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K.Vijayaraja
M.Mudhukrishnan
Assistant Professor
Research Scholar,
Professor and Head,
Dept. of Mechanical Engineering, Dept. of Aeronautical Engineering, Dept. of Mechanical Engineering,
R.M.K. Engineering College,
Sathyabama University,
Tagore Engineering College,
Kavaraipettai, Chennai, India.
Chennai, India.
Chennai, India.
muthukrishnan77@gmail.com
ragomaan@gmail.com
kvijayaraja@gmail.com
Abstract
I INTRODUCTION
ISBN 978-93-80609-17-1
1263
International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
Properties
Tensile strength
Tensile modulus
Tensile elongation
Flexural strength
Barcol Hardness
Izod Impact
Value
2200
78000
2
60000
72
360
Unit
N/mm2
N/mm2
%
N/mm2
kJ/m2
II EXPERIMENTAL APPROACH
A. Material:
The glass/epoxy laminates were prepared by 12
layers of woven WFG 200 fabric glass fibre prepregs
by hand layup process.
The GFRP laminates
Control factors
A-Cutting speed (m/min)
B-Feed rate (mm/rev)
Level 1
15
0.05
Level 2
20
0.10
Level 3
25
0.15
Level 4
30
0.20
Level 5
35
0.25
Output parameters
C-Specific Cutting pressure(N/mm2); D Power (W) ; E Peel up delamination factor ; F Push
out delamination factor
ISBN 978-93-80609-17-1
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International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
F =
(1)
(2)
=1
(6)
(3)
(7)
(5)
=1 2
=1
(8)
(4)
ISBN 978-93-80609-17-1
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International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
Expt.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Input
parameters
A
B
15
15
15
15
15
20
20
20
20
20
25
25
25
25
25
30
30
30
30
30
35
35
35
35
35
0.05
0.1
0.15
0.2
0.25
0.05
0.1
0.15
0.2
0.25
0.05
0.1
0.15
0.2
0.25
0.05
0.1
0.15
0.2
0.25
0.05
0.1
0.15
0.2
0.25
0
0.5368
0.7380
0.8739
0.9428
0.0857
0.5762
0.7522
0.8858
0.9575
0.1694
0.6110
0.7635
0.8964
0.9720
0.2559
0.6506
0.7784
0.9073
0.9861
0.3408
0.6868
0.7893
0.9180
1
1
0.8997
0.8216
0.7895
0.7364
0.8863
0.7495
0.6292
0.5884
0.5293
0.7908
0.6122
0.4422
0.3961
0.3389
0.7155
0.4963
0.2699
0.2138
0.1624
0.6574
0.3922
0.0971
0.0396
0
1
0.8578
0.5105
0.4210
0.4052
0.9684
0.7894
0.4842
0.3368
0.3
0.9315
0.7157
0.4578
0.2578
0.2
0.8947
0.6473
0.4315
0.1736
0.1
0.8631
0.5789
0.4052
0.0894
0
0.9511
0.7255
0.3308
0.1203
0
0.9624
0.6654
0.3157
0.1428
0.0300
0.9774
0.6052
0.2969
0.1654
0.0601
0.9887
0.5451
0.2781
0.1879
0.0902
1
0.4849
0.2631
0.2105
0.1203
0
0.5368
0.7380
0.8739
0.9428
0.0857
0.5762
0.7522
0.8858
0.9575
0.1694
0.6110
0.7635
0.8964
0.9720
0.2559
0.6506
0.7784
0.9073
0.9861
0.3408
0.6868
0.7893
0.9180
1
1
0.8955
0.8139
0.7805
0.7256
0.8815
0.7390
0.6137
0.5713
0.5099
0.7822
0.5961
0.4191
0.3712
0.3113
0.7036
0.4754
0.2397
0.1813
0.1277
0.6431
0.3668
0.0596
0
0.1481
1
0.8579
0.5081
0.4262
0.4043
0.9672
0.7868
0.4863
0.3387
0.3060
0.9289
0.7158
0.4590
0.2568
0.2021
0.8961
0.6502
0.4316
0.1748
0.1038
0.8579
0.5792
0.4043
0.0928
0
1
0.8579
0.5081
0.4262
0.4043
0.9672
0.7868
0.4863
0.3387
0.3060
0.9289
0.7158
0.4590
0.2568
0.2021
0.8961
0.6502
0.4316
0.1748
0.1038
0.8579
0.5792
0.4043
0.0928
0
(a)
Helical flute drill
1.0
0.8
0.6
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.4
0.2
1.0
0.8
0.6
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.4
0.2
0.0
0.05
0.10
0.15
Feed (mm/rev)
0.0
0.05
0.10
0.15
0.20
Feed (mm/rev)
ISBN 978-93-80609-17-1
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0.20
International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
(c)
(d)
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
1.0
1.0
0.8
0.8
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.6
0.4
0.2
0.0
0.6
0.4
0.2
0.0
0.05
0.10
0.15
0.20
0.05
0.10
Feed (mm/rev)
0.15
0.20
Feed (mm/rev)
(e)
(f)
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.8
0.6
1.0
0.4
0.2
0.0
0.05
0.10
0.15
1.0
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.8
0.6
0.4
0.2
0.0
0.05
0.20
0.10
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.8
0.6
0.4
0.2
0.0
0.05
0.20
(h)
0.10
0.15
0.20
(g)
1.0
0.15
Feed (mm/rev)
Feed (mm/rev)
1.0
15 m/min
20 m/min
25 m/min
30 m/min
35 m/min
0.8
0.6
0.4
0.2
0.0
0.05
0.10
0.15
0.20
Feed (mm/rev)
Feed (mm/rev)
Fig.1 a - h S/N ratio of performance characteristics for different feeds, cutting speeds and drill types
ISBN 978-93-80609-17-1
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International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
Expt.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0
0.1002
0.1783
0.2104
0.2635
0.1136
0.2504
0.3707
0.4115
0.4706
0.2091
0.3877
0.5577
0.6038
0.6610
0.2844
0.5036
0.7300
0.7861
0.8375
0.3425
0.6077
0.9028
0.9603
1
0
0.1421
0.4894
0.5789
0.5947
0.0315
0.2105
0.5157
0.6631
0.7
0.0684
0.2842
0.5421
0.7421
0.8
0.1052
0.3526
0.5684
0.8263
0.9
0.1368
0.4210
0.5947
0.9105
1
0.0488
0.2744
0.6691
0.8796
1
0.0375
0.3345
0.6842
0.8571
0.9699
0.0225
0.3947
0.7030
0.8345
0.9398
0.0112
0.4548
0.7218
0.8120
0.9097
0
0.5150
0.7368
0.7894
0.8796
0
0.1044
0.1860
0.2194
0.2743
0.1184
0.2609
0.3862
0.4286
0.4900
0.2177
0.4038
0.5808
0.6287
0.6886
0.2963
0.5245
0.7602
0.8186
0.8722
0.3568
0.6331
0.9403
1
0.8518
0
0.1420
0.4918
0.5737
0.5956
0.0327
0.2131
0.5136
0.6612
0.6939
0.0710
0.2841
0.5409
0.7431
0.7978
0.1038
0.3497
0.5683
0.8251
0.8961
0.1420
0.4207
0.5956
0.9071
1
0
0.1420
0.4918
0.5737
0.5956
0.0327
0.2131
0.5136
0.6612
0.6939
0.0710
0.2841
0.5409
0.7431
0.7978
0.1038
0.3497
0.5683
0.8251
0.8961
0.1420
0.4207
0.5956
0.9071
1
Expt.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
0.8330
0.7370
0.7037
0.6548
0.8148
0.6662
0.5742
0.5485
0.5150
0.7051
0.5632
0.4726
0.4529
0.4306
0.6373
0.4981
0.4064
0.3887
0.3738
0.5934
0.4513
0.3564
0.3423
0.3333
1
0.7786
0.5053
0.4634
0.4567
0.9405
0.7037
0.4922
0.4298
0.4166
0.8796
0.6375
0.4797
0.4025
0.3846
0.8260
0.5864
0.4679
0.3769
0.3571
0.7851
0.5428
0.4567
0.3544
0.3333
0.9109
0.6456
0.4276
0.3623
0.3333
0.9300
0.5990
0.4222
0.3684
0.3401
0.9568
0.5588
0.4156
0.3746
0.3472
0.9779
0.5236
0.4092
0.3810
0.3546
1
0.4925
0.4042
0.3877
0.3623
GRG
0.8110
0.6941
0.5815
0.5820
0.5855
0.7597
0.6275
0.5393
0.5402
0.5484
0.7293
0.5805
0.5117
0.5146
0.5273
0.7108
0.5492
0.4941
0.4976
0.5146
0.7024
0.5254
0.4802
0.4859
0.5072
ISBN 978-93-80609-17-1
1268
1
0.8272
0.7287
0.6949
0.6456
0.8084
0.6570
0.5642
0.5384
0.5050
0.6966
0.5532
0.4626
0.4429
0.4206
0.6278
0.4880
0.3967
0.3791
0.3643
0.5835
0.4412
0.3471
0.3333
0.3698
1
0.7787
0.5041
0.4656
0.4563
0.9384
0.7011
0.4932
0.4305
0.4187
0.8755
0.6376
0.4803
0.4021
0.3852
0.8280
0.5884
0.4680
0.3773
0.3581
0.7787
0.5430
0.4563
0.3553
0.3333
1
0.7787
0.5041
0.4656
0.4563
0.9384
0.7011
0.4932
0.4305
0.4187
0.8755
0.6376
0.4803
0.4021
0.3852
0.8280
0.5884
0.4680
0.3773
0.3581
0.7787
0.5430
0.4563
0.3553
0.3333
GRG
0.8333
0.7259
0.5983
0.6062
0.6139
0.7597
0.6501
0.5548
0.5534
0.5660
0.7059
0.5977
0.5255
0.5189
0.5345
0.6714
0.5633
0.5064
0.4943
0.5133
0.6430
0.5355
0.4908
0.4758
0.5091
International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
(a)
(b)
0.85
0.85
0.80
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.45
0
10
15
20
25
10
15
20
25
Experiment Number
Experiment Number
Control
Factors
A
B
1
0.6508
0.6755
5
0.5402
0.5308
IV ANOVA
ANOVA was done for the L25 array experiments in
order to determine which control factors contributes
more to the drilling performance. It was found that
feed rate contributes more to the drilling performance
1
0.7426
0.7226
5
0.5366
0.5473
TABLE 7: ANOVA
Testing
parameter
s
A
B
Error
Total
Degrees
of
freedom
4
4
16
24
Error
0.0035
0%
feed
0.8148
82%
cutting speed
0.1816
18%
feed
0.6628
66%
Error
0.0056
1%
cutting speed
0.3314
33%
cutting speed
cutting speed
feed
feed
Error
Error
ISBN 978-93-80609-17-1
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International Conference on Recent Advances in Mechanical Engineering and Interdisciplinary Developments [ICRAMID - 2014]
V CONCLUSION
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
ACKNOWLEDGMENT
The authors would like to thank the Divya
tools,
Chennai
for
providing
the
experimental facility and also thank Dr. A.
Kadirvel and Mr. R. Ganesh for their help in
grey analysis.
REFERENCES
[1]
[2]
[3]
CIRP
[4]
[5]
[6]
[7]
H Hocheng, CC Tsao. The path towards delaminationfree drilling of composite materials. J Mater Process
Technol. 167 (2005) 251.
[8]
ISBN 978-93-80609-17-1
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