Automation Catalogue En-Uk Part2

Roller Conveyors
I n t e r r o l l L i f t R M 6 0 07
The lifting station consists of a column construction and a carriage on which a roller conveyor is
mounted. The carriage is equipped with flanged rollers that are supported by robust aluminium profiles
in the frame construction. A cylinder pneumatically raises and lowers the lift truck.
Technical Data
Order Information
General technical data

Max. load capacity
Stroke velocity
Ambient temperature
Max. stroke height
Start-up position
Lifting column
Drive
Drive medium
Piston diameter
Air pressure
150kg
~0.20m/s
-5 to +40C
1,000mm
2
200 x 80mm (Aluminium profile)
Pneumatic cylinder (Manufacturer: Festo)

100mm
6.0bar
The module is fully assembled, including sensors, but is not electrically cabled
Cable-drag is pre-installed
Please request safety fence and safety elements separately
Please request pneumatic valves separately
Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated
Carriage is powder-coated (in yellow RAL 1021)
Please create the reference number with the following configurator.
6007
Key Elements
RM6007
Lift
Scope of supply
Configurator
2
Minimum
Weight incl.
travel distance FH1
conveying element
in mm
in kg
Number of
Maximum
50
Start-up positions
travel distance FH2
Special
100
in mm
150
S
Width of mounted
200
conveyor BB in mm
Dimensions
Lifting height
in mm
700
If you require a non-standard model, add an ``S to the end and describe your requirements.
Example for a reference number: 6007-800-2-400-1200-500-100
Order example
This reference number stands for Interroll Lift RM6007 with a lifting height of 800mm, 2 approach positions, a
GH
minimum travel distance FH1 of 400mm, a maximum travel distance FH2 of 1,200mm, a mounted conveying
installation width BB of 500mm and a weight including conveying element of 100kg.
FH2
BB
FH1
LW
Dimensions
LW Clearance
FH1 Lower level dimension
FH2 Upper level dimension
GH Installed height
BB Width of mounted
conveyors
80
Overview of Key Elements p.62
Belt Conveyors p.86
310 to 1,210 mm (when using Interroll

modules)
Min. 300 mm
FH1 + stroke height
FH2 + 600 mm
Max. 1,300 mm
Accessories p.108
Refer to the Application Notes from page 124 for help with planning and design
81
Roller Conveyors
Key Elements
Interroll Lift RM6008
This vertical conveyor consists of a column construction and a carriage upon which conveyor
components can be mounted. Lifting motion is by two toothed belts. The drive is located at the top.
Technical Data
Order Information

Max. load capacity
Stroke velocity
Ambient temperature
Max. stroke height
Start-up position
Lifting column
Drive
Motor type
200kg
0.10 to 1.0m/s
-5 to +40C
11,000mm
Min. 2
200 x 80mm (Aluminium profile)
Worm gear motor with brake,

frequency regulation on site
400 V / 50 Hz / 3 phase
2.2kW
Toothed belt
Rated voltage
Max. electrical power
Drive medium
The module is fully assembled, including sensors, but is not electrically cabled
Energy chain is pre-installed
Please request safety fence and safety elements separately
Carriage is powder-coated (in yellow RAL 1021)
RM6008
Lift
Scope of supply
Configurator
6008
Dimensions
Minimum
Lifting height
travel distance FH1
in mm
in mm
Number of
Maximum
Start-up positions
travel distance FH2
in mm
800
Weight incl.
conveying element
in kg
50
100
150
200
Special
S
Lifting speed in m/s

Width of mounted
conveyor BB
in mm
If you require a non-standard model, add an ``S to the
0.1
0.2
0.3
0.4
end0.5
and
0.6
describe your requirements.
GH
Example for a reference number: 6008-3000-2-500-3500-500-0.2-100

BB
Order example
This reference number stands for Interroll Lift RM6008 with a lifting height of 3,000mm, 2 approach positions,
a minimum travel distance FH1 of 500mm, a maximum travel distance FH2 of 3,500mm, a mounted conveying
installation width BB of 500mm, a lifting speed 0.2m/s and a weight including conveying element of 100kg.
FH1
FH2
LW
Dimensions
LW Clearance
FH1 Lower level dimension
FH2 Upper level dimension
GH Installed height
BB Width of mounted
conveyors
310 to 1,210 mm (when using Interroll

modules)
Min. 500 mm
FH1 + stroke height
FH2 + 800 mm (max. 12,000 mm)
Max. 1,300 mm
Note: the upper part of the lifting station must be supported on-site above a
construction height of 4,000mm.
82
Overview of Key Elements p.62
Belt Conveyors p.86
Accessories p.108
83
Interroll
R o l l e r C h u t e R M 554 0
The roller runway receives products diverted from a sorter or conveyor line and transfers these at a
decline of 6 to 12 to the pickup position. The products are simultaneously buffered. Roller chutes are
typically used as sorter destinations.
Roller Conveyors
RM 5540
Roller Chute
Technical Data
Max. load capacity
Max. transport time
Ambient temperature
Inclined/declined
Dimensions
Suitable conveyor modules
50kg
8 sec/container
+5 to +40C
6 to 12 gradient
Sorter
Sorting and distributing
Gravity
Pneumatic
Drive
Conveyor roller drive
Brake
Scope of supply: The module is fully assembled
Order Information
This product is designed according to the demands of your application. Please consult your Interroll customer
consultant for further information.
84
Overview of Roller Conveyors p.8
Belt Conveyors p.86
Accessories p.108
85
Belt Conveyors,
Belt Curves and
Belt Merges
Overview
O v e r v i e w o f b e lt c o n v e yo r s ,
b e lt c u r v es a n d b e lt m e r g es
Conveying of lightweight
materials over short
stretches
Conveying over medium

stretches
Conveying over long

stretches
Conveying over rising or

falling stretches
Belt conveyors suitable

for curves
Belt conveyor with

sealed belt surface and
angled connecting edge
Belt conveyor with

strip belts and angled
connecting edge
Belt Conveyor
BM 4070
Belt Conveyor
BM 4081 (HD)
Belt Conveyor
BM 4081 (CD)
Belt Conveyor
BM 4081 (CD)
Inclined/Declined
Belt Curve
BC 4608
Belt Merge
BM 4130 / 4145
Strip Belt Merge BM

4430 / 4445
Form-fit head drive on the

internal or external radius
of the curve, pushing is
also possible
Proportional drive
Head drive
on the straight side
Drive
Head drive
Head drive
Centre drive
Centre drive
Conveyor length
500 to 6,000mm
700 to 10,000mm
1,500 to 30,000mm
1,500 to 30,000mm
Max. load
capacity
20kg/m
50kg/m
50kg/m
50kg/m
50kg/m
50kg/m
50kg/m
Max. total load

capacity
120kg
200kg
550kg
550kg
100kg
100kg
100kg
Conveyor speed
0.10 to 0.50m/s
0.10 to 1.00m/s
0.10 to 2.00m/s
0.10 to 2.00m/s
0.10 to 2.50m/s
0.10 to 2.50m/s
0.10 to 3.50m/s
Inclined/declined
Not suitable
Not suitable
Not suitable
Max. 16
Not suitable
Not suitable
Not suitable
Function
Accumulation
()
()
Pulsing
()
()
Reversing
()
()
seepage92
seepage94
seepage96
seepage102
seepage104
seepage106
Conveying
seepage90
86
Roller Conveyors p.8
Accessories p.108
87
Straight, horizontal,
head drive
BM4070
p.90
head drive
BM4081
p.92
central drive
BM4081
p.94
Straight, inclined/declined,
central drive
BM4081
p.96
Belt Conveyors
Overview
B e lt C o n v eyo r
Conveying solutions for all applications
Can be combined with
99 Flexible and robust
Interroll Belt Conveyor can be used flexibly and is adaptable thanks
Belt Curves & Merges
from p.100
to a robust aluminium profile construction with longitudinal slots on
Intelliveyor Conveyor
from p.10
the upper and lower sides (BM4081)
Accumulation Conveyor
from p.46
Non-Driven Conveyor
from p.52
Key Elements
from p.62
99 Maintenance-free, cost-efficient Interroll Celt Conveyor is dependable, maintenance-free and

and durable
durable due to heavy-duty, double-layer polyester belts, high quality
ball bearings and robust drive technology
99 Gentle material transport with

low noise
With polymer-coated timber panel as slider bed (BM4081)
99 Plug and play
Ready for installation and use with pre-assembled modules, and
Accessories
from p.108
easy, flexible mounting with aluminium profile construction
88
Overview of Belt Conveyorsp.86
Accessories p.108
89
Interroll
B M 4 070
Belt Conveyors
BM4070
The Interroll Belt Conveyor BM4070 is designed for the transport of plastic components and material
with low weight.
Straight horizontal
Head drive
CL
Dimensions
LW + 80
73
153
LW
LW
Dimensions
LW Clearance
CL Conveyor length
210 to 510 mm in 50 mm increments

500 to 6,000mm
Order Information
Technical Data
Max. load capacity
Max. total load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Motor type
Diameter of drive roller
Diameter of return roller
Bearing
Materials
Belt
Slider bed
Drive/return roller
Side profile
Side profile
Side guide
20kg/m
120kg
0.10 to 0.50m/s
Not suitable
-5 to +50C
230 V / 50 Hz / 1 phase
400 V / 50 Hz / 3 phase
0.37kW
Shaft-mounted gear motor
63 mm
63 mm
Floating ball bearing
2-layer polyester fabric with PVC coating, smooth, black

Sheet steel, zinc-plated
Al alloy
Aluminium profile, height 73 mm

Aluminium profile 34 x 34 mm, height 80 mm
(model without side guide possible)
The module is fully assembled
Please order support stands separately
Scope of supply
Configurator
4070
Side guide
in mm
0 (without) 80
Clearance LW
in mm
210 to 510
Conveyor length CL
in mm
500 to 6,000
Conveyor speed
in m/s
0.1
0.2
0.5
Load capacity in kg/m

Max. 20
Special
S
Drive position
LH
Left hand
Right hand
RH
Example for a reference number: 4070-510-3000-0-0.2-LH-10
Order example
This order number stands for Interroll Belt Conveyor BM4070 with a clearance LW 510mm, a conveyor length
CL of 3,000mm, without side guide, a conveyor speed of 0.2m/s, the drive position on the left side and a load
capacity of 10kg/m.
Accessories

90
Overview of Belt Conveyors p.86
Accessories p.108
Support stands, see from p.110
91
Interroll
B M 4 0 8 1 ( HD )
Belt Conveyors
BM4081
Straight horizontal
The Interroll Belt Conveyor BM4081 (Head Drive) is especially suitable for transporting boxes,
containers, unit loads etc.
Head Drive
LW + 90
D.O.T.
LW
CL
80
80
120
200
Dimensions
Dimensions
LW Clearance
CL Conveyor length
310 to 1,010 mm in 50 mm increments

700 to 10,000mm
Order Information
Technical Data
Max. load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Motor type
Bearing
Materials
Belt
Slider bed
Drive/return roller
Side profile
Side profile
Side guide
50kg/m
200kg
0.10 to 1.00m/s
Not suitable
-5 to +50C
230 V / 50 Hz / 1 phase
400 V / 50 Hz / 3 phase
0.75kW
Shaft-mounted gear motor / Drum motor
80 mm
80 mm (other diameters on request)
Flange bearing (above 0.80 m/s)
Floating ball bearing (up to 0.79 m/s)

Timber panel, plastic-coated
(Other slider beds on request)
Al alloy

Folded aluminium sheet, height 80 mm
4081
Accessories p.108
Configurator
HD
Special
S
Load capacity in kg/m
Side guide in mm
Drive type
Head drive
0 (without) 80
HD
Clearance LW in mm
310 to 1,010
Max. 50
Conveyor speed in m/s
Conveyor length CL in mm
700 to 10,000
0.10
0.20
.
.
.
1.00
Drive position
Left hand
Right hand
Drum motor
LH
RH
BD
Example for a reference number: 4081-HD-610-3000-80-0.5-LH-30
Order example
This order number stands for Interroll Belt Conveyor BM4081 with head drive, a clearance LW 610mm,
a conveyor length CL of 3,000mm, a side guide of 80mm, a conveyor speed of 0.5m/s, the drive position on the
left side and a load capacity of 30kg/m.
Accessories

92
Scope of supply
Interroll Support Stands RM5704, see p.112
93
Interroll
BM4081 (CD)
Belt Conveyors
BM4081
The BM4081 (CenterDrive) Belt Conveyor is especially suitable for transporting boxes, containers, unit
loads etc. on long lengths.
Straight horizontal
Centre Drive
Dimensions
D.O.T.
LW + 90
CL
80
132
350
80
200
120
80
LW
/
Dimensions
LW Clearance
CL Conveyor length

1,500 to 30,000mm
Order Information
Technical Data
Max. load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Motor type
Bearing
Materials
Belt
Slider bed
Drive/return roller
Side profile
Side profile
Side guide
50kg/m
550kg
0.10 to 2.00m/s
Not suitable
-5 to +50C
230 V / 50 Hz / 1 phase
400 V / 50 Hz / 3 phase
3.00kW
Shaft-mounted gear motor / Drum motor
132 mm
80 mm (other diameters in request)

(Other slider beds on request)
Al alloy

Module is fully assembled (to max. CL=10,000mm)
Scope of supply
4081
CD
Load capacity
kg/m
Side guide
in mm
Drive type
Centre drive
Configurator
CD
Clearance LW
in mm
310 to 1,010
0 (without)
80
Conveyor length CL
in mm
1,500 to 30,000
Max. 50
Conveyor speed
in m/s
0.10
0.20
.
.
.
2.00
Special
Drive position
Left hand
Right hand
Drum motor
LH
RH
BD
Example for a reference number: 4081-CD-610-3000-80-0.5-LH-30
Order example
This order number stands for Interroll Belt Conveyor BM4081 with central drive, a clearance LW 610mm,
a conveyor length CL of 3,000mm, a side guide of 80mm, a conveyor speed of 0.5m/s, the drive position on the
left side and a load capacity of 30kg/m.
Accessories

94
Accessories p.108
95
Interroll
BM4081 (CD)
I n c l i n e d / D ec l i n e d
Belt Conveyors
BM4081
Straight
The BM4081 Inclined/Declined (CenterDrive) Belt Conveyor is especially suitable for transporting
boxes, containers, unit loads etc. on inclines and declines.
Dimensions
Inclined/Declined
LW + 90
200
120
LW
.
D.O.T
80
132
80
CL
.
D.O.T
80
CL
BL
Slider bed
Drive/return roller
Side profile
Side profile
Side guide
96
Accessories p.108
80
132
80
CL
TL
.
D.O.T
CL
132
80
BL
Materials
Belt
TL
.
D.O.T
80
80

Motor type
Bearing
50kg/m
550kg
0.10 to 2.00m/s
Max. 16
-5 to +50C
230 V / 50 Hz / 1 phase
400 V / 50 Hz / 3 phase
3.00kW
Shaft-mounted gear box with brake (400 V)
132 mm
80 mm (other diameters on request)
2-layer polyester fabric with PVC coating, grooved

lengthwise, black
Sheet steel, zinc-plated (optional)
Al alloy

80

Max. load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
132
Technical Data
80
Dimensions
LW Clearance
CL Conveyor length
BL Bottom length
TL Top length
T.O.B. 1 Onload height
T.O.B. 2 Discharge height

1,500 to 30,000mm
0 / 700 / 1,000 mm
0 / 500 / 1,000 mm
Min. 400 mm
Max. 3,000 mm
97
Interroll
BM4081 (CD)
I n c l i n e d / D ec l i n e d
Scope of supply
Configurator
Belt Conveyors
BM4081
Straight
Inclined/Declined
Order Information
Accessories
Module is fully assembled (to max. CL=10,000mm)
4081
Drive type
Centre drive
CD
Bottom length BL
in mm
CD
Clearance LW
in mm
310 to 1,010
0 (without)
700
Top
1,000
Length TL
in mm
Conveyor length CL
0 (without)
in mm
500
1,500 to 30,000
1,000
Special
T.O.B. 1 T.O.B. 2
in mm
in mm
Conveyor speed
in m/s
Side guide
in mm
0 (without)
80
D.O.T.
Incline
Decline
IN
DE
0.10
0.20
.
.
.
2.00
Load capacity
kg/m
Max. 50
Drive position
Left hand
Right hand
LH
RH
The BM4081 Incline and Decline Conveyor is also available with head drive on request.
Order example
Example for a reference number: 4081-CD-610-5000-0-500-600-1500-IN-0.3-LH-10

This order number stands for Interroll Belt Conveyor BM4081 with central drive, a clearance LW 610mm,
a conveyor length CL of 5,000mm, without bottom lengthBL, a top lengthTL of 500mm, an onload height
T.O.B.1 of 600mm, a discharge height T.O.B.2 of 1,500mm, an inclined direction of travel, a conveyor speed of
0.3m/s, the drive position on the left side and a load capacity of 10kg/m.
98
Accessories p.108
99
Belt Curves and
Belt Curve
BC4608
p.102
Belt Merge
BM4130 / 4145
p.104
Belt Merge
BM4430 / 4445
p.106
Belt Merges
Overview
B e lt C u rv es & M e r g es
Conveying solutions for all applications
99 Space-saving and flexible
Can be combined with
Interroll Belt Curves and Belt Merges solve tasks that exceed the
capabilities of straight belt conveyors. These products enable the
Roller Conveyors
implementation of curves in conveyor lines or angled connections
Belt Conveyors
to belt conveyor technology and sorters.
Sorting and Distributing
from p.8
from p.88
from p.120
Various angles are available. Interroll Belt Curves and Belt Merges
have an extremely low top of belt height
99 Maintenance-free, cost-efficient Interroll Belt Curves and Belt Merges are particularly cost-efficient
and durable thanks to their specific drive concepts
and durable
99 Gentle material transport
Interroll Belt Curves and Belt Merges gently transport light to heavy
goods with a speed of up to 2.5m/s
99 Easy to use
Interroll products are ready for installation with ready-to-use modules

that can be integrated simply in a wide variety of conveyor lines
100
Overview of Belt Conveyorsp.86
Accessories p.108
101
Interroll
B e lt C u rv e
B C 46 0 8
The belt curves feature a safe, form-fit drive concept and have been designed specifically for mixed
materials with a wide variety of compositions. Their top of belt height is only 160mm, with a noise
emission level of less than 64 dB(A), making them one of the quietest belt curves on the market. The
Belt Curve has an automatic belt tensioning device, a robust belt guide concept and an especially light
and rapidly replaced belt without removal of the motor.
Dimensions
Angle
IR Inner radius
LW Clearance

Max. load capacity
Max. load capacity per module
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Electrical power
Motor type
Materials
Belt
Slider bed
Side profile
Height of side guide
GH Installed height
50kg/m
100kg
0.10 to 2.50m/s
Not suitable
-5 to +40C
400 V / 50 Hz / 3 phase
460 V / 60 Hz / 3 phase
0.37 to 2.20kW
Gear motor
100 mm (cylindrical)
100 mm (cylindrical)
Textured surface
Flame resistant in compliance with DIN EN 20340 (optional)
Other surfaces on request
Polymer-coated timber panel
Sheet steel, 3 mm (optional)
120 mm
Other side guides on request
Dimensions
Belt Merges
BC4608
Curve
30 / 45 / 60 / 90 / 180
800 mm (1,200 mm at 30)
Other dimensions on request
Max. 1,800 mm
160 mm
T.O.B. Conveying height
Technical Data
Belt Curves and
Order Information

Module is supplied with support stands
Steel components are in the choosen RAL colour (s. configurator) prespectively zinc-plated
Scope of supply
Configurator
4608
RAL
T.O.B.
in mm
Angle
30 30
Inner radius IR
45 45
in mm
60 60
800
90 90
180 180 1,200 (at 30)
Conveyor speed
in m/s
Clearance LW
in mm
310 to 1,510
D.O.T.
Anti-clockwise
Clockwise
LH
RH
Special
S
Load capacity/
module in kg
0.1
0.2
.
.
.
2.5
RAL colour code
Side guide
in mm
120
(others on request)
Drive position
Inner side IS
Outer side OS
Example for a reference number: 4608-90-1000-1010-LH-800-1-40-OS-120-S-RALXXXX
Order example
This order number stands for Interroll Belt Curve BC4608 with angle of90, an inner radius IR of 1,000mm,
a clearance LW 1,010mm, anti-clockwise direction of travel, a conveying height 800mm, a conveyor speed of
1m/s, a load capacity of 40kg per module, an external drive position, a side guide of 120mm, a flame resistant
LW
belt and in colour RALXXXX.
LW
GH
IR
102
Accessories p.108
103
Interroll
B e lt M e r g e
B M 4 1 3 0 / 4 1 45
The belt merge is a belt conveyor with angled connecting edge of 30 or 45. This conveyor element
enables the merging of two conveyor lines according to the specific angle. With use of supplementary
sorting elements, belt merges also enable the separation of conveyor flows. The closed belt surface
transports the material smoothly.
Dimensions
Angle
LW Clearance

Max. load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Electrical power
Motor type
Diameter of return roller, straight side
Diameter of return roller, angled side
Materials
Belt
50kg/m
100kg
0.10 to 2.50m/s
Not suitable
-5 to +40C
400 V / 50 Hz / 3 phase
1.10 to 3.00kW
Gear motor
Secondary friction wheel, 226 mm
80 mm
60 mm
Textured surface
Sheet steel, 3 mm
120 mm
Slider bed
Side profile
Dimensions
BM4130/ 4145
Merge
Order Information

Module is supplied with support stands
Scope of supply
Configurator
Select the direction of travel with the following representations.
4130
4145
RAL
Angle
30
45
30
45
Clearance LW
in mm
Load capacity/
module in kg
T.O.B.
in mm
Conveyor speed
in m/s
Direction of travel
A
B
C
D
LW
Belt Merges
30 / 45
Max. 1,800 mm
500 mm
See Application Notes
GH Installed height
Medium length
Technical Data
Belt Curves and
0.1
0.2
.
.
.
2.5
Special
S
RAL colour code
Side guide
in mm
120
(others on request)
If you require a non-standard model, add an "S" to the end and describe your requirements.
Example for a reference number: 4145-45-1010-B-800-1-40-120-S-RALXXXX
Order example
GH
LW
This order number stands for Interroll Belt Merge BM4145 with angle of 45, a clearance LW 1,010mm,
direction of travel B, a conveying height 800mm, a conveyor speed of 1m/s, a load capacity of 40kg per module,
a side guide of 120mm, a flame resistant belt and in colour RALXXXX.
104
Accessories p.108
105
Interroll
St r i p B e lt M e r g e
B M 4 43 0 / 4 4 45
The belt merge is a belt conveyor with angled connecting edge of 30 or 45. This conveyor
element enables the merging of two conveyor lines according to the specific angle. With the use
of supplementary sorting elements, belt merges also enable the separation of conveyor flows. The
conveying belt is available for especially small material units in widths of 100mm and 50mm. The belt
merge with 120mm has an especially low installation height.
Dimensions
Angle
LW Clearance

Max. load capacity
Conveyor speed
Inclined/declined
Ambient temperature
Drive
Rated voltage
Electrical power
Motor type
Diameter of return roller, straight side
Diameter of return roller, angled side
Materials
Belt
Slider bed
Side profile
50kg/m
100kg
0.10 to 3.50m/s
Not suitable
-5 to +40C
400 V / 50 Hz / 3 phase
460 V / 60 Hz / 3 phase
0.37 to 1.10kW
Gear motor
80 / 120 mm
80 / 120 mm
70 mm
Textured surface
Belt width 100 mm (50 mm on request)
Plastic slide profiles
120 mm
Dimensions
Belt Merges
BC4430/ 4445
Merge
30 / 45
Max. 1,800 mm
200 mm
See Application Notes
GH Installed height
Medium length
Technical Data
Belt Curves and
Order Information

Scope of supply
Configurator
Select the direction of travel with the following representations.
4430
4445
Angle
30 (BM 4430) 30
45 (BM 4445) 45
RAL
Clearance LW
in mm
310 to 1,010
T.O.B.
in mm
Load capacity/
module in kg
Conveyor speed
in m/s
0.1
Direction of travel
0.2
.
A
.
.
B
3.5
C
D
Special
S
RAL colour code
Side guide
in mm
120
(others on request)
Example for a reference number: 4430-30-1010-B-800-1-40-120-S-RALXXXX
GH
LW
LW
Order example
This order number stands for Interroll Strip Belt Merge BM4430 with angle of 30, a clearance LW 1,010mm,
direction of travel B, a conveying height 800mm, a conveyor speed of 1m/s, a load capacity of 40kg per module,
a side guide of 120mm, a flame resistant belt and in colour RALXXXX.
106
Accessories p.108
107
Accessories
Overview
a cc e s s o r i e s
99 When developing accessories for the Interroll Conveyor Modules, a reduction in construction effort as well as a quick integration and commissioning time was focused
upon.
99 This chapter contains accessories designed for Interroll Conveyor Modules to help
you to implement your logistics tasks quickly and efficiently.
108
Belt Conveyors p.86
Support stands
RM5703
RM5704
RM5705
Further accessories
End Caps
Round Head Nuts
Profile Connectors
Power Supply
Interface Card
SPS Connection Cable
Photo Cell Kit
Aluminium support stand to 200kg

Aluminium support stand to 300kg with infinitely variable adjustment range
Steel support stand to 600kg
p.110
p.112
p.114
p.116
p.116
p.117
p.117
p.118
p.118
p.119
109
Interroll
Su p po rt Sta n d s
R M 5703
The Interroll Support Stands RM5703 consist of robust aluminium profile upon which the conveyor
modules are mounted. The support stands are equipped with an adjustable foot and are fixed to the
conveyor side frame via a top coupling bracket.
Accessories
RM5703
Support Stand
Order Information

Scope of supply
Configurator
5703
Clearance LW
in mm
210 to 1,010
Technical Data
Special
S
T.O.R. in mm
350 to 2,000

Max. load capacity
Side profile
Combination of profile heights left/right
Number of cross members
200kg
Suitable for all profile combinations

1 with 350 to 800 mm top of roller height
2 with 800 to 1,400 mm top of roller height
3 with 1,400 to 2,000 mm top of roller height
Example for a reference number: 5703-510-700
Order example
This reference number stands for Interroll Support Stands RM5703 with a clearance LW 510mm and a top of
roller height of roller T.O.R.700mm.
Dimensions
LW
50
145
220
11
LW + 80
Dimensions
LW Clearance
T.O.R. Top of roller height
Adjustment range
110
LW
210 to 1,010 mm
350 to 2,000mm
50mm
Overview of Accessories p.108 Roller Conveyors p. 8
Belt Conveyors p.86
111
Interroll
R M 570 4
The Interroll Support Stands RM5704 support stands consist of robust aluminium profile upon which
the conveyor modules are mounted. They are fixed to the conveyor side frame via a top coupling
bracket and due to two nested profiles within the adjustment range infinitely telescopic.
Accessories
RM5704
Support Stand
Order Information

With a top of roller height of T.O.R > 2,000 mm longitudinal struts should be stipulated for reasons of stability
Scope of supply
Add an ``S to the end of the reference number and describe your requirements

Configurator
5704
Max. load capacity
Side profile
Adjustment range
in mm
50
Special
200
T.O.R. in mm 400
S
350 to 2,000
Clearance LW
in mm
210 to 1,010
Technical Data
300kg

Example for a reference number: 5704-510-700-200
Order example
This reference number stands for Interroll Support Stands RM5704 with a clearance LW 510mm, a top of roller
Dimensions
height T.O.R.700mm and an adjustment range of 200mm.

LW
60
14
Dimensions
LW Clearance
Adjustment range
112
210 to 1,010 mm
350 to 2,000mm
50 to 400mm
Belt Conveyors p.86
113
Interroll
R M 570 5
The Interroll Support Stands RM 5705 consist of robust steel profile upon which the conveying modules
are mounted. The support stands are equipped with an adjustable foot and are fixed to the conveyor
side frame via a top coupling bracket. RM5705 is suitable for especially heavy weights and provides a
very stable support of the conveyors.
Accessories
RM5705
Support Stand
Order Information

With a top of roller height of T.O.R > 2,000 mm longitudinal struts should be stipulated for reasons of stability
Scope of supply
Add an ``S to the end of the reference number and describe your requirements

Configurator
5705
Clearance LW
in mm
Technical Data
Max. load capacity
Side profile
600kg

Dimensions
Special
S
210 to 1,010
T.O.R. in mm
250 to 2,000
Example for a reference number: 5705-510-800
Order example
This reference number stands for Interroll Support Stands RM5705 with a clearance LW 510mm and a top of
roller height T.O.R.800mm.
LW
13
70
120
LW + 140
Dimensions
LW Clearance
Adjustment range
114
210 to 1,010 mm
250 to 2,000mm
50mm
Belt Conveyors p.86
115
F u r t h e r a cc e s s o r i e s
End Caps
Accessories
Profile Connectors
End caps close the side profiles of a conveying line at the end faces.
Profile connectors connect the side profiles of two conveyors in one line. Their
The following overview shows the five different models.
special form guarantees alignment of the side profiles. Four profile connectors are
normally required to connect two conveyor modules together.
Description
Dimensions
mm
Reference number
Profile80 flat
Profile120 flat
Profile120 medium
Profile150 flat
Profile150 medium
80x40x3
120x40x4
120x60x4
150x40x3
150x55x3
34208
47469
15006000
32095
32096
Description
Dimensions
mm
Reference number
Profile Connectors
80x20
31753
Power Supply
Round Half Nuts
A power supply is available for the Intelliveyor and RollerDrive Conveyor. The
power supply units are installed in a robust cabinet, and each power supply has a
Round half nuts are required for mounting of components to the Interroll standard
main switch and internal fuse.
profile. They can be inserted at any time into the T-slot of the side profiles.
116
Description
Dimensions
mm
Reference number
Round head nutM8

Round head nutM6
25x20x10
25x20x10
12361000
12360999
Belt Conveyors p.86
Description
Dimensions
mm
Reference number
Power supply 24V /20A

(for max. 15 RollerDrives)
Power supply 24V/40A
(for max. 30 RollerDrives)
380x380x211
42274
380x380x211
42275
117
F u r t h e r a cc e s s o r i e s
Interface Card
Accessories
Photo Cell Kit

The interface card enables a supplementary PLC interface via connection to
the Intelliveyor Easy-Bus. For further information please consult the Interroll
Photo cell kits are available for the Interroll RollerDrive Conveyor and Intelliveyor.
Z-Card installation instructions.
They can be used as start or zone photo cells. The set consists of a sensor, the
appropriate fastener and a reflector.
Fig.:with plastic clip
Description
Dimensions
mm
Reference number
Interface card
88x36x58
39650
Fig.:with screwed steel fastener
PLC Connection Cable
Description
Connecting an PLC to an PLC connection cable activates a function of the
Intelliveyor. For further information please consult the Interroll Z-Card installation
Properties
Photo cell kit with plastic

clip

instructions.
Tool-free mounting
Simple remounting
Dimensions
Reference number
Suitable for Interroll

standard pressings
46813
Suitable for Interroll

standard pressings
34461
Cannot be adjusted
horizontally or vertically
Photo cell kit with

screwed steel fastener
Mounting by drilling of profile
Can be adjusted horizontally

and vertically
118
Description
Dimensions
Reference number
PLC connection cable
4-core, open-ended,
length 3,000mm
31918
Belt Conveyors p.86
119
Sorting and
Distributing
Overview
sorting and distributing

The overview shows all conveyor elements for sorting and distributing. You can find these products
on the following pages and also in the roller conveyors chapter. You can move directly to the
product details of the additional products via the page references.
Highspeed Popup
30/45
Push Crank Diverter Pusher
Belt Transfer 90
Chain Transfer 90
Intelliveyor
Diverter 45
Intelliveyor
Transfer 90
Crossbelt Sorter
ST 5446
ST 6110
RM 5730
RM 5710
RM 5711
RM 5545
RM 5590
ST 6130 / 6160
Max. throughput
5,000items/h
4,000items/h
1,200items/h
1,200items/h
1,200items/h
2,500items/h
1,200items/h
15,000items/h
Max. unit load

weight
45kg
50kg
30kg
50kg
100kg
50kg
35kg
35kg
Function
Non-contact
accumulation
Accumulation
()
()
Sorting
Conveying
Sorting
Drive
400 V gear motor and

pneumatic cylinder
400 V gear motor
Pneumatic cylinder

pneumatic cylinder

pneumatic cylinder
24 V gear motor
24 V gear motor
Suitable conveyor
modules
Belt Conveyor
Roller Conveyor
Belt Conveyor
Roller Conveyor
Roller Conveyor
Roller Conveyor
Roller Conveyor
Intelliveyor
Intelliveyor
see page122
see page123
see page70
see page72
see page74
see page18
see page20
120
Belt Conveyors p. 86
Accessories p.108
400 V gear motor
Brochure
Crossbelt Sorter
121
I n t e r ro l l
H i g h s pe e d Po pu p ST 54 46
I n t e r r o l l Pu s h C r a n k
D i VERT ER ST 6 1 1 0
Product Description
Product Description
The Highspeed Popup diverts
The push crank diverter pushes
unit loads in 30 or 45 angles
material at an angle of 90 to the direction
to a continuing conveyor line
of travel. Despite high speeds this is
without interrupting the flow.
implemented gently due to the
Sorting and
Distributing
electrically driven crank principle.
Technical Data
Technical Data

Max. load capacity
Max. throughput
Ambient temperature
Dimensions
Angle
Drive
Conveyor roller drive
Conveyor roller pivoting movement
50kg
5,000 items/h (depending on material)
+5 to +40C
30 / 45
Belt Conveyor
Roller Conveyor
400 V gear motor

Pneumatic cylinder

Max. load capacity
Max. throughput
Ambient temperature
Dimensions
Angle
Drive
Pusher drive
50kg
4,000 items/h (depending on material)
+5 to +40C
90
Belt Conveyor
Roller Conveyor
400 V gear motor
Scope of supply: The module is fully assembled
122
Overview of Sorting and Distributing p.120
Accessories p.108
123
Application
Notes
A p p l i c at i o n N ot es
What are the Application Notes for?
Your task and your transport material
126
Product selection heres what to do
127
Solutions with Roller Conveyors
Information about Roller Conveyor product types
Solutions with Belt Conveyors
Solutions with Belt Curves and Belt Merges
Basic principles for trouble-free transport
128
Intelliveyor
138
Classification of Roller Conveyors
129
RollerDrive Conveyor
141
Classification of the
Driveshaft Roller Conveyor
142
Interroll Belt Conveyor BM 4081
148
Calculations
153
General notes about

Roller Conveyor technology
130
Tangential Chain Roller Conveyor
143
Calculations
134
Toothed Belt Roller Conveyor
145
Side profiles of the Roller Conveyor modules
135
Dimensions of feeders, diverters and transfers
146
Belt Conveyors p.86
Sorting and Distributing p.120
General technical information
148
154
Side profiles of Belt Curves and Belt Merges
155
www.interroll.com
125
W h at a r e t h e
A p p l i c at i o n N ot es f o r ?
The Application Notes help you to select the conveying modules most suitable for your conveying task.
The catalogue has three conveyor module chapters:

Roller conveyors
Belt conveyors
Sorting and distributing
Application
Notes
Product selection heres what to do

The task to be carried out by the conveying technology guides you via the following diagram directly to the three
main chapters of the catalogue: roller conveyors, belt conveyors and sorting and distributing.
The fourth chapter lists accessories.

If you know your conveying task and your transport materials you can select the most suitable conveyor module
chapter with the aid of the diagram in the chapter ``Product selection heres what to do.
Further selection of the conveyor elements is shown in the following chapters, ranging from general principles to
selection of the correct power capacity for a conveyor section.
Your task and your transport material

You must ask three questions prior to selection of the conveyor modules:
What task must the conveyor technology fulfil?

Transporting and/or accumulation
Sorting and/or distributing
What properties does your transport material have?

Length, width and height: minimum and maximum dimensions of the material to be transported together
on one line
Weight: minimum and maximum weights of the unit load, ideally assigned to the dimensions
Composition and surface of the transport material base: the base forexample determines the suitability for
roller conveyors
Does the composition of your transport material or the surroundings require special measures?

Are extreme temperatures, a high level of humidity or chemical influences prevalent?
Is static electricity likely to be a problem?
Is the material fragile or problematic in any other way?
Your Interroll customer consultant will be glad to help you in answering these questions. Interroll particularly
recommends a consultation with regard to special measures.
After selecting the chapter suited to your conveying requirements, you can then make a more detailed product
selection with the corresponding overview pages according to the properties of your transport material and the
desired functions.
The conveying elements are listed on the overview pages with the following properties:

Maximum load capacity
Maximum conveyor speed
Function of the conveyor module:

-- Non-contact accumulation
-- Accumulation
-- Conveying
-- Separating
-- Synchronising
-- Reversing
126
Belt Conveyors p.86
www.interroll.com
127
So lu t i o n s w i t h
r o l l e r c o n v eyo rs
Roller pitch
Application
Notes
Roller Conveyors
Basic principles for trouble-free transport
Classification of roller conveyors
In order to transport material flawlessly upon a roller conveyor, the following basic principles must be adhered to:
Interroll classifies roller conveyors according to weight classes and drive technology.
The roller pitchP must be selected so that at least three conveyor rollers are below the transport material at any
Interroll divides conveyor modules into the following classes according to the weight of transport material:
one time:
Up to 30kg: Light
L
3
Up to 100kg: Medium
Up to 250kg: Heavy
Up to 1,500kg: Pallet
P
L
Roller pitch in mm
Transport material length in mm
Weight classes
This catalogue covers the Medium and Heavy classes. Please contact your Interroll customer consultant for
information concerning the other classes.
Load capacity
The weight of the transport material must be distributed upon the load-bearing conveyor rollers so that the
maximum load capacity of the individual conveyor rollers is not exceeded. This may mean that more than three
conveyor rollers must support the transport material.
You can find out more about conveyor rollers in the Conveyor Rollers Catalogue from Interroll.
Clearance
With straight sections, the clearance LW of the conveyor consists of at least the width of the transport
material+50mm:
LW
Medium class
Transport material
Load capacity
Conveyor speed
Clearance LW
Roller pitch P
Rollers
50 mm
Ambient temperature
LW
B
Clearance in mm
Transport material width in mm
Boxes, plastic containers, trays, tyres etc.

0 to 100kg/m
0.2 to 1.2m/s
210 to 1,010mm
55, 75, 100, 125mm
Interroll Series 1700, Interroll Series 3500 and Interroll Series 1100
in PVC or steel, zinc-plated
-5 to +50C or +5 to +40C (depending upon product)
Heavy class
In the following cases a greater clearance must be selected:

The following applies with conveyors into which the transport material is to be diverted: LW
For curves: See p.170 for calculation
B 100 mm
Transport material
Load capacity
Conveyor speed
Clearance LW
Roller pitch P
Rollers
Ambient temperature
Castings, small pallets, automotive components, trays etc.

0 to 250kg/m
0.2 to 2m/s
310 to 1,010mm
Depends upon product
Interroll Series 3500 and Interroll Series 3800 in PVC or steel, zinc-plated
Interroll Automation Series 5330 in steel, zinc-plated
Interroll Automation Series 5350 in Polyamide
-5 to +50C
Interroll divides conveyor modules according to drive technology into the following classes:

Non-driven roller conveyors
Driven roller conveyors
Drive classes
Non-driven gravity conveyors are used as low-cost, simple solutions for many conveying areas. The transport
material is moved via gravity (angle of conveyor) or manually. Optional speed controllers limit the conveyor speed of
the transport material on inclined roller conveyors.
Driven conveyors are used for the continuous transport, storage and distribution of transport material, and
throughput can be precisely set. Accurate positioning of the material carried on the conveying line is possible as
well as automatic diverting to or from the conveyor.
128
Belt Conveyors p.86
www.interroll.com
129
General notes about roller conveyor technology
Accumulation
pressure
Application
Notes
Roller Conveyors
Excessive accumulation pressure can cause a line of accumulating boxes to concertina. This may damage
Concertina
transport material and cause personal injury.
effect
The accumulation pressure FL is defined as the force required to prevent the moving forward of the transport
material being conveyed. Accumulation pressure values refer to a stable conveying situation, i.e. with constant
conveyor speed and without consideration of supplementary influences. The following applies:
FL
mT
m4
m3
m2
m1
FL
The concertina effect may be prevented by the following measures:
FL
mT
g
Overhanging stops at the danger point
Supplementary stops
Accumulation pressure in N
Total m1 + m2 + m3 + ... in kg
Gravitational acceleration in N/kg
Coefficient of friction
Drive type
Friction conveyor rollers

Drive shaft
Round belt rollers
Fixed drive* with chain, tooth belt or PolyVee belt
0,06
0,20
0,25
~ 0,35
FL/2
FL/2
* With use of a fixed drive, the value for may vary according to the product and the roller material.
130
Belt Conveyors p.86
www.interroll.com
131
Application
Notes
Roller Conveyors
Ejection of
Interroll recommends avoiding the accumulation of transport material in curves, except with zero pressure
The roller pitch and the dimensions of the transition gap between two conveyors are highly important factors for
Trouble-free
transport
accumulation conveyor systems.
trouble-free transport.
transport
As accumulation pressure creates forces that project outwards, transport material on the curve section may be
Transport disturbances can be prevented by taking the following measures:
pushed over the side of the conveyor. This may damage transport material and cause personal injury.
material in
curves
The roller pitch P must be selected so that at least three rollers support the transport material
FL
P
L
transport material length
The accumulation pressure in a curve may be prevented by taking the following measures:

The transition gap LG for all conveyors should be selected so that it consists of less than one third of the
An additional blade stop immediately before the curve
FL
LG
L
With transition between belt and roller conveyors, the roller pitch P and transition gap LG should be selected
so that the gap is less than one third of the transport material length, and when material exits a conveyor at
least two conveyor rollers are below the transport material
LG
L
LG
L
P
132
Belt Conveyors p.86
Transition gap in mm
Length of transport material in mm
Roller pitch in mm
www.interroll.com
133
Application
Notes
Roller Conveyors
Calculations
Side profiles of the roller conveyor modules
Clearance in
The clearance LW in curves must be greater than with straight sections. The clearance depends upon the
Each module has a side profile on both the left and right sides. In the case of driven modules, a differentiation is
Definition of the
curves
dimensions of the transport material and corresponds to the outer radius minus the inner radius.
made between drive side and non-drive side with side profiles. Drive technology is situated on the drive side (chain,
conveyor sides
drive belt, drive shaft etc.). The side with the control electronics of the conveyor is specified as the electric side
If the inner radius is known, the minimum outer radius can be calculated as follows:
Ra
( Ri
W )2
(usually the non-drive side).
( L / 2 )2
The clearance LW is calculated as follows:

W
LW' R a R i
LW LW' + 50
Ra
'
1
2
Drive side
Non-drive side (electric side)
LW
The designations right (R) and left (L) correspond to the direction of travel D.O.T.:
R
L
W
LW
LW
Ra
Ri
Maximum length of the transport material in mm

Maximum width of the transport material in mm
Clearance (lane width) in mm
Clearance (lane width) in mm, calculated
Outer radius of the curve with rectangular transport material in mm
Inner radius* of the curve in mm
D.O.T.
L
* The inner radius with roller conveyors is normally of 825mm.

Interroll curve modules are available with clearance values LW in steps of 50mm.
Throughput
The throughput Tp of a conveyor system is specified in units of quantity per hour and is dependent on the transport
material size and conveyor speed v.
The window sizeT is required for calculation of the throughput. The window size T is the distance from the leading
edge of a transport unit to the leading edge of a subsequent transport unit regardless of the actual length of the
unit. The following applies for straight conveying sections:
Tp
Tp
v
T
3.600 v
T
Throughput in units of quantity per hour

Window size in mm
With merging and diverting, throughput is additionally influenced by the actual length and weight of the transport
material as well as the transfer cycle. Please contact your Interroll customer consultant for calculating.
134
Belt Conveyors p.86
www.interroll.com
135
Interroll differentiates between three main side profiles designated according to their total height.
42.5
Profile 150
40
Standard profile for all roller conveyor modules
Extruded, anodised aluminium profile for structural stability
Forms an integrated, 65mm high side guide (65mm above top of roller)
Black PVC Cover
The space behind the cover can be used as a cable channel or can be used on-site for
accommodation of the control components
With T-slot for peripheral devices, e.g.additional guides, sensors and support stands
25
13.5
profiles
Roller Conveyors
90
the Interroll
Notes
120
Properties of
Application
42.5
40
12
AL
35
Profile 80
120
150
25
Enables sideways movement e.g.for 90 transfers, push over sections or lanes with overhanging transport
Black PVC Cover
The space behind the cover can be used as a cable channel or can be used on-site for accommodation of the
13.5
material. The top of the profile is 5mm below the top of roller
12
control components

With T-slot for peripheral devices, e.g. sensors and support stands
42
AL
35
40
Profile 120
Forms an integrated, 35mm high side guide (35mm above top of roller)
Black PVC Cover
The space behind the cover can be used as a cable channel or can be used on-site for accommodation of the
25
13.5
60

80
control components

12
With T-slot for peripheral devices, e.g.additional guides, sensors and support stands
AL
AL
136
Belt Conveyors p.86
32
Cover panel
www.interroll.com
137
I n f o r m at i o n a b o u t r o l l e r
c o n v eyo r p r o d u ct t y p es
Notes
Roller Conveyors
Intelliveyor
Each Z-Card communicates with its adjacent controls via a data cable. This cable transmits signals to the start, for
As an intelligent conveyor with accumulation conveyor logic, the Interroll Intelliveyor simplifies the transport of unit
A Z-Card has four connections for input and output signals to the PLC, e.g.for signal exchange with external
Control
accumulation, for error detection and for the execution of specific control processes along the conveyor system.
loads. The internal control, the Z-Card, transforms a roller conveyor into an single position conveyor that assigns
each transport material its own zone in the flow. In this way unit loads can be buffered without contact and
systems or for initiating merging and diverting processes.

As well as the digital inputs and outputs, a CAN bus connection is available for connection to a superior control via
transported onwards as needed in order to achieve a continuous transport flow.

Zones
Application
Each Intelliveyor conveyor line is divided into zones defined from the maximum length of the material to be
which the complete system can be controlled and with which status data can be read out.
conveyed.
The Intelliveyor features two operating modes:
Each zone has:
Single release mode
A RollerDrive
Idlers driven via belts
A Z-Card as internal control that controls a maximum of four zones simultaneously
A sensor
Operating
modes
An accumulation zone communicates with the upstream and downstream zone. With this operating mode an
accumulation is dispersed in a single flow that allows simple removal or additional loading.
D.O.T.
Intelliveyor
Intelliveyor
Z-Card
Z-Card
D.O.T.
1
2
3
4
5
Train release mode

A start/stop signal is transmitted to all controls, thus enabling the simultaneous starting and stopping of all
Direction of travel
Start photoeye (optional)
RollerDrive connection
Photoeye connection
Communication cable (Easy-Bus)
24V-Power-Bus
connected zones.
A pre-installed conveyor module with complete cabling forms one to four zones that can be connected via
plugandplay with other Intelliveyor modules.
Photo cell
An optional photo cell is situated at the beginning of a line (accessories p.148) that initiates the system.
138
Belt Conveyors p.86
www.interroll.com
139
Drive side, elec-
With the straight Intelliveyor, the drive side and the electric side with control can be selected and specified in the
tric side, side
product configurator.
profiles
With straight conveyors the control is in Profile150. This means that with a 150/80 side profile combination, the
Application
Notes
Roller Conveyors
RollerDrive Conveyor
Each RollerDrive Conveyor conveyor line is divided into zones defined from the maximum length of the material to
electric side must be the left side. For information about the side profiles see p.135.
be conveyed.
The control is situated on the outer profile with curves and opposite the transfer side with transfers.
Each zone has:
The selection of the RollerDrive depends mainly upon the following factors:
A RollerDrive
Selection of the
Idlers driven via belts
RollerDrive
Conveyor speed and rated torque define the maximum load capacity
A DriveControl control
The construction type influences the lifetime. The EC (electronically commutated) construction type has a significantly higher lifetime when compared to BT (mechanically commutated)
Selection of the
drive medium
In comparison with the Intelliveyor, a RollerDrive Conveyor has no internal logic and is therefore typically controlled
by a superior control (PLC). The control is carried out via the Interroll DriveControl (see www.interroll.com).
The following table shows the main properties for selection of the RollerDrive:
Max. conveyor speed

Max. load capacity
Max. rated torque
Mechanical power
Noise level
Max. number of starts/
stops per minute
Commutation type
Min. lifetime
Zones
BT100
EC200
EC300
0.9m/s
50kg
2.5Nm
11W
47db(A)
15
0.98m/s
80kg
3.6Nm
25W
55db(A)
30
1.27m/s
50kg
0.9Nm
44W
50db(A)
30
Mechanical
6,000h
Electronic, internal
15,000h
Electronic, internal
20,000h
Three drive mediums are available:
The number of zones possible in a straight module is defined by module length divided by zone length. The
maximum module length is 3,000mm.
Z
ML
ZL
ML
ZL
Number of zones
Module length in mm
Zone length in mm
Selection criteria for the RollerDrive and the drive medium are the same for the RollerDrive Conveyor as the
Selection of
Intelliveyor (p.138).
the RollerDrive
and the drive
medium
PU round belt 5mm

For transport material to max. 50kg/zone
For max. 11 idlers per zone (i.e. 11 round belts per zone)
Reduced acceleration and braking performance due to slippage
PolyVee belt

For transport material to max. 80kg/zone
For max. 20 idlers per zone (i.e. 20 PolyVee belts per zone)
Hardly any slippage, therefore very good acceleration and braking performance
Belt (conveyor belt on the rollers)
140
For zero accumulation pressure transport of units that are unsuitable for roller conveyors
Also for compact transport units
Closed belt
Only available for straight sections
Belt Conveyors p.86
www.interroll.com
141
Application
Notes
Roller Conveyors
Driveshaft Roller Conveyor
Tangential Chain Roller Conveyor
Driven roller conveyors with Driveshaft are friction drive accumulation conveyors with a low level of accumulation
With the Tangential Chain Roller Conveyor a standard roller chain drives each roller via a drive pinion.
pressure.
The maximum length per drive is 15,000mm. The required power capacity is calculated as follows:
The rollers are driven via PU round belts with a drive shaft (25mm) mounted along the longitudinal axis of the
conveyor. Each drive belt runs via a drive spool connected to the drive shaft. During an accumulation situation the
drive shaft rotates within the drive spool, and the rollers stop.
The combination of a drive module with several slave modules enables long conveying lines with a low number of
drives. A maximum of 300 conveyor rollers per drive is possible. The maximum length of a conveyor line with one
drive can be calculated with the following formula:
LF
LF
L
m
v
0,246
L
m v
p
v
m
v x m x 0 ,1
100
Power capacity in kW
Total weight of the transport units per drive in kg
Coefficient of friction = 0.1
Planning conveyor lines with a tangential chain

There are three types of Tangential Chain modules. These three types are only permitted at specific positions on
Max. length of conveyor line in mm

Length of transport material in mm
Weight of transport material in kg
the conveyor line:
Driveshaft curves always have a fixed drive. Otherwise they have the same properties as Driveshaft straight
A drive module at the beginning of a conveyor line always has a chain terminal
A slave module (module without own drive) with chain terminal at the end of a conveyor line
Slave modules (modules without own drives) without chain terminal as a line extension between the drive module and the terminating slave module with terminal
sections.
Curves are available with angles of 30, 45, 60 and 90. A curve with a drive (drive module) has an angle of 90.
For each drive a maximum of two curves or one curve with one straight section with maximum length of5,000mm
are possible.
142
Belt Conveyors p.86
www.interroll.com
143
With terminal modules, the drive side (left or right in the direction of travel) must be defined. The following
representations clarify the possible drive sides and positions of the end terminals.
1
2
L
Notes
Roller Conveyors
Curves with Tangential Chain

For each drive a maximum of two curves or one curve with one straight section with a maximum length
AS L
Application
of6,000mm is possible.
L
AS L
A straight section connected with a curve requires a curved chain (side bow chain). When ordering such a straight
section an ``S for special version must be entered in the configurator and the curved chain noted.
Toothed Belt Roller Conveyor
D.O.T.
D.O.T.
Toothed belts drive the rollers with the Toothed Belt Roller Conveyor .
The maximum number of rollers on each side of the motor is 50. The power capacity must not exceed 0.75kW.
With speeds greater than 1.5m/s, a soft start is recommended for the motor.
The required power capacity is calculated as follows:
D.O.T.
D.O.T.
p
R
2
AS R
AS R
Fig.:Drive side right (R) and left (L) and end terminals
D.O.T.
1
2
AS R
AS L
Direction of travel
Motor
End terminal
Drive side right
Drive side left
Total weight of the transport units per drive in kg
Coefficient of friction = 0.1
Planning conveyor lines with a toothed belt

Toothed Belt modules must be ordered according to their position in the conveyor line. There are two Toothed Belt
module types:
D.O.T.
p
v
m
v x m x 0 ,1
100
Drive module
Slave module (module without own drive)
Fig.:Example of a conveyor line with three modules

D.O.T.
1
2
3
4
144
Direction of travel
Motor
Drive module, terminal left: DL; Drive side right: R
Intermediate slave module: SI; Drive side right: R
Slave module, terminal right: SR; Drive side right: R
Belt Conveyors p.86
www.interroll.com
145
Dimensions of feeders, diverters and transfers
Interroll Intelliveyor Transfer RM 5550 (feeder) /

Interroll Intelliveyor Transfer RM 5545 (diverter)
(RM 5545 to clearance LW 760mm)
Module length ML Face length F
in mm
in mm
Module length ML Face length F

in mm
in mm
with angle = 45 and

roller pitch P = 75mm
with angle = 30 and

900
900
900
900
900
1,200
1,200
1,200
1,200
1,200
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,800
1,800
1,800
1,800
1,800
2,400
2,400
2,400
2,400
2,400
512.5
587.5
587.5
662.5
737.5
737.5
812.5
887.5
887.5
962.5
1,037.5
1,037.5
1,112.5
1,187.5
1,187.5
Roller Conveyors
Interroll RollerDrive Conveyor RM 5662 (feeder)
The following tables show the standard dimensions for modules.
310
360
410
460
510
560
610
660
710
760
810
860
910
960
1,010
Notes
Interroll Driveshaft Roller Conveyor RM 5622 (feeder) /
The angle and clearance of a feeder or diverter module define the dimensions of the module.
Clearance LW
in mm
Application
729.5
879.5
954.5
1,029.5
1,104.5
1,179.5
1,254.5
1,404.5
1,479.5
1,554.5
1,629.5
1,704.5
1,779.5
1,854.5
2,004.5
Clearance LW
in mm
310
360
410
460
510
560
610
660
710
760
810
860
910
960
1,010
Belt Conveyors p.86
with angle = 30 and

546.5
546.5
621.5
696.5
696.5
771.5
846.5
846.5
921.5
996.5
996.5
1,071.5
1,146.5
1,156.5
1,221.5
779.5
854.5
929.5
1,004.5
1,154.5
1,229.5
1,304.5
1,379.5
1,454.5
1,529.5
1,604.5
1,754.5
1,829.5
1,904.5
1,979.5
551.5
622
693
764
834.5
908
976
1,046.5
1,117
1,188
1,259
1,329.5
1,400
1,471
1,541.5
780
880
980
1,080
1,180
1,280
1,380
1,480
1,580
1,680
1,780
1,880
1,980
2,080
2,180
Two module lengths per belt and roller pitch are possible. Please select the module length that most closely
approximates your zone length in the straight sections.
Number of belts
with angle = 45 and

Interroll Intelliveyor Transfer RM 5590
146
Module length ML Opening width FW Module length ML Opening width FW

in mm
in mm
in mm
in mm
Module length ML
in mm
with roller pitch
P = 75mm
with roller pitch

P = 100mm
840
1,140
885
1,185
840
1,140
860
1,160
www.interroll.com
147
b e lt c o n v eyo rs
Application
Notes
Belt Conveyors
Belt conveyors are used mainly for transport tasks that can only be implemented with difficulty or not at all with
The horizontal Interroll Belt Conveyor BM 4081 is supplied fully assembled to a length of 10,000mm. Longer
Horizontal
roller conveyors.
conveyors are constructed with several module segments. These segments must be assembled and adjusted on-site.
conveyors
Interroll offers among other products the following belt conveyors:
The required power capacity depends upon the conveyor length, the belt speed and the belt load of the conveyor.
Incline and decline conveyors
Calculation of the required power capacity is carried out by Interroll in accordance with your specifications.
Acceleration conveyors
Conveyors for compact or irregularly-shaped transport material
Conveyors for high conveyor speeds
As an indication you can calculate the power capacity with the simplified formula on p.153.
A head drive is possible with the Interroll Belt Conveyor BM 4081 if the total weight of the transport material is less
Interroll belt conveyors are not suitable for outdoor operation or for the transport of bulk material.
than 220kg and the conveyor speed does not exceed 1m/s. If greater values are required, a central drive is used.
Please refer to the belt conveyor overview on p.86.
D.O.T.
CL
Drive
The Interroll Belt Conveyor BM 4081 is driven with either a head drive, or a central drive with attachable gear
Double-layer polyester belts with PVC or PU coating are used as conveyor belts. Incline, decline and acceleration
80
Conveyor belts
conveyors are equipped with laterally grooved surface structures to avoid slippage of the transport material.
Belt bed
The Interroll Belt Conveyor BM 4081 is equipped with a plastic coated timber panel as bed. Other belt beds are
available on request.
80
motors, or Interroll drum motors.
Classification of the Interroll Belt Conveyor BM 4081

Fig.:Interroll Belt Conveyor BM 4081 (Head Drive)
The Interroll Belt Conveyor BM 4081 is classified according to the following properties:

Use as a horizontal conveyor or incline/decline conveyor
Conveyor length
Clearance
Conveyor speed
Maximum load capacity
Max. total bearing load
Transport material
Load capacity
Max. total bearing load
Conveyor speed
Clearance
Conveyor length
Inclined/declined
Ambient temperature
148
D.O.T.
Boxes, packages, plastic containers, plastic parts, trays etc.

0 to 50kg/m
550kg
0.1 to 2m/s
310 to 1,010mm
700 to 30,000mm
Max. 16
-5 to +50C
Belt Conveyors p.86
80
350
80
80
CL
/
3
Fig.:Interroll Belt Conveyor BM 4081 (Center Drive)

CL
D.O.T.
T.O.B.
1
2
3
Conveyor length
Direction of travel
Onload/discharge height
Return roller
Head drive (shaft-mounted gear box motor or drum motor)
Central drive (attachable gear motor or drum motor)
www.interroll.com
149
Application
Notes
Belt Conveyors
Incline and
The Interroll Belt Conveyor BM 4081 Inclined/Declined is used when height differences are to be bridged. The
decline
conveyors can be equipped above with a horizontal component with a fixed angled frame (nose over) as well as
conveyors
below with a horizontal incline power feeder or decline power feeder.
.
D.O.T
TL
80
CL
The maximum angle of incline or decline depends on the material to be conveyed. For containers and boxes the
T.O.B. 2
80
The required power capacity depends upon the conveyor length, the construction form of the belt conveyor, the
T.O.B. 1
400V.
The drive type is a central drive with a shaft mounted gear motor. The gear motor has a brake with a voltage of
132
angle should be a maximum of 16 to ensure trouble-free transport.
belt speed and the belt load of the conveyor. Calculation of the required power capacity (in kW) is carried out by
Interroll in accordance with your specifications.
Fig.:Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with nose over above
1
.
D.O.T
For incline and decline conveyors please use the RM 5705 steel support stands (see page 114). With an onload
CL
height or discharge height of T.O.B. 2 > 2000 mm, longitudinal struts are stipulated by Interroll for reasons of stability.
80
BL
132
80
80
power feeder or decline power feeder below

CL
BL
TL
T.O.B.
D.O.T.
1
2
3
Fig.:Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive)

1
.
D.O.T
132
80
Conveyor length
Bottom length
Top length
Onload/discharge height
Direction of travel
Angle, max. 16
Return roller
Central drive (shaft mounted gear motor or drum motor with brake)
Nose over
T.O.B. 2
80
CL
BL
T.O.B. 1
Fig.:Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with nose over above and incline
80
T.O.B. 1
T.O.B. 2
80
CL
T.O.B. 1
.
D.O.T
132
TL
T.O.B. 2
Note about support stands:
80
Fig.:Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with incline power feeder
or decline power feeder below
150
Belt Conveyors p.86
www.interroll.com
151
Throughput
Application
Notes
Belt Conveyors
Calculations
The power capacity p of an Interroll Belt Conveyor BM 4081 is specified in kW. The power capacity depends upon
The throughput Tp of a conveyor system is specified in units of quantity per hour and is dependent upon the size of
Please contact your Interroll customer consultant for exact calculation of the power capacity p. In simplified form, p
Power capacity
the total weight m of the transport material in kg and the speed v in m/s.
the transport material and the conveyor speed(V).
can be calculated as follows:
The window sizeT is required for calculation of the throughput. The window size T is the distance from the leading
v m 0 ,005
edge of a transport unit to the leading edge of a subsequent transport unit regardless of the actual length of the
unit. The following applies for straight conveying sections:
Tp
Tp
v
T
3.600 v
T
p
v
m
Total weight of transport material in kg
For example, with a speed of 0.5m/s and a total weight of 200kg, the power capacity p can be calculated as
Throughput in units of quantity per hour

Window size in mm
follows:
0 ,5
m
s
200 kg 0 ,005
0 ,50 kW
With merging and diverting, throughput is additionally influenced by the actual length and weight of the transport
material as well as the transfer cycle. Please contact your Interroll customer consultant for calculations.
Because the actual power capacity should always be greater than the calculated value, in this example it is
recommended to select a power capacity of 0.55kW.
152
Belt Conveyors p.86
www.interroll.com
153
So lu t i o n s w i t h b e lt c u rv es
a n d b e lt m e r g es
sides for
ordering
Notes
Belt Curves and
Belt Merges
Side profiles of belt curves and belt merges
With belt curves, the sides are defined with regard to the position in the inner circle of the belt curve:
Extruded, anodised, satin gloss aluminium profile for structural stability
With T-slots for peripheral devices, e.g.central drives, sensors and support frames
The left side is seen from an anticlockwise direction, the right side from a clockwise direction (see the following
Profile 220
36
representation).
12
Definition of
Application
36
15
220
148
D.
D.
.T
.
.T
.
R
6
4
L
1
D.O.T.
R
L
1
2
3
4
5
6
7
Direction of travel
Clockwise
Anticlockwise
Drive roller
Belt
Return roller
Inner side guide
Drive roller
Gear motor
Outer side guide
Extruded, anodised, satin gloss aluminium profile for structural stability
With T-slots for peripheral devices, e.g.central drives, sensors and support frames
Optional cover of black polymer
With most products the space behind the cover can be used as a cable channel
42.5
40
The standard dimensions depend upon the clearance and the angle of the merge.
Face length F at 45
in mm
Face length F at 30
in mm
310 to 460
510 to 810
860 to 1,010
1,000
1,500
1,800
1,200
1,700
2,000
12
AL
Belt Conveyors p.86
25
13.5
Clearance LW
in mm
AL
154
Profile 120
90
for belt merge
120
Dimension table
35
Cover panel
www.interroll.com
155
Art has a positive influence on the work

environment and the internal processes
governing these structures. Interroll Corporate
Interroll
C o r po r at e A rt
Art is to channel this creative potential to create

a dialogue that embraces art and business as
vehicles of communication and to establish an
environment in which the spirit of thought is
allowed to flourish.
He lives in dreams. He loves the dark arts
This Berliner artist allowed his unusual works
and arising out of the unconscious. All this is
to convert the familiar into the alien and
what Steffen Geisler represents in grandiose
the alien into the familiar when his art was
spatial art with theatre-
exhibited at Interrolls Swiss headquarters in
like installations and bold
SantAntonino thus, he provokes. To think
imagery.
about to rethink to consider in advance.

He stimulates the explorers spirit and
challenges toward innovative creativity. Exactly
into that which turns even good conveyor
technology into something decisively better.
www.interroll.com
Manufacturing and Sales

Europe/Middle East
Germany
Interroll Automation GmbH
Dietmar-Hopp-Str. 3
74889 Sinsheim
Germany
Tel. +49 7261 938-0
Fax +49 7261 938 124
automation@interroll.com
North and South America
USA
Interroll Automation, LLC
5035 Keystone Industrial Blvd
Jeffersonville, IN 47130
USA
Tel. +1 812 284-1000
Fax +1 812 284-1001
us.automation@interroll.com
Asia
China
Interroll (Suzhou) Co. Ltd.
82 PingSheng Rd,
Suzhou 215126
Jiangsu Province
China
Tel. +86-512-6287-1338
Fax +86-512-6287-1339
cn.sales@interroll.com
Europe
Africa
Asia
Denmark
Interroll Nordic A/S
Tel. +45 3688 33 33
Fax. +45 3688 33 72
dk.sales@interroll.com
South Africa
Interroll South Africa (Pty Ltd)
Tel. +27 11 281 9900
Fax +27 11 252 9083
za.sales@interroll.com
Singapore
Interroll (Asia) Pte. Ltd.
Tel. +65 6266 6322
Fax +65 6266 6849
sg.sales@interroll.com
France
Interroll SAS
Tel. +33 6 82 56 65 16
Fax +33 2 98 24 41 02
fr.sales@interroll.com
United Kingdom
Interroll Ltd.
Tel. +44 1536 748520
Fax +44 1536 748585
gb.sales@interroll.com
Poland
Interroll Polska Sp. z o.o.
Tel. +48 22 741 741 0
Fax +48 22 741 741 1
pl.sales@interroll.com
Spain
Interroll Espaa S.A.
Tel. +34 90 21 10 860
Fax +34 93 58 64 895
es.sales@interroll.com
Czech Republic and Slovakia
Interroll CZ s.r.o.
Tel. +42 519 330 210
Fax +42 519 330 211
cz.sales@interroll.com
North and South America

USA
Interroll Automation, LLC
Tel. +1 812 284-1000
Fax +1 812 284-1001
us.automation@interroll.com
China
Interroll (Suzhou) Co. Ltd.
Tel. +86-512-6287-1338
Fax +86-512-6287-1339
cn.sales@interroll.com
Japan
Interroll Japan Co. Ltd.
Tel. +81 42-764-2677
Fax +81 42-764-2678
jp.sales@interroll.com
South Korea
Interroll (Korea) Co. Ltd.
Tel. +82 2 2231 19 00
Fax +82 2 2254 36 83
kr.sales@interroll.com
Australia
Australia
Conveyor Solutions Australia Pty. Ltd.
Tel. +61 3 9460 2155
Fax +61 3 9460 2029
au.sales@interroll.com
For further addresses of the Interroll

group please view:
www.interroll.com
en-UK JAN/2011. DW
Headquarters and Centre of

Excellence for Conveyor Modules
and Subsystems

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Roller Conveyors

General technical data

Pneumatic cylinder (Manufacturer: Festo)

Please request safety fence and safety elements separately

Please request pneumatic valves separately

Carriage is powder-coated (in yellow RAL 1021)

Please create the reference number with the following configurator.

Overview of Key Elements p.62

Belt Conveyors p.86

310 to 1,210 mm (when using Interroll

Interroll Lift RM6008

General technical data

Worm gear motor with brake,

Energy chain is pre-installed

Please request safety fence and safety elements separately

Carriage is powder-coated (in yellow RAL 1021)

Please create the reference number with the following configurator.

Lifting speed in m/s

If you require a non-standard model, add an ``S to the

describe your requirements.

Example for a reference number: 6008-3000-2-500-3500-500-0.2-100

310 to 1,210 mm (when using Interroll

Overview of Key Elements p.62

Belt Conveyors p.86

Overview of Roller Conveyors p.8

Belt Conveyors p.86

Conveying over medium

Conveying over long

Conveying over rising or

Belt conveyors suitable

Belt conveyor with

Belt conveyor with

Strip Belt Merge BM

Form-fit head drive on the

Max. total load

Roller Conveyors p.8

Can be combined with

99 Flexible and robust

Interroll Belt Conveyor can be used flexibly and is adaptable thanks

Belt Curves & Merges

to a robust aluminium profile construction with longitudinal slots on

the upper and lower sides (BM4081)

99 Maintenance-free, cost-efficient Interroll Celt Conveyor is dependable, maintenance-free and

99 Gentle material transport with

With polymer-coated timber panel as slider bed (BM4081)

99 Plug and play

Ready for installation and use with pre-assembled modules, and

easy, flexible mounting with aluminium profile construction

Overview of Belt Conveyorsp.86

Roller Conveyors p.8

210 to 510 mm in 50 mm increments

2-layer polyester fabric with PVC coating, smooth, black

Aluminium profile, height 73 mm

The module is fully assembled

Please order support stands separately

Please create the reference number with the following configurator.

Load capacity in kg/m

Overview of Belt Conveyors p.86

Roller Conveyors p.8

Support stands, see from p.110

310 to 1,010 mm in 50 mm increments

2-layer polyester fabric with PVC coating, smooth, black

Aluminium profile, height 120 mm