Académique Documents
Professionnel Documents
Culture Documents
(Layer Farm)
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Note: All SMEDA Services / information related to PM's Youth Business Loan are Free of Cost
December, 2013
Table of Contents
1. DISCLAIMER ....................................................................................................................................... 2
2. PURPOSE OF THE DOCUMENT ...................................................................................................... 3
3. INTRODUCTION TO SMEDA ........................................................................................................... 3
4. INTRODUCTION TO SCHEME ........................................................................................................ 4
5. EXECUTIVE SUMMARY ................................................................................................................... 4
6. BRIEF DESCRIPTION OF PROJECT & PRODUCT ..................................................................... 5
7. CRITICAL FACTORS ......................................................................................................................... 5
8. INSTALLED & OPERATIONAL CAPACITIES .............................................................................. 5
9. GEOGRAPHICAL POTENTIAL FOR INVESTMENT .................................................................. 6
10. POTENTIAL TARGET MARKETS ................................................................................................ 6
11. LAYER PRODUCTION PROCESS ................................................................................................. 6
11.1
11.2
11.3
11.4
11.5
11.6
11.7
Pre-Feasibility Study
Layer Farm
1. DISCLAIMER
This information memorandum is to introduce the subject matter and provide a
general idea and information on the said subject. Although, the material included
in this document is based on data / information gathered from various reliable
sources; however, it is based upon certain assumptions which may differ from
case to case. The information has been provided on as is where is basis without
any warranties or assertions as to the correctness or soundness thereof.
Although, due care and diligence has been taken to compile this document, the
contained information may vary due to any change in any of the concerned
factors, and the actual results may differ substantially from the presented
information. SMEDA, its employees or agents do not assume any liability for any
financial or other loss resulting from this memorandum in consequence of
undertaking this activity. The contained information does not preclude any further
professional advice. The prospective user of this memorandum is encouraged to
carry out additional diligence and gather any information which is necessary for
making an informed decision, including taking professional advice from a
qualified consultant / technical expert before taking any decision to act upon the
information.
For more information on services offered by SMEDA, please contact our website:
www.smeda.org.pk
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Pre-Feasibility Study
Layer Farm
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Pre-Feasibility Study
Layer Farm
4. INTRODUCTION TO SCHEME
Prime Ministers Youth Business Loan scheme, for young entrepreneurs, with
an allocated budget of Rs. 5.0 Billion for the year 2013-14, is designed to provide
subsidised financing at 8% mark-up per annum for one hundred thousand
(100,000) beneficiaries, through designated financial institutions, initially by the
National Bank of Pakistan (NBP) and the First Women Bank Ltd. (FWBL).
Small business loans up to 2 million with tenure up to 8 years, inclusive of 01
year grace period and a debt: equity of 90: 10 will be disbursed to SME
beneficiaries across Pakistan, covering; Punjab, Sindh, Khyber Pakhtunkhwah,
Balochistan, Gilgit Baltistan, Azad Jammu & Kashmir and Federally Administered
Tribal Areas (FATA).
5. EXECUTIVE SUMMARY
Commercial layer farms contribute about 70% towards total egg production in
Pakistan, whereas the remaining 30% comes from rural poultry. The Day Old
Chicks (DOCs) of layer are procured from hatcheries and breeder companies.
These are brooded and reared for a period of 6 months after which, they start
laying eggs for a period of next 12 months. On an average, one hen lays about
300-350 eggs. The price of egg varies with demand and supply and is generally
higher in winter. As these birds stop laying or feed-efficiency drops, the layers
are culled and sold in market. The selling price of these birds is determined on
live body weight basis.
Layer farm management in line with best husbandry practices is vital for the
success of this business. All farm operations would be done with strict
compliance to recommended husbandry practices including standard hygiene,
proper temperature, humidity, vaccination, medication, feeding and lighting
management.
A conventional farm of 5,000 layers is suggested in this pre-feasibility study,
which may be started in a rented, purpose built building / shed requiring a total
estimated investment of Rs 2.22 million. This includes a capital investment of Rs.
0.20 million and working capital of Rs. 2.02 millions. The Net Present Value
(NPV) of the project is around Rs. 24.17 million with an Internal Rate of Return
(IRR) of 84% and a payback period of 2.12 years. The project will generate direct
employment for 02 persons. Higher return on investment and a steady growth of
business is expected with the entrepreneur having some prior experience in the
related field of business.
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Pre-Feasibility Study
Layer Farm
7. CRITICAL FACTORS
Awareness of supply and demand of eggs in the market. The farm gate
price of eggs is usually higher in winter as compared to summer.
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Pre-Feasibility Study
Layer Farm
For the proposed project, strain of White Leghorn breed i.e. Hy-Line W-36 is
recommended as it is considered the most efficient layer with excellent livability
and good egg production capacity. It lays dozens of good quality and strong
shelled eggs at minimum feed intake. The DOCs procured from reliable
hatcheries should be of uniform size, active, alert and bright eyed. The skin of
shanks of healthy chicks should be bright and shiny.
11.2
Pre-Brooding Management
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Layer Farm
The DOCs should arrive at the farm early in the morning so that the
management has a full day to observe them for any issues.
Flushing should be done by offering 250 gm glucose per gallon of water as
readily available source of energy and to clear the digestive tract.
The brooder is an essential part of layer farming, also known as, Artificial
Mother as it provides necessary heat to DOCs shortly after arrival till 7 days
of age. The temperature for brooders should be 99 oF, encircled by chick
guard sheets.
Keep light at high intensity 2022 hours per day for the first week. Closely
regulate temperature of shed.
Starter feed should be offered as a source of energy to chicks as it is easily
digestible and a good source of energy.
During the first six weeks, offer feed twice a day. After six weeks, feed
consumption and body weights should be monitored against the given charts
provided by DOCs suppliers.
Follow the recommended vaccination schedule.
Remove dead birds immediately and dispose them properly. Send the dead
birds to lab for postmortem examination if there is excessive mortality.
At laying stage, properly placed nests are required so that layers could
produce eggs without any hindrance.
11.4
Feeding
Feeding requirement during laying period depends on the rate of egg production
and the body weight of layers. The birds require more feed in winter and less
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Pre-Feasibility Study
Layer Farm
feed in summer. During summer months, the flock is under severe stress and
therefore, it is suggested to temporarily change the feed to a higher level of
protein content. The actual feed consumption may be influenced by several
factors as follows;
Feeding three or four times daily will stimulate feed intake and prevents wastage.
There are many feed mills that prepare above mentioned formulated feed.
11.5
Age in Days
0
1 to 2
5 to 7
9
16
1
Disease
Vaccination Procedure
Maerks Disease
IB (H 120)
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Pre-Feasibility Study
18
22
28
42
55
60
65
90
105
110
118 to 120
Gumboro
Hydro Pericardium
ND+IB
IB
Fowl Pox
ILT
Avian Influenza
ND+IB
Avian Influenza
Avian Influenza
ND+IB
EDS+IB
Layer Farm
Sub Cut
Eye drop
Eye drop
Sub Cut (Wing web)
Eye drop
Sub Cut
Sub Cut
Sub Cut/IM
Sub Cut/IM
Drinking Water
Sub-cut/ Drinking Water
11.6
Layers with poor efficiency and performance should be culled to minimize the
cost of production. The birds that have laid well for short period but have stopped
laying for some reason should be culled. The sale price of culled birds in this
study is taken as Rs. 160/ bird according to market sources.
12. PROJECT COST SUMMARY
A detailed financial model has been developed to analyze the commercial
viability of layer farming. Various cost and revenue related assumptions along
with results of the analysis are outlined in this section.
The projected Income Statement, Cash Flow Statement and Balance Sheet are
attached as appendix.
12.1.
Project Economics
All the figures in this financial model have been calculated for a flock of 5,000
layer birds kept for 1.5 years at rented premises. It is assumed that one layer
would be able to produce 315 eggs per laying period of one year, with an
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Layer Farm
estimated 1% loss through breakage, resulting in availability of 312 eggs per bird
per year.
The following table shows Internal Rate of Return, payback period and Net
Present Value;
Table 2: Project Economics
Description
Internal Rate of Return (IRR)
Payback Period (Yrs)
Net Present Value (NPV)
Details
84%
2.12
24,170,783
Project Financing
Following table provides details of the equity required and variables related to
bank loan;
Table 3: Project Financing
Description
Total Equity (10%)
Bank Loan (90%)
Markup to the Borrower (%age/annum)
Tenure of the Loan (Years)
Grace Period (Year)
12.3.
Details
Rs.222, 170
Rs. 1,999,528
8%
8
1
Project Cost
182,500
20,000
202,500
1,861,198
90,000
Cash
68,000
2,019,198
2,221,698
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Pre-Feasibility Study
12.4.
Layer Farm
Space Requirement
8,750
Feed store
64
144
510
Total Area
9,468
Following table provides list of machinery and equipment for layer farm;
Table 6: Farm Machinery Details
Capacity
Cost
Total Cost
Description
Quantity
Birds/unit
Rs./unit
Rs.
Brooders
500
10
3,500
35,000
Water drinkers
100
100
300
30,000
Feeders
30-35
150
250
37,500
Nests
20-25
200
200
40,000
8,000
8,000
Water pump
20,000
20,000
50
12,000
240
182,500
Rate
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Cost
11
Pre-Feasibility Study
Layer Farm
(Rs./ Unit)
Day Old Chicks
Per DOC
Bags
5,000
70
(Rs.)
year-1
350,000
2,182.5
2,100
4,583,250
5,000
20
100,000
Per Bird
Per Flock
25,000
25,000
Spray cost
Per Flock
20,000
20,000
Brooding cost
Per Flock
75,000
75,000
Per month
22,000
264,000
Electricity*
Per bird
114,000
2.00
5,531,250
Total
* Electricity cost is estimated at Rs. 2.0 per bird per month for 4,750 birds (after 5% mortality)
12.8.
Two semi-skilled workers are needed to look after the general poultry husbandry
operations. Salaries are increased at 15% annually.
Table 9: Farm Staff Requirements
Description
No.
Farm Manager/Owner
Farm Labour
Total Staff
12.9.
1
1
2
Monthly Salary
(Rs)
12,000
10,000
Total Annual
Salary (Rs)
1,44,000
1,20,000
2,64,000
Revenue Generation
The revenue in first year would be generated at 6th month when birds start to lay.
Description
Eggs
Total Revenue
12.10.
Revenue in Year 1
(Rs.)
6,172,031
6,172,031
Other Costs
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Layer Farm
SB Chicks
48-C, Satellite Town, Near Chandni Chowk,
Rawalpindi
Ghazi Brothers
Ghazi House, D-35, KDA Scheme, No. 1,
Miran Muhammad Shah Road, Karachi
Ph: 021-111250365
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Pre-Feasibility Study
Layer Farm
14. ANNEXURE
14.1.
Income Statement
Statement Summaries
SMEDA
Income Statement
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Rs. in actuals
Year 10
6,172,031
5,531,250
640,781
7,831,075
5,756,775
2,074,300
14,194,026
6,976,581
7,217,445
8,378,091
6,836,414
1,541,677
14,239,367
8,136,819
6,102,548
16,315,842
8,949,535
7,366,307
11,770,614
9,208,424
2,562,190
24,553,417
11,477,406
13,076,011
17,828,676
11,482,246
6,346,430
16,536,865
12,422,427
4,114,438
180,000
24,000
20,250
224,250
416,531
198,000
27,600
20,250
245,850
1,828,450
217,800
31,740
20,250
269,790
6,947,655
239,580
36,501
20,250
296,331
1,245,346
263,538
41,976
20,250
325,764
5,776,784
289,892
48,273
20,250
358,414
7,007,892
318,881
55,513
20,250
394,644
2,167,545
350,769
63,840
20,250
434,860
12,641,151
385,846
73,417
20,250
479,513
5,866,917
424,431
84,429
20,250
529,110
3,585,328
416,531
1,828,450
6,947,655
1,245,346
5,776,784
7,007,892
2,167,545
12,641,151
5,866,917
3,585,328
Interest expense
Earnings Before Tax
165,960
250,571
151,938
1,676,512
133,508
6,814,146
113,549
1,131,796
91,934
5,684,850
68,524
6,939,369
43,171
2,124,374
15,714
12,625,437
5,866,917
3,585,328
Tax
NET PROFIT/(LOSS) AFTER TAX
250,571
1,676,512
6,814,146
1,131,796
5,684,850
6,939,369
2,124,374
12,625,437
5,866,917
3,585,328
250,571
250,571
250,571
1,927,084
1,927,084
1,927,084
8,741,230
8,741,230
8,741,230
9,873,026
9,873,026
9,873,026
15,557,876
15,557,876
15,557,876
22,497,245
22,497,245
22,497,245
24,621,619
24,621,619
24,621,619
37,247,056
37,247,056
37,247,056
43,113,974
43,113,974
43,113,974
46,699,302
46,699,302
Revenue
Cost of goods sold
Gross Profit
General administration
& selling expenses
p
Rental expense
Utilities gexpense
p
(p
, ,
Depreciation expense
Amortization expense
Subtotal
Operating Income
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Pre-Feasibility Study
14.2.
Layer Farm
Statement Summaries
SMEDA
(1,365,948)
(15,000)
(1,380,948)
1,999,528
222,170
2,221,698
(202,500)
(202,500)
Year 1
250,571
20,250
(175,680)
(1,500)
17,054
110,696
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
1,676,512
20,250
(744,099)
(1,650)
2,372
953,386
6,814,146
20,250
97,803
(1,815)
4,312
6,934,696
1,131,796
20,250
(710,565)
(1,997)
(357)
439,128
5,684,850
20,250
(948,260)
(2,196)
5,753
4,760,397
6,939,369
20,250
(29,291)
(2,416)
3,920
6,931,832
2,124,374
20,250
(1,555,371)
(2,657)
2,377
588,973
12,625,437
20,250
(1,024,502)
(2,923)
8,436
11,626,698
(222,043)
(222,043)
(240,472)
(240,472)
(260,432)
(260,432)
(282,047)
(282,047)
(305,457)
(305,457)
(330,810)
(330,810)
(358,267)
(358,267)
Year 9
5,866,917
20,250
(410,730)
(3,215)
3,235
5,476,457
Rs. in actuals
Year 10
3,585,328
20,250
6,866,643
35,369
(19,748)
10,487,842
NET CASH
638,250
110,696
731,343
6,694,224
178,696
4,478,349
6,626,375
258,163
11,268,431
5,476,457
10,487,842
638,250
638,250
638,250
748,946
748,946
748,946
1,480,288
1,480,288
1,480,288
8,174,512
8,174,512
8,174,512
8,353,208
8,353,208
8,353,208
12,831,558
12,831,558
12,831,558
19,457,933
19,457,933
19,457,933
19,716,096
19,716,096
19,716,096
30,984,527
30,984,527
30,984,527
36,460,984
36,460,984
36,460,984
46,948,826
46,948,826
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Pre-Feasibility Study
14.3.
Layer Farm
Balance Sheet
Statement Summaries
SMEDA
Balance Sheet
Assets
Current assets
Cash & Bank
Accounts receivable
Raw material inventory
Pre-paid annual land lease
Pre-paid building rent
Pre-paid lease interest
Total Current Assets
Fixed assets
Building/Infrastructure
Machinery & equipment
Furniture & fixtures
Office vehicles
Office equipment
Total Fixed Assets
Intangible assets
Pre-operation costs
Total Intangible Assets
TOTAL ASSETS
Liabilities & Shareholders' Equity
Current liabilities
Accounts payable
Export re-finance facility
Short term debt
Other liabilities
Total Current Liabilities
Year 0
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Rs. in actuals
Year 10
638,250
1,365,948
15,000
2,019,198
748,946
1,541,628
16,500
2,307,074
1,480,288
2,285,727
18,150
3,784,165
8,174,512
2,187,924
19,965
10,382,401
8,353,208
2,898,489
21,962
11,273,659
12,831,558
3,846,750
24,158
16,702,465
19,457,933
3,876,041
26,573
23,360,547
19,716,096
5,431,412
29,231
25,176,738
30,984,527
6,455,913
32,154
37,472,594
36,460,984
6,866,643
35,369
43,362,996
46,948,826
46,948,826
182,500
20,000
202,500
164,250
18,000
182,250
146,000
16,000
162,000
127,750
14,000
141,750
109,500
12,000
121,500
91,250
10,000
101,250
73,000
8,000
81,000
54,750
6,000
60,750
36,500
4,000
40,500
18,250
2,000
20,250
2,221,698
2,489,324
3,946,165
10,524,151
11,395,159
16,803,715
23,441,547
25,237,488
37,513,094
43,383,246
46,948,826
17,054
17,054
19,427
19,427
23,739
23,739
23,382
23,382
29,135
29,135
33,056
33,056
35,433
35,433
43,868
43,868
47,103
47,103
27,355
27,355
Other liabilities
p y
Long term debt
Total Long Term Liabilities
1,999,528
1,999,528
1,999,528
1,999,528
1,777,485
1,777,485
1,537,013
1,537,013
1,276,581
1,276,581
994,534
994,534
689,077
689,077
358,267
358,267
Shareholders' equity
Paid-up capital
Retained earnings
Total Equity
TOTAL CAPITAL AND LIABILITIES
222,170
222,170
2,221,698
222,170
250,571
472,741
2,489,324
222,170
1,927,084
2,149,253
3,946,165
222,170
8,741,230
8,963,400
10,524,151
222,170
9,873,026
10,095,196
11,395,159
222,170
15,557,876
15,780,046
16,803,715
222,170
22,497,245
22,719,415
23,441,547
222,170
24,621,619
24,843,789
25,237,488
Note: Total assets value will differ from project cost due to first installment of leases paid at the start of year 0
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222,170
37,247,056
37,469,226
37,513,094
222,170
43,113,974
43,336,143
43,383,246
222,170
46,699,302
46,921,472
46,948,826
Pre-Feasibility Study
14.4.
Layer Farm
Technology
DOCs Selection:
Selection of disease
characteristics, body conditions and health.
Machinery Suppliers: Should be asked for after sales services under the
contract with the machinery suppliers
free
birds
with
strain
Marketing
Human Resources
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Pre-Feasibility Study
Layer Farm
Useful Links
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Pre-Feasibility Study
Layer Farm
5,000
315
312
26
100
160
70
20
2,100
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