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Installation Engineering

Training systems / trainers for electrical wiring/building management systems:


Protective circuitry, protective measures, building mains feed, lighting and intercom systems
Industrial wiring, intercoms, alarm systems, hazard alarms and access control
KNX/EIB, LON
Project work, technical practice, assembly practice systems, planning software

Industrial wiring installation

Industrial wiring installation


Not only domestic properties need to be wired up, but commercial and industrial properties need electrical
installation too. Trainees on this course will learn how to install industrial components in switching cabinets or
industrial machinery. Key points include the logic for control and automation technology, installation of cables
and wiring and the programming of small-scale control systems.

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EST 6 Project work "Conveyor belt control"

EST 6 Project work "Conveyor belt control"


Typical applications for the LOGO! logic module include the control of a variety of appliances such as ventilators,
gates, blinds and conveyor belts as well as revolving doors and escalators. This project work kit allows students
to apply in practice the knowledge of miniature control systems they have gained and to experience first hand
the advantages of using such modern techniques. The project work itself is organised into two different subprojects. The first incorporates the control of a conveyor belt via contactors and relays, while the second utilises
the miniature programmable logic control system LOGO!.

Lucas Nlle GmbH

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Equipment set comprising the following:


Pos.

Product name

Bestell-Nr.

1 Double conveyor belt segment, 24V motor

LM9606

Anz.
1

Basic mechatronics module driven by a variable speed 24-V geared


motor and complete with end-limit sensors and integrated
PROFIBUS DP slave. Designed for basic experiments on a conveyor
system or for incorporation into a complex mechatronics system for
controlling the flow of materials. The conveyor belt conveys work
pieces on carriers and can be used to link individual sub-systems. It
is designed for connection to a PLC control system. It can be
combined with other conveyor belts, curve units or transfer
junctions. IMS stations can be connected directly to the belt and
jointly controlled via PROFIBUS.
Length = 600 mm, width = 160 mm, belt width = 120 mm
Geared motor, 24 V DC
Pulse width modulation system for controlling belt at various
speeds
Continuous speed adjustment via potentiometer or analogue
input, 0-10 V
Manual switches for movement to left or right
2 inductive end-limit sensors
2 x M12 interfaces for additional actuators/sensors
Sockets for emergency shut-off circuit (disconnection of all
voltage to output modules)
External power supply via 4-mm safety sockets or co-axial
power connector
9-pin SUB-D connector for contactors, LOGO! or PLC
Incremental encoder disc for detecting position and speed via
optical sensors
Visualisation as interactive 3D model in IMS-virtual database
Control requirements: 4 x digital inputs, 3 x digital outputs
PROFIBUS DP slave module:
Address range: 16 digital input/outputs
PROFIBUS DP connector: 9-pin DSUB socket
Rotary switch for setting address
Transmission rates of up to 6 Mbits/s
GSD file for use with control software (e.g.: STEP7)
25-pin DSUB socket for connecting IMS station
Output current: 500 mA (total current: 1 A)
Variable speed control of conveyor belt via PROFIBUS

Lucas Nlle GmbH

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2 Control technology I, Basic module with a feed unit and 2 power


circuit breakers

CO3209-1C

SO3209-1D

The basic module is an assembly platform to provide flexible working


with a series of in-line devices. The module incorporates the main
voltage supply, the control voltage and additional distribution points.
Sub-assemblies:
1 Line circuit breaker, 3-pole
1 Line circuit breaker, single-pole
2 Voltage dividers
1 DIN rail, 330mm
Nominal voltage: 230/400V, max. 690V
Control voltage: 230V
Frequency: 50/60Hz
Maximum current: 16A
Inputs & outputs: 4mm safety sockets
Dimensions: 297 x 456 x 140mm
Weight: 2.0kg

3 Control technology I, Equipment set for assembling simple


contactor circuits
With this set, basic contactor circuits can be assembled that include
protective and operating elements.
With this set, basic contactor circuits can be assembled that include
protective and operating elements.
Sub-assemblies:
1 Motor protection switch, 0.6...1.0A
1 Motor protection switch, 1.4...2.0A
3 Latched push-button switches, 1 NO/1 NC
3 Latched push-button switches, 1 NO/1 NC, with red
indicator lamp
1 Set of three indicator lamps, green
4 Main contactors, 4-pole
4 Auxiliary contactors, 2 NO/2 NC
1 Remote pulse switch, 1 change-over contact
1 Time-delay relay, delayed drop-out, 1.5....30s
1 Time-delay relay, delayed pull-on, 1.5....30s
Nominal voltage: 230/400V, max. 690V
Control voltage: 230V
Frequency: 50/60Hz
Weight: 3.0kg

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4 IMS connector card 9-pin

SO3713-7Z

Universal adapter for connecting experiment stations with different


connectors. With clamp for attaching to terminal rails and with the
following connectors:
9-pin D-Sub connector
9-pin terminal strip
9 x 4mm experiment sockets

Lucas Nlle GmbH

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5 LOGO-universal board with LOGO! 12/24RC, power supply, 12DI,


2AI, 8DO, ASI/EIB

CO3209-1S

The LOGO universal board contains the LOGO! 12/24RC module. It


is connected to the mains via a plug and its built-in power supply
provides all the voltage outputs needed for the components in the list
that follows. The LOGO unit's inputs and outputs are wired via 4mm
safety sockets and can be controlled by the built-in switches, buttons
and potentiometers. The experiment board is designed to
accommodate additional modules so that the configuration can very
easily be adapted for specific applications. The outputs are floating
switch contacts.
Technical data:
Supply voltage: wide-range mains power supply unit
85....264V AC
Component power supply:
Fixed voltage 24V/1A,
Two Variable voltages: 0.....10V/0.1A
Input and output terminals connected via 36 4-mm safety
sockets
Inputs: max. 12DI, 2AI, with 2 potentiometers, 4
switches/buttons
4 Relay outputs with a maximum output current of 10 A
Integrated back-lit display panel (4x12 digits)
Integrated button panel
Integrated EEPROM memory for control programs and
presets
Optional programming module
Integrated clock with automatic daylight saving switch-over
(not LOGO! 24)
8 Digital inputs, 4 digital outputs
2 Analogue inputs (0 to 10 V), also usable as digital inputs
2 Inputs for counting up to 2 kHz
Interface for connecting extension modules, max. 24 digital
inputs, 16 digital outputs, 8 analogue inputs and 2 analogue
outputs, all addressable
Basic functions: AND, OR, NOT, NAND, NOR, XOR,
positive/negative edge detection.
Special functions: switch-on delay, with and without memory,
pulsed remote relays, latching relays, counters (up/down),
timers, short pulse relays, operating time meters, threshold
switches, asynchronous pulse generators, year timers,
comfort light switch functions, random number generators,
stairway switch function conforming to DIN 18015-2, edge
triggered short pulse relays, combined on-off delay, analogue
comparators, analogue threshold switches, analogue delta
threshold switches, analogue watchdogs, analogue
amplifiers, text and variable display, shift registers, soft-key
functions, PI controllers, ramp functions, analogue
multiplexers

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130 linking function blocks.


24 flags (including starting flags).
Integrated remanence.
Password protection
Auxiliary terminals: for ASI, EIB
IMS system connection with 9-pin D-SUB
Dimensions: 297 x 224 x 160mm
Weight: 1.5kg

6 PC connection cable for LOGO module USB

SO3213-5E

This special connection cable allows direct communications


between a PC (USB) and the LOGO module.
Length: 2m

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Software:

Lucas Nlle GmbH

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Pos.

Product name

Bestell-Nr.

7 Programming software for LOGO module (D,GB,F,E)

SO4001-3U

Anz.
1

Windows-based programming software allows comfortable editing


of control requirements. The multi-lingual software can not only be
used for writing programs but also for testing and simulation,
archiving and printing circuit documentation. Circuits can be drawn
very easily by means of "drag and drop". The following functions are
available:
Programming of switching circuitry using the function block
diagram and ladder diagram programming languages (it is
possible to switch between the two). The functions can be
positioned on the drawing panel using drag and drop in a way
that is virtually self-explanatory.
Wide-ranging documentation functions with versatile printing
options for creating professional documentation.
Program simulation (offline): for preliminary testing of
programs on a PC.
Program testing (online): current values are displayed on the
screen direct from LOGO! itself.
Comprehensive context-sensitive help functions.
The following individual functions are provided:
Basic functions including AND, OR, NOT, NAND, NOR, XOR,
evaluation of rising and falling edges.
Delayed switch-on.
Delayed switch-off.
Pulse relay switches
Latching
Delayed switch-on with memory.
Operating time meters
Short pulse relays/pulse output
Up/down counters
Threshold switches
Year timer switches
Timer switches
Delayed switch-on/off.
Random number generators
Edge triggered short pulse relays
Analogue threshold switches
Analogue comparators
Analogue delta threshold switches
Analogue watchdogs

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Analogue amplifiers
Stairway lighting switches
Comfort switches
Notifications
Shift registers
Soft keys
PI controllers
Ramp functions
Analogue multiplexers

Power supply:
Pos.

Product name

Bestell-Nr.

8 Stabilised DC powersupply 24V/6A

CO3538-8C

Anz.
1

Stabilised power supply


Output: 24V/6A
Output electrically isolated from mains
Output short-circuit proof and thermally monitored
Dimensions: 297 x 114 x 145mm (HxWxD)
Weight: 1.5kg

Lucas Nlle GmbH

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Media:

Lucas Nlle GmbH

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Pos.

Product name

Bestell-Nr.

9 Manual EST 6, Contactor/LOGO! control for conveyor belt with 3phase drive

SH5001-2F

Anz.
1

High-quality, bound, colour teachers manual with rigid spine,


including solutions. CD-ROM with additional students manual,
including exercises and worksheets.
Details:
Theoretical background
Colour CAD drawings for experiment set-ups and circuits
Exercises and worksheets
Printed on high-quality 100-g/m colour copy paper, book
cover on 210-g/m glossy paper

Training contents:
Equipment
Flexible, automated manufacturing systems
Conveyor belt LM9601
Simple contactor circuitry
Sub-project - Contactor controls
Definition - "Direct and indirect switching"
Project procedure - "Direct and indirect switching"
Solutions - "Direct and indirect switching"
Definition - "Button and contactor interlocking"
Project procedure - "Button and contactor interlocking"
Solutions - "Button and contactor interlocking"
LOGO! control
How LOGO! control works
LOGO! sub-project
Project procedure -"Direct switching with latching"
Solutions: "Direct switching with latching"
Project procedure - "Button and contactor interlocking"
Solutions - "Button and contactor interlocking"
Project procedure - "Rotation reversal with momentary contact
or limit switches"
Solutions - "Rotation reversal with momentary contact or limit
switches"
Summary

Lucas Nlle GmbH

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Accessories:
Pos.

Product name

Bestell-Nr.

10 Serial interface cable 9/9 pole

Anz.

LM9040

LM9620

LM9677

9-pin SUB-D cable


Length: 2m
Connector: 9-pin plug/9-pin socket
Pin assignment: 1:1

11 Workpiece transport pallet


Pallets for carrying and transporting workpieces on conveyor belts.
The pallet has a 4-bit identification code.
Length = 180 mm, width = 119 mm, height = 15 mm
Position sensor
4-bit identification code

12 IMS displacement measurement module


Displacement measurement system for use with the IMS System
with connecting lead and attaching mount.
Optical sensor for incremental displacement measurement
Switching function: PNP normally open switch
Connectors: M12 angled plugs, 2-m lead
Operating voltage: 24 V

Lucas Nlle GmbH

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13 Safety measurement cable (4mm), 100cm, red

SO5126-8U

SO5126-8V

Safety measurement leads with stackable, contact-proof 4-mm


plugs
Colour: red
Length: 100 cm
Wire cross-section, 2.5 mm2
Rating: 600V, CAT II, 32A

14 Safety measurement cable (4mm), 100cm, black


Safety measurement leads with stackable, contact-proof 4-mm plugs
Colour :black
Length: 100 cm
Wire cross-section 2.5 mm 2
Rating: 600V, CAT II, 32A

Lucas Nlle GmbH

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