2 of 40
7/15/2011
Page 3 of 40
7/15/2011
/ l2
The above Se equation shows that the stress range decreases with the
square of the length of the absorbing leg, so longer the leg absorbing
the displacement, the lower the stress range.
For the above configuration (Fig. 2-20)
= 1.88 E -3 x (10 x 12) = 0.23
Se = 6 x 29 E6 x 6.375 x 0.23 / (10 x 12)2 = 17,720 psi
Note: This calculation does not consider the SIF at the elbow at the top
of the leg. If SIF is considered (for long radius elbow SIF is 2.8) the
stress range would result in 49,600 psi, which is excessive.
Case-2:
If the restraint has a lateral stiffness of 10,000 lb/in (instead of 1E12)
the thermal growth is partially absorbed by the pipe and partially
absorbed by the restraint:
Page 4 of 40
7/15/2011
Page 5 of 40
NEMA SM-23
API 610
API 617
API 661
WRC 107 / 297
7/15/2011
3.2
3.2.1
Page 6 of 40
7/15/2011
Page 7 of 40
7/15/2011
Page 8 of 40
7/15/2011
Page 9 of 40
7/15/2011
3.2.2
=
=
=
Page 10 of 40
7/15/2011
Page 11 of 40
7/15/2011
Page 12 of 40
7/15/2011
Q-
Page 13 of 40
7/15/2011
<
>
<
>
0.5
20
D/T
5
<
2500
Where:
d
D
t
T
4
=
=
=
=
Expansion Loops
Need for Expansion Loop:
One of the device used to improve the flexibility of piping are expansion
loops.
Piping systems with high temperature expands. The objective in piping
design is not to restrain this expansion but to redirect, absorb and
control its direction without overstressing the system. Loop absorbs
piping expansion.
Loops provide the necessary leg of piping in a perpendicular direction to
absorb the thermal expansion.
Expansion loops may be symmetrical or non-symmetrical.
Disadvantage:
They are safer but take more space and piping. In some cases, it may
require additional supports.
Page 14 of 40
7/15/2011
Three dimensional loops are widely used because this arrangement does
not block the routing of low temperature lines under the loop. The usual
raiser height is about 3 feet.
Vertical loops are placed at road crossing and sometimes are nonsymmetrical due to the location of the road.
Page 15 of 40
7/15/2011
Page 16 of 40
7/15/2011
Page 17 of 40
7/15/2011
When this is not practical make legs on either side of anchor as equal as
possible. By making these legs equal, the forces at the anchor should
remain nearly balanced.
Multiple Loops:
More than one loop may be required when:
Spacing between braches and neighboring lines or steel is limited.
It is impossible to make branch connections flexible enough.
When loop becomes too large to support or fit into space available.
Anchor forces between too unbalanced and steel cannot be economically
braced.
Page 18 of 40
7/15/2011
Fig. 1-41 shows a poor arrangement, since the unbalanced forces are more
and the total expansion between loops to absorb (14) exceeds allowable
limit of 12. The alternate way of approach is to make use of multiple
loops as shown in fig. 1-42 below,
4.1
Page 19 of 40
7/15/2011
/ 144 Sa) ^
Therefore,
L2 = (3*29*10^6*12*5.4 / 144*20000) ^
Page 20 of 40
7/15/2011
Example 2:
Page 21 of 40
7/15/2011
Page 22 of 40
7/15/2011
Page 23 of 40
7/15/2011
Page 24 of 40
7/15/2011
The above calculation shows that the 16 line should be berthed where
the 6 line is, the 10 line should be where the 16 is, and the 6 line
should be where the 2 line is. Note, on longer than normal span, loop
bowing may cause the pipe to lift off intermediate support causing
overspan.
Page 25 of 40
7/15/2011
Thermal Expansion
The thermal loads that arise when free thermal expansion or contraction
is prevented by supports or anchors, loads due to temperature gradients
in thick pipe walls, and loads due to difference in thermal coefficient of
materials as in jacketed piping.
The coefficient of linear expansion of a solid is defined as the increment
of length in a unit length for a change in temperature of one degree. The
unit is 10E-06in/in/F.
The unit for mean coefficient of thermal expansion between 70F
(installation temp.) and the given temperature is given as in/100ft of pipe
length.
To convert from 10E-06in/in/F to in/100ft of pipe length, the following
relation may be used:
e, in/100ft = (coefficient) * 12 * 100 (Design temp. install temp.)
5.1
Equipment Anchors:
Page 26 of 40
7/15/2011
5.3
When finalizing the layout and plot plan the location of anchor needs to
be considered in relation to the major piping systems (large diameter
pipe, pipe coming from underground, etc).
The free thermal expansion does not depend on the piping arrangement.
The free thermal expansion depends only on the relative location of the
Page 27 of 40
7/15/2011
Answer:
In N-S direction the expansion to be absorbed is:
= eL (Coefficient of expansion * Length)
= 0.046 * 30
= 1.38
Page 28 of 40
7/15/2011
Answer:
In N-S direction the expansion to be absorbed is:
= eL (Coefficient of expansion * Length)
= 0.046 * 10
= 0.46
Page 29 of 40
7/15/2011
Page 30 of 40
7/15/2011
Page 31 of 40
7/15/2011
5.4
Page 32 of 40
7/15/2011
5.5
Page 33 of 40
7/15/2011
Page 34 of 40
7/15/2011
Answer:
Case-1: without considering the expansion,
Refer to the Fig. 1-35 below,
A = 2.375 + 2 + 1 + 3 + 7 = 15.375 16
B = 7 + 3 + 1 + 2.25 = 13.25 14
C = Using Standard pipe spacing table = 12
D = Using Standard pipe spacing table = 19
Page 35 of 40
7/15/2011
After the need for a loop has been established, locate the loop
anchors
Page 36 of 40
7/15/2011
Page 37 of 40
7/15/2011
Page 38 of 40
7/15/2011
Attachments:
Page 39 of 40
7/15/2011
Page 40 of 40
7/15/2011