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JAWAHARLAL

INSTITUTE OF TECHNOLOGY
(Approved by AICTE & Affiliated to Anna University)
COIMBATORE 641 105

NAME

: ___________________________________________

REG.NO

: ___________________________________________

SUBJECT

: ___________________________________________

COURSE

: ___________________________________________

JAWAHARLAL INSTITUTE OF TECHNOLOGY


COIMBATORE 641 105

DEPARTMENT OF AERONAUTICAL ENGINEERING

Certified that this is the bonafide record work done by

. in the
AIRCRAFT DESIGN LAB I of this institution as prescribed by the Anna

University, Coimbatore for the ........semester during the year 2010 2011.

Staff In charge:

Head of the Department

University Register No.:


Submitted for the Practical Examination of the Anna University conducted on

INTERNAL EXAMINER

EXTERNAL EXAMINER

ABSTRACT
In this project we have designed a MILITARY TRAINER AIRCRAFT.
We have taken the sufficient steps to make sure that the aircraft what
we are designing is in an optimum range. The aircraft parameters like
cruise velocity, cruise altitude, wing loading etc and weight estimation,
airfoil selection, wing selection, landing gear selection have been made
with extreme care. The adequate details have been collected to make
our calculation easier and to make design more precision. The details
have been collected from various sources which are given in the
bibliography.

ABBREVIATION
A.R. -

Aspect Ratio

Cswell -

Chord of the Airfoil

Croot

Chord at Root

Ctip

Chord at Tip

Mean Aerodynamic Chord

CD

Drag Co-efficient

CD,0

Zero Lift Drag Co-efficient

Cj

Specific fuel consumption

CL

Lift Co-efficient

Drag

Endurance

Oswald efficiency

Acceleration due to gravity

Factor due to ground effect

JA, JT

Symbols

Height from ground

hOB

Obstacle height

k1

Proportionality constant

Wing Span

kuc-

Factor depends on flap deflection

KA , KT

Symbols

Lift

L

D loiter

Lift-to-drag ratio at loiter

L

D cruise

Lift-to-drag ratio at cruise

Mach number of aircraft

mff

Mission segment fuel fraction

Time between initiation of rotation and actual

Range

Re

Reynolds Number

R/C

Rate of climb

Wing Area

Sa

Sab -

Distance require to clear an obstacle after becoming airborne

Sf

Sg
Sref.

Approach distance

Flare distance
-

Ground Roll

Reference surface area

Swet..

Wetted surface area

Thrust

Power

Pcruise

Thrust at cruise

Ptake-off

Thrust at take-off

loiter

Thrust-to-weight ratio at loiter

cruise

Thrust-to-weight ratio at cruise

takeoff

Thrust-to-weight ratio at take-off

Vcruise

Velocity at cruise

Vstall

Velocity at stall

VLO

Lift off Speed

VTD

Wcrew

Wempty-

Empty weight of aircraft

Wfuel

Weight of fuel

Wpayload

Payload of aircraft

W0

Overall weight of aircraft

W
S

Wing loading

Density of air

Dynamic viscosity

Co-efficient of rolling friction

Tapered ratio

Touch down speed


Crew weight

OB

Angle between flight path and take-off

Turning angle

Gliding angle

R/C

Rate of climb

INTRODUCTION
Purpose and scope of airplane design
An airplane is designed to meet the functional, operational and safety
requirements set by or acceptable to the ultimate user. The actual process of design is a
complex and long drawn out engineering task involving:
Selection of airplane type and shape
Determination of geometric parameters
Selection of power plant
Structural design and analysis of various components and
Determination of airplane flight and operational characteristics.
Over the year of this century, aircraft have evolved in many directions and the
design of any modern plane is a joint project for a large body of competent engineers and
technicians, headed by a chief designer. Different groups in the project specialize in the design
of different components of the airplane, such as the wing, fuselage etc.
A new experimental plane has to meet higher performance requirements than
similar planes already in service. Hence design laboratories involved in experimental and
research work are indispensable adjuncts to a design office. These laboratories as well as allied
specialized design offices and research institutions are concerned in helping the designer to
obtain the best possible solutions for all problems pertaining to airplane design and
construction and in the development of suitable components and equipment.
Airplane design procedure is basically a method of trial and error for the design of
component units and their harmonization into a complete aircraft system. Thus each trial aims
at a closer approach to the final goal and is based on a more profound study of the various
problems involved. The three phases of aircraft design are

Conceptual design
Preliminary design
detail

Phase of aircraft design


Conceptual design
Aircraft design can be broken into three major phases, as depicted in figure. Conceptual design is
the primary focus of this book. It is in conceptual design that the basic questions of configuration
arrangement, size and weight, and performance are answered.
The first question is can an affordable aircraft be built that meets the requirements? if not, the
customer may wish to relax the requirements.
Conceptual design is a very fluid process. New ideas and problems emerge as a design is
investigated in increasing detail. Each time the latest design is analyzed and sized, it must be redrawn to
reflect the new gross weight, fuel weight, wing size, and other changes. Early wind tunnel test often
revel problems requiring some changes to the configuration.

REQUIREMENTS

CONCEPTUAL DESIGNwill it work?


What does it look like?
What requirements drive the design?
What trade-offs should be consider?
What should it weigh and cost?

PRELIMINARY DESIGNfreeze the configuration


Develop lofting
Develop test and analytical base
Design major items
Develop actual cost estimation

DETAIL DESIGNdesign the actual piece to be built


Design the tooling and fabrication process
Test major items structure, landing gear
Finalize weight and performance estimate

FABRICATION

Preliminary design
Preliminary design can be said to begin when the major changes are over. The big
questions such as whether to use a canard or an aft tail have been resolved. The configuration
arrangement can be expected to remain about as shown on current drawing, although minor
revisions may occur. At some point late in preliminary design, even minor changes are stopped
when a decision is made to freeze the configuration.
During preliminary design the specialists in area such as structure landing gear and control
systems will design and analyze their portion of the aircraft. Testing is initiated in areas such as
aerodynamics, propulsion, structures, and control. A mockup may be constructed at this point.
A key activity during preliminary design is lofting. Lifting is the mathematical modeling of
the outside skin of the aircraft with sufficient accuracy to insure proper fit between its different
parts, even if they are designed by different designers and possibly fabricated in different
location. Lofting originated in shipyards and was originally done with long flexible rulers called
splines. This work was done in a loft over the shipyard; hence the name.
The ultimate objective during preliminary design is to ready the company for the detail
design stage, also called full-scale development. Thus, the end of preliminary design usually
involves a full scale development proposal. In todays environment, this can result in a situation
jokingly referred to as you-bet-your-company. The possible loss on an overrun contrast o
from lack of sales can exceed the net worth of the company! Preliminary design must establish
confidence that the airplane can be built in time and at the estimated cost.
Detailed design
Assuming a favorable decision for entering full scale development, the detail deign phase
begins in which the actual pieces to be fabricated are designed. For example, during conceptual
and preliminary design the wing box will be designed and analyzed as a whole. During detail
design, that whole will be broken down in to individual ribs, spars and skins, each of which must
be separately designed and analyzed.
Another important part of detailed is called production design. Specialist determine how
the airplane will be fabricated, starting with the smallest and simplest subassemblies and
building up to the final assembly process. Production designers frequently wish to modify the

design for ease of manufacture; that can have a major impact on performance or weight.
Compromises are inevitable, but the design must still meet the original requirements.
It is interesting to note that in the Soviet Union, the production design is done by a
completely different design bureau than the conceptual and preliminary design, resulting in
superior producibility at some expense in performance and weight.
During detail design, the testing effort intensifies. Actual structure of the aircraft is
fabricated and tested. Control laws for the flight control system arte tested on an iron-bird
simulator, a detailed working model of the actuator and flight control surfaces. Flight simulator
are developed and flown by both company and customer test pilot.
Detail design ends with fabrication of the aircraft. Frequently the fabrication Begins on
part of the aircraft before the entire detail-design effort is completed. Hopefully, changes to
already- fabricated pieces can be avoided. The further along a design progresses, the more
people are involved. In fact, most of the engineers who go to work for a major aerospace
company will work in preliminary on detail design.

Classification of airplanes design


Functional classification:
The airplane today is used for a multitude of activities in civil and military
fields. Civil applications include cargo transport, passenger travel, mail distribution, and
specialized uses like agricultural, ambulance and executive flying. The main types of military
airplane at the present time are fighters and bombers. Each of these types may be further
divided into various groups, such as strategic fighters, interceptors, escort fighters, tactical
bombers and strategic bombers. There are also special aircraft, such as ground attack planes
and photo-re-connaisance planes. Sometimes more than one function may be combines so that
we have multi-purpose airplanes like fighter-bombers. In addition to these, we have airplanes
for training and sport.

Classification by power plants:


Types of engines used for power plant:

Piston engines (krishak, Dakota, super constellation)


Turbo-prop engines ( viscount,friendship,An-102)
Turbo-fan engines (HJT 16, Boeing series, MIG-21)
Ramjet engines

Rockets (liquid and solid propellants) (X-15A)

Location of power plant:

Engine ( with propeller) located in fuselage nose (single engine) (HT2,Yak-9,A-109)


Pusher engine located in the rear fuselage (Bede XBD-2)
Jet engines submerged in the wing

1. At the root(DH Comet, Tu-104,Tu-16)


2. Along the span (Canberra, U-2, YF-12A)

Jet engines in nacelles suspended under the wing (pod mountings)


(Boeing 707,DC-8,Convair 880)
Jet engines located on the rear fuselage (Trident, VC 10 ,i1-62)
Jet engines located within the rear fuselage (Hf 24, lighting,MIG19)
Classification by configuration:
Airplanes are also classified in accordance with their shape and structural layout,
which in turn contribute to their aerodynamic, tactical and operational characteristics.
Classification by configuration is made according to:

Shape and position of the wing


Type of fuselage
Location of horizontal tail surfaces

Shape and position of the wing:

Braved biplane(D.H. Tiger moth)


Braced sesquiplane (An-2)
Semi-cantilever parasol monoplane (baby ace)
Cantilever low wing monoplane (DC-3,HJT-16,I1-18,DH Comet)

Cantilever mid wing monoplane (Hunter, Canberra)


Cantilever high wing monoplane (An-22,Brequet 941 Fokker
Friendship)
Straight wing monoplane (F-104 A)
Swept wing monoplane (HF-24, MIG-21, Lighting)
Delta monoplane with small aspect ratio (Avro-707, B-58 Hustler,
AvroVulcan)

Type of fuselage

Types of landing gear:

Conventional single fuselage design ( HT-2,Boeing 707


Twin- fuselage design
Pod and boom construction (Packet, Vampire)

Retractable landing gear (DC-9,Tu-114,SAAB-35)


Non- retractable landing gear (pushpak, An-14, Fuji KM-2)
Tail wheel landing gear (HT-2,Dakota,Cessana J85 C)
Nose wheel landing gear (Avro-748, Tu-134,F-5A)
Bicycle landing gear (Yak-25,HS-P,112)

THE DESIGN
Design is a process of usage of creativity with the knowledge of science where
we try to get the most of the best things available and to overcome the pitfalls the previous
design has. It is an iterative process to idealism toward with everyone is marching still.
Design of any system is of successful application of fundamentals of physics.
Thus the airplane design incorporates the fundamentals of aerodynamics, structures,
performance and stability & control and basic physics. These are based on certain degree of
judgment and experience. Every designer has the same technical details but each design
prevails it own individuality and the mode of the designer.
Here the preliminary design has been done of an executive Transport Aircraft.
The basic requirements are the safe, comfortable and economic transport mode with
reasonable time period of flight. Here comfort and safety are given primary importance.
Here the most possible considerations have been taken. And the flight
parameters and limitations are studied.

The modern day calls for the need of latest aircrafts for the use of passenger
transport which aims mainly at improving the aerodynamic characteristics as well as the
passenger comfort. This design project also looks at the above aspects in a lot more closer way.
Also the design project has been classified into different stages in our design will be as follows.

1.V n Diagram
Factor of safety flight envelope:
The control of weight in aircraft design is of extreme importance. Increases in weight
require stronger structures to support them, which in turn lead to further increases in weight and
so on. Excesses of structural weight mean lesser amounts of payload, thereby affecting the
economic viability of the aircraft. The aircraft designer is therefore constantly seeking to pare is
aircrafts weight to the minimum compatible with safety. However, to ensure general minimum
standards of strength and safety, airworthiness regulations (Av.p.970 and BCAR) lay down
several factors which the primary structure of the aircraft is expected to experience in normal
operation, the proof load, which is the product of the limit load and the proof factor and the
ultimate load, which is the product of the limit load and the ultimate factor. The aircrafts
structure must withstand the proof load without detrimental distortion and should not fail until
the ultimate load has been achieved.

FLIGHT ENVELOPE

The proof and ultimate factors may be regarded as factors of safety and provide for
various contingencies and uncertainties.
The basic strength and flight performance limits for a particular aircraft are selected by
the airworthiness authorities and are contained in the flight envelope or V-n diagram. The curves
OA and OF correspond to the stalled condition of the aircraft and or obtained from the well
known aerodynamic relationship
Lift = nW =
Thus, for speeds below VA (positive wing incidence) and VF (negative incidence) the
maximum loads which can be applied to the aircraft are governed by CLmax, as the speed
increases it is possible to apply the positive and negative limit loads, corresponding to n1 and n3,
without stalling the aircraft so that AC and FE represent Vc the cut-off lines CD1 and D2E relive
the design cases to be covered since it is not expected that the limit loads will be applied at
maximum speed. Values of n1,n2and n3 are specified by the airworthiness authorities for
particular aircraft; typical load factors laid down in BCAR are shown.
A particular flight envelope is applicable to one altitude only since CLmaxis generally
reduced with an increase of altitude, and the speed of sound decreases with altitude thereby
reducing the critical Mach number and hence the design diving speed V D. Flight envelopes are
therefore drawn for a range of altitudes from sea level to the operational ceiling of the aircraft.
1aLOAD Factors during various Manoeuvres:
The load factor, n, is defined as the ratio of the lift to weight, n=L/W .In level flight, the
lift produced by the wings equals the weight, so that n=1. However, during Manoeuvres such as
climb to altitude, acceleration to high speed, or sustained or instantaneous turns associated with
combat, significantly larger load factors can occur. Since these set the limit on the internal
structure, it is important that the maximum load factor be determined.
n = ((q/(W/s))/(CD0/K))
Where again, q is the dynamic pressure,
CD0 is the base drag coefficient for the wing.
And k=

with e 0.8

Instantaneous Turn Rate. With Instantaneous Turn Rate, the load factor was given in below
equation. This is reproduced inn = ([( instV/g)2+1]
Here the turn rate inst, is the Instantaneous Turn Rate, which has units of radians per second.

Sustained Turn Rate.


Recall that in a sustained turn, the speed and altitude are maintained so that the thrust
equals the drag, and the load factor is constant.
An expression for the maximum sustained load factor as a function of the wing loading, which is
needed to achieve a specified sustained turn rate, was given in equation this reproduced in
n = [qAe/(W/S)[(T/W)max qCD0(W/S)]]1/2
In terms of the maximum sustained turn rate, the load factor is
n = ([( sustV/g)2+1]
Where sust is the maximum sustained turn rate with units of radians per second.
Climb. In the analysis of wing loading effect on climb, it was assumed that n=1. However, an
expression can be derived, which relates the climb rate to the load factor
By definition,
n = L/W = (CLq S) / W
The climb gradient is given as

G = sin = (T-D)/W
Substituting for D/W in the above equation and solving for n, we obtain
D/W = n(CD0/C)L + (CL/nAe)
n = [((T/W)-G)][((T/W)-G)2-(4CD0/Ae)]0.5/[2CD0/CL]
With the condition that
T/W G+2

As an Example, with CD0= 0.007,CL= 1.2,A= 2,and a climb angle of 11 degrees, the
minimum thrust-to-weight ratio that satisfies
Take off transition. The transition phase of take-off is a climb at constant radius. Analysis
determined that the load factor was constant and equal to n= 1.15. Although this is not likely to
be the largest load factor, for consistency it needs to be considered.

High Angle of Attack. A high load factor can result from an instantaneous change in the angle
of attack during level flight. The load factor in terms of the dynamic pressure and lift coefficient
is :
n = qCL / (W/S)
This would be applied for example, at cruise conditions, to determine the extreme load factor
condition. To illustrate this, we take the conditions at the start of cruise for the conceptual SSBJ,
where q= 531 lbs/ft2 and W/S = 157 lbs/ft2. The maximum lift coefficient, without flaps, is
approximately 1.0.applying this to above eqn, the load factor is 3.4
Dive condition. The maximum dynamic pressure is produced in a dive. As a standard, the dive
velocity is taken as Vdive = 1.5 Vcruise. Therefore, the dynamic pressure increases by the factor of
1.52 or 2.25.
We can again illustrate this by using the conditions of the conceptual SSBJ. With
CLCruise= 0.2, under a dive condition, the load factor would be n = 1.52.
V* = 2 nmax
nmax = V 2 Clmax
w/s
Where = 2.2785 * 10-1
Clmax

=3

w/s = 635.6 kg/m3


If V =10 m/s, nmax = *2.2785 * 10-1 * (10)2*3
635.6
nmax = 0.053
If V =20 m/s, nmax

= *2.2785 * 10-1 * (20)2*3

=0.214

635.6
If V =30 m/s, nmax = *2.2785 * 10-1 * (30)2*3

= 0.483

635.6

If V =40 m/s, nmax = *2.2785 * 10-1 * (40)2*3

= 0.858

635.6

If V =50 m/s, nmax = *2.2785 * 10-1 * (50)2*3

= 1.341

635.6
If V =60 m/s, nmax = *2.2785 * 10-1 * (60)2*3

= 1.931

635.6
If V =70 m/s, nmax = *2.2785 * 10-1 * (70)2*3

= 2.63

635.6
If V =80 m/s, nmax = *2.2785 * 10-1 * (80)2*3

= 3.43

635.6
If V =90 m/s, nmax = *2.2785 * 10-1 * (90)2*3

= 4.346

635.6
If V = 100 m/s, nmax = *2.2785 * 10-1 * (100)2*3
635.6
(Vcr) = V =384.15 km/hr

V = 384.15/3.6 m/s = 106.7 m/s

nmax = *2.2785 * 10-1 * (106.7)2*(4.71*10-3

nmax = 6.1

V * = 2 nmax (w/s) / Clmax

V * =2*6.1*635.6/0.22785*3

= 5.36

V * =106.5 m/s
nlimit +ve 2.1 + 24000

w+10000
nlimit +ve 2.1 + 24000

5360+10000
nlimit +ve 3.66
n = L/W = V2SClmax
W

Aircraft

Positive

Negative Values

General Aircraft

2.5 to 3.8

1 1.5

Transport

3 to 2

1 to 2

Acrobatic

Fighters

6.5 to 9

3 to 6

n
14
12
10
8
n

6
4
2
0
0

Vs =

20

40

60

2nwo
CnmaxS

Cnmax = 1.1Clmax

Wing area, s = 16 m2

Vs =

2*1*5360
2.2785*10-1*9.81*1.1*3*16

Stall velocity ,Vs = 29.85 m/s

Velocity at diving:

80

100

120

140

160

For subsonic , VDsubsomic = [1+(40 to 50%)] cruise speed

For supersonic , VDsupersonic = [1+20%] cruise speed


Vspositive =

2nemowo

CnS
Nlim p = 2.1+(24000)/( wo +10000)

Nlim p = 2.1+(24000)/(52323.58+10000)
= 2.550
Num negative =0.4; num positive = 0.4*2.550=1.020

Cn =1.1 Clmax= 1.1*3=3.3


VA = Vspositive * nlimpositive
Vspositive =

2* 2.550*052323.58

1.225*9.81**3.3*39.506
= 13.05 m/s

Vsnegative =

2* 1.020*052323.58

1.225*9.81**3.3*39.506
= 8.2541 m/s
VA = 13.05 *2.550
VA = 20.839 m /s
VD= 1.25 * Vc
VD = 1.25 *885.20
VD =1106.5m/s

Our A/C is supersonic,

VD = [1+20%] cruise speed

Cruise speed = 106.7 m/s

VDsupersonic = 1.2 * 106.7 = 128.04 m/s

Altitude = 14000 m
= 45931.75 feet
Mean chord c = (Root chord + tip chord)/2

= (2000+500)/2*1000
c = 1.25 m
limit load factor,
nlimit = 1 kg * VDeVcl
498*(w/s)
Kg = 0.88g/(5.3+g)
g = [2*(w/s)] / igcl
g =

2*635.6
0.22785*1.25*9.81*3

g = 151.65
Kg = 0.88g/(5.3+g)

Kg = (0.88*151.65)/(3.3+151.65)
Kg= 0.85

nlimit = 1 kg * VDeVcl
498*(w/s)
For Vc (20000 ft to 50000 ft)
VDe =66.67-(0.000833*h)
=66.67-(0.000833 * 45931.75)
VDe = 55.008
nlimit = 1 0.85*55.008*106.7*3
498*635.6
= 1 4.1485*10-3
nlimit =

1.0041 for +ve


0.955 for ve

L* cos = W
cos =(W/L)
Where,
L = U2Scl At ground
= *1.225*106.72*7.7*3
L = 161,081.9
Lcos = w
161,081 * cos = 5360
= 88

Turn radius,
R=

VD2
gn2max-1

where,
VD --- Diving velocity
g----- gravity
Turn radius, R = (128.04)2
9.81n2max-1
For fighter a/c, nmax =9
R = (128.04)2
9.8192 1
R = 187 m
Turn radius,
R=

Vo2
gn2max-1

nmax= 6.1
R=

(128.04)2
9.816.12 1

R = 278 m
R=

187 + 278
2

R = 232.5 m
Turn rate, W= gn2max-1
Vo

Consider, nmax= 9
W = 9.8192 1
128.04
W= 0.68 m/s
For , nmax= 6.1
W = 9.816.12 1
128.04
W= 0.46 m/s

Vn diagram
13
12.5
150, 12.07

12
11.5
11
10.5

140, 10.4

10
9.5
130, 9.06

9
8.5
8

120, 7.72

7.5
LOAD FACTOR (n)

7
6.5

110, 6.49

Cruise velocity

5.5

100, 5.36

5
4.5
4

90, 4.346

Dive velocity

positive limit load factor

3.5

80, 3.43

3
70, 2.63

2.5
2

60, 1.931

1.5

50, 1.341
40, 0.858
0.5
30, 0.483
20, 0.214
0
0, 0 10, 0.053
-0.5 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
5.5,
-1
10,-0.91
-1
29.5, -1
128, -1
-1.5
-2
VELOCITY (V)
1

stall
velcocity

2. GUST LOAD ESTIMATION


2a Gust loads:
Gust loads are unsteady aerodynamic loads that are produced by atmospheric turbulence.
They represent a load factor that is added to the aerodynamic loads, which were presented in the
previous sections. The effect of a turbulent gust is to produce short-time change in the effective
angle of attack. This change can be either positive or negative, thereby producing an increase or
decrease in the wing lift and a change in the load factor, n= L/W.
Below figure shows a model for the effect of a gust on an aircraft in level flight. Aircraft
has a forward velocity, V. The turbulence gust produces small velocity components, v and u. At
that instant, the velocity component in the aircraft flight direction is V + v. In level flight, the
mean velocity component normal to the flight direction is U = 0. Therefore, the total normal
velocity is u.

MODEL FOR GUST LOAD EFFECT ON A AIRCRAFT IN LEVEL FLIGHT


In most cases, u and v are much less than the flight speed, V.Therefore, V + v V. Based
on this assumption, the effective angle of attack is
= tan-1 (u/V)
Because u is small compared to V
tan-1 (u/V)
The incremental lift produced by the small change in the angle of attack is
L =

Substituting the above equation gives


L =
The incremental load factor is then
n = S/2W (
The peak load factor is then the sum of the mean load factor at cruise (n=1) and the
fluctuation load factor, namely,
npeak= n + n
The gusts that result from at atmospheric turbulence occur in a fairly large band of
frequencies. Therefore their effect on an aircraft depends on factors that affect its frequency
response. In particular, the frequency response is governed by an equivalent mass ratio,,
defined as
= (2W/S) /(

Where c is the mean chord of the mail wing and g is the gravitational constant. Note that
is dimensionless, so that in British units, gc= 32.2f (lbm/ lbf) s2 is required in the numerator.
The mass ratio, is a parameter in a response coefficient, K, which is defined differently
for subsonic and supersonic aircraft, namely,
K = 0.88 / (5.33 + ) (Subsonic)
K = 1.03 / (6.95 + 1.03)(Supersonic)

STATISTICAL GUST VELOCITY VALUES

VARIATION OF GUST VELOCITY, , WITH ALTITUDE FOR DIFFERENT FLIGHT CONDITIONS

The normal component of the gust velocity, u, is the product of the statistical average of
values taken from flight data, , and the response coefficient, or

u=K
The above table gives values of . The variation with altitude is presented in the figure.
Considering equation, we observe that turbulent gusts have a greater effect on aircraft
with a lower wing loading. Therefore, a higher wing loading is better to produce a smoother
flight, as well as in lowering the incremental structural loads.

2b V-n Diagram Gust Envelope:


The effect of the additive gust loads can be seen in the V-n diagram shown in figure. This
is shown in blue to contrast it with the load factor envelope for manoeuvres alone.

V-n DIAGRAM SHOWING THE ENVELOPE OF LOAD FACTORS INCLUDING


GUSTS ON A MANOEUVERING AIRCRAFT
Point B corresponds to the maximum lift at the highest angle of attack plus the load factor for a
gust with = 66 f/s.
Point C refers to the load factor at the design cruise velocity, Vc plus that for a gust with = 50
f/s.
Point D corresponds to the load factor at the dive velocity, VD plus that for a gust with = 25
f/s.
Points E, F and G correspond to the additional of loads from negative gusts at the
velocities corresponding to dive, VD; cruise, VC; and maximum lift, V ,respectively.For gust
velocity, Vb
Max value, Vb =10.34 m/s

Min value, Vb =5.30 m/s


For Vb = 10.34 m/s
nlimit = 1 kg * VDeVcl
498*(w/s)
V=10.34 m/s
VDe =84.67+(0.000933*h)
= 84.67+(0.000933*14000)
VDe = 97.732
nlimit = 1 0.85*97.732*10.34*3
498*635.6
nlimit =

1.0086 for +ve


0.9999 for ve

Vd = 128.04
nlimit = 1 0.85*55.008*128.04*3
498*635.6
nlimit =

1.057for +ve
0.94 for ve

For Vs= 29.85

nlimit = 1 0.85*55.008*29.85*3
498*635.6
nlimit =

1.013for +ve
0.94 for ve

Plots like figure which superpose the manoeuvre loads with the gust loads, are important for
determine the conditions that produce the highest load factors. The largest values are the ones
used in the structural design.

2c Design Load Factor:


The limit load factor denoted in the above figures is the highest of all the manoeuvring
load factors plus the incremental load due to turbulent gusts.
nlimit = nmax + n
In order to provide a margin of safety to the structural design, the limit load factor is
multiplied by a safety factor, SF. The standard safety factor used in the aircraft industry is 1.5.
This value was originally defined in 1930 because it corresponds to the ratio of the tensile
ultimate load strength to yield strength of 24 STaluminium alloy, a material commonly used on
aircraft. Over the years since it was first designated, this safety factor has proved to be reliable.
The Design Load Factor is then defined as the product of the limit load factor and the
safety factor.
ndesign= 1.5 nlimit
This factor represents the ultimate load that the internal structure is designed to
withstand. In the selection of materials used in the design of the structure, the material ultimate
stress will be divided by the nlimit to guarantee that the material will not fail up to the design load
limit.

Bending moment Vs Span


BM = -LX3/6b
Where, L----ift ,
b---- span(one side)
X---- 0.5,1,..3.85(sectional span)
L= V2Sl2
S= b2/AR
b-half span = 3.85
S = (3.85)2/4
S = 3.7
L = * 2.2785*10-1*(106.7)2* 3.7 *3

L =14,396.96
BM = -LX3/6b
BM = -14,396.96*X3/6*3.85

BM

0.5

-77.9

1.0

-623.2

1.5

-2103.3

2.0

-4985.6

2.5

-9737.5

3.0

-16,826.49

3.5

-26,719.8

3.85

-35,564.11

bending moment
0
0

-5000
-10000
-15000
-20000
-25000
-30000
-35000
-40000

bending moment

Shear flow
SF = LX2/2b
SF

= 14,396.96*X2
2 * 3.85

SF

0.5

467.43

1.0

1869.73

1.5

4206.9

2.0

7478.9

2.5

11,685.8

3.0

16,827.6

3.5

22,904.25

3.85

27,714.14

shear flow
30000
25000
20000
15000

shear flow

10000
5000
0
0

Lift vs Span:
L = Vd2Scl
Where, s span
AR = b2/s => s= b2/AR, AR =3
Span

Surface Area(S)

Lift(L)

0.25

7531

30,124.4

2.25

67,779.9

6.25

188,277.5

271,119.6

12.25

369,023.9

7.7

14.8

445,841.12

120,497.6

lift
500000
450000
400000
350000
300000
250000

lift

200000
150000
100000
50000
0
0

3. MANOEUVERING LOADS ESTIMATION

3a Symmetrical manoeuvers loads:


In symmetric manoeuvers we consider the motion of the aircraft initiated by movement
of the control surfaces in the plane of symmetry. Examples of such maneuvers are loops, straight
pull outs and bunts, and tail plane loads at given flight speeds and altitudes. The effects of
atmospheric turbulence and gusts are discussed.

3b Level flight:
Although steady level flight is not a maneuver in the strict sense of the world, it is a
usefulcondition to investigate initial since it establishes points of load application and gives some
idea of the equilibrium of an aircraft in the longitudinal plane. The loads acting on an aircraft in
steady flight are shown in figure, with the following notation.
L is the lift acting at the aerodynamic centre of the wing,
D is the aircraft drag,
M o is the aerodynamic pitching moment of the aircraft less its horizontal tail,
P is the horizontal tail load acting at the aerodynamic centre of the tail, usually taken to be at
approximately one-third of the tail plane chord,
W is the aircraft weight acting at its centre of gravity,
T is the engine thrust, assumed here to act parallel to the direction of flight in order to simplify
calculation.

AIRCRAFT LOADS IN LEVEL FLIGHT

The loads are in static equilibrium since the aircraft is in a steady state level flight condition.
Thus for vertical equilibrium
L+PW=0
For horizontal equilibrium
TD=0
And taking moments about the aircrafts centre of gravity in the plane of symmetry
L a D b T c - Mo Pl = 0
For a given aircraft weight, speed and altitude, the above equations may be solved for the
unknown lift, drag and tail loads. However, other parameters in these equations, such as M0
depend upon the wing incidence which in turn is a function of the required wing lift so that, in
practice, a method successive approximation is found to be the most convenient means of
solution.
As a first approximation we assume that tail load P is small compared with the wing lift L
so that, from the above equation L W. From aerodynamic theory with the usual notation
L=
Hence
W
The above equation gives the approximate lift coefficient CL and thus (from CL curves
established by wind tunnel tests) the wing incidence . The drag load D follows (knowing V and
) and hence we obtain the required engine thrust T from above equation also Mo, a, b, c & l may
be calculated (again since V and are known) and the equation can be solved for P.As a second
approximation this value of P is substituted in above equation to obtain a more accurate value for
L and the procedure is repeated. Usually three approximations are sufficient to produce
reasonably accurate values.
In most cases P, D and T are small compared with the lift and aircraft weight. Therefore,
from above equation L W and substitution in the above equation gives, neglecting D and T
P W ((a/l)-Mo/l))
We see from above return equation that if a is large then P will most likely be positive. In
other words the tail load acts upwards when the centre of gravity of the aircraft is far aft. When a
is small or negative, that is, a forward centre of gravity, then P will probably be negative and act
downwards.

3c Pull out manoeuvres:


In a rapid pull-out froma dive a downward load is applied to the tail plane, causing the
aircraft to pitch nose upwards. The downward load is achieved by a backward movement of the
control column, thereby applying negative incidence to the elevators, or horizontal tail if the
latter is all-moving. If the manoeuvre is carried out rapidly the forward speed of the aircraft
remains practically constant so that increases in lift and drag result from the increase in wing
incidence only. Since the lift is now greater than that required to balance the aircraft weight, the
aircraft experiences an upward acceleration normal to its flight path. This normal acceleration
combined with the aircrafts speed in the dive results in the curved flight path shown in above
figure. As the drag load builds up with an increase of incidence the forward speed of the aircraft
falls since the thrust is assumed to remain constant during the manoeuvre. For steady level flight
n = 1, giving 1g flight, although in fact the acceleration is zero. What is implied in this method of
description is that the inertia force on the aircraft carrying out an ngmanoeuvre is nW.We may
therefore replace the dynamic conditions of the accelerated motion by an equivalent set of static
conditions in which the applied loads are in equilibrium with the inertia forces. Thus, in above
figure, n is the manoeuvre load factor while f is a similar factor giving the horizontal inertia
force. Note that the actual normal acceleration in this particular case is (n-1) g.
For vertical equilibrium of the aircraft, we have, referring to figure where the aircraft is
shown at the lowest point of the pull-out
L + P + T sin nW = 0
For horizontal equilibrium
T cos + fW D = 0
And for pitching moment equilibrium about the aircrafts centre of gravity
L a D b T c - Mo Pl = 0
The above equation contains no terms representing the effect of pitching acceleration of
the aircraft; this is assumed to be negligible at this stage. The engine thrust T is no longer
directly related to the drag D as the latter changes during the manoeuvre. Generally the thrust is
regarded as remaining constant and equal to the appropriate to conditions before the manoeurve
began.

3dSteady pull-out:
Let us suppose that the aircraft has just began its pull-out from a dive so that it is
describing a curved flight path but is not yet at its lowest point. The load acting on the aircraft at
this stage of the manoeuvre are shown in above figure. Where R is the radius of curvature of the
flight path. In this case the lift vector must equilibrate the normal (to the flight path) component

of the aircraft weight and provide the force producing the centripetal acceleration V2/R of the
aircraft towards the centre of curvature of the flight path. Thus
L = (WV2/gR) + W cos
Or, since L = nW
n = (V2/gR) + cos
At the lowest point of the pull-out, = 0, and
n = (V2/gR) + 1

AIRCRAFT LOADS AND ACCELERATION DURING A STEADY PULL-OUT


We see from either from the above equations the smaller the radius of the flight path, that
is the more severe the pull-out to over stress the aircraft by subjecting it to the loads which lie
outside the flight envelope and which may even exceed the proof or ultimate loads. In practice,
the control surface movement may be limited by stops incorporated in the control circuit. These
stops usually operate only above a certain speed giving the aircraft adequate manoeuvrability at
lower speeds. For hydraulically operated controls artificial feel is built into the system whereby
the stick force increases progressively as the speed increases; a necessary precaution in this type
of system since the pilot is merely opening and closing valves in the control circuit and therefore
receives no direct physical indication of control surface forces.
Alternatively, at low speeds, a severe pull-out or pull-up may stall the aircraft. Again
safety precautions are usually incorporated in the form of stall warning devices since, for modern
high speed aircraft, a stall can be disastrous, particularly at low altitude.

3eCorrectly banked turn:


In this manoeuvre the aircraft flies in a horizontal turn with no side slip at constant speed.
If the radius of the turn is R and the angle of bank , then the forces acting on the aircraft are
those shown in the figure.The horizontal component of the lift vector in this case provides the
force necessary to produce the centripetal acceleration of the aircraft towards the center of the
turn.Thus
Lsin = WV2/gR
And for vertical equilibrium
Lcos = W
Or
L = Wsec
From the above equation we see that the load factor n in the turn is given by
n = sec
Also, dividing the equations
tan = V2/gR
Examination of the above equation reveals that the tighter the turn the greater the angle of
bank required to maintain horizontal flight. Furthermore, we see from (n = sec ) Equation that
an increase in bank angle results in an increased load factor. Aerodynamic theory shows that for
a limiting value of n the minimum time taken to turn through a given angle at a given value of
engine thrust occurs when the lift coefficient CL is a maximum; that is, when the aircraft on the
point of stalling.

4. LOAD ESTIMATION OF WINGS


Wing Load Distribution:
The loads on the wing are made up of aerodynamic lift and drag forces; as well the
concentrated or distributed weight of wing-mounted engines, stored fuel, weapons, structural
elements, etc., this section will consider these as the first step in designing the internal stricture
for the wing.
Span wise lift distribution. As a result of the finite aspect ratio of the wing, the lift
distribution varies along the span, from a maximum lift at the root, to a minimum lift at the tip.
The span wise lift distribution should be proportional to the shape of the wing planform.It can
readily be calculated using a vortex panel method. However, if the wing planform is elliptic in
shape, with a local chord distribution c(y) given as
c(y) = (4S/b)

( )

An analytic span wise lift distribution exists. This is given as


LE(y) = (4L/b)

( )

Where LE is the total lift generated by the wing with an elliptic planform. In both these
expressions, y is the span wise coordinate of the wing, with y = 0 corresponding to the wing root,
and y = b/2 corresponding to the wing tips. A schematic is shown in the figure.
The analysis of the elliptic planform wing shows that it results in an elliptic lift distribution in the
span wise direction. This is the basis for a semi-empirical method for estimating the span wise
lift distribution on untwisted wings with general trapezoidal planform shapes. The method is
attributed to Schrenk (1940) and assumes that the span wise lift distribution of a general
untwisted wing has a shape that is the average between the actual planform chord distribution,
c(y), and that of an elliptic wing. In this approach, the areas under the span wise lift distribution.
For the elliptic or general planform, must equal the total required lift.
For the trapezoidal wing, the local chord length, c(y), varies along the span as
c(y) = cr[1 - ((2y/b)(1-))]

SCHEMATIC REPRESENTATION OF TWO SPANWISE LIFT DISTRIBUTIONS FOR AN


ELLIPTIC AND TRAPEZOIDAL PLANFORM SHAPE, AND THE AVERAGE OF THE
TWO LIFT DISTRIBUTIONS USING SCHRENKS (1940) APPROXIMATION
Where again, cris the root chard length and is the taper ratio. Following the elliptic wing, we
can take the span wise lift distribution to vary like the span wise chord variation. Therefore,
LT(y) = Lr[1 - ((2y/b)(1-))]
Where Lr is the local lift value at the location of the wing root(y = 0).
Now the total lift must equal the value found by integrating the lift distribution in the span wise
direction. Therefore,evaluating the integral, we obtain
L = (Lrb (1+))/2
With this, we have an expression for Lrwhich gives the necessary total lift for the trapezoidal lift
distribution, namely,
Lr = (2L) / (b (1+))
And therefore,
LT(y) = 2L/ (b (1+)) [1 - (2y/b) (1-)]

As a check, for a planar wing ( = 1), LT (y) = L/b, which is the correct lift per span.
To use Schrenks method, it is necessary to graph the span wise lift distribution given in the
equation for the elliptic platform and the above equation for the trapezoidal planform. In each
case, L is the required total lift. The approximated span wise lift distribution is then the local
average of the two distributions,namely,
L(y) = [LT(y) + LE(y)]
An example of this corresponds to the dotted curve in figure.
It should be pointed out that Schrenks method does not provide a suitable estimate of the span
wise lift distribution for highly swept wings. In that instance, a panel method approach or other
computational method is necessary.

Added flap Loads:


Leading-edge and trailing-edge flaps enhance the lift over the span wise extent where
they are placed. The lift force is assumed to be uniform in the region of the flaps and to add to
the local span wise lift distribution that is derived for the unflapped wing.
The determination of the added lift force produced by the flaps requires specifying a velocity.
For this, the velocity is taken to be twice the stall value, 2Vs, with flaps down.

Span wise Drag Distribution:


The drag force on the wing varies along the span, with a particular concentration
occurring near the wing tips. An approximation that is suitable for the conceptual design is to
assume that
1. The drag force is constant from the wing root to 80 percent of the wing span and
equal to 95 percent of the total drag on the wing;
2. The drag on the outward 20 percent of the wing is constant and equal to 120 percent
of the wing total drag.

In most cases, the wing structure is inherently strong (stiff) in the drag component
direction because the relevant length for the bending moment of inertia is the wing chord, which
is large compared to the wing thickness. Therefore, the principle bending of the wing occurs in
the lift component direction. The design of the internal structure of the wing is then primarily
driven by the need to counter the wing-thickness bending moments.

wing loading
0.16
0.14
0.12
0.1
0.08

wing loading

0.06
0.04
0.02
0
0

Concentrated and Distributed Wing Weights:


Other loads on the wing, besides the aerodynamic loads, are due to concentrated weights,
such as wing-mounted engines, weapons, fuel tanks, etc., and due to distributed loads such as the
wing structure.
Since the structure is being designed at this step, it is difficult to know precisely what the
final weight will be. Therefore, historic weight trends for aircraft are used to make estimates at
this stage of the design. A refined weight analysis will be done later as the initial step in
determining the static stability coefficients for the aircraft.
The above table gives historic weights for the major components of a range of different
aircraft. These include the main wing, horizontal and vertical tails, fuselage, installed engine and
landing gear. The weights of these components are determined from the table as
W (lbf) = Multiplier * Factor
Where the multiplier is a number that corresponds to a general type and the Factor is
a reference portion of the aircraft, such as the wing planform area, SW, or the fuselage wetted
area, Sfuse-wetted.
Engines and landing gear mounted on the wing can be treated as concentrated loads. The
wing structure will be considered as a distributed load. It is reasonable to consider that the
weight of a span wise section of the wing would scale with the wing chord length, so that with a
linear tapered wing, the distributed weight would decrease in proportion to the local chord from
the root to the tip. Structural Parameters:

NACA 64A004
Aerofoil thickness at rootchord = 2000 * 4/100
= 80
Aerofoil thickness at tipchord = 500 * 4/100
= 20

From the table,


b= 208.8 mm
t= 13.2 mm
A1 = 2756.16 mm2
A2 = 707.52 mm2
A3 = 2756.16 mm2
X1 = 208.8/2 = 104.4 mm; X2 = 208.8/2 = 104.4 mm; X3 = 208.8/2 = 104.4 mm
Y1 =6.6 mm; y2 = 13.2+26.8 = 40 mm
Y3 = 66.8+6.6 = 73.4 mm
X = Ax/A = A1 x1+A2 x 2+A3 x3
A1 +A2 +A3
= (2756.16*104.4)+(707.52*104.4) + (2756.16*104.4)
2756.16+707.52+2756.16
x
= 104.39 mm
y = Ay/A = A1 y1+A2 y 2+A3 y3
A1 +A2 +A3

= (2756.16*6.6)+(707.52*40) + (2756.16* 73.4)


2756.16+707.52+2756.16
= 39.99 mm

Ixx = Ix1 +A1y12 + Ix2 +A2y22 + Ix3 +A3y32


= b1d13/12 + A1y12+ b2d23/12 + A2y22 + b3d33/12 + A3y32
Where yi = y y
Y1 = 6.6 mm
Y2 = 40 mm
Y3 =73.4 mm
Ixx= 208.8*13.23 + [2756.16 * (33.39)2] + 13.2*53.63 + [707.52 * (.01)2] + 208.8*13.23 +
[2756.16 *
12
12
12
(-33.41)2]
Ixx = 40019.44 + 3028225.32 + 169.38*103 + 0.070752+ 40019.44 +3.076*106
Ixx = 6354212.44mm4
Iyy = Iy1 +A1x12 + Iy2 +A2x22 + Iy3 +A3x32
= d1b13/12 + A1x12+ d2b23/12 + A2x22 + d3b33/12 + A3x32
Where xi = x x
X1 = X2 = X3 = 104.4 mm
Iyy= 13.2*208.83 /12 + [2756.16 * (-.01)2] + 53.6*13.23 /12+ [707.52 * (.01)2] + 13.2*208.83 /12+
[2756.16 * (-.01)2]
Iyy = 19865043.82mm4

wf/ wg=0.6552
wf=0.6552 * 5360
wf=3511.872 kg
Max.Bending moment:
Wl2/6 = (l wf)b2/6
= (161081.9 34451.4) (3.85)2
6
Max.B.M = 312.829* 103
My = 0
Ixy = 0
Maximum bending stress
2 = (MyIxy+ MxIyy)y - (MxIxy+ MyIxx)x
IxxIyy - Ix2 yIxxIyy - Ix2 y
2= (MxIyy)y
IxxIyy
2 = (Mx)y
Ixx

= (312.829 * 103 )y
6354212.44
= 0.049232 * y
Points

40

1.969

26.8

1.319

26.8

1.319

-26.8

-1.319

-26.8

-1.319

-40

-1.969

Vs=

2ndmwe
CnS
nlim p = 2.1+(24000)/(100+10000)
CN = 1.1CLmax
n= load factor
nlimit= 5.69
PsVs=
2*5.69*5670
1.225*1.1*3*16
Vstall= 31.58 m/s
Design maneuring speed (VA)
VA = PsVs* nlim p
VA =31.58 *5.69
Military trainer aircraft:
kc= 27
VA = 75.33
VD = 1.25 VC
VC =kc udo/ (kg/m2 )
VC = 384.15 km/hr = 106.7 m/s
VD = 1.25*106.7
VD =133.3 m/s

VC = 508.2
VD = 1.25*508.2 = 635.25 m/s

Sy= lift weight of the fuselage


Sy= l w
V = Sy/ 2
(Ay)Q = V/ Ixx(Ay)
Mean Chord = 5.3385
= 5.3385 * 04/100
= 0.21354 m
= 213.54 mm
From table
B = 133.8 mm
T = 9.6 mm
A1 = 133.8 * 9.6 = 1284.48 mm2
A2 = 194.34 * 9.6 = 1865.66
A3 = 133.8 * 9.6 = 1284.48
X1 = 133.4/2 = 66.9 mm; X2 = X3 = 125.4/2 = 66.9mm
Y1 =9.6/2 = 4.8 mm; Y2 = (9.6/2)+9.6 = 14.4 mm; Y3 = (9.6/2)+203.94 = 208.74 mm;
X = A1 x1+A2 x 2+A3 x3
A1 +A2 +A3
= 66.9(A1 +A2 +A3)
A1 +A2 +A3
X = 66.9 mm
y = A1 y1+A2 y 2+A3 y3
A1 +A2 +A3
= (1284.48 * 4.8) + (1865.66 * 14.4) + (1284.48 * 208.74)
y = 67.90 mm
Ixx = b1d13/12 + A1y12+ b2d23/12 + A2y22 + b3d33/12 + A3y32
Where yi = y y
Y1 = 63.1 mm
Y2 = 53.5 mm
Y3 = -140.84 mm
Ixx= 133.8*9.63 + [1284.48 * (63.1)2] + 9.6*193.33 + [1865.66 * (53.5)2] + 133.8*9.63 + [1284.4
12
12
12
*(-140.84)2]
Ixx = 9864.80 + 5114298.413 + 5823060.538 + 5339985.335 + 9864.80 + 25478824.03
Ixx = 41.77*106mm4
xi = x x
X1= X2 =X3 =0
Iyy= d1b13/12 + d2b23/12 +d3b33/12
= 9.6 * (133.8)3 + 194.34 * (9.6)3 +9.6 * (133.8)3
12
12
12

= 22995326.13 + 171939.59 + 22995326.13


Iyy = 46.16 * 106 mm4
Max.Bending moment:
Wb2/6 = (l wf)b2/6
= (22.90 * 106 15.11 * 103) (16.02)2
6
8
Max.B.M = 978.86 * 10 = Mx
My = 0
Ixy = 0
B2 = (MyIxy+ MxIyy)y - (MxIxy+ MyIxx)x
IxxIyy - Ix2 yIxxIyy - Ix2 y
B2 = (MxIyy)y
IxxIyy
B2 = (Mx)y
Ixx
= (978.86 * 106 )y
41.77 * 106
= 23.43 * y

Points

B2

106.77

2501.62

97.17

2276.69

97.17

2276.69

-97.17

-2276.69

-97.17

-2276.69

-106.77

-2501.62

Tail Plane Area


Sh = Horizontal tail area = 0.315 = 0.31*16 = 4.96 m2
Sv = Vertical tail area = 0.215 = 0.21* 16 = 3.36 m2
Bh = AhSh = 4 *4.9 = 4.45 m
Where,
Aspect ratio of vertical tail, Av = 0.26 * 6= 1.56
Aspect ratio of horizontal tail, Ah = 0.78 * 6= 4.68
Bv= AvSv = 4 *3.36 = 3.66 m
Root Chord:
Horizontal tail root chord,

Ch= 2Sh / Bh(1+h)

where h Taper ratio = 0.285

Ch= 2 * 4.96
4.45(1+0.285)
= 1.737
Vertical tail root chord,
Cv= 2Sv/ Bv(1+v)
Ch= 2 * 3.36
3.66(1+0.285)
= 1.43
Tip Chord :
CTh= h+ Ch= 0.283 * 1.737 = 0.491m
CTv= v+ Cv= 0.283 * 1.43 = 0.404 m
Root chord(horizontal)=1.737*0.04 = 0.069 m
Tip chord(horizontal)= 0.491*0.04 = 0.0196 m
Root chord(vertical) = 1.43*0.04= 0.0572 m
Tip chord(vertical) = 0.404*0.04 = 0.01616 m

Area of:
Sflap/s = 0.17
Sflap= 0.17 * 7.7 = 1.309 m
Sslat/s = 0.1
Sslat = 0.1 * 7.7 = 0.77 m
Saileron/s = 0.03
Saileron= 0.03 * 7.7 = 0.231 m
Landing gear(tri-cycle landing gear is chosen)
Wmainlandinggear (Wwm) = 90% of Woverall
= 5360 * 90/100
Wt. Acting on main landing gear (Wwm) = 4824 Kg = 47323.4 N
Wwm = Wnoselandinggear= 10% of Woverall
= 5360 * 10/100
Wwm = 536 Kg = 5258.16 N
Diameter of the wheel
Nose Diameter = 1.59 * (47323.4)0.302
= 41.04 in = 41.04*0.0254 = 1.04 m
Diameter of rear = 1.59 *0.0254* (5258.16)0.302
= 0.536 m
Width of wheel
Nose width = AWnoseB
= 0.098 * (5232.358 * 9.81)0.467
= 15.52 m = 39.42 cm = 0.39 m
Rear width = 0.098 * (47091.22 * 9.81)0.467
= 43.31 m = 110.01 cm = 1.10 m

5. LOAD ESTIMATION OF FUSELAGE


Fuselage load distribution:
The fuselage can be considered to be supported at the location of the center of lift of the main
wing. The loads on the fuselage structure are then due to shear force and bending moment about
that point.
The loads come from a variety of components, forexample, the weights of payload, fuel,
wing structure, engines, fuselagestructure, and tail control lift force. Figure illustrates a typical
load distribution. Note that the coordinate along the fuselage is denoted as x and the length of the
fuselage is L.

SCHEMATIC REPRESENTATION OF FORCES ACTING ON A GENERIC FUSELAGE

The above table gives an example of a load breakdown and the resulting
moments about the location of the wing center of lift.
For static stability in the pitching direction, the balance of the loads about the center of lift
should result in a nose-down moment that has to be offset by the horizontal stabilizer downward
lift force. (This would be upward lift in the case of a canard). This is determined by finding the
moments produced by the product of the resultants of the respective loads, and the distance from
the location where they act to the location of center of lift. For the condition in table, the net
moment needed to balance the fuselage is -50 f-lbs. This moment is produced by a downward lift
force of 125 lbs at the location of the center of lift of the horizontal tail.
There is obviously some leeway in setting the locations of many of the items in table.
Their placement affects the static stability as well as the performance of the aircraft. Placing the

center of gravity too far forward of the center of lift can make an aircraft too stable and require
too large of a control surface from the horizontal tail to maintain level pitching altitude. For an
aft tail, this situation leads to induced drag on the horizontal tail and main wing.
The static stability analysis will be discussed in detail in the next chapter. However, a
simplified measure of the pitching stability that can be used for locating some of the heavier
components on the fuselage is called static margin(SM).
The static margin is defined as
SM = (xnp- xcg) / c
Where Xnp is the location of the neutral lift point of the main wing and c is the
mean aerodynamic chord (m.a.c).As a first approximation, we can neglect the lift-induced
moment of the main wing so that Xnp corresponds to the center of lift Xcl.
For static stability in the pitching direction the static margin is positive(SM>0). Normal
values for the static margin for a large spectrum of aircraft give a range of 3SM10.
A consideration in the placement of the fuel is how the location of the center of the mass
will shift as the fuel wait is reduced over a flight plan. In the case of a long-range aircraft, the
static margin can change significantly from the start of cruise to the end of cruise. The placement
of fuel should be such that the static margin always remains positive.
Fuselage structural analysis
L = V
= 2(-V0 + 2 V)
Resultant load = L-W
Circulation, = 2(-1033.6 +( 2* 3234.924)
= 34156.95
L = V
= 2.2785 * 10-1 * 34156 * 32340934
L = 25176317.04
L = 2.51* 106
Wing volume
Wing volume = area * thickness
Volume by taking tip thickness
Tip:
Volume = 39.506 * 0.08268
= 3266.35 m3
Root:
Vol = 39.506 * 0.3444
= 13605.86 m3
Avg.Vol = (3.266 + 13.605)/2
= 8.43 C
Horizontal tail volume

ttail = 0.9 * 0.344


= 0.309
Vhor.tail = t * A = 0.309 *12.24 = 3.78 m3
Vver.tail = t * A = 0.309 *8.29 = 2.56 m3
To fing mass of fuselage
Mfus= Cfus * Ke* Kp* Kuc* Kdoor* (M to m * nultimate)
Where, Cfus= 0.014 , Ke=1.05, Kp =1.09, Kuc =1, Kdoor = 1.1, x=0, y= 1.5
Wt. of wing
Mw= Cw* Ku * Kse* Ksp* Kwe* Kpe* (M to m * nultimate)0.48 * Sw0.78 * AR * (1+)0.4 + (1Wfuel/T???????)0.4 / cos * (t/c)0.4
Mfus= 0.014*1.05*1.09*1*1.1*1*[2*22*1.90*(1062.24)0.5]1.5
Mfus= 2506.76 Kg
Mfus= 2506.76*9.81
Mfus =24591.32N= Wfus
Resultant load = L-W
=2.51*106 24591.32
=2.48*106 N
Horizontal tail mass
WHT = 0.0210* Kconf* (M to m * nultimate)0.48 * Sw0.78 * AR * (1+)0.4/cos*(t/c)0.4
Under carriage weight
Muc = 0.04 * M to m
= 0.04 * 52323.58
= 2092.94 Kg
Sy= L-Wfus , L-Lift
V= Sy/2
Q= -v/( Ay)
Ay
Ixx = Ay2
From the datas for the thickness of 20 cm (ie) 7.87 inches
B= 2.125 inches
D= 0.990 inches
A1 = 5.39*2.5146
A1 =13.52 cm2
A1 =1.35*10-3 m2
A2= 9.22 * 2.5146
A2= 2.31*10-3 m2
A3=5.39*2.5146
A3= 1.35*10-3 m2
Total area = A =A1+ A2+ A3 =0.0138 m2
X1 = 5.39/2 = 2.695 cm; X2 = 5.39-2.5146 = 2.8754cm;
= 2.8754 +(2.5146/2) = 4.1327 cm
X2 = 0.04 m
X3 = (5.39-2.5146) + (5.3912) = 5.5704cm
X3= 0.0557 m
X = A1 x1+A2 x 2+A3 x3

A1 +A2 +A3
= (1.35*10-3*0.02)+(2.31*10-3*0.04)+(1.35*10-3*0.05)
(1.35+2.31+1.35)*10-3
X = 0.0135 m
Ixx = Ay2
= 2(Ar2) + 4(Ay12) + 4(Ay22) + 4(Ay32)
R= thickness +radius
D =o.2/2 + 2m
D=2.1m
r-d/2=2.1/2
r=1.05m
y1 =sin 22.5 = y1/r = 0.382= y1/1.05
y1=0.40m
y2 =sin 45 = y2/r = 0.707= y2/1.05
y2=0.742m
y3=sin 67.5 = y3/r = 0.923= y3/1.05
y3=0.97m
Ixx = (0.0138/2 * (1.05)2) + 4(0.0138 * (0.040)2) + 4(0.0138*(0.742)2) + 4(0.0138*(0.97)2)
= 0.0152+ 8.832*10-3+ 0.0309 + 0.0319
Ixx = 0.1068 m4
2 = (Mx)y
Ixx
Mx=We2/6
Mx = (24591.32 * 22)/6 = 90.16 *103
2 = (90.16 *103 *y)/0.1068 = 8.44 *103 *y

Striger

Y(m)

2(Nm2)

1.05

8.86*105

-1.05

-8.86*105

2.16

0.97

8.18*105

3.15

0.742

6.26*105

4.14

0.40

3.37*105

5.13

6.12

-0.40

3.37*105

7.1

-0.742

-6.26*105

8.10

-0.97

-8.18*105

Sy= L-Wfus = 2.51*106 24591.32


Sy= 2.48 *106 N
V= Sy/2
V=1.24*106
q=-v(Ay)/I
q12= -v/ Ixx[(A/2)*1.05] = -1.24*106[(0.013812)*1.05]
0.1068
q12= 84.12 *103N/m
q23 = q12 + -v/ Ixx [A*y3] = 84.12*103 - 1.24*106[(0.0138)*0.97]
0.1068
3
q23 = -71.29*10 N/m
q34 = q23+ -v/ Ixx [A*y2] = -71.29*103 [160224.71* y2]
q34 = -190.18*103N/m
q45 = -190.18*103 [160224.71* y1]
q45 = -254.27*103N/m
q56 = -254.27*103 [160224.71* -0.40]
q56 = -190.18*103N/m
q67 = -190.18*103 [160224.71* - y2] = -71.29 *103
q78 = -71.29 *103 [160224.71* - y3] = 84.13 *103
q89 = 84.13 *103 [160224.71* - r] = 252.36 *103
Index = w2/ CLmax ST
T= T11+T12
Index =
(52323.58)2
12.01*3*512000*39.506
= 3.75
2 engine TOFL = 857.4 +28.43 Index +0.0185(Index)2
= 857.4+(28.43*3.75)+[0.0185*(3.75)2]
= 964.27 m

6. STRUCTURAL DESIGN AND ANALYSIS


6a Internal Structure Design:
The conceptual design is mainly concerned with the gross aspects of the
structural design. The complete structural design is primarily completed later in the preliminary
and detailed steps of the aircraft design. At this stage, the concern is on general structural
aspects, which includes the selection of materials to best withstand the maximum loads, while
also seeking a low structure weight.
The type structure used on aircraft since the 1930s is called semimonocoque. The word monocoque is French for shell only. The semi-monocoque design
uses a thin sheet-metal skin (shell) to resist it tensile loading and an internal frame of lightweight stiffeners to resist compressive loading.
In the fuselage, the frame elements that run along its length are
calledlongerons. Those elements that run around the internal perimeter of the fuselage are
called bulk-heads. The structural criterion for the cross-section size of longerons and the
spacing of bulkheads is to resist compressive buckling. An example of the internal structural
components in the fuselage can be seen in the photograph of a Boeing 767 fuselage section in the
figure.
In the wing, the prevalent design consists of having a central internal beam that
runs along its span. The beam I refer to a wing spar and is designed to withstand the shear and
tensile stresses caused by the shear forces and bending moment. The beam cross-section can
range from a hollow square or rectangular (box) shape to an I-shape.
The wing profile is formed by ribs, which are cut into the shape of the airfoil
cross-section and attach to the central wing spar .A thin sheet-metal skin is attached to the ribs in
order to build up the complete wing shape. As a structural element, the skin primarily adds
torsional stiffness to the wing.
The horizontal and vertical tail surfaces can be constructed in the same way as
the main wing. Alternately, because of their smaller size and because there is no use for their
internal volume, they can be fabricated of full depth stabilizing material such as foam-plastic or
honeycomb material. Honeycomb material is made by bonding very thin corrugated sheets
together to form internal hexagonal cells (similar to a bee honeycomb), which run through the
material. When the honeycomb material is sandwiched between two thin metal sheets, it forms
an extremely rigid a light-weight structural element. This form of construction is excellent for
other nonstructural elements such as flaps, fillets and landing gear doors in order to reduce
weight.

6b Tensile loading:
In the semi-monocoquedesign, the sheet metal covering is designed to
withstand the tensile loads. With the fuselage, supported at the centre of lift for a positive load
factor, the tensile loads are on the top surface. For a negative load factor, they would be on the
bottom surface. In most cases, the positive load factor is the larger of the two, so that it will
dictate the structural design.
The tensile force acting on the fuselage skin is due to the moment at XCL. The
tensile stress is then
T = (MXCL R)/I
Where R is the half-height of the fuselage at XCL and I is the bending moment
of inertia. In the case of a circular cross-section fuselage, R is the radius of the fuselage; I is
I = /4 (R4 r4)
Where r=R-t; and t is the thickness of the sheet metal skin. Since t <<R,
I /2(R3t)
Therefore, from the above equation,
T = (MXCL)/R3t
The stress in the skin must be less than the ultimate tensile stress for the
material divided by the design load factor, or
T Tu/ ndesign
From this using above equation, the minimum skin thickness is
t min = (2 MXCL ndesign)/TuR2
In many cases, a more desirable cross-section shape for the fuselage is elliptic
in order to give a higher ceiling height. For an elliptic cross-section fuselage, where the major
axis is the vertical height of the fuselage, the bending moment of inertia about the minor axis
(due to MXCL) is
I = /4 (A3B C3D)
Where A is the major axis radius, B is the minor axis radius, and C=A-t and D=B-t, where again
t is the fuselage skin thickness.
For t <<R,

I = /4 (A3B + A3) t
In this case, the minimum skin thickness is
tmin = (MXCL ndesign) / (Tu (A3B + A3))
In either case of a circular or elliptic cross-section fuselage, the above
equations provides values for the minimum skin thickness needed to withstand the tensile load
produced by the maximum bending moment. The required thickness depends on the material
property, Tu. Values for materials typically used are presented in the next section.

6cCompressive Loading:
In the semi-monocoque design, the longerons are designed to withstand the
compressive loads. With the fuselage, supported at the centre of lift for a positive load factor, the
compressive loads are on the lower side. For a negative load factor, they are on the upper side. Again in
most cases, the positive load factor is the larger of the two and dictates the structural design.

Structural failure under compression for the longerons usually occurs due to
buckling. Therefore, this will set the structural design limit. The criterion for buckling comes
from the Euler column formula, given as
FE = C2EI/ (L) 2
Where F is the critical column load to produce buckling, L is the unsupported length
and C is a factor that depends on how the column is fixed at its ends. For pinned ends, C=1, whereas C=4
for fixed ends. The longerons are often supported by comparatively flexible ribs or bulkheads, which are
free to twist or bend. Thus, a value of C=1 is appropriate. If the bulkheads are rigid enough to provide
restraint to the longerons, a value of C=1.5 can be used.

Using equation the critical stress is


E= C2E/(L/ )2
Where the radius of gyration is given as
=
With I being the bending moment of inertia and A being the cross-section area of the column. In
order to prevent a structural failure in the longerons, the actual compressive stress must be less
than the buckling stress divided by the design load factor namely<E/ndesign. The next step is
then to determine the actual compressive stress in the longerons. This requires setting the
configurations of longerons around the fuselage.

7. SHEAR AND BENDING MOMENT ANALYSIS FOR WINGS


The wing structure can be considered to be a cantilever beam, which is rigidly
supported at the wing root. The critical loads that need to be determined are the shear forces and
bending moments along the span of the wing. These taken into account the loads on the wing
produced by the aerodynamic forces and component weights, which were discussed in the
previous section. A generic load arrangement is listed in the table and illustrated in figure.
To determine the shear force and bending moments along the span, it is useful
to divide the wing into span wise segments of width y. A schematic of such element is shown
in figure.

SCHEMATIC REPRESENTATION OF SHEAR LOADS AND BENDING MOMENTS ON A


SPANWISE ELEMENT OF THE WING
As an example, the element shows a distributed load, W(y). The resultant load acting on the
element is then W(y)y. In the limit as y goes to zero, y approaches the differential length,
dy, and the resultant load is W(y)dy.
The element shear force, V, is related to the resultant load as
W = dV/dy
The bending moment, M, acting on the element is related to the shear force by
V = dM/dy

Integrals can be approximated by sums, namely


V =

And
M =

Where N is the number of elements over which the wing span is divided. Of
course, the sums approximate the integrals better as the number of elements becomes large;
however, a reasonably good estimate for the conceptual design can be obtained with
approximately twenty elements over the half-span of the wing.
In order to make these definite integrals, the integration (summation) needs to
be started where the shear and moment are known. With the wing, this location is at the wing
tip(y=b/2), where V (b/2)=M (b/2)=0. Note that in this case, the resultant load on an element is
Wi=W(y). y y which is the quantity inside the sum in equation. If the index, I, in the above
equation indicates the elements along the wing span, with i=1 signifying the one at the wing tip,
then
V1 =0;
V2 = W1 + W2;
V3 = W1 + W2+W3 = V2 + W3;
V4 = V3 + V4;
.
.
.

VN =VN-1 + WN.

Note that the shear on element N must equal the sum of the resultant loads on
the wing. In reality, there might be a small discrepancy due to the finite number elements in
which the wing span is subdivided. However, with a large enough number of elements the
difference should be small.

The bending moment on the wing is given by eqn. For the moments along the
wing span, one should also start at the wing tip where the moment on the element is zero. Then
the following format in the above eqn.

M1 =0;
M2 = V1 +yV2;
M3 = = V1 +yV2 +yV3 = M2 + yV3;
M4 = M3 y V4;
.
.
.

MN =MN-1 + yVN.

These formulae provide a good approximation of the distribution of the shear


and moment along the span of the wing. An example of the use is given in the spreadsheet that
accompanies this chapter.

SPANWISE DISTRIBUTIONS OF LIFT FORCE, L; WEIGHT, W; SHEAR LOADS, V AND


BENDING MOMENT, M
An example of the application of these equations is shown in fig. The loads
correspond to those listed in the table and illustrated in fig.

The top plot in fig. illustrates Schrenks approximation of the span wise lift
distribution for the finite span wing. The solid curve corresponds to the lift distribution for the
trapezoidal wing. This is constant along the span because the taper ratio () in this example is 1.
The total span wise load distribution, W, shown in fig. for generic wing
includes all of the weight and lift components. For this, the wing was divided into 20 span wise
elements. The sharp negative spike in the load distribution marks the location of the engine. The
more gradual dip in the loads near Y/(b/2) = 0.4 corresponds to the outboard edge of the flaps.
The span wise distribution of the shear load, V, comes from eqn. This shows
that the largest shear is at the wing root, with the second largest shear being at the location of the
engine.
The moment distribution, M, in fig. is based on eqn. It reflects the wing cantilever structure,
whereby the largest moment is at the wing root. The small peak in the moment distribution near
Y/(b/2) is due to the engine.

8.SHEAR AND BENDING MOMENT ANALYSIS FOR FUSELAGE


The fuselage structure can be considered to be a beam that is simply supported
and balancing at XCL. As with the wing, we wish to determine the resulting shear forces and
bending moments along the length of the fuselage. The procedure for this is the same as for the
wing, namely, to divide the fuselage into discrete elements along its length. It is useful if one of
the elements is at the X- location of XCL.
The elemental shear forces and bending moments follow the formulae given in
equations, with the exception that y in the case of wing is replaced by x for the fuselage. The
equations for determining shear force and bending moment for the fuselage are given in eqns.
V1 =W1;
V2 = W1 + W2;
V3 = W1 + W2+W3 = V2 + W3;
V4 = V3 + V4
.
.
.

VN =VN-1 + WN.
And
M1 =V1;
M2 = V1 +yV2 ;
M3 = = V1 +yV2 +yV3 = M2 + yV3
M4 = M3 y V4;
.
.
.

MN =MN-1 + yVN.

The summation starts at one end of the fuselage (x=0 or x=1). In contrast to the
wing, the shear force in the first element is considered to be the load in that element (W 1), and
the moment is considered to be the shear on that element to the other end, as with the wing.
In this process, the shear force and the moment can be found for the summation
of all the loads, or separately for the individual loads, with the total shear and the moment being
the sum of the individual shear and moment distributions. In either approach, it is important to
include the concentrated reaction load that occurs at the point of support, x=xCL.
The inclusion of the resultant force was not necessary for the wing, because
only half of the wing span was considered and the point of support was at the one end. For the
fuselage, if the resultant load is properly included, the force on that element minus the shear at
xCL, Should equal the sum of the total load across all of the elements.
An example of the application of these equations is shown in fig. The load
corresponds to those listed in table and illustrated in fig. The shear V shows a reversal of sign at
the eqn x=xCLas a result of the resultant force that acts at the point of support at the wing lift
center. As a result, the shear is zero at the leading and trailing point of the fuselage.

LENGTHWISE DISTRIBUTIONS OF THE WEIGHT, W; SHEAR LOADS, V AND


BENDING MOMENT,M

The moment, M, in fig. is also a maximum at the point of support of the fuselage, which
corresponds to the wing lift center. These values as set the maximum stress condition for the
structural design and dictate the internal structural layout of the fuselage.
RESULTANT LOAD
Sy = L - wfus
= 59377.73 3578.95
= 55798.78Kg

On Half Portion
V = L - Wfus
= 55798.78/2 = 27899.39Kg
Thickness of fuselage, t = 10mm
Radius = 5m = 5000mm

17.2mm

100mm

38.1mm
Ixx = 2(A*r2)+4(A*y12)+4(A*y22)+4(A*y32)
Sinnn67.5 = y1/r = y1/5
Therefore, y1 = 4.62m = 4620mm
Sin45 = y2/r
Therefore, y2 = 5*Sin45
= 3.54m = 3540mm
Sin22.5 = y3/r
Therefore, y3 = 1.91m = 1910mm
A = 1+2+3
= (38.1*17.2)+(65.6*17.2)+(38.1*17.2)
Area, A = 2438.96mm2

Ixx= 2(2438.96*50002)+4(2438.96*46202)+4(2438.96*35402)+4(2438.96*19102)

Ixx= 4.88*1011mm4

Shearflow
q12 = - V/I(A*y1)
= -27899.39/4.88*1011(2438.96*500011)
= - 0.644
q23 = q12 + (- V/I(A*y2))
= - 0.644 - 27899.39/4.88*1011(2438.96*4620)
= - 1.137
q34 = q23 + (- V/I(A*y3))
= - 1.137 - 27899.39/4.88*1011(2438.96*3540)
= - 1.403
q45 = q34 + (- V/I(A*y4))
= -1.403 - 27899.39/4.88*1011(2438.96*0)
= - 1.403
q56 = q45 + (- V/I(A*y5))
= - 1.403 - 27899.39/4.88*1011(2438.96*(-1910))
= - 1.136

q67 = q56 + (- V/I(A*y6))


= -1.136 - 27899.39/4.88*1011(2438.96*(-3540))
= - 0.642
q78 = q67 + (- V/I(A*y7))

= - 0.642 - 27899.39/4.88*1011(2438.96*4620)
=-

Thrust = 0.8*94650.91
= 75720.728Kg
= 742820.34N
Index = wg2/SCLmaxST
= (94650.91*9.81)2/1.225*9.81*3*104.706*742820.34
= 31.34
Take Of Field Length
2 engine, TOFL = 857.4+(28.43*31.34)+(0.0185*31.342)
= 1766.64m
= 1.76Km

9.BIBLIOGRAPHY
1.
2.
3.
4.

Aircraft structures for engineering students T.M.G.MEGSON.


Analysis and design of flight vehicle structures E.Bruhn.
Aircraft design Thomas Corke.
Airplane design Daniel Raymer.

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