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FANUC WIRING DIAGRAM

TABLE OF CONTENTS
1.0 WRG-0126 .............................................................................................................................................................................................................................. 3
1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3
2.0 WRG-0127 ..............................................................................................................................................................................................................................4
2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4
3.0 WRG-0133 ..............................................................................................................................................................................................................................5
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6
4.0 WRG-0136 ..............................................................................................................................................................................................................................7
4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7
5.0 WRG-0140 ..............................................................................................................................................................................................................................8
5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9
5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11
5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12
5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13
5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14
5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15
5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20
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MAN_0128_R1

FADAL MACHINING CENTERS


5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24
5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28
5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36
5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39

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FANUC WIRING DIAGRAM

FANUC WIRING DIAGRAM


1.0 WRG-0126
2.0 WRG-0127
3.0 WRG-0133
4.0 WRG-0136
5.0 WRG-0140

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MAN_0128_R1

FADAL MACHINING CENTERS


1.0 WRG-0126_A
1.1 MP12_OMM_FANUC_CNT

NOTE:
1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT
TO THE AUTO START POSITION

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FANUC WIRING DIAGRAM


2.0 WRG-0127_A
2.1 TS27_PROBE_FANUC

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3.0 WRG-0133_D
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1

850CR2 is added for CE.

Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6

+24V
RED

RED

BLACK

BLACK

33

23

S34

Sentrol GE
INT-22.5R1-24

MULTI #9

RED/BLK 20 AWG
PINK 20 AWG

WHITE

BROWN

GREEN

YELLOW

S22

850CR2
1 2
SAFETY RESET

Fanuc DATC Arm - E855

5 6
180CR2

180K54

INTERFACE
BOARD
C004-1
4

855E19

855FU3

855J19

855M3
A1

OL

855M19A
A2

96

This circuit has the following functions:


OVERRIDE PRESSED
1. Estop shuts down:
OVERRIDE PRESSED
ENABLE
all drives (180CR2 3&4),
ENABLE
all outputs to: motors, pumps, and air solenoids.
2. Do not allow door to unlock if:
spindle is on or moving (standstill monitor and PLC),
axes in motion (PLC),
tool changer in motion (PLC),
pallet changer in motion (PLC).
3. When door is open: drives and tool changer arm (or slide) are disabled.
(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC)
Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds.
No tool change allowed with door open (PLC and safety relay).
Chip conveyor is off unless unless Enable is pressed and held.
4. When tool cage door is open, disables tool magazine (PLC).
Requires manual override (PLC) to allow movement with door open.

DATC TOOL ARM


FORWARD

95

JUMPER
5

855E23

855FU4

855J23

855M4
A1

DATC TOOL ARM


REVERSE

A2

YELLOW

802DV2

GRN 802E11

25

25
X5.0

WHT

WHT 802E15

26

26

UNLOCK DELAY

INPUT C001 BD
SOURCING INPUTS

GRN

FRONT DOOR LOCK

SPARE

INTERFACE
BOARD

+24V

DATC/ATC REV

FRONT DOOR INPUTS E802

DATC/ATC FWD

SPINDLE ROTATING

180F52

180J54

RED

PCB-0321

Fadal

180F52

UNLOCK DOOR

Y9.3

K5

FRONT DOOR N.C.

FRONT DOOR N.C.

WHITE/BLK 20 AWG
RED/BLK 20 AWG

+24V

DOOR UNLOCK OUTPUT E856


OUTPUT C004-2
BOARD
Y10.1 35

RED/BLK 20 AWG

INTERFACE
BOARD

180K54

856SOL2

35
2A

DOOR UNLOCK

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RED/BLK 20 AWG

Standstill monitor:
1. Prevent opening of door while spindle is moving.
2. Second monitor could be set to stop machine if
maximum rpm-while-doors-open is exceeded.

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24V POWER

ENABLE

STATUS

UNLOCK

+24V

J1

5V POWER

R22

FRONT DOOR N.O.

X5.1
FRONT DOOR N.O.

DOOR

802DV1

BRN

SPINDLE
SENSOR

COM

BLK

MULTI #11

S35
34

Reduced Feeds and Speeds Limit:


Spindle rpm and axis feed rates are limited
when this input is open.

OUTPUT C004-1
BOARD
4

MULTI #10

BLACK
BELDEN 8451 OR EQUIV. 2-CONDUCTOR

Y9.2

14

Contacts shown in door open state.

180C8

GREEN

Safety Relay Door Interlocks:


Controlled by door interlock contacts.
Outputs:
Disables spindle and axis movement.
(Can be bypassed by Door Override circuit.)
Activates reduced feeds and speeds when door is open.
Disables tool changer arm (or slide) when door is open.
(Cannot be overridden.)

WHITE/BLK 20 AWG

WHITE

24

S14

S13

GREEN

Do Not Use

S14 & S33 Channel 1 input, active hi (closed)


S22 Channel 2 input, active lo (open)
S24 Channel 2 input, active hi (closed)

A2
WHITE

MULTI #8

S34 Falling edge Reset


S35 Rising edge Reset
Manual Start - S34 to S35 with a NO switch.
Auto Start - connect S35 to S33.

RED/BLK 20 AWG

Fanuc side:
4-Pin Plug, Amp 350779-1 (WIR-1298)
Sockets, Amp 350689-1 (WIR-1296) qty=4
Interlock side:
4-Pin Female Connector, Amp 350780-1 (WIR-1297)
Pins, Amp 350690-1 (WIR-1299) qty=4

RED

Do Not Use

S13 + output
S23 - output

Euchner
TP3-4121A024PG

S33

S24

S23

856SOL2

13

A1

Contacts shown in door closed


state.

BELDEN 8451 OR EQUIV. 2-CONDUCTOR

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

J2

FWD

REV

SPARE

FANUC WIRING DIAGRAM


3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2

855FU1

855E11

855J11

855M1
A1

OL

855M11A
A2

96

95

DATC TOOL MAGAZINE


FORWARD

180F52

180C8

Y9.0

180J54

180K54

INTERFACE
BOARD
C004-1

OUTPUT C004-1
BOARD

JUMPER
Y9.1

855FU2

855E15

855J15

855M2
A1

1
5

2
6

10

3
7

11

4
8

12

14

13

DATC TOOL MAGAZINE


REVERSE

A2

+24V

ATC
CANNON PLUG

ATC
CANNON PLUG
805DV3

H
1

ATC FAULT
SWITCH

C003 BREAKOUT
BOARD
44

INPUT C003 BD
SOURCING INPUTS

805E19

44
X7.2

ATC Fault

When there is a DATC the ATC Fault input is not used


and so may be used to signal the PLC that tool magzine
is disabled.

4 Pole 24 VDC relay and socket


Omron MY4N-DC24 and PY14-02
ELE-1110 and ELE-0406
or equivalent

Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6

180F52
180J54

180F52

Fanuc ATC Fault Input - E805

180F52

Fanuc DATC Tool Magazine - E855

TOOL DOOR and REMOTE TURRET INPUTS E802

+24V
1

802SS1

INTERFACE
BOARD

Switch open when door is


closed.

29

29
X5.4

802E31

30

30
X5.5

802E35

31

31
X5.6

32

32
X5.7

Tool Magazine Door Interlock


ELE-1504
Omron D4DS-35FS or equivalent

Switch closed when door


is closed.

INPUT C001 BD
SOURCING INPUTS

802E27

802SS2
Tool Door Override Switch
Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1)
Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
White Switch Cap, Idec ABW-2B-W (ELE-1068)

802SS3
Turret CW and CCW Remote Switches

Normally open contact, Idec HW-F10 (ELE-0093)


Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
Green Switch Cap, Idec ABW-2B-G (ELE-0669)

802SS4
6

802E39

Note changes in types


of switches.
4
If Tool Inserter is in place, the tool magazine
cannot be moved.
If the Tool Door is open, the Override must be
pressed to move the tool magazine.

Tool Inserter Interlock


Open when tool inserter is
present.

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

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MAN_0128_R1

FADAL MACHINING CENTERS


4.0 WRG-0136_A
4.1 FANUC NC4 PROBE

SET SWITCH 3 OF SW1 TO POSITION ON


SET SWITCH 1 OF SW2 TO POSITION ON

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FANUC WIRING DIAGRAM


5.0 WRG-0140
5.1 OR 01_DRAWING STANDARDS AND INDEX

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5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW

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FANUC WIRING DIAGRAM


5.3 E01_230VAC POWER DISTRIBUTION

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5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL

INPUT
VOLTAGE
190
200
210
230
240
250
260
340
350
360
380
390
400
410
440
450
460
480
490
500
501

JUMPER

AC INPUT

NONE
2-7
2-5
2-6
2-6
2-5
2-5
NONE
3-7
3-5
3-6
3-6
3-5
3-5
NONE
4-7
4-5
4-6
4-6
4-5
4-5

2
8
6
7
8
7
8
3
8
6
7
8
7
8
4
8
6
7
8
7
8

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NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET


ACCORDING TO THE VOLTAGE SHOWED
IN THE TABLE 1.

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FANUC WIRING DIAGRAM


5.5 E170_115VAC POWER DISTRIBUTION_SHT1

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5.6 E171_115VAC POWER DISTRIBUTION_SHT2

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FANUC WIRING DIAGRAM


5.7 E172_115VAC POWER DISTRIBUTION_SHT3

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5.8 E173_115VAC POWER DISTRIBUTION_SHT4

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FANUC WIRING DIAGRAM


5.9 E180_24VDC POWER DISTRIBUTION

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5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL

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FANUC WIRING DIAGRAM


5.11 E350_DRIVES CNC CONTROL WIRING DETAIL

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5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL

WYE-DELTA

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FANUC WIRING DIAGRAM


5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS

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FADAL MACHINING CENTERS


5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS

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FANUC WIRING DIAGRAM


5.15 E801_INPUT CARD FOR C001 BOARD_SHT1

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5.16 E802_INPUT CARD FOR C001 BOARD_SHT2

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FANUC WIRING DIAGRAM


5.17 E803_INPUT CARD FOR C001 BOARD_SHT3

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5.18 E804_C001 BOARD JUMPER SETUP DETAIL

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FANUC WIRING DIAGRAM


5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1

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5.20 E806_INPUT CARD FOR C003 BOARD_SHT2

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FANUC WIRING DIAGRAM


5.21 E807_INPUT CARD FOR C003 BOARD_SHT3

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5.22 E808_C003 BOARD JUMPER SETUP DETAIL

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FANUC WIRING DIAGRAM


5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1

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5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2

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FANUC WIRING DIAGRAM


5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1

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5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2

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FANUC WIRING DIAGRAM


5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1

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5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2

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FANUC WIRING DIAGRAM


5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1

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5.30 E855_OUTPUT CARD FOR C004-1 BOARD

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FANUC WIRING DIAGRAM


5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1

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5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2

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