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EZ-SCREEN Systems

Optical Safety Systems

Shown with optional


Interface Module, available
on page 60.

EZ-SCREEN Systems
System Overview and Selection of Components . . . . . . . . 54
Emitters & Receivers Model Selection . . . . . . . . . . . . . . 55
Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ACCESS-GUARD Bracket System. . . . . . . . . . . . . . . . . . 62
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

53

EZ-SCREEN Systems
System Overview and Component Selection

SYSTEM FEATURES
Choose single-beam EZ-SCREEN Point or multiple-beam EZ-SCREEN Grid
models
Self-contained two-part optical safety system for access- and perimeterguarding applications. (NOTE: EZ-SCREEN Point and Grid systems are NOT
designed for point-of-operation guarding.)
Diverse-redundant and self-checking design; type 4 device per IEC 61496
Designed to meet U.S. control reliability requirements
Optical Safety Systems

24V dc operation with two diverse-redundant solid-state OSSD (Output


Signal Switching Device) outputs, each rated for switching 24V dc loads at
up to 0.5 amp
Selectable external device monitoring (EDM); selectable trip output with auto
reset, or latch output with manual reset
Fast 24 millisecond output response time for all models
Two-position Scan Code setting for applications with multiple systems in
close proximity
Robust aluminum housing with a tough safety yellow finish
Easy-to-use removable terminal blocks speed and simplify wiring
Multiple mounting options are available
Configuration settings are secure (supplied tool is required for access), yet
can be changed without removing sensors from their mounts

COMPONENT SELECTION
An EZ-SCREEN Point or Grid System include:
- An emitter/receiver pair,
- No special cables are required
Optional Components include:
- Corner mirrors
- Protective enclosures
- Muting module
- Interface module for ac or larger dc loads (see page 60)

EMITTERS AND RECEIVERS


With either single-beam Point or 2-, 3-, or 4-beam
Grid configuration
With short-range (0.8 to 20 m) or long-range
(15 to 70 m) emitters
With choice of several Grid beam
spacing configurations
Emitters and receivers include brackets
for easy mounting and alignment
No special cables are needed: Usersupplied wiring is easily connected to
the emitter and receiver, using
removable terminal blocks.
Quick-disconnect options available

54

SYSTEM KITS
Banner EZ-SCREEN Point and Grid components are
available for purchase kitted together with choice of
emitter and receiver of equal length and beam
configuration and remote keyed reset switch.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Emitters and Receivers

EZ-SCREEN Point and Grid Emitters & Receivers


Short-range (0.8 to 20 m) and Long-range (15 to 70 m) models in 6 configurations
Two-part system: emitter and corresponding receiver

Single-beam Point and 2-, 3-, or 4-beam Grids

Emitters have short-range and long-range versions (receiver models are the same for both)

Compact, robust safety-yellow housings

Selectable trip or latch output in each receiver model

User-supplied cabling is hard-wired into the emitter and receiver housings, no special cables required

Easy-to-use removable terminal blocks or quick-disconnect options speed and simplify wiring

Each sensor includes standard brackets that allow 30 rotation for ease of alignment. Optional swivel
mounts and retro-fit brackets are available.

Use with SSM Series corner mirrors and MSA Series stands (see pages 64 and 65) for guarding a multisided application

25 mm effective beam diameter

Optical Safety Systems

EZ-SCREEN Point and Grid Models


Components may be purchased individually or in kits. Kits (as listed below) include one emitter, one receiver, a keyed reset switch, and standard
mounting hardware for both sensors. When purchased separately, the emitter and receiver each include mounting hardware for one sensor and the
accessory spanner wrench.

EZ-SCREEN Point and Grid Models*


Style
EZ-SCREEN
Point

EZ-SCREEN
Grid

Description

Short-Range
Models
0.8 to 20 m

Long-Range
Models
15 to 70 m

Emitter

SPE1

SPXLE1

Receiver

SPR1

SPR1

Kit

SPP1

SPXLP1

Emitter

SGE2-584

SGXLE2-584

Receiver

SGR2-584

SGR2-584

Kit

SGP2-584

SGXLP2-584

Emitter

SGE3-533

SGXLE3-533

Receiver

SGR3-533

SGR3-533

Kit

SGP3-533

SGXLP3-533

Emitter

SGE2-500

SGXLE2-500

Receiver

SGR2-500

SGR2-500

Kit

SGP2-500

SGXLP2-500

Emitter

SGE3-400

SGXLE3-400

Receiver

SGR3-400

SGR3-400

Kit

SGP3-400

SGXLP3-400

Emitter

SGE4-300

SGXLE4-300

Receiver

SGR4-300

SGR4-300

Kit

SGP4-300

SGXLP4-300

Number of
Beams

Protected
Height

Beam
Spacing

Application
Standard

N/A

N/A

N/A

584 mm
(23")

584 mm
(23")

ANSI/RIA
R15.06
ANSI B11

1066 mm
(42")

533 mm
(21")

ANSI/RIA
R15.06
ANSI B11

500 mm
(19.7")

500 mm
(19.7")

ISO 13855
(EN 999)

800 mm
(31.5")

400 mm
(15.7")

ISO 13855
(EN 999)

900 mm
(35.4")

300 mm
(11.8")

EN 999
ANSI/RIA
R15.06
ANSI B11

*Hard-wired models only listed. Add the following suffixes for quick-disconnect (QD) models: model suffix Q3: 3-pin Mini-style QD emitter, test input jumpered;
model suffix Q5: 5-pin Mini-style QD emitter, test input available; and model suffix Q8: 8-pin Mini-style QD receiver. For example, SGR2-584Q8. See page 56, 57, and
63 for more information.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

55

EZ-SCREEN Systems
Emitters and Receivers
EZ-SCREEN Point Dimensions (standard end-cap brackets shown)

EZ-SCREEN Point Bracket Mounting

12.5 mm (0.50")
Minimum Bend Radius
16.7 mm
(0.66")

See Note
Below

EZ-SCREEN Point

EZ-SCREEN Point

BANNER ENGINEERING CORP., USA


888.373.6767

BANNER ENGINEERING CORP., USA


888.373.6767

Optical Safety Systems

26 mm
(1.02")
107.0 mm
(4.21")

EZ

52 mm
(2.0")

1
BEAM

BA

55 mm
(2.1")

NN

-SC
RE

ER

EN

S
T
A
T
U
S

Po

E
D
T M
1

2
ON

R
E
S
E
T

AM

124 mm
(4.9")

25 mm
(1.0")

int

E
D
T M
1

S
T
A
T
U
S
BE

149 mm
(5.9")

EN

GIN
88 EERIN
8.3
73 G CO
.67
67 RP
., US

SC
AN
CO
DE

BEAM
R
E
S
E
T

R
E
S
E
T

S
T
A
T
U
S

182 mm
(7.2")

60.0 mm
(2.36")

55 mm
(2.1")

74.2 mm
(2.92")

52 mm
(2.0")

NOTE: QD models have identical mounting dimensions.


Allow additional height for QD fitting:
69 mm (2.7 for emitters (3- or 5-pin)
89 mm (3.5) for receivers (8-pin)

EZ
BA

-SC
RE

NN
ER

EN

EN

GIN
88 EERIN
8.3
73 G CO
.67
67 RP
., US

Gri

SC
AN
CO
DE

E
D
T M
1

2
ON

E
D
T M
1

2
3

BEA
M

R
E
S
E
T

S
T
A
T
U
S

EZA-MBK-1 standard bracket may be mounted to


the end caps or side of the EZ-SCREEN housing

EZ-SCREEN Point Features

Trip/Latch and EDM


Select DIP Switches
Scan Code
Select Switch

Scan Code
Select Switch

Wiring Chamber
End Cap

EZ-SCREEN Point

EZ-SCREEN Point
BANNER ENGINEERING CORP., USA
888.373.6767

BANNER ENGINEERING CORP., USA


888.373.6767

int
Po
N ., USA
EE CORP
CR ING
-S NE73ER.6767
EZ ENGI8.3

SCAN
CODE
1

BA

NN

ER

88

AN
SC DE
CO

Configuration
Access Port

E
D
M

EZ

-SC
RE
E
EN

BA
NN
ER

GI
NE
88 ER
8.3
73

NP

E
D
M

T 1 T 1

L 2 L 2

Reset Indicator
Yellow

SCAN
CODE

oin

IN
.67 G CO
67 RP
., US
A
E
2
SC
D
E
COAN ON
T M
D
DE
1
T M
1
1

2
3

Status Indicator
Bi-color Red/Green

2
1

BEAMS
R
E
STATUS
S
E
T

S
T
A
T
U
S

S
AM
BE

R
E

US

S
AT
STE
T

S
T
A
T
U
S

BE

AM

BEAM
R
E
S
E
T

S
T
A
T
U
S

56

R
E
S
E
T

S
T
A
T
U
S

Beam Status Indicator


Bi-color Red/Green

Status Indicator
Bi-color Red/Green
7-Segment
Diagnostic Display

7-Segment
Diagnostic Display

Emitter

Receiver

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Emitters and Receivers
EZ-SCREEN Grid Dimensions (standard end-cap brackets shown)

EZ-SCREEN Grid Bracket Mounting

12.5 mm (0.50")
Minimum Bend Radius
16.7 mm
(0.66")

See Note
on previous
page

EZ-SCREEN Grid

EZ-SCREEN Grid

BANNER ENGINEERING CORP., USA


888.373.6767

BANNER ENGINEERING CORP., USA


888.373.6767

26 mm
(1.02")
52 mm
(2.0")

1
2
BEAMS

EZ

BA

55 mm
(2.1")

1
2

-G

NN
ER

EN

UA

RD

GIN
88 EERIN
8.3
73 G CO
.67
67 RP
., US

R
E
S
E
T

S
T
A
T
U
S

Gri

E
D
T M
1

SC
AN
CO
DE

ON

BEAMS

R
E
S
E
T

S
T
A
T
U
S

E
D
T M
1

Optical Safety Systems

107.0 mm
(4.21")

1
2

1
2
BE

AM
S

R
E
S
E
T

S
T
A
T
U
S

L3

L1
L4

L2

25 mm
(1.0")

EZ

BA

55 mm
(2.1")

52 mm
(2.0")

60.0 mm
(2.36")

-G

NN
ER

EN

UA

RD

GIN
88 EERIN
8.3
73 G CO
.67
67 RP
., US

74.2 mm
(2.92")

ON

E
D
T M
1

2
3

1
2
BE

AM

R
E
S
E
T

Model

Gri

E
D
T M
1

SC
AN
CO
DE

Beam Spacing
L4

Housing
Length
L1

S
T
A
T
U
S

Distance Between
Brackets
L2
L3

SG..2-584 584 mm (23")

768 mm (30.8")

802 mm (31.6")

743 mm (29.3")

SG..3-533 533 mm (21")

1251 mm (49.2")

1284 mm (50.6")

1226 mm (48.3")

SG..2-500 500 mm (19.7")

684 mm (26.9")

717 mm (28.2")

659 mm (25.9")

SG..3-400 400 mm (15.7")

984 mm (38.7")

1017 mm (40.1")

959 mm (37.8")

SG..4-300 300 mm (11.8")

1084 mm (42.7")

1117 mm (44")

1059 mm (41.7")

EZ-SCREEN Grid Features


Trip/Latch and EDM
Select DIP Switches
Scan Code
Select Switch

Scan Code
Select Switch

Wiring Chamber
End Cap

EZ-SCREEN Grid

EZ-SCREEN Grid
BANNER ENGINEERING CORP., USA
888.373.6767

BANNER ENGINEERING CORP., USA


888.373.6767

2
SCAN
CODE
1

E
BA

d
Gri
N ., USA
EE CORP
CR IN67G
Z-S GINE73ER.67

NN

ER

EN 8.3
88

AN
SC DE
CO

Configuration
Access Port

E
D
M

EZ

-SC
RE

BA
NN
ER

EN

EN

Gri

E
D
M

T 1 T 1

L 2 L 2

Reset Indicator
Yellow

SCAN
CODE

GI
NE
88 ER
8.3 IN
73 G
.67 CO
67 RP
., US
A
E
2
SC
D
E
COAN ON
T M
D
DE
1
T M
1
1

2
3

Status Indicator
Bi-color Red/Green

2
1

BEAMS
R
E
STATUS
S
E
T

S
T
A
T
U
S

S
AM
BE

R
E

S US
AT
STE
T

S
T
A
T
U
S

BE

AM

7-Segment
Diagnostic Display

BEAMS
R
E
S
E
T

R
E
S
E
T

S
T
A
T
U
S

S
T
A
T
U
S

Beam Status Indicators


(One for Each Beam)
Bi-color Red/Green

Status Indicator
Bi-color Red/Green
7-Segment
Diagnostic Display

Emitter

Receiver

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

57

EZ-SCREEN Systems
Emitters and Receivers
EZA-MBK-1*
EZ-SCREEN Mounting Hardware (supplied with each emitter and receiver)

4.2 mm
(0.17")

25.0 mm
(0.98)

74.2 mm
(2.92")

5.0 mm
(0.20")

Optical Safety Systems

40 mm
(1.57")
2x 30.0
2x 60.0

15.8 mm
(0.62")
CL

32.0 mm
(1.26")
43.0 mm
(1.69")

60.0 mm
(2.36)

31.5 mm
(1.24")

15.0 mm
(0.60")
3x 7.0 mm
(0.28")
CL

4x 5.8 mm
(0.23")

* See pages 67, 68 and 69 for additional optional brackets

58

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Specifications

EZ-SCREEN Point and Grid System Specifications


Emitter: 24V dc 15%, 10% maximum ripple, 100 mA max. (Point), 150 mA max. (Grid)
Receiver: 24V dc 15%, 10% maximum ripple, 500 mA exclusive of load

Response Time

Less than 24 ms

Emitter/Receiver
Operating Range

.8 m to 20 m or 15 m to 70 m - see model selection chart, page 55.


Range decreases with use of mirrors and/or lens shields
ACCESS-GUARD Kit for Point model only: 0.4 m to 8 m (2.6' to 26')

Effective Beam Diameter

25 mm (1")

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs, 880 nm peak emission

Shock and Vibration

EZ-SCREEN systems have passed vibration and shock tests according to IEC 61496-1 and -2. This
includes vibration (10 cycles) of 10-55 Hz at 0.35 mm (0.014") single amplitude
(0.70 mm peak-to-peak) and shock of 10 g for 16 milliseconds (6,000 cycles).

Status Indicators

Emitter:
Bi-color (red/green) Status Indicator indicates power ON, RUN mode, TEST mode, or LOCKOUT mode.
7-Segment Display indicates scan code, normal operation, error code, or noise detected.

Optical Safety Systems

System Power Requirements

Receiver:
Bi-color (red/green) Beam Status Indicators indicate status of each beam (clear, blocked, or weak signal).
Yellow Reset LED indicates RUN mode or waiting for reset.
Bi-color (red/green) Status Indicator indicates status of outputs (ON/OFF) or LOCKOUT mode.
7-Segment Display indicates scan code, normal operation, error code, or noise detected.

Controls and Adjustments

Emitter and Receiver: Scan code 2-position switch (selects code 1 or 2)


Receiver (only): Trip/latch output selection switch; EDM (External Device Monitoring) selection
switch (selects 1- or 2-channel monitoring)

EDM Input

Signals from external devices can be monitored (single-channel, dual-channel, or no monitoring) via
EDM1 and EDM2 terminals of the receiver. Monitored devices must respond within 200 milliseconds
of an output change.

Output Configuration
(OSSD1 and OSSD2)

Two diverse redundant OSSD (Output Signal Switching Device) safety outputs:
Solid-state current sourcing outputs for switching 24V dc loads at up to 0.5 A each.
Relay interface modules are available for ac or larger dc loads (see page 60).

Enclosure

Size: See dimensions on previous pages.


Material: Extruded aluminum housing with yellow polyester powder finish; sealed, molded PBT end
caps; acrylic window
Rating: IP65; NEMA 4, 13

Cables

Cables are user-supplied. Wiring terminals accommodate one 22 to 16 ga. wire or two wires up to
18 ga.; Pg13.5 wiring chamber access port capacity varies, depending on cable gland or strain relief
fitting used. Supplied cable gland is for a cable diameter of 6 to 12 mm (0.236" to 0.472").

Connections

See page 304 for general hookup information.

Optical Performance

This system meets the 2.5 requirements of IEC 61496-2 section 5.2.9 (type 4)

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

Certifications
R

Certifications in progress. Contact factory or visit


www.bannerengineering.com for the latest information.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

59

EZ-SCREEN Systems
Interface Module

Optical Safety Systems

IM-T-..A Interface Modules

Interface Modules provide isolated safety output contacts for a Primary Safety Device (for
example, an optical safety system or safety control module) which has solid-state or relay
contact outputs and external device monitoring (EDM) capability

Model IM-T-9A features three normally open 6 amp redundant-output channels

Model IM-T-11A features two normally open redundant-output channels and one
complementary (parallel) normally closed non-safety auxiliary output channel, all rated at
6 amps

Independent normally closed outputs for connection to the Primary Safety Devices
monitoring input

24V dc operation

22.5 mm (0.9") DIN-rail-mountable housing

Convenient plug-in terminal blocks

For EZ-SCREEN hookup information see page 305; for PICO-GUARD hookup information, see
pages 300 and 301; for other Primary Safety Devices hookup information on pages 380 and 381.

IM-T-..A Models
Supply
Voltage

Safety
Outputs

Auxiliary
Outputs

IM-T-9A

24V ac/dc

3 @ 6 amps

N/A

IM-T-11A

24V ac/dc

2 @ 6 amps

1 N.C.
@ 6 amps

Models

IM-T-..A Interface Module Dimensions

22.5 mm
(0.89")

118.0 mm
(4.65")

S21
A1

S11
13

23

S13
Y1

Power
Fault

K1
K2

In 1

14

In 2
Output

Y2
S23

60

24

84.0 mm
(3.31")

Machine
Safety
IM-T-9A

14

24
S21

A2
S22

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Interface Module

IM-T-..A Interface Modules Specifications


Supply Voltage and Current

24V dc, +/-15% no polarity, 10% maximum ripple; 50 mA per input channel
Power consumption: approximately 2.4 W

Supply Protection Circuitry

Protected against transient voltages.

Output Configuration

IM-T-9A: 3 normally open output channels


IM-T-11A: 2 normally open output channels and 1 normally closed auxiliary output channel
Each normally open output channel is a series connection of contacts from two forced-guided
(positive-guided) relays, K1-K2.
Optical Safety Systems

The normally closed contact 31-32 is a parallel connection of contacts from K1-K2.
Contacts: AgNi, 5 m gold-plated
Low Current Rating:
Caution: The 5 m gold-plated contacts allow the switching of low current/low voltage. In these lowpower applications, multiple contacts can also be switched in series (e.g., dry switching).
To preserve the gold plating on the contacts, the following max. values should not be exceeded at any
time:
Min. voltage: 1V ac/dc
Max. voltage: 60V
Min. current: 5 mA ac/dc
Max. current: 300 mA
Min. power: 5 mW (5 mVA)
Max. power: 7 W (7 VA)
High Current Rating:
If higher loads are switched through one or more of the contacts, the minimum and maximum values
of the contact(s) changes to:
Min. voltage: 15V ac/dc
Max. voltage: 400V ac, 250V dc
Min. current: 250 mA ac/dc
Max. current: 6 A
Min. power: 5 W (5 VA)
Max. power: 200 W (1,500 VA)
Mechanical life: 50,000,000 operations
Electrical life: 100,000 operations (typical, @200 W (1,500 VA) switched power, resistive load)
Feedback contact rating (Y1-Y2, Y3-Y4):
Min. voltage: 1V ac/dc
Min. current: 5 mA ac/dc
Min. power: 5 mW (5 mVA)

Max. voltage: 60V


Max. current: 300 mA
Max. power: 7 W (7 VA)

Note: Transient suppression is recommended when switching inductive loads. Install suppressors
across load. Never install suppressors across output contacts (see Warning, page 377).

Output Response Time

20 milliseconds maximum

Status Indicators

2 green LED indicators:


K1 energized
K2 energized

Construction

Polycarbonate housing.

Environmental Rating

Rated NEMA 1, IEC IP20. Interface Module must be installed inside an enclosure rated NEMA 3
(IEC IP54), or better.

Mounting

Mounts to standard 35 mm DIN-rail track.

Vibration Resistance

10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6

Connections

See pages 305, 380 and 381 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Max. Relative Humidity: 90% @ 50C (non-condensing)

Application Notes

There are no adjustments and no user-serviceable parts.

Certifications

Approvals are in process.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

61

EZ-SCREEN Systems
ACCESS-GUARD Bracket System

Optical Safety Systems

ACCESS-GUARD Bracket System

A compact, reliable, cost-effective option


for guarding personnel access to an area
of hazardous machine motion

A single beam generates a protective


screen of infrared light between the
hazardous area and personnel

For use with EZ-SCREEN Point

Both emitter and receiver mount on the


same bracket stand, simplifying
mounting, installation wiring, and
maintenance

Model

Description

Required

ACCESS-GUARD Kit with EZ-SCREEN Point

Description

Required

ACCESS-GUARD Kit with MINI-SCREEN

MSA-MBM-K45

Mirror with Bracket Kit with MINI-SCREEN

Number Included
ACCESS-GUARD
Mirror w/Bracket
Kit
Kit

Description

Maximum
305 mm
(12")

2.6' to 26' with the EZ-SCREEN Point

MSA-PMS-K40

Model

Minimum
914 mm
(36")

ACCESS-GUARD Individual Components


Model

Maximum
610 mm
(24")

Heavy duty ACCESS-GUARD enclosures


are also available. See Protective
Enclosures on page 65.

ACCESS-GUARD Kits
SPK-AG-1

Beam placement requirements for


access guarding applications

USA-PMS-40

40" Vertical Bracket

MSA-SB-1

Floor-mounting Base

MSMB-MSM-45

45 Mirror Mounting Bracket

MSM4A

Mirror w/hardware

SMB30SC

Swivel Sensor Bracket

Post Level

M4 7x12 mm PPHMS Screws

M4 Keys Locknuts

M6 1x3/4 Screws

M6 Keys Nuts

M6 Flat Washers

M10-1 18 mm Hex Screws

16

M10 Flat Washers

* Requires an EZ-SCREEN Point System for operation.


Mirror with Bracket Kit includes one mirror and one bracket, with hardware

Up to 15' with the standard MINI-SCREEN


Up to 40' with long-range XL MINI-SCREEN

ACCESS-GUARD System Bracket and


Mirror Kit Components
EZ-SCREEN
Emitter
45 Mirror
Mounting Bracket
SMB30SC
Swivel Sensor
Bracket
40 Vertical
Bracket
Mirror

EZ-SCREEN
Receiver

FloorMounting
Base

Either ACCESS-GUARD Kit may be purchased complete, or any of the components may be purchased separately.

62

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Accessories

Quick-Disconnect Cables
Models
QDS-315C
QDS-325C
QDS-350C
QDS-3100C

QDS-815C
QDS-825C
QDS-850C

Wire

5 m (15')
8 m (25')
20 Ga
15 m (50')
30 m (100')

5 m (15')
8 m (25')
15 m (50')

5 m (15')
8 m (25')
15 m (50')

20 Ga

20 Ga

Banner Cable Pinout/Color


Code

Termination

SAE H1738-2**
Pinout/Color Code

3-pin Mini-style Pin


Female connector 1
on one end;
2
cut-to-length.
3

Color

Function

Pin

Color*

Function

Gn/Ye
Bn
Bl

Gnd/PE
+24V dc
0V dc

1
2
3

Gn
Rd/Bk
Rd/Wh

Gnd/PE
+24V dc
0V dc

Pin

Color

Function

Pin

Color*

Function

1
2
3
4
5

Bk
Bl
Gn/Ye
Br
Wh

Test#1
0V dc
Gnd/PE
+24V dc
Test#2

1
2
3
4
5

Pin

Color

Function

Pin

Color

Function

1
2
3
4
5
6
7
8

Bn
Or/Bk
Or
Wh
Bk
Bl
Gn/Ye
Vi

+24V dc
EDM#2
EDM#1
OSSD#2
OSSD#1
0V dc
Gnd/PE
Reset

1
2
3
4
5
6
7
8

Or
Bu
Wh/Bk
Bk
Wh
Rd
Gn
Rd/Bk

+24V dc
EDM#2
EDM#1
OSSD#2
OSSD#1
0V dc
Gnd/PE
Reset

5-pin Mini-style
Female connector
on one end;
cut-to-length.

8-pin Mini-style
Female connector
on one end;
cut-to-length.

Wh
Rd
Gn
Or
Bk

Test#1
0V dc
Gnd/PE
+24V dc
Test#2

Connector
(Female Face View)
1
3

Optical Safety Systems

QDS-515C
QDS-525C
QDS-550C

Length

4
3

7
8

5
4

2
3

The 3-pin and the 5-pin connectors chosen are recommended in order to keep colors and functions as similar as possible to the Banner
connectors.

**

The SAE H1738-2 pin assignment and color codes are listed as a customer courtesy. The user must verify suitability of these cables for each
application.

Unterminated Bulk Cable


Models

Length

Wire

Description

UTB-325C
UTB-350C
UTB-3100C
UTB-3250C

8 m (25')
15 m (50')
30 m (100')
75 m (250')

20 Ga

3-conductor, unterminated bulk cable

UTB-525C
UTB-550C
UTB-5100C
UTB-5250C

8 m (25')
15 m (50')
30 m (100')
75 m (250')

20 Ga

5-conductor, unterminated bulk cable

UTB-825C
UTB-850C
UTB-8100C
UTB-8250C

8 m (25')
15 m (50')
30 m (100')
75 m (250')

20 Ga

8-conductor, unterminated bulk cable

Quick-Disconnect End-Caps
Converts hard-wire end cap to QD model.

Models

Description

EZA-QDE-3

3-pin for emitter (Test input jumpered)

EZA-QDE-5

5-pin for emitter (Test input available)

EZA-QDR-8

8-pin for receiver

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

63

EZ-SCREEN Systems
Accessories

EZ-SCREEN Polycarbonate Lens Shields


Lens Shield
Model Number
EZ-SCREEN Point

Optical Safety Systems

EZ-SCREEN Grid

Fits EZ-SCREEN Models

Lens Shield
Length

EZS-149

SP..1

149 mm

EZS-684

SG..2-500

684 mm

EZS-768

SG..2-584

768 mm

EZS-984

SG..3-400

984 mm

EZS-1251

SG..3-533

1251 mm

EZS-1084

SG..4-300

1084 mm

NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent and
maximum operating range is reduced by 20 percent.
M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

SSM Series Corner Mirrors


Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair
Robust construction, two mounting brackets and hardware included
The total range decreases by approximately 8% per mirror

M5 x 10 mm screw
(4 supplied)
Y

L1

Mirror
Model
EZ-SCREEN Point

EZ-SCREEN Grid

Fits EZ-SCREEN Reflective Area Brackets Out


Models
Y
Mounting L1

Height
L2

SSM-100

SP..1

100 mm (3.9")

211 mm (8.3")

178 mm (7")

SSM-550

SG..2-500

550 mm (21.7")

661 mm (26")

628 mm (24.7")

SSM-675

SG..2-584

675 mm (26.6")

786 mm (31")

753 mm (29.6")

SSM-975
SSM-1175

SG..3-400/4-300 975 mm (38.4")


SG..3-533

L2
100 mm
(3.94")
115 mm
(4.53")

1086 mm (42.8") 1053 mm (41.5")

1175 mm (46.3") 1286 mm (50.6") 1253 mm (49.3")


Note: Brackets may be inverted from the positions
shown above, decreasing dimension L1 by
58 mm (2.3")

M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

SSM-S Series Stainless Steel Corner Mirrors


Designed for use in industrial environments with EZ-SCREEN Grid Light Screens
Stainless steel reflective surface provides 50% reflectivity for the guarding of multi-sided applications
with one emitter/receiver pair
Robust construction, two mounting brackets and hardware included

Mirror
Model
EZ-SCREEN Point

EZ-SCREEN Grid

Fits EZ-SCREEN Reflective Area Brackets Out


Models
Y
Mounting L1

Height
L2

SSM-100-S

SP..1

100 mm (3.9")

211 mm (8.3")

178 mm (7")

SSM-550-S

SG..2-500

550 mm (21.7")

661 mm (26")

628 mm (24.7")

SSM-675-S

SG..2-584

675 mm (26.6")

786 mm (31")

753 mm (29.6")

SSM-975-S SG..3-400/4-300 975 mm (38.4")


SSM-1175-S

SG..3-533

1086 mm (42.8") 1053 mm (41.5")

M5 x 10 mm screw
(4 supplied)
Y

L1

L2
100 mm
(3.94")
115 mm
(4.53")

1175 mm (46.3") 1286 mm (50.6") 1253 mm (49.3")


Note: Brackets may be inverted from the positions
shown above, decreasing dimension L1 by
58 mm (2.3")

64

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Accessories

MSA Series Stands* (Base is included)**


Stand
Model

Stand
Height

Emitter/Receiver Models

Mirror Models

MSA-S42-1

42"

SPE/R1, SGE/R2-584 & SGE/R2-500

SSM-550 & SSM-675

MSA-S66-1

66"

SGE/R3-533, SGE/R3-400 & SGE/R4-300

SSM-975 & SSM-1175

Usable
Stand
Height

Pole
40 mm
(1.58") Square
(4) M10 Bolt

Optical Safety Systems

* Requires use of model EZA-MBK-2 adapter bracket (see page 67)


** Available without a base by adding the suffix NB to model number, e.g. MSA-S42-1NB.
See data sheet p/n 43687 for more information on MSA Series Stands.

Base

6.4 mm (0.25")

EZ-SCREEN Protective Enclosures


145 mm
(5.7")

Designed for use with EZ-SCREEN Point and Grid Light Screens
Powder coated, yellow, extruded aluminum body and front panel; anodized aluminum top and base plates
Mirrors are independently adjustable; mirror models are indicated by -M designation.
Rear surface glass mirrors rated at 85% efficiency for the guarding of entry/exit applications with one
emitter/receiver pair and rear surface glass corner mirrors rated at 85% efficiency for the guarding of
multi-sided applications with 2, 3, and 4 beam EZ-SCREEN arrays

Distance from Floor Distance Between


to Bottom Window
Windows
L2
L3

No. of
Windows

Overall Height
L1

EZA-S300

1543 mm (60.75")

300 mm (11.8")

300 mm (11.8")

EZA-S300-M

1543 mm (60.75")

300 mm (11.8")

300 mm (11.8")

EZA-S400

1238 mm (48.75")

300 mm (11.8")

400 mm (15.75")

EZA-S400-M

1238 mm (48.75")

300 mm (11.8")

400 mm (15.75")

EZA-S500

933 mm (36.75")

300 mm (11.8")

500 mm (19.7")

EZA-S500-M

933 mm (36.75")

300 mm (11.8")

500 mm (19.7")

EZA-S500-M45

933 mm (36.75")

300 mm (11.8")

500 mm (19.7")

EZA-S533

1543 mm (60.75")

305 mm (12.0")

533 mm (21.0")

EZA-S533-M

1543 mm (60.75")

305 mm (12.0")

533 mm (21.0")

EZA-S584

1238 mm (48.75")

305 mm (12.0")

584 mm (23.0")

EZA-S584-M

1238 mm (48.75")

305 mm (12.0")

584 mm (23.0")

EZA-S584-M45

1238 mm (48.75")

305 mm (12.0")

584 mm (23.0")

Model

L3
L1

L2

2X 120
120

20
15 3X 20
15

6X R6.60 mm
R (0.26")
3X R83.8 mm
(3.30")

177.8 mm
(7.00")

Enclosure Base

LAT-1 Laser Alignment Tool


Model

Description

LAT-1

Self-contained visible-beam laser tool for alignment of any EZ-SCREEN emitter/receiver


pair. Includes retroreflective target material and mounting clips.

EZA-LAT-1

Clip-on retroreflective target

EZA-S MOUNTING BASE

Muting Module
Model

MM-TA-12B

Description
The Banner MM-TA-12B Muting Module is an accessory component of a safeguarding
system. The Module allows the machine to mute the primary safeguard by monitoring
redundant inputs (two or four) and automatically suspend the safeguarding function of a
safeguarding device during the non-hazardous portion of the machine cycle. For more
information, see the Muting Module on page 217 of the Safety Module section.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

65

EZ-SCREEN Systems
Accessories

Muting Lamps
Solid-state, mute-active indicator LED lamps for optical safety systems with muting feature.

Optical Safety Systems

Model

Description

SSA-ML-A

+24V dc lamp with amber lens

SSA-ML-W

+24V dc lamp with white (clear) lens

Positively Guided Contactors*


Models

Coil Voltage

Contact
Configuration

Contact
Rating

Dimensions
(h x w x d)

11-BG00-31-A12060

120V ac

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BG00-31-D-024

24V dc

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BF1601-12060

120V ac

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

11-BF16C01-024

24V dc

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

* Arc suppression is recommended (see below).


** N.C. contact is rated at 10 amps.

Auxiliary Contacts for Positively Guided Contactors


Contact
Configuration

Positively
Guided

Used With

11-BGX10-40

4 N.O.

No

11-BG Series

11-G484-30

3 N.O.

Yes

11-BF Series

Models

Suppressors for Positively Guided Contactors


Models

Voltage

Used With

11-BGX77-048

48V dc

11-BGX77-240

125-240V ac

11-BG00-31-D024

11-G318-48

48V dc

11-BF1601-12060

11-G477-240

125-240V ac

11-BF16C01-024

11-BG00-31-A12060

Miscellaneous Accessories
Model

Description

BT-1

Beam Tracker

BRT-THG-2-100

50 mm (2") wide reflective tape, 2.5 m (100") long

PSDINA-24

Power Supply Module for DIN Style controllers;


90 to 140V ac input; 24V dc @2.5 amp output

SI-QM-13

Adapter, 1/2" NPT to Pg 13.5

SI-QS-CG13

Pg 13.5 cable gland

SI-QM-13-M20

Adapter, M20 to Pg 13.5

66

Beam-Tracker shown.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Accessories

EZ-SCREEN Mounting Brackets


Model

Description

Used With:

Dimensions
4x 4.8 mm
(0.19")

EZA-MBK-2

2x 6.6 mm
(0.26")

2x 8.3 mm
(0.33")

27.9 mm 22.2 mm
(0.86")
(1.13")
63.9 mm
(2.52")
19.9 mm
(0.76")

44.5 mm
(1.75")

31.5 mm
(1.24")

EZ-SCREEN
Point or Grid
or
SSM Mirror

Optical Safety Systems

Adapter bracket kit


for MSA Series
stands
Kit includes
2 adapter brackets
1 kit required per
sensor

16.0 mm
(0.63")
24.7 mm
(0.98")

16.0 mm
(0.63")
30.5 mm
(1.20")

3.0 mm
(0.12")

43.2 mm
(1.70")

88.9 mm
(3.50")

12.7 mm
(0.50")

22.2 mm
(0.87")

EZA-MBK-3

65 mm
(2.56")

13.0 mm
(0.51")

25.0 mm
(0.98")

2x 7.0 mm
(0.28")

Side-swivel
bracket kit
Kit includes one
2-part swivel
bracket
1 kit required per
EZ-SCREEN Point
sensor; 2 kits
required per
EZ-SCREEN Grid
sensors

18.0 mm
(0.71")

2x 5.8 mm
(0.23")

4.2 mm
(0.17")

101 mm
(3.97")
100.0 mm
(3.94")

EZ-SCREEN
Point or Grid

18.0 mm
(0.71")
4.2 mm
(0.17")

5.8 mm
(0.23")

5.0 mm
(0.19")

R50.0 mm
(1.97")

25.0 mm
(0.98")
25.0 mm
(0.98")

5.8 mm (0.23")

12.5 mm
(0.49")

EZA-MBK-4

Swivel-mount
bracket kit (wiring
end-cap mount)
Kit includes 1 swivel
bracket
1 kit required per
sensor

35 mm
(1.38")

EZ-SCREEN
Point

M30 x 1.5
internal
thread

50.8 mm
(2.00")

25 mm
(0.98")
12.7 mm
(0.50")

10 mm (0.40")
5 mm (0.20")

58.7 mm
(2.31")

31.5 mm
(1.24")
15.8 mm
(0.62")

Pg13.5
30.0 mm
(1.18")
66.5 mm
(2.62")

29.0 mm
(1.14")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

M30 x 1.5-6g
Pg13.5

12.5 mm
(0.49")
35.0 mm
(1.38")

67

EZ-SCREEN Systems
Accessories

EZ-SCREEN Mounting Brackets


Model

Description

Used With:

Dimensions

EZA-MBK-5

Optical Safety Systems

Swivel-mount
bracket kit (blind
end-cap mount)
Kit includes 1 swivel
bracket
1 kit required per
sensor

50.8 mm
(2.00")

M30 x 1.5
internal
thread

EZ-SCREEN
Point

12.7 mm
(0.50")

58.7 mm
(2.31")

25.0 mm
(1.00")

5.0 mm
(0.20")

31.5 mm
(1.24")

32.0 mm 52.0 mm
(2.1")
(1.26")

55 mm
(2.2")

30.0 mm
(1.18")
66.5 mm
(2.62")

29.0 mm
(1.14")

EZA-MBK-6
32.0 mm
(1.26")

30.0 mm
(1.18")

M30 x 1.5-6g

5.8 mm
(0.23")

43 mm
(1.69")

113.0 mm
(4.45")

12.8 mm
(0.50")

43.0 mm
(1.69")
60.0 mm
(2.36")

Retrofit bracket kit


for SICK WEU/WSU
(back mount)/STI
BeamSafe II
Kit includes
1 bracket
1 bracket required
per sensor

32.4 mm
(1.28")

CL

R 27.3 mm
(1.07")

46.3 mm
(1.82")

2x 7.0 mm
(0.28")

6.9 mm (0.27")
6.9 mm (0.27")
128.0 mm
(5.04")
165.2 mm
(6.50")

EZ-SCREEN
Point

22.5 mm
(0.87")

4.2 mm (0.17")

EZA-MBK-7

43.0 mm
(1.69")
32.0 mm
(1.26")

Retrofit bracket kit


for SICK WEU/WSU
(front/bottom
mount)
Kit includes
1 bracket
1 kit required per
sensor

40

82.0 mm
(3.23")

60.0 mm
(2.36")
7 mm
(0.28")

EZ-SCREEN
Point
46.5 mm
(1.83")

4x 5.8 mm
(0.23")
R32.0 mm
(1.26")

34.8 mm
(1.37")
54.5 mm
(2.15")

70.0 mm
(2.76")
4.2 mm
(0.17")

68

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

EZ-SCREEN Systems
Accessories

EZ-SCREEN Mounting Brackets


Model

Description

Used With:

Dimensions
4.2 mm
(0.17")

EZA-MBK-8

50.0 mm
(1.97")

EZ-SCREEN
Point or Grid

50.0 mm
(1.97")

24.0 mm
(0.94")

44.0 mm
(1.73")

CL
12.0 mm
(0.47")
24.0 mm
(0.94")

9.6 mm
(0.38")

Optical Safety Systems

Retrofit bracket kit


for SICK and
Leuze Grid
Kit includes
2 brackets;
1 kit required per
sensor

4x 7.0 mm
(0.28")

EZA-MBK-9
4x 60

32.0 mm
(1.26")
37.2 mm
(1.46")
42.9 mm
(1.69")
48.6 mm
(1.91")

84.0 mm
(3.30")
54.0 mm
(2.13")

2x M5 x 0.8

Adjustable bracket
kit
Kit includes
2 brackets
1 kit required per
mirror (1 kit is
included with SSM
Series Mirrors)

7.5 mm
(0.30")

45.0 mm
(1.77")

4.2 mm
(0.17")

60.0 mm
(2.36")

EZ-SCREEN
Point or Grid

33.0 mm
(1.30")

15 mm
(0.60")

30.0 mm
(1.18")

2x 5.8 mm
(0.23")

30.0 mm
(1.18")

45.0 mm
(1.77")

5.0 mm
(0.20")
4.0 mm
(0.16")

4.2 mm
(0.17")
31.0 mm
(1.22")

21.0 mm
(0.83")
10.0 mm
(0.39")

14.0 mm
(0.55")

2x 7.0 mm
(0.28")
52.0 mm
(2.05")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

60.0 mm
(2.36")

69

EZ-SCREEN Systems
Replacement Parts

EZ-SCREEN Replacement Parts

Optical Safety Systems

Model

Part Name

Used With:

68410

EZ-SCREEN Grid manual

Grid

68413

EZ-SCREEN Point manual

Point

EZA-AP-1

Configuration port access plug with o-ring

Point or Grid

EZA-CP-13

Pg 13.5 plug with o-ring

Point or Grid

EZA-ECE-1

Emitter wiring chamber end cap

Point or Grid

EZA-ECR-1

Receiver wiring chamber end cap

Point or Grid

EZA-MBK-1

Standard bracket kit (with hardware)

Point or Grid

EZA-SW-1

Spanner wrench

Point or Grid

EZA-TBE-1

Emitter terminal block

Point or Grid

EZA-TBR-1

Receiver terminal block

Point or Grid

MGA-KSO-1

Reset switch

Point or Grid

MGA-K-1

Replacement key for Reset switch

MGA-KS0-1

SMA-MBK-1

SSM series mirror bracket kit

Point or Grid

STP-3

Specified test piece (1.75")

Point or Grid

NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banners website at
www.bannerengineering.com, or contact your local Banner sales office.

70

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

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