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Universidade Federal do Par (UFPA), Instituto de Cincias Exatas e Naturais, Faculdade de Qumica, Laboratrio de Catlise e Oleoqumica, 66075-110 Belm, PA, Brazil
Universidade Estadual Paulista Jlio de Mesquita Filho (UNESP), Instituto de Qumica de Araraquara, Departamento de Bioqumica e Tecnologia Qumica. 14801-907 Araraquara,
Caixa-Postal: 355 SP, Brazil
b
a r t i c l e
i n f o
Article history:
Received 7 February 2008
Received in revised form 22 September
2008
Accepted 7 October 2008
Available online 31 October 2008
Keywords:
Mesoporous
Molecular sieves
Acid catalysts biodiesel
Esterication
a b s t r a c t
Biodiesel has been obtained by esterication of palmitic acid with methanol, ethanol and isopropanol in the
presence of Al-MCM-41 mesoporous molecular sieves with Si/Al ratios of 8, 16 and 32. The catalytic acids
were synthesized at room temperature and characterized by atomic absorption spectrometry (AAS), thermal analysis (TG/DTA), X-ray diffraction (XRD), nitrogen absorption (BET/BJH), infrared spectroscopy (IR),
scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The reaction was carried
out at 130 C whilst stirring at 500 rpm, with an alcohol/acid molar ratio of 60 and 0.6 wt% catalyst for 2 h.
The alcohol reactivity follows the order methanol > ethanol > isopropanol. The catalyst Al-MCM-41 with
ratio Si/Al = 8 produced the largest conversion values for the alcohols studied. The data followed a rather
satisfactory approximation to rst-order kinetics.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
Currently, there is a great interest in the esterication reaction
because of its application to several branches of industry [1]. Organic esters are frequently used in the production of plastic derivatives, in the solvent industry, perfumery, agrochemistry and other
branches of ne chemistry [2]. One of the main products obtained
by esterication of long chain fatty acids is biodiesel, whose use
has several environmental benets [3]. Free fatty acids (FFA) poison homogeneous catalysts such as NaOH and KOH, forming soaps
and creating difculties to separate the products of the reaction
[4]. Rened oil has a low content of FFA. However, use of this kind
of oil is not economically feasible since it adds one step to the process, and also competing with food and cosmetics industries,
which also makes use of rened oils. Non rened oils, grease and
recycled oils present a high content of FFA.
Esterify FFA to alkyl esters in the presence of an acidic catalyst is
a route to improving the use of high FFA oils on biodiesel production. Esterication is normally carried out in the homogeneous
phase in the presence of acid catalysts such as sulfuric and p-toluene sulfonic acids. This pretreatment step has been successfully
demonstrated using sulfuric acid [5]. Unfortunately, use of the
homogeneous sulfuric acid catalyst adds neutralization and separa* Corresponding author. Tel.: +55 (91) 32018032.
E-mail address: narciso@ufpa.br (G.N. da Rocha Filho).
1
Tel.: +55 (16) 33220015.
0016-2361/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2008.10.007
462
xffa %
ai at
100;
ai
2. Experimental
3.1. Characterization
Catalysts Al-MCM-41 with Si/Al ratios of 8, 16, and 32 were synthesized using aluminum chloride hexahydrate (AlCl3 6H2O) dissolved in a cetyltrimethylammonium (CTABr) and sodium
hydroxide (NaOH) under intense agitation. Next, tetraethylorthosilicate (TEOS) was slowly added. The nal product was then dried
in an oven at 105 C for 24 h to give catalysts Al-MCM-41 with
Si/Al ratios of 8, 16, and 32, designated Al-MCM-41(8),
Al-MCM-41(16) Al-MCM-41(32), respectively.
Samples Al-MCM-41(8)S, Al-MCM-41(16)S and Al-MCM41(32)S were submitted to thermal treatment for 7 h in a tubular
oven at 550 C at heating rate of 15 C min1, 1 h under a continuous ow of nitrogen and 6 h under a continuous ow of compressed air at a gas ow rate of 200 mL min1 to eliminate the
surfactant residue (CTABr) from the pores of the aluminosilicate.
After the thermal treatment, the samples were designated AlMCM-41(8)C, Al-MCM-41(16)C, and Al-MCM-41(32)C. For the
catalysis tests, catalyst ionic exchange was carried out in NH4NO3
0.5 M at 80 C for 20 h. Next, the catalysts were calcined in an oven
at 480 C for 3 h a static ow air, giving the protonated solid.
2.2. Characterization
Atomic absorption spectroscopy analyses were performed using
a VARIAN model SPECTRA 55 (k = 309.3 nm, slit u = 0.5 nm). TG and
DTA curves were obtained in static air atmosphere over the temperature range 25850 C at 10 C min1 in a THERMAL SCIENCE ther-
Table 1
Quantity of Al in the solid Al-MCM-41.
Samples
Al-MCM-41 (8)
Al-MCM-41 (16)
Al-MCM-41 (32)
Weight of Al (mg)
Theoretical
Obtained
156.8
78.4
39.2
157.2
77.0
38.5
463
100
6
Al-MCM-41 (8)
Al-MCM-41 (16)
Al-MCM-41 (32)
90
70
60
dT (C)
Weight (%)
80
50
-2
40
200
400
600
800
Temperature (C)
Fig. 1. TG/DTA curves of Al-MCM-41.
Intensity (a.u.)
(100)
(100)
(110) (200)
Al-MCM-41 (8)S
Al-MCM-41 (16)S
Intensity (a.u.)
Al-MCM-41 (32)S
(110)
(200)
Al-MCM-41 (8)C
Al-MCM-41 (16)C
Al-MCM-41 (32)C
5
2
Table 2
Physical properties of catalyst Al-MCM-41 with 8, 16, and 32 Si/Al.
Samples
2h
d100 ()
a0 ()
APD ()
Al-MCM-41 (8)
Al-MCM-41 (16)
Al-MCM-41 (32)
2.50
2.42
2.21
33
36
40
38
42
46
713
792
815
34
36
36
0.67
0.71
0.89
464
650
Si/Al=8
Si/Al=16
Si/Al=32
600
550
500
450
400
350
120
110
100
200
3
-1
80
-1
250
90
70
300
60
150
50
40
30
20
10
0
0
20
40
60
80
100
120
Pore Diameter (A)
140
160
180
100
0.0
0.2
0.4
0.6
0.8
1.0
1.2
465
(CH3) and (CH2) groups relative to the surfactant chain. It is important to point out that, even after calcination, the primary structure
of Al-MCM-41 undergoes only small alterations, which is evidenced by the modest changes in the spectra. The appearance of
the bands between 500 and 1200 cm1 is attributed to structural
vibrations and the signals between 1088 and 1230 cm1 from the
TOT bonds (T = Si or Al). Normally these signals are attributed
to SiOH vibrations. However, when several metals are incorporated, the intensity of this band tends to increase, thus demonstrating good incorporation of the metals into the mesopore structure.
The morphology of the Al-MCM-41 catalyst particles before and
after calcination was studied using the SEM micrographs presented
in Fig. 4.
It can be observed in the images that the macrostructure of catalysts Al-MCM-41 (8) and Al-MCM-41 (16) remains intact even
after the calcination process, thus conrming the high thermal stability of Al-MCM-41. We also observe the presence of particles with
varied morphology (agglomerated and spheroid), apparently homogeneous, thus providing good evidence for incorporation of aluminum to the structure. The same conclusion holds for the images of
catalyst Al-MCM-41 (32), whose particles also have good size and
well-dened morphology, though without spherical particles. Analysis of particle size distribution gave 116 lm for Al-MCM-41 (8),
80
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
70
Conversion (%)
60
50
40
30
20
10
0
Methanol
Ethanol
Isopropanol
466
Table 3
Esterication reaction with different acidic catalysts.
Acid
Alcohol
Alcohol/acid
Temperature (C)
Catalyst
Acetic
Acetic
Acetic
Palmitic
Palmitic
Palmitic
Amilic
n-Butanol
n-Propanol
Methanol
Ethanol
Isopropanol
1/2
60/1
60/1
60/1
250
125
150
130
130
130
Al-MCM-41
Al-MCM-41
Al-MCM-41
Al-MCM-41
Al-MCM-41
Al-MCM-41
(Si/Al = 100)
(Si/Al = 25)
(Si/Al = 30)
(Si/Al = 8)
(Si/Al = 8)
(Si/Al = 8)
Conversion (%)
Refs.
91.0
87.3
83.7
79.0
67.0
59.0
[36]
[32]
[21]
(*)
(*)
(*)
Present work.
sufcient for the maximum conversion to be reached independently of the alcohol that was used.
The order of the esterication reaction may be determined following the classical denitions of chemical kinetics. Considering
the conditions employed in the process, palmitic acid is a limiting
reagent. Its transformation into esters is followed by the acidity index. It is proposed that the acid is completely converted so allowing a denition of the order of the reaction by tting to elementary
kinetic theory. Fig. 8 gives possible ts of the esterication reaction
of palmitic acid assuming rst-order kinetics.
The tting reveals a linear relation between all experimental
data when (-ln (1-conversion)) is plotted as a function of reaction
time, thus establishing the existence of a rst-order dependence
b
80
80
a
60
40
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
40
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
20
20
0
0
30
60
90
120
30
60
90
Time (min)
Time (min)
c
60
50
Conversion (%)
Conversion (%)
60
40
30
20
10
Si/Al = 8
Si/Al = 16
Si/Al = 32
Without catalyst
0
0
30
60
90
120
Time (min)
Fig. 7. Conversion proles of the esterication of palmitic acid with (a) methanol, (b) ethanol and (c) isopropanol.
120
467
b 1.0
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
1.2
1.0
0.8
0.8
-ln(1-X)
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
0.6
0.6
0.4
0.4
0.2
0.2
0.0
0.0
10
15
20
25
30
10
Time(min)
15
20
25
30
Time(min)
0.8
Si/Al=8
Si/Al=16
Si/Al=32
Without catalyst
0.7
0.6
-ln(1 - X)
0.5
0.4
0.3
0.2
0.1
0.0
0
10
15
20
25
30
Time(min)
Fig. 8. Esterication of palmitic acid with (a) methanol, (b) ethanol and (c) isopropanol. Reaction tting to rst-order kinetics.
65
60
55
1h
2h
50
Conversion (%)
45
40
35
30
25
20
15
10
5
0
130C
180C
Temperature (C)
468
pared with other catalysts that obtain greater yield, but with sites of
stronger acids. For example, as presented by Mbaraka et al. [4],
organosulfonic acid-functionalized mesoporous silicas has reached
a percentage of conversion of fatty acids to methyl esters of approximately 80%. This percentage approximates the one observed by
Chung et al. [35] with zeolite catalysts. Both organosulfonic acidfunctionalized mesoporous silicas and zeolite catalysts are stronger
acids sites than MCM, however, this one emerges as a more simple
alternative for the pretreatment process of low quality oils.
4. Conclusions
The solid catalyst Al-MCM-41 was obtained with different Si/Al
ratios by synthesis at room temperature and characterized in terms
of its thermal, structural, and morphological aspects. These materials are active in the esterication of palmitic acid. The catalyst conversion rates of Al-MCM-41 with Si/Al = 8 were 79%, 67%, and 59%
for methanol, ethanol, and isopropanol, respectively. The esterication reaction of palmitic acid in a xed atmosphere allows observation of the inuence of the amount of incorporated metal and
consequently the concentration of acidic sites in each catalyst.
The reaction conditions, particularly agitation and temperature,
play a key role in the determination of the on reaction kinetics;
effective and uniform agitation results in good miscibility of reagents and thus favors their diffusion to catalytic sites. At the temperature adopted, 130 C, the negative effect of the water formed in
the reaction barely interfered with the nal degree of conversion.
The experimental data obtained showed a good t to pseudo-rst
order kinetics. However, further studies of the combined effect of
other variables that certainly inuence the process will be required
to conrm not only the reaction order, but also other kinetic parameters relevant for the reaction such as reaction rate, rate constant
and activation energy. The data obtained also present Al-MCM-41
as an alternative for removal of free fatty acids from low quality oils.
Acknowledgement
The nancial support of Laboratrio de Pesquisa e Anlise de
Combustveis (LAPAC/UFPa) granted to this project.
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