Calculos Scrubber

METALCOLMESA
SOACHA
COLOMBIA
CODE CALCULATIONS
Item:
Vessel No:
Customer:
Calculations:
Designer:
Date:
Location:
Purchaser:
Vessel Name:
Service:
Tag Number:
SCRUBBER
R-SEP-36-1-3
ECOPETROL
1651-1-MC-0001 Rev. 0
HERNAN FERRER
mi rcoles, marzo 20, 2013
CASABE SUR
ECOPETROL
SCRUBBER 1651
GAS SCRUBBER
R-SEP-36-1-3
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Table Of Contents
1. Deficiencies Summary
2. Revision History
3. Settings Summary
4. Pressure Summary
5. Thickness Summary
6. Nozzle Schedule
7. Nozzle Summary
8. Weight Summary
9. Test Report
10. TOP HEAD
11. Straight Flange on TOP HEAD
12. BOTTOM HEAD
13. Straight Flange on BOTTOM HEAD
14. Cylinder #1
15. Cylinder #2
16. ENTRADA (N1)
17. SALIDA DE GAS (N2)
18. ALIVIO (N3)
19. PDIT (N4A)
20. PDIT (N4B)
21. DRENAJE (N5)
22. TIT (N6)
23. SALIDA DE CONDENSADOS (N7)
24. LIT (N8A)
25. LIT (N8B)
26. LG (N9A)
27. LG (N9B)
28. PG (N11)
29. MANHOLE (M1)
30. Support Skirt #1
31. Skirt Base Ring #1
32. Wind Code
33. Seismic Code
34. LIQUID LEVEL
35. Platform/Ladder #1
36. Platform/Ladder #2
1/136
Deficiencies Summary
No deficiencies found.
2/136
Revision History
No.
Date
3/20/2013
Operator
Notes
Andres New vessel created ASME Section VIII Division 1 [COMPRESS 2013 Build 7300]
3/136
Settings Summary
COMPRESS 2013 Build 7300
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).
Get Thickness from Pressure

0,0625" per UG-16(b)
No
No
Design P only
100% of theoretical loss
1,20
1,0
6"
Yes
No
No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
Test liquid specific gravity: 1,00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography:
RT3
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Apply interpretation VIII-1-83-66:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
Yes
Yes
Yes
No
No
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
Yes
Yes
No
4/136
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
Yes
Yes
Yes
5/136
Pressure Summary
Pressure Summary for Chamber bounded by BOTTOM HEAD and TOP HEAD
P
Design
( psi)
Design
( F)
TOP HEAD
100
Straight Flange on TOP HEAD
100
Cylinder #1
MAWP
( psi)
MAP
( psi)
150
105,37
206,18
-55
Note 1
No
150
199,76
300,35
-55
Note 2
No
100
150
148,82
250
-55
Note 3
No
Cylinder #2
100
150
147,26
250
-55
Note 4
No
Straight Flange on BOTTOM HEAD
100
150
197,32
300,35
-55
Note 6
No
BOTTOM HEAD
100
150
102,62
206,18
-55
Note 5
No
MANHOLE (M1)
100
150
100
100
-55
Nozzle Note 7
No
Pad Note 8
No
ENTRADA (N1)
100
150
100
100
-55
Note 9
No
PG (N11)
100
150
100
100
-55
Note 9
No
SALIDA DE GAS (N2)
100
150
100
100
-47,3
Nozzle Note 10
No
Pad Note 11
No
ALIVIO (N3)
100
150
100
100
-55
Note 9
No
PDIT (N4A)
100
150
100
100
-55
Note 9
No
PDIT (N4B)
100
150
100
100
-55
Note 9
No
DRENAJE (N5)
100
150
100
100
-45,1
Note 12
No
TIT (N6)
100
150
100
100
-55
Note 9
No
SALIDA DE CONDENSADOS (N7)
100
150
100
100
-55
Note 9
No
LIT (N8A)
100
150
100
100
-55
Note 9
No
LIT (N8B)
100
150
100
100
-55
Note 9
No
LG (N9A)
100
150
100
100
-55
Note 9
No
LG (N9B)
100
150
100
100
-55
Note 9
No
Identifier
MDMT
( F)
MDMT
Exemption
Impact
Tested
Chamber design MDMT is -20 F

Chamber rated MDMT is -45,1 F @ 100 psi
Chamber MAWP hot & corroded is 100 psi @ 150 F
Chamber MAP cold & new is 100 psi @ 50 F
This pressure chamber is not designed for external pressure.
6/136
Notes for MDMT Rating:

Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 79,9 F, (coincident ratio = 0,424)
Rated MDMT of -99,9F is limited to -55F by UCS-66(b)(2)
UCS-66 governing thickness = 0,3125 in
3.
4.
5.
6.
7.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,3089).
8.
Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F
UCS-66 governing thickness = 0,3125 in.
9.
Flange rating governs:
UCS-66(b)(1)(b)
10.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
11.
12.
Design notes are available on the Settings Summary page.
7/136
Thickness Summary
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
TOP HEAD
SA-516 70
42 ID
10,755
0,255*
0,2484
0,125
0,85
Internal
SA-516 70
42 ID
0,375
0,2498
0,125
0,85
Internal
Cylinder #1
SA-516 70
42,125 ID
96
0,3125
0,2512
0,125
0,85
Internal
Cylinder #2
SA-516 70
42,125 ID
54
0,3125
0,2531
0,125
0,85
Internal
SA-516 70
42 ID
0,375
0,2528
0,125
0,85
Internal
BOTTOM HEAD
SA-516 70
42 ID
10,755
0,255*
0,2518
0,125
0,85
Internal
Support Skirt #1
SA-516 70
42,546 ID
44
0,375
0,013
0,55
Wind
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
8/136
Nozzle Schedule
Nozzle
mark
Service
Size
Nozzle
M1
Fine
Grain
Materials
Impact
Tested
Normalized
SA-516 70
No
No
No
Flange
NPS 20 Class
150
SO A105
Blind
NPS 20 Class
150
A105
MANHOLE
20 OD x 0,3125
Pad
SA-516 70
No
No
No
N1
ENTRADA
NPS 6 Sch 40
(Std)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 6 Class 150

WN A105
No
N11
PG
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N2
SALIDA DE GAS
NPS 8 Sch 40
(Std)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 8 Class 150

WN A105
No
Pad
SA-516 70
No
No
No
N3
ALIVIO
NPS 3 Sch 80
(XS)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 3 Class 150

WN A105
No
N4A
PDIT
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N4B
PDIT
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N5
DRENAJE
NPS 3 Sch 80
(XS)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 3 Class 150

WN A105
No
N6
TIT
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N7
SALIDA DE
CONDENSADOS
NPS 3 Sch 80
(XS)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 3 Class 150

WN A105
No
N8A
LIT
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N8B
LIT
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N9A
LG
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
N9B
LG
NPS 2 Sch 160
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 150

WN A105
No
9/136
Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
OD
(in)
t
n
(in)
Req t
n
(in)
A1?
A2?
Nom t
(in)
Design t
(in)
User t
(in)
Width
(in)
t
pad
(in)
Corr
(in)
A /A
a r
(%)
M1
20
0,3125
0,2313
Yes
Yes
0,3125
0,2313
0,3125
0,125
150,8
N1
6,625
0,28
0,2645
Yes
Yes
0,3125
0,2314
N/A
N/A
0,125
106,2
N11
2,375
0,344
0,2643
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N2
8,625
0,322
0,2627
Yes
Yes
0,255*
0,2196
0,3125
0,125
217,5
N3
3,5
0,3
0,2643
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N4A
2,375
0,344
0,2643
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N4B
2,375
0,344
0,2643
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N5
3,5
0,3
0,2662
Yes
Yes
0,255*
N/A
N/A
N/A
0,125
Exempt
N6
2,375
0,344
0,2643
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N7
3,5
0,3
0,2671
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N8A
2,375
0,344
0,2646
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N8B
2,375
0,344
0,2667
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N9A
2,375
0,344
0,2667
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
N9B
2,375
0,344
0,265
Yes
Yes
0,3125
N/A
N/A
N/A
0,125
Exempt
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
10/136
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
New*
Metal
Operating Liquid
Corroded*
Insulation
Piping
Insulation
Lining
+ Liquid
Supports
93,2
New
Corroded
0
Surface Area
ft2
Test Liquid
New
Corroded
TOP HEAD
172,9
453,3
463,1
Cylinder #1
1.097,9 660,7
1.154,4 1.168,4
4.895,2 4.955,2
17
87
Cylinder #2
635,1
382,2
2.174,4 2.200,5
2.718
2.750,7
50
BOTTOM HEAD
176,4
95
360,7
368,5
450,9
460,6
17
Support Skirt #1
622,5
622,5
83
Skirt Base Ring #1
132
132
15
TOTAL:
2.836,8 1.985,6
3.689,5 3.737,4
8.517,4 8.629,5
269
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
ft2
New
Corroded
TOP HEAD
50,3
48
Corroded
0
170,8
Cylinder #1
636,9
609,6
956,6
16
Cylinder #2
32,4
27,4
162
BOTTOM HEAD
13
11,7
126
Support Skirt #1
TOTAL:
732,6
696,9
1.415,5
21
* Platforms and ladders are not included in surface area.

Vessel operating weight, Corroded:
Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
Vessel surface area:
7.835 lb
8.674 lb
4.098 lb
4.985 lb
12.087 lb
11.312 lb
290 ft2
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 3.569 lb
Center of Gravity:
61,2547"
Vessel Capacity
Vessel Capacity** (New):
1.013 US gal
Vessel Capacity** (Corroded): 1.026 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
11/136
Test Report
Shop test pressure determination for Chamber bounded by BOTTOM HEAD and TOP HEAD based on user
defined pressure
Shop test gauge pressure is 134 psi at 50 F
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test Test liquid

Stress
Allowable
Stress
pressure static head during test test stress
excessive?
psi
psi
psi
psi
TOP HEAD
135,518
1,518
10.044
34.200
No
135,518
1,518
7.657
34.200
No
Cylinder #1
135,521
1,521
9.202
34.200
No
Cylinder #2
135,521
1,521
9.202
34.200
No
135,518
1,518
7.657
34.200
No
BOTTOM HEAD
135,518
1,518
10.044
34.200
No
ALIVIO (N3)
135,749
1,749
12.733
51.300
No
DRENAJE (N5)
134,813
0,813
11.404
51.300
No
ENTRADA (N1)
134,87
0,87
19.812
51.300
No
LG (N9A)
135,537
1,537
9.619
51.300
No
LG (N9B)
135,537
1,537
9.619
51.300
No
LIT (N8A)
135,631
1,631
9.625
51.300
No
LIT (N8B)
135,631
1,631
9.625
51.300
No
MANHOLE (M1)
135,11
1,11
24.766
51.300
No
PDIT (N4A)
135,537
1,537
9.619
51.300
No
PDIT (N4B)
135,537
1,537
9.619
51.300
No
PG (N11)
135,749
1,749
9.634
51.300
No
135,749
1,749
9.149
51.300
No
SALIDA DE GAS (N2)
134,904
0,904
9.773
51.300
No
TIT (N6)
135,352
1,352
9.606
51.300
No
Notes:
(1) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(2) 1,5*0,9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by BOTTOM HEAD and TOP HEAD.
The test temperature of 50 F is warmer than the minimum recommended temperature of -15,1 F so the brittle
fracture provision of UG-99(h) has been met.
12/136
TOP HEAD
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Internal design pressure: P = 100 psi @ 150 F
Static liquid head:

Ps= 0 psi (SG=0,8, Hs=0" Operating head)
Pth= 1,52 psi (SG=1, Hs=42,0625" Horizontal test head)
Corrosion allowance:
Inner C = 0,125"
Design MDMT = -20F

Rated MDMT = -55F
Radiography:
No impact test performed

Material is not normalized
Material is produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 172,9 lb

Capacity*:
new = 54 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Outer C = 0"
Seamless No RT
Spot UW-11(b) Type 1
corr = 93,2 lb
corr = 55,1 US gal
=
=
=
=
=
=
42"
0,255"
2 (new)
1,9882 (corroded)
2"
0,375"
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0,0625" + 0,125" = 0,1875"

0,2484"
105,37 psi
206,18 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (42,25 / (2*10,625))2]=0,99218
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (42 / (2*10,5))2]=1
13/136
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0,2*P) + Corrosion

100*42,25*0,99218 / (2*20.000*0,85 - 0,2*100) + 0,125
0,2484"
The head internal pressure design thickness is 0,2484".

Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0,2*t) - Ps

2*20.000*0,85*0,13 / (0,99218*42,25 +0,2*0,13) - 0
105,37 psi
The maximum allowable working pressure (MAWP) is 105,37 psi.

Maximum allowable pressure, (New at 50 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0,2*t) - Ps

2*20.000*0,85*0,255 / (1*42 +0,2*0,255) - 0
206,18 psi
The maximum allowable pressure (MAP) is 206,18 psi.

% Extreme fiber elongation - UCS-79(d)
EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*0,375 / 7,3275)*(1 - 7,3275 / infinity)
3,8383%
The extreme fiber elongation does not exceed 5%.
14/136

Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
= 0 psi
Pth
= 1,52 psi
(SG = 0,8, Hs = 0",Operating

head)
(SG = 1, Hs = 42,0625",
Horizontal test head)
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -55 F
Radiography:
Inner C = 0,125"
Outer C = 0"

Material is produced to Fine Grain Practice
Longitudinal joint Circumferential joint -
Seamless No RT
Estimated weight New = 28,3 lb

corr = 18,9 lb
Capacity
New = 12 US gal corr = 12,14 US gal
ID
= 42"
Length
= 2"
Lc
t
= 0,375"
Design thickness, (at 150 F) UG-27(c)(1)
t
= P*R / (S*E - 0,60*P) + Corrosion

= 100*21,125 / (20.000*0,85 - 0,60*100) + 0,125
= 0,2498"
Maximum allowable working pressure, (at 150 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t) - Ps
= 20.000*0,85*0,25 / (21,125 + 0,60*0,25) - 0
= 199,76 psi
Maximum allowable pressure, (at 50 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t)
= 20.000*0,85*0,375 / (21 + 0,60*0,375)
= 300,35 psi
15/136

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,375 / 21,1875)*(1 - 21,1875 / infinity)
0,885%

Design thickness = 0,2498"
The governing condition is due to internal pressure.
The cylinder thickness of 0,375" is adequate.
Thickness Required Due to Pressure + External Loads
Condition
Operating, Hot & Corroded
Operating, Hot & New
Hot Shut Down, Corroded
Hot Shut Down, New
Pressure P (
psi)
100
100
Empty, Corroded
Empty, New
Hot Shut Down, Corroded, Weight

& Eccentric Moments Only
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
13.713
20.000
20.000
20.000
20.000
20.000
20.000
15.265
13.713
15.265
13.713
15.265
13.713
Temperature (
F)
150
150
150
150
70
70
150
Corrosion C
(in)
0,125
0,125
0,125
0,125
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0,0517
0,0517
Seismic
0,0517
0,0516
Wind
0,0513
0,0513
Seismic
0,0514
0,0513
Wind
0,0001
0,0001
Seismic
0,0001
Wind
0,0001
0,0001
Seismic
0,0001
0,0001
Wind
0,0001
0,0001
Seismic
0,0001
Wind
0,0001
0,0001
Seismic
0,0001
0,0001
Weight
0,0001
0,0001
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScHC
min(B, S) = 13.713 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,375)
= 0,002193
B
= 15.265 psi
S
20.000 / 1,00 = 20.000 psi
16/136
ScHN
min(B, S) = 15.265 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,375)
= 0,002193
B
= 15.265 psi
S
20.000 / 1,00 = 20.000 psi
ScCN
min(B, S) = 15.265 psi
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScCC
min(B, S) = 13.713 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScVC
min(B, S) = 13.713 psi
Operating, Hot & Corroded, Wind, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,125 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0517"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
169 / (*21,252*20.000*1,20*0,85)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
141,2 / (2**21,25*20.000*1,20*0,85)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,0517 + 0 - (0,0001)
0,0517"
|tmc + twc - tpc|
=
=
|0 + (0,0001) - (0,0517)|
0,0517"
tc
(total required,
tensile)
(total, net
tensile)
17/136
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*0,85*(0,25 - 0 + (0,0001)) / (21,125 - 0,40*(0,25 - 0 + (0,0001)))
= 485,23 psi
Operating, Hot & New, Wind, Bottom Seam
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0514"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
169 / (*21,18752*20.000*1,20*0,85)
0"
(bending)
tw
=
=
=
223,2 / (2**21,1875*20.000*1,20*0,85)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,0514 + 0 - (0,0001)
0,0513"
|tmc + twc - tpc|
=
=
|0 + (0,0001) - (0,0514)|
0,0513"
tc
(total required,
tensile)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,375 - 0 + (0,0001)) / (21 - 0,40*(0,375 - 0 + (0,0001)))
= 733,96 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 169 / (*21,252*13.712,9*1,20)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"
(total, net compressive)
tc = tmc + twc - tpc

= 0 + (0,0001) - (0)
= 0,0001"
(total required, compressive)
18/136
Hot Shut Down, New, Wind, Bottom Seam

tp = 0"
= 169 / (*21,18752*15.264,57*1,20)
= 0"
(Pressure)
(bending)
(Weight)
= 223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Empty, Corroded, Wind, Bottom Seam

tp = 0"
= 169 / (*21,252*13.712,9*1,20)
= 0"
(Pressure)
(bending)
(Weight)
= 141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Empty, New, Wind, Bottom Seam

tp = 0"
= 169 / (*21,18752*15.264,57*1,20)
= 0"
(Pressure)
(bending)
(Weight)
= 223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
19/136
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
= 0 / (*21,252*13.712,9*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 141,2 / (2**21,25*13.712,9*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Operating, Hot & Corroded, Seismic, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,125 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0517"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
692 / (*21,252*20.000*1,20*0,85)
0"
(bending)
tw
=
=
=
141,2 / (2**21,25*20.000*1,20*0,85)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,0517 + 0 - (0,0001)
0,0517"
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*141,2 / (2**21,25*20.000*1,20*0,85)
0,0001"
tc
|tmc + twc - tpc|
=
=
|0 + (0,0001) - (0,0517)|
0,0516"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,25 - 0 + (0,0001)) / (21,125 - 0,40*(0,25 - 0 + (0,0001)))
= 485,19 psi
20/136
Operating, Hot & New, Seismic, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0514"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
791 / (*21,18752*20.000*1,20*0,85)
0"
(bending)
tw
=
=
=
223,2 / (2**21,1875*20.000*1,20*0,85)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,0514 + 0 - (0,0001)
0,0514"
twc
=
=
=
1,20*223,2 / (2**21,1875*20.000*1,20*0,85)
0,0001"
tc
|tmc + twc - tpc|
=
=
|0 + (0,0001) - (0,0514)|
0,0513"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,375 - 0 + (0,0001)) / (21 - 0,40*(0,375 - 0 + (0,0001)))
= 733,92 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
= 692 / (*21,252*13.712,9*1,20)
= 0"
(Pressure)
(bending)
= 141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0"
twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,20*141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
= 0 + (0,0001) - (0)
= 0,0001"
21/136
Hot Shut Down, New, Seismic, Bottom Seam

tp = 0"
= 791 / (*21,18752*15.264,57*1,20)
= 0"
(Pressure)
(bending)
= 223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(Weight)
= 1,20*223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
= 0 + (0,0001) - (0)
= 0,0001"
Empty, Corroded, Seismic, Bottom Seam

tp = 0"
= 602 / (*21,252*13.712,9*1,20)
= 0"
(Pressure)
(bending)
= 141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0"

(Weight)
= 1,20*141,2 / (2**21,25*13.712,9*1,20)
= 0,0001"
= 0 + (0,0001) - (0)
= 0,0001"
Empty, New, Seismic, Bottom Seam

tp = 0"
= 697 / (*21,18752*15.264,57*1,20)
= 0"
(Pressure)
(bending)
= 223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
(Weight)
22/136
tt
= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(Weight)
= 1,20*223,2 / (2**21,1875*15.264,57*1,20)
= 0,0001"
= 0 + (0,0001) - (0)
= 0,0001"
23/136
BOTTOM HEAD
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Static liquid head:

Ps= 2,75 psi (SG=0,8, Hs=95,25" Operating head)
Pth= 1,52 psi (SG=1, Hs=42,0625" Horizontal test head)
Inner C = 0,125"
Design MDMT = -20F

Rated MDMT = -55F
Radiography:

Material is produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 176,4 lb

Capacity*:
new = 54 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Outer C = 0"
Seamless No RT
corr = 95 lb
corr = 55,1 US gal
=
=
=
=
=
=
42"
0,255"
2 (new)
1,9882 (corroded)
2"
0,375"
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0,0625" + 0,125" = 0,1875"

0,2518"
102,62 psi
206,18 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (42,25 / (2*10,625))2]=0,99218
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (42 / (2*10,5))2]=1
24/136
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0,2*P) + Corrosion

102,75*42,25*0,99218 / (2*20.000*0,85 - 0,2*102,75) + 0,125
0,2518"
The head internal pressure design thickness is 0,2518".

Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0,2*t) - Ps

2*20.000*0,85*0,13 / (0,99218*42,25 +0,2*0,13) - 2,75
102,62 psi
The maximum allowable working pressure (MAWP) is 102,62 psi.

Maximum allowable pressure, (New at 50 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0,2*t) - Ps

2*20.000*0,85*0,255 / (1*42 +0,2*0,255) - 0
206,18 psi
The maximum allowable pressure (MAP) is 206,18 psi.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*0,375 / 7,3275)*(1 - 7,3275 / infinity)
3,8383%
25/136

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
= 2,44 psi
Pth
= 1,52 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -55 F
Radiography:
(SG = 0,8, Hs =
84,625",Operating head)
(SG = 1, Hs = 42,0625",
Horizontal test head)
Inner C = 0,125"
Outer C = 0"

Longitudinal joint Circumferential joint -
Seamless No RT

corr = 18,9 lb
Capacity
New = 12 US gal corr = 12,14 US gal
ID
= 42"
Length
= 2"
Lc
t
= 0,375"
t

= 102,44*21,125 / (20.000*0,85 - 0,60*102,44) + 0,125
= 0,2528"

P
= S*E*t / (R + 0,60*t) - Ps
= 20.000*0,85*0,25 / (21,125 + 0,60*0,25) - 2,44
= 197,32 psi

P
= S*E*t / (R + 0,60*t)
= 20.000*0,85*0,375 / (21 + 0,60*0,375)
= 300,35 psi
26/136

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,375 / 21,1875)*(1 - 21,1875 / infinity)
0,885%

Condition
Hot Shut Down, New
Pressure P (
psi)
100
100
Empty, Corroded
Empty, New

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
13.713
20.000
20.000
20.000
20.000
20.000
20.000
15.265
13.713
15.265
13.713
15.265
13.713
Temperature (
F)
150
150
150
150
70
70
150
Corrosion C
(in)
0,125
0,125
0,125
0,125
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0,0552
0,0458
Seismic
0,0536
0,0473
Wind
0,0547
0,0452
Seismic
0,0533
0,0462
Wind
0,0035
0,0073
Seismic
0,0018
0,0055
Wind
0,0033
0,007
Seismic
0,0019
0,0058
Wind
0,0035
0,0073
Seismic
0,001
0,0046
Wind
0,0033
0,007
Seismic
0,0011
0,0049
Weight
0,0009
0,0027

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScHC
min(B, S) = 13.713 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,375)
= 0,002193
B
= 15.265 psi
S
20.000 / 1,00 = 20.000 psi
27/136
ScHN
min(B, S) = 15.265 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,375)
= 0,002193
B
= 15.265 psi
S
20.000 / 1,00 = 20.000 psi
ScCN
min(B, S) = 15.265 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScCC
min(B, S) = 13.713 psi

CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,25)
= 0,001462
B
= 13.713 psi
S
20.000 / 1,00 = 20.000 psi
ScVC
min(B, S) = 13.713 psi

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,125 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0517"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
136.397 / (*21,252*20.000*1,20*0,85)
0,0047"
(bending)
tw
=
=
=
3.255,6 / (2**21,25*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0517 + 0,0047 - (0,0012)

0,0552"
|tmc + twc - tpc|
=
=
|0,0047 + (0,0012) - (0,0517)|

0,0458"
tc
(total required,
tensile)
(total, net
tensile)
28/136

= 2*20.000*1,20*0,85*(0,25 - 0,0047 + (0,0012)) / (21,125 - 0,40*(0,25 - 0,0047 + (0,0012)))
= 478,28 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0514"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
136.965 / (*21,18752*20.000*1,20*0,85)
0,0048"
(bending)
tw
=
=
=
4.069,2 / (2**21,1875*20.000*1,20*0,85)
0,0015"
(Weight)
tt
tp + tm - tw
=
=
0,0514 + 0,0048 - (0,0015)

0,0547"
|tmc + twc - tpc|
=
=
|0,0048 + (0,0015) - (0,0514)|

0,0452"
tc
(total required,
tensile)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,375 - 0,0048 + (0,0015)) / (21 - 0,40*(0,375 - 0,0048 + (0,0015)))
= 727,38 psi
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 136.397 / (*21,252*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 3.255,6 / (2**21,25*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0012)
= 0,0035"
(total required, tensile)
tmc = M / (*Rm2*Sc*Ks)
= 136.397 / (*21,252*13.712,9*1,20)
= 0,0058"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
29/136
= 3.255,6 / (2**21,25*13.712,9*1,20)
= 0,0015"
tc
= tmc + twc - tpc

= 0,0058 + (0,0015) - (0)
= 0,0073"

tp = 0"
= 136.965 / (*21,18752*20.000*1,20*0,85)
= 0,0048"
(Pressure)
(bending)
(Weight)
= 4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,0048 - (0,0015)
= 0,0033"
= 136.965 / (*21,18752*15.264,57*1,20)
= 0,0053"
(bending)
= 4.069,2 / (2**21,1875*15.264,57*1,20)
= 0,0017"
(Weight)
tc
= tmc + twc - tpc

= 0,0053 + (0,0017) - (0)
= 0,007"

tp = 0"
= 136.397 / (*21,252*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
(Weight)
= 3.255,6 / (2**21,25*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0012)
= 0,0035"
= 136.397 / (*21,252*13.712,9*1,20)
= 0,0058"
(bending)
= 3.255,6 / (2**21,25*13.712,9*1,20)
= 0,0015"
(Weight)
30/136
tc
= tmc + twc - tpc

= 0,0058 + (0,0015) - (0)
= 0,0073"

tp = 0"
= 136.965 / (*21,18752*20.000*1,20*0,85)
= 0,0048"
(Pressure)
(bending)
(Weight)
= 4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,0048 - (0,0015)
= 0,0033"
= 136.965 / (*21,18752*15.264,57*1,20)
= 0,0053"
(bending)
= 4.069,2 / (2**21,1875*15.264,57*1,20)
= 0,0017"
(Weight)
tc
= tmc + twc - tpc

= 0,0053 + (0,0017) - (0)
= 0,007"
tp = 0"
= 17.337 / (*21,252*13.712,9*1,00)
= 0,0009"
(Pressure)
(bending)
(Weight)
= 3.255,6 / (2**21,25*13.712,9*1,00)
= 0,0018"
tt = |tp + tm - tw|
= |0 + 0,0009 - (0,0018)|
= 0,0009"

= 0,0009 + (0,0018) - (0)
= 0,0027"

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,125 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0517"
(Pressure)
31/136
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
87.555 / (*21,252*20.000*1,20*0,85)
0,003"
(bending)
tw
=
=
=
3.255,6 / (2**21,25*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0517 + 0,003 - (0,0012)

0,0536"
twc
=
=
=
1,20*3.255,6 / (2**21,25*20.000*1,20*0,85)
0,0014"
tc
|tmc + twc - tpc|
=
=
|0,003 + (0,0014) - (0,0517)|

0,0473"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,25 - 0,003 + (0,0012)) / (21,125 - 0,40*(0,25 - 0,003 + (0,0012)))
= 481,57 psi
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 100*21 / (2*20.000*1,20*0,85 + 0,40*|100|)
= 0,0514"
(Pressure)
= 97.684 / (*21,18752*20.000*1,20*0,85)
= 0,0034"
(bending)
= 4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0,0514 + 0,0034 - (0,0015)
= 0,0533"
twc = (1 + VAccel)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 1,20*4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0018"
tc = |tmc + twc - tpc|
= |0,0034 + (0,0018) - (0,0514)|
= 0,0462"
(total, net tensile)
32/136

= 2*20.000*1,20*0,85*(0,375 - 0,0034 + (0,0015)) / (21 - 0,40*(0,375 - 0,0034 + (0,0015)))
= 730,07 psi
tp = 0"
= 87.555 / (*21,252*20.000*1,20*0,85)
= 0,003"
(Pressure)
(bending)
= 3.255,6 / (2**21,25*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,003 - (0,0012)
= 0,0018"
= 87.555 / (*21,252*13.712,9*1,20)
= 0,0038"
(bending)

(Weight)
= 1,20*3.255,6 / (2**21,25*13.712,9*1,20)
= 0,0018"
tc
= tmc + twc - tpc

= 0,0038 + (0,0018) - (0)
= 0,0055"

tp = 0"
= 97.684 / (*21,18752*20.000*1,20*0,85)
= 0,0034"
(Pressure)
(bending)
= 4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0034 - (0,0015)
= 0,0019"
= 97.684 / (*21,18752*15.264,57*1,20)
= 0,0038"
(bending)

(Weight)
= 1,20*4.069,2 / (2**21,1875*15.264,57*1,20)
= 0,002"
tc
= tmc + twc - tpc
33/136
= 0,0038 + (0,002) - (0)

= 0,0058"
tp = 0"
= 64.918 / (*21,252*20.000*1,20*0,85)
= 0,0022"
(Pressure)
(bending)
= 3.255,6 / (2**21,25*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0022 - (0,0012)
= 0,001"
= 64.918 / (*21,252*13.712,9*1,20)
= 0,0028"
(bending)

(Weight)
= 1,20*3.255,6 / (2**21,25*13.712,9*1,20)
= 0,0018"
tc
= tmc + twc - tpc

= 0,0028 + (0,0018) - (0)
= 0,0046"

tp = 0"
= 74.968 / (*21,18752*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
= 4.069,2 / (2**21,1875*20.000*1,20*0,85)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0026 - (0,0015)
= 0,0011"
= 74.968 / (*21,18752*15.264,57*1,20)
= 0,0029"
(bending)

(Weight)
= 1,20*4.069,2 / (2**21,1875*15.264,57*1,20)
= 0,002"
tc
= tmc + twc - tpc

= 0,0029 + (0,002) - (0)
= 0,0049"
34/136
Cylinder #1
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
Pth
= 0,83 psi (SG = 0,8, Hs = 28,625",Operating head)

(SG = 1, Hs = 42,125", Horizontal test
= 1,52 psi
head)
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -55 F
Radiography:
Inner C = 0,125"
Outer C = 0"

Longitudinal joint Spot UW-11(b) Type 1

Top circumferential joint Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1
Estimated weight New = 1.097,9 lb

corr = 660,7 lb
Capacity
New = 579,2 US gal corr = 586,1 US gal
ID
= 42,125"
Length
= 96"
Lc
t
= 0,3125"
t

= 100,83*21,1875 / (20.000*0,85 - 0,60*100,83) + 0,125
= 0,2512"

P
= S*E*t / (R + 0,60*t) - Ps
= 20.000*0,85*0,1875 / (21,1875 + 0,60*0,1875) - 0,83
= 148,82 psi

P
= S*E*t / (R + 0,60*t)
= 20.000*0,85*0,3125 / (21,0625 + 0,60*0,3125)
= 250 psi
35/136

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,3125 / 21,2188)*(1 - 21,2188 / infinity)
0,7364%

Condition
Hot Shut Down, New
Pressure P (
psi)
100
100
Empty, Corroded
Empty, New

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
12.629
20.000
20.000
20.000
20.000
20.000
20.000
14.618
12.629
14.618
12.629
14.618
12.629
Temperature (
F)
150
150
150
150
70
70
150
Corrosion C
(in)
0,125
0,125
0,125
0,125
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0,0534
0,0482
Seismic
0,0525
0,049
Wind
0,053
0,0477
Seismic
0,0522
0,0482
Wind
0,0016
0,0049
Seismic
0,0006
0,0039
Wind
0,0014
0,0045
Seismic
0,0006
0,0039
Wind
0,0016
0,0049
Seismic
0,0004
0,0036
Wind
0,0014
0,0045
Seismic
0,0004
0,0037
Weight
0,0007
0,0026

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScHC
min(B, S) = 12.629 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,3125)
= 0,001827
B
= 14.618 psi
S
20.000 / 1,00 = 20.000 psi
36/136
ScHN
min(B, S) = 14.618 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,3125)
= 0,001827
B
= 14.618 psi
S
20.000 / 1,00 = 20.000 psi
ScCN
min(B, S) = 14.618 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScCC
min(B, S) = 12.629 psi

CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScVC
min(B, S) = 12.629 psi

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,1875 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0519"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
75.629 / (*21,28132*20.000*1,20*0,85)
0,0026"
(bending)
tw
=
=
=
2.827,1 / (2**21,2813*20.000*1,20*0,85)
0,001"
(Weight)
tt
tp + tm - tw
=
=
0,0519 + 0,0026 - (0,001)

0,0534"
|tmc + twc - tpc|
=
=
|0,0026 + (0,001) - (0,0519)|

0,0482"
tc
(total required,
tensile)
(total, net
tensile)
37/136

= 2*20.000*1,20*0,85*(0,1875 - 0,0026 + (0,001)) / (21,1875 - 0,40*(0,1875 - 0,0026 + (0,001)))
= 359,3 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,0625 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0516"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
76.153 / (*21,21882*20.000*1,20*0,85)
0,0026"
(bending)
tw
=
=
=
3.373,4 / (2**21,2188*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0516 + 0,0026 - (0,0012)

0,053"
|tmc + twc - tpc|
=
=
|0,0026 + (0,0012) - (0,0516)|

0,0477"
tc
(total required,
tensile)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,3125 - 0,0026 + (0,0012)) / (21,0625 - 0,40*(0,3125 - 0,0026 + (0,0012)))
= 606,21 psi
tp = 0"
= 75.629 / (*21,28132*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
(Weight)
= 2.827,1 / (2**21,2813*20.000*1,20*0,85)
= 0,001"
tt
= tp + tm - tw
= 0 + 0,0026 - (0,001)
= 0,0016"
= 75.629 / (*21,28132*12.628,7*1,20)
= 0,0035"
(bending)
(Weight)
38/136
= 2.827,1 / (2**21,2813*12.628,7*1,20)
= 0,0014"
tc
= tmc + twc - tpc

= 0,0035 + (0,0014) - (0)
= 0,0049"

tp = 0"
= 76.153 / (*21,21882*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
(Weight)
= 3.373,4 / (2**21,2188*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0026 - (0,0012)
= 0,0014"
= 76.153 / (*21,21882*14.617,56*1,20)
= 0,0031"
(bending)
= 3.373,4 / (2**21,2188*14.617,56*1,20)
= 0,0014"
(Weight)
tc
= tmc + twc - tpc

= 0,0031 + (0,0014) - (0)
= 0,0045"

tp = 0"
= 75.629 / (*21,28132*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
(Weight)
= 2.827,1 / (2**21,2813*20.000*1,20*0,85)
= 0,001"
tt
= tp + tm - tw
= 0 + 0,0026 - (0,001)
= 0,0016"
= 75.629 / (*21,28132*12.628,7*1,20)
= 0,0035"
(bending)
= 2.827,1 / (2**21,2813*12.628,7*1,20)
= 0,0014"
(Weight)
39/136
tc
= tmc + twc - tpc

= 0,0035 + (0,0014) - (0)
= 0,0049"

tp = 0"
= 76.153 / (*21,21882*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
(Weight)
= 3.373,4 / (2**21,2188*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0026 - (0,0012)
= 0,0014"
= 76.153 / (*21,21882*14.617,56*1,20)
= 0,0031"
(bending)
= 3.373,4 / (2**21,2188*14.617,56*1,20)
= 0,0014"
(Weight)
tc
= tmc + twc - tpc

= 0,0031 + (0,0014) - (0)
= 0,0045"
tp = 0"
= 17.107 / (*21,28132*12.628,7*1,00)
= 0,001"
(Pressure)
(bending)
(Weight)
= 2.827,1 / (2**21,2813*12.628,7*1,00)
= 0,0017"
tt = |tp + tm - tw|
= |0 + 0,001 - (0,0017)|
= 0,0007"

= 0,001 + (0,0017) - (0)
= 0,0026"

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,1875 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0519"
(Pressure)
40/136
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
48.485 / (*21,28132*20.000*1,20*0,85)
0,0017"
(bending)
tw
=
=
=
2.827,1 / (2**21,2813*20.000*1,20*0,85)
0,001"
(Weight)
tt
tp + tm - tw
=
=
0,0519 + 0,0017 - (0,001)

0,0525"
twc
=
=
=
1,20*2.827,1 / (2**21,2813*20.000*1,20*0,85)
0,0012"
tc
|tmc + twc - tpc|
=
=
|0,0017 + (0,0012) - (0,0519)|

0,049"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,1875 - 0,0017 + (0,001)) / (21,1875 - 0,40*(0,1875 - 0,0017 + (0,001)))
= 361,11 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,0625 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0516"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
54.053 / (*21,21882*20.000*1,20*0,85)
0,0019"
(bending)
tw
=
=
=
3.373,4 / (2**21,2188*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0516 + 0,0019 - (0,0012)

0,0522"
twc
=
=
=
1,20*3.373,4 / (2**21,2188*20.000*1,20*0,85)
0,0015"
tc
|tmc + twc - tpc|
=
=
|0,0019 + (0,0015) - (0,0516)|

0,0482"
(total required,
tensile)
(Weight)
(total, net
tensile)
41/136

= 2*20.000*1,20*0,85*(0,3125 - 0,0019 + (0,0012)) / (21,0625 - 0,40*(0,3125 - 0,0019 + (0,0012)))
= 607,71 psi
tp = 0"
= 48.485 / (*21,28132*20.000*1,20*0,85)
= 0,0017"
(Pressure)
(bending)
= 2.827,1 / (2**21,2813*20.000*1,20*0,85)
= 0,001"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0017 - (0,001)
= 0,0006"
= 48.485 / (*21,28132*12.628,7*1,20)
= 0,0022"
(bending)

(Weight)
= 1,20*2.827,1 / (2**21,2813*12.628,7*1,20)
= 0,0017"
tc
= tmc + twc - tpc

= 0,0022 + (0,0017) - (0)
= 0,0039"

tp = 0"
= 54.053 / (*21,21882*20.000*1,20*0,85)
= 0,0019"
(Pressure)
(bending)
= 3.373,4 / (2**21,2188*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0019 - (0,0012)
= 0,0006"
= 54.053 / (*21,21882*14.617,56*1,20)
= 0,0022"
(bending)

(Weight)
= 1,20*3.373,4 / (2**21,2188*14.617,56*1,20)
= 0,0017"
tc
= tmc + twc - tpc
42/136
= 0,0022 + (0,0017) - (0)

= 0,0039"
tp = 0"
= 42.492 / (*21,28132*20.000*1,20*0,85)
= 0,0015"
(Pressure)
(bending)
= 2.827,1 / (2**21,2813*20.000*1,20*0,85)
= 0,001"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0015 - (0,001)
= 0,0004"
= 42.492 / (*21,28132*12.628,7*1,20)
= 0,002"
(bending)

(Weight)
= 1,20*2.827,1 / (2**21,2813*12.628,7*1,20)
= 0,0017"
tc
= tmc + twc - tpc

= 0,002 + (0,0017) - (0)
= 0,0036"

tp = 0"
= 47.837 / (*21,21882*20.000*1,20*0,85)
= 0,0017"
(Pressure)
(bending)
= 3.373,4 / (2**21,2188*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0017 - (0,0012)
= 0,0004"
= 47.837 / (*21,21882*14.617,56*1,20)
= 0,0019"
(bending)

(Weight)
= 1,20*3.373,4 / (2**21,2188*14.617,56*1,20)
= 0,0017"
tc
= tmc + twc - tpc

= 0,0019 + (0,0017) - (0)
= 0,0037"
43/136
Cylinder #2
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
Pth
= 2,39 psi (SG = 0,8, Hs = 82,625",Operating head)

(SG = 1, Hs = 42,125", Horizontal test
= 1,52 psi
head)
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -55 F
Radiography:
Inner C = 0,125"
Outer C = 0"

Longitudinal joint Spot UW-11(b) Type 1

Top circumferential joint Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

corr = 382,2 lb
Capacity
New = 325,8 US gal corr = 329,68 US gal
ID
= 42,125"
Length
= 54"
Lc
t
= 0,3125"
t

= 102,39*21,1875 / (20.000*0,85 - 0,60*102,39) + 0,125
= 0,2531"

P
= S*E*t / (R + 0,60*t) - Ps
= 20.000*0,85*0,1875 / (21,1875 + 0,60*0,1875) - 2,39
= 147,26 psi

P
= S*E*t / (R + 0,60*t)
= 20.000*0,85*0,3125 / (21,0625 + 0,60*0,3125)
= 250 psi
44/136

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,3125 / 21,2188)*(1 - 21,2188 / infinity)
0,7364%

Condition
Hot Shut Down, New
Pressure P (
psi)
100
100
Empty, Corroded
Empty, New

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
12.629
20.000
20.000
20.000
20.000
20.000
20.000
14.618
12.629
14.618
12.629
14.618
12.629
Temperature (
F)
150
150
150
150
70
70
150
Corrosion C
(in)
0,125
0,125
0,125
0,125
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0,0554
0,046
Seismic
0,0537
0,0474
Wind
0,0548
0,0453
Seismic
0,0535
0,0464
Wind
0,0035
0,0079
Seismic
0,0018
0,006
Wind
0,0033
0,0072
Seismic
0,0019
0,006
Wind
0,0035
0,0079
Seismic
0,0011
0,0049
Wind
0,0033
0,0072
Seismic
0,0011
0,0051
Weight
0,001
0,0029

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScHC
min(B, S) = 12.629 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,3125)
= 0,001827
B
= 14.618 psi
S
20.000 / 1,00 = 20.000 psi
45/136
ScHN
min(B, S) = 14.618 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,3125)
= 0,001827
B
= 14.618 psi
S
20.000 / 1,00 = 20.000 psi
ScCN
min(B, S) = 14.618 psi

A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScCC
min(B, S) = 12.629 psi

CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (21,375 / 0,1875)
= 0,001096
B
= 12.629 psi
S
20.000 / 1,00 = 20.000 psi
ScVC
min(B, S) = 12.629 psi

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,1875 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0519"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
136.397 / (*21,28132*20.000*1,20*0,85)
0,0047"
(bending)
tw
=
=
=
3.236,7 / (2**21,2813*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0519 + 0,0047 - (0,0012)

0,0554"
|tmc + twc - tpc|
=
=
|0,0047 + (0,0012) - (0,0519)|

0,046"
tc
(total required,
tensile)
(total, net
tensile)
46/136

= 2*20.000*1,20*0,85*(0,1875 - 0,0047 + (0,0012)) / (21,1875 - 0,40*(0,1875 - 0,0047 + (0,0012)))
= 355,53 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,0625 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0516"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
136.965 / (*21,21882*20.000*1,20*0,85)
0,0047"
(bending)
tw
=
=
=
4.040,9 / (2**21,2188*20.000*1,20*0,85)
0,0015"
(Weight)
tt
tp + tm - tw
=
=
0,0516 + 0,0047 - (0,0015)

0,0548"
|tmc + twc - tpc|
=
=
|0,0047 + (0,0015) - (0,0516)|

0,0453"
tc
(total required,
tensile)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,3125 - 0,0047 + (0,0015)) / (21,0625 - 0,40*(0,3125 - 0,0047 + (0,0015)))
= 602,56 psi
tp = 0"
= 136.397 / (*21,28132*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
(Weight)
= 3.236,7 / (2**21,2813*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0012)
= 0,0035"
= 136.397 / (*21,28132*12.628,7*1,20)
= 0,0063"
(bending)
(Weight)
47/136
= 3.236,7 / (2**21,2813*12.628,7*1,20)
= 0,0016"
tc
= tmc + twc - tpc

= 0,0063 + (0,0016) - (0)
= 0,0079"

tp = 0"
= 136.965 / (*21,21882*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
(Weight)
= 4.040,9 / (2**21,2188*20.000*1,20*0,85)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0015)
= 0,0033"
= 136.965 / (*21,21882*14.617,56*1,20)
= 0,0055"
(bending)
= 4.040,9 / (2**21,2188*14.617,56*1,20)
= 0,0017"
(Weight)
tc
= tmc + twc - tpc

= 0,0055 + (0,0017) - (0)
= 0,0072"

tp = 0"
= 136.397 / (*21,28132*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
(Weight)
= 3.236,7 / (2**21,2813*20.000*1,20*0,85)
= 0,0012"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0012)
= 0,0035"
= 136.397 / (*21,28132*12.628,7*1,20)
= 0,0063"
(bending)
= 3.236,7 / (2**21,2813*12.628,7*1,20)
= 0,0016"
(Weight)
48/136
tc
= tmc + twc - tpc

= 0,0063 + (0,0016) - (0)
= 0,0079"

tp = 0"
= 136.965 / (*21,21882*20.000*1,20*0,85)
= 0,0047"
(Pressure)
(bending)
(Weight)
= 4.040,9 / (2**21,2188*20.000*1,20*0,85)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,0047 - (0,0015)
= 0,0033"
= 136.965 / (*21,21882*14.617,56*1,20)
= 0,0055"
(bending)
= 4.040,9 / (2**21,2188*14.617,56*1,20)
= 0,0017"
(Weight)
tc
= tmc + twc - tpc

= 0,0055 + (0,0017) - (0)
= 0,0072"
tp = 0"
= 17.337 / (*21,28132*12.628,7*1,00)
= 0,001"
(Pressure)
(bending)
(Weight)
= 3.236,7 / (2**21,2813*12.628,7*1,00)
= 0,0019"
tt = |tp + tm - tw|
= |0 + 0,001 - (0,0019)|
= 0,001"

= 0,001 + (0,0019) - (0)
= 0,0029"

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,1875 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0519"
(Pressure)
49/136
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
87.555 / (*21,28132*20.000*1,20*0,85)
0,003"
(bending)
tw
=
=
=
3.236,7 / (2**21,2813*20.000*1,20*0,85)
0,0012"
(Weight)
tt
tp + tm - tw
=
=
0,0519 + 0,003 - (0,0012)

0,0537"
twc
=
=
=
1,20*3.236,7 / (2**21,2813*20.000*1,20*0,85)
0,0014"
tc
|tmc + twc - tpc|
=
=
|0,003 + (0,0014) - (0,0519)|

0,0474"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20.000*1,20*0,85*(0,1875 - 0,003 + (0,0012)) / (21,1875 - 0,40*(0,1875 - 0,003 + (0,0012)))
= 358,8 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

100*21,0625 / (2*20.000*1,20*0,85 + 0,40*|100|)
0,0516"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
97.684 / (*21,21882*20.000*1,20*0,85)
0,0034"
(bending)
tw
=
=
=
4.040,9 / (2**21,2188*20.000*1,20*0,85)
0,0015"
(Weight)
tt
tp + tm - tw
=
=
0,0516 + 0,0034 - (0,0015)

0,0535"
twc
=
=
=
1,20*4.040,9 / (2**21,2188*20.000*1,20*0,85)
0,0018"
tc
|tmc + twc - tpc|
=
=
|0,0034 + (0,0018) - (0,0516)|

0,0464"
(total required,
tensile)
(Weight)
(total, net
tensile)
50/136

= 2*20.000*1,20*0,85*(0,3125 - 0,0034 + (0,0015)) / (21,0625 - 0,40*(0,3125 - 0,0034 + (0,0015)))
= 605,23 psi
tp = 0"
= 87.555 / (*21,28132*20.000*1,20*0,85)
= 0,003"
(Pressure)
(bending)
= 3.236,7 / (2**21,2813*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,003 - (0,0012)
= 0,0018"
= 87.555 / (*21,28132*12.628,7*1,20)
= 0,0041"
(bending)

(Weight)
= 1,20*3.236,7 / (2**21,2813*12.628,7*1,20)
= 0,0019"
tc
= tmc + twc - tpc

= 0,0041 + (0,0019) - (0)
= 0,006"

tp = 0"
= 97.684 / (*21,21882*20.000*1,20*0,85)
= 0,0034"
(Pressure)
(bending)
= 4.040,9 / (2**21,2188*20.000*1,20*0,85)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0034 - (0,0015)
= 0,0019"
= 97.684 / (*21,21882*14.617,56*1,20)
= 0,0039"
(bending)

(Weight)
= 1,20*4.040,9 / (2**21,2188*14.617,56*1,20)
= 0,0021"
tc
= tmc + twc - tpc
51/136
= 0,0039 + (0,0021) - (0)

= 0,006"
tp = 0"
= 64.918 / (*21,28132*20.000*1,20*0,85)
= 0,0022"
(Pressure)
(bending)
= 3.236,7 / (2**21,2813*20.000*1,20*0,85)
= 0,0012"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0022 - (0,0012)
= 0,0011"
= 64.918 / (*21,28132*12.628,7*1,20)
= 0,003"
(bending)

(Weight)
= 1,20*3.236,7 / (2**21,2813*12.628,7*1,20)
= 0,0019"
tc
= tmc + twc - tpc

= 0,003 + (0,0019) - (0)
= 0,0049"

tp = 0"
= 74.968 / (*21,21882*20.000*1,20*0,85)
= 0,0026"
(Pressure)
(bending)
= 4.040,9 / (2**21,2188*20.000*1,20*0,85)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0026 - (0,0015)
= 0,0011"
= 74.968 / (*21,21882*14.617,56*1,20)
= 0,003"
(bending)

(Weight)
= 1,20*4.040,9 / (2**21,2188*14.617,56*1,20)
= 0,0021"
tc
= tmc + twc - tpc

= 0,003 + (0,0021) - (0)
= 0,0051"
52/136
ENTRADA (N1)
tw(lower) = 0,3125 in
Leg41 = 0,375 in
Note: round inside edges per UG-76(c)
Location and Orientation

Located on:
Orientation:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Passes through a Category A joint:
Cylinder #1
270
80 in
27,375 in
No
Nozzle
Description:
Inside diameter, new:
Nominal wall thickness:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Local vessel minimum thickness:
Liquid static head included:
Longitudinal joint efficiency:
SA-106 B Smls pipe (II-D p. 10, ln. 40)

NPS 6 Sch 40 (Std)
6,065 in
0,28 in
0,125 in
2,5 in
6 in
0,3125 in
0,1634 psi
1
ASME B16.5-2009 Flange

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
Circumferential joint radiography:
NPS 6 Class 150 WN A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0,0758 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
53/136
Reinforcement Calculations for Internal Pressure
UG-37 Area Calculation Summary
(in2)
For P = 100,16 psi @ 150 F

The opening is adequately reinforced
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
0,6769 0,7189 0,5083 0,0904 --
A
welds
A5
--
treq
tmin
0,1202 0,2314 0,245
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (in)
Actual weld
throat size (in)
0,1085
0,2625
Status
weld size is adequate
Calculations for internal pressure 100,16 psi @ 150 F

Fig UCS-66.2 general note (1) applies.
Nozzle UCS-66 governing thk: 0,245 in

Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(6,315, 3,1575 + (0,28 - 0,125) + (0,3125 - 0,125))
=
6,315 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,28 - 0,125) + 0)
=
0,3875 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100,1634*3,1575 / (17.100*1 - 0,6*100,1634)
0,0186 in
Required thickness tr from UG-37(a)

tr
P*R / (S*E - 0,6*P)
54/136
=
=
100,1634*21,1875 / (20.000*1 - 0,6*100,1634)

0,1064 in
Area required per UG-37(c)

Allowable stresses: Sn = 17.100, Sv = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

6,315*0,1064*1 + 2*0,155*0,1064*1*(1 - 0,855)
0,6769 in2
Area available from FIG. UG-37.1

A1 = larger of the following= 0,5083 in2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

6,315*(1*0,1875 - 1*0,1064) - 2*0,155*(1*0,1875 - 1*0,1064)*(1 - 0,855)
0,5083 in2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(0,1875 + 0,155)*(1*0,1875 - 1*0,1064) - 2*0,155*(1*0,1875 - 1*0,1064)*(1 - 0,855)
0,0519 in2
A2 = smaller of the following= 0,0904 in2

=
=
=
5*(tn - trn)*fr2*t
5*(0,155 - 0,0186)*0,855*0,1875
0,1093 in2
=
=
=
5*(tn - trn)*fr2*tn
5*(0,155 - 0,0186)*0,855*0,155
0,0904 in2
A41 =
=
=
Leg2*fr2
0,3752*0,855
0,1202 in2
Area =
=
=
A1 + A2 + A41
0,5083 + 0,0904 + 0,1202
0,7189 in2
As Area >= A the reinforcement is adequate.
55/136
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 0,75 or tn or t = 0,155 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1085 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*R / (S*E - 0,6*P) + Corrosion

100,1634*3,1575 / (17.100*1 - 0,6*100,1634) + 0,125
0,1436 in
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 0,1436 , 0 ]
0,1436 in
tb1
=
=
=

100,1634*21,1875 / (20.000*1 - 0,6*100,1634) + 0,125
0,2314 in
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 0,2314 , 0,1875 ]
0,2314 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,37 , 0,2314 ]
0,2314 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1436 , 0,2314 ]
0,2314 in
Available nozzle wall thickness new, tn = 0,875*0,28 = 0,245 in

The nozzle neck thickness is adequate.
56/136
SALIDA DE GAS (N2)

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =
0,255 in
0,3125 in
0,3125 in
0,25 in
12,625 in
0,3125 in

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
TOP HEAD
0
168,5313 in
No
0 in
No
Nozzle
Description:

NPS 8 Sch 40 (Std)
7,981 in
0,322 in
0,125 in
2 in
6 in
0,255 in
0 psi
1
Reinforcing Pad
Diameter:
Is split:
SA-516 70 (II-D p. 18, ln. 19)

12,625 in
No

Description:
Bolt Material:
Blind included:
Rated MDMT:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
57/136
Liquid static head:

MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
58/136
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 100 psi @ 150 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0,7836 1,7048 0,2898 0,096 --
A5
A
welds
treq
tmin
1,25 0,069 0,2299 0,2818
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
10.115,69 28.300
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
79.804,67 2.925,86 124.201,53 29.175,86 74.653,27

Required weld
size (in)
Actual weld
size (in)
Nozzle to pad fillet (Leg 41)
0,1379
0,2188
Pad to shell fillet (Leg 42)
0,065
0,175
Nozzle to pad groove (Upper)
0,1379
0,3125
Weld description
Status
Calculations for internal pressure 100 psi @ 150 F

Fig UCS-66.1 MDMT reduction = 27,3 F, (coincident ratio = 0,7273).
Nozzle UCS-66 governing thk:

0,2818 in
Nozzle rated MDMT:
-47,3 F
Pad UCS-66 governing thickness: 0,2818 in
Pad rated MDMT:
-47,3 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(8,231, 4,1155 + (0,322 - 0,125) + (0,255 - 0,125))
=
8,231 in
LH
=
=
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

MIN(2,5*(0,255 - 0,125), 2,5*(0,322 - 0,125) + 0,3125)
0,325 in
59/136

trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*4,1155 / (17.100*1 - 0,6*100)
0,0242 in
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0,2*P)

100*0,8947*42,25 / (2*20.000*1 - 0,2*100)
0,0946 in

Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

8,231*0,0946*1 + 2*0,197*0,0946*1*(1 - 0,855)
0,7836 in2

=
=
=

8,231*(1*0,13 - 1*0,0946) - 2*0,197*(1*0,13 - 1*0,0946)*(1 - 0,855)
0,2898 in2
=
=
=

2*(0,13 + 0,197)*(1*0,13 - 1*0,0946) - 2*0,197*(1*0,13 - 1*0,0946)*(1 - 0,855)
0,0212 in2

=
=
=
5*(tn - trn)*fr2*t
5*(0,197 - 0,0242)*0,855*0,13
0,096 in2
=
=
2*(tn - trn)*(2,5*tn + te)*fr2

2*(0,197 - 0,0242)*(2,5*0,197 + 0,3125)*0,855
60/136
A41 =
=
=
0,2379 in2
Leg2*fr3
0,08752*0,855
0,0065 in2
(Part of the weld is outside of the limits)

A42 =
=
=
Leg2*fr4
0,252*1
0,0625 in2
A5
(Dp - d - 2*tn)*te*fr4
(12,625 - 8,231 - 2*0,197)*0,3125*1
1,25 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
0,2898 + 0,096 + 0,0065 + 0,0625 + 1,25
1,7048 in2
UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,197 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,13 in
tw(min) = 0,5*tmin = 0,065 in
tw(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

100*4,1155 / (17.100*1 - 0,6*100) + 0,125
0,1492 in
ta
=
=
=

max[ 0,1492 , 0 ]
0,1492 in
tb1
0,2299 in
61/136
tb1
=
=
=

max[ 0,2299 , 0,1875 ]
0,2299 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,4068 , 0,2299 ]
0,2299 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1492 , 0,2299 ]
0,2299 in

Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:
0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =
14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*8,625*0,3125*8.379 = 35.474,9 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*12,625*0,25*9.800 = 48.586,69 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*8,428*0,197*11.970 = 31.217,98 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*8,625*0,13*14.800 = 26.066,58 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*8,625*0,3125*14.800 = 62.660,05 lbf
Loading on welds per UG-41(b)(1)
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(0,7836 - 0,2898 + 2*0,197*0,855*(1*0,13 - 1*0,0946))*20.000
10.115,69 lbf
(A2 + A5 + A41 + A42)*Sv

(0,096 + 1,25 + 0,0065 + 0,0625)*20.000
28.300 lbf
62/136
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(0,096 + 0 + 0,0065 + 0 + 2*0,197*0,13*0,855)*20.000
2.925,86 lbf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0,096 + 0 + 1,25 + 0,0065 + 0,0625 + 0 + 2*0,197*0,13*0,855)*20.000
29.175,86 lbf
Load for path 1-1 lesser of W or W1-1 = 10.115,69 lbf

Path 1-1 through (2) & (3) = 48.586,69 + 31.217,98 = 79.804,67 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 35.474,9 + 26.066,58 + 62.660,05 = 124.201,53 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 48.586,69 + 26.066,58 = 74.653,27 lbf
63/136
ALIVIO (N3)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
180
130 in
27,375 in
No
Nozzle
Description:

NPS 3 Sch 80 (XS)
2,9 in
0,3 in
0,125 in
3,25 in
6 in
0,3125 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
64/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
0,2313 0,2625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1225
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3,15, 1,575 + (0,3 - 0,125) + (0,3125 - 0,125))
=
3,15 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,3 - 0,125) + 0)
=
0,4375 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*1,575 / (17.100*1 - 0,6*100)
0,0092 in
65/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100*1,575 / (17.100*1 - 0,6*100) + 0,125
0,1342 in
ta
=
=
=

max[ 0,1342 , 0 ]
0,1342 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,314 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1342 , 0,2313 ]
0,2313 in

66/136
PDIT (N4A)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
140
147 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
67/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2313 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*0,9685 / (17.100*1 - 0,6*100)
0,0057 in
68/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100*0,9685 / (17.100*1 - 0,6*100) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2313 ]
0,2313 in

69/136
PDIT (N4B)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
140
134 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
70/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2313 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*0,9685 / (17.100*1 - 0,6*100)
0,0057 in
71/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100*0,9685 / (17.100*1 - 0,6*100) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2313 ]
0,2313 in

72/136
DRENAJE (N5)
Leg41 = 0,375 in

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
BOTTOM HEAD
0
-18,7185 in
No
0 in
No
Nozzle
Description:

NPS 3 Sch 80 (XS)
2,9 in
0,3 in
0,125 in
3,25 in
6 in
0,255 in
2,9192 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
2,9266 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
73/136
74/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 102,92 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2329 0,2625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,091
0,2625
Status


Nozzle rated MDMT:
-45,1 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3,15, 1,575 + (0,3 - 0,125) + (0,255 - 0,125))
=
3,15 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,255 - 0,125), 2,5*(0,3 - 0,125) + 0)
=
0,325 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

102,9192*1,575 / (17.100*1 - 0,6*102,9192)
0,0095 in
75/136
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0,2*P)

102,9192*0,8947*42,25 / (2*20.000*1 - 0,2*102,9192)
0,0973 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

102,9266*1,575 / (17.100*1 - 0,6*102,9266) + 0,125
0,1345 in
ta
=
=
=

max[ 0,1345 , 0 ]
0,1345 in
tb1
0,2329 in
tb1
=
=
=

max[ 0,2329 , 0,1875 ]
0,2329 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,314 , 0,2329 ]
0,2329 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1345 , 0,2329 ]
0,2329 in

76/136
TIT (N6)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
125
97 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
77/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2313 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*0,9685 / (17.100*1 - 0,6*100)
0,0057 in
78/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100*0,9685 / (17.100*1 - 0,6*100) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2313 ]
0,2313 in

79/136

tw(lower) =
Leg41 =
Leg43 =
hnew =
0,3125 in
0,375 in
0,375 in
3 in

Located on:
Orientation:
Cylinder #2
180
4 in
27,375 in
No
Nozzle
Description:
Internal projection, hnew:

NPS 3 Sch 80 (XS)
2,9 in
0,3 in
0,125 in
3,25 in
3 in
6 in
0,3125 in
2,3124 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
2,2705 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
80/136
81/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 102,31 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2337 0,2625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1225
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3,15, 1,575 + (0,3 - 0,125) + (0,3125 - 0,125))
=
3,15 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,3 - 0,125) + 0)
=
0,4375 in
Inner Normal Limit of reinforcement per UG-40
LI
=
MIN(2,5*(t - C), 2,5*(ti - Cn - C))
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,3 - 0,125 - 0,125))
=
0,125 in
trn
=
=
P*Rn / (Sn*E - 0,6*P)

102,3124*1,575 / (17.100*1 - 0,6*102,3124)
82/136
0,0095 in

tr
=
=
=
P*R / (S*E - 0,6*P)

102,3124*21,1875 / (20.000*1 - 0,6*102,3124)
0,1087 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

102,3124*1,575 / (17.100*1 - 0,6*102,3124) + 0,125
0,1345 in
ta
=
=
=

max[ 0,1345 , 0 ]
0,1345 in
tb1
=
=
=

102,3124*21,1875 / (20.000*1 - 0,6*102,3124) + 0,125
0,2337 in
tb1
=
=
=

max[ 0,2337 , 0,1875 ]
0,2337 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,314 , 0,2337 ]
0,2337 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1345 , 0,2337 ]
0,2337 in
83/136
84/136
LIT (N8A)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
210
75 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0,2446 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0,2202 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
85/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100,24 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2315 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100,2446*0,9685 / (17.100*1 - 0,6*100,2446)
0,0057 in
86/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100,2446*21,1875 / (20.000*1 - 0,6*100,2446)
0,1065 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100,2446*0,9685 / (17.100*1 - 0,6*100,2446) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100,2446*21,1875 / (20.000*1 - 0,6*100,2446) + 0,125
0,2315 in
tb1
=
=
=

max[ 0,2315 , 0,1875 ]
0,2315 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2315 ]
0,2315 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2315 ]
0,2315 in

87/136
LIT (N8B)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #2
210
15 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
1,9772 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
1,9529 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
88/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 101,98 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2334 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

101,9772*0,9685 / (17.100*1 - 0,6*101,9772)
0,0058 in
89/136

tr
=
=
=
P*R / (S*E - 0,6*P)

101,9772*21,1875 / (20.000*1 - 0,6*101,9772)
0,1084 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

101,9772*0,9685 / (17.100*1 - 0,6*101,9772) + 0,125
0,1308 in
ta
=
=
=

max[ 0,1308 , 0 ]
0,1308 in
tb1
=
=
=

101,9772*21,1875 / (20.000*1 - 0,6*101,9772) + 0,125
0,2334 in
tb1
=
=
=

max[ 0,2334 , 0,1875 ]
0,2334 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2334 ]
0,2334 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1308 , 0,2334 ]
0,2334 in

90/136
LG (N9A)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #2
140
15 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
1,9772 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
1,9529 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
91/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 101,98 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2334 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

101,9772*0,9685 / (17.100*1 - 0,6*101,9772)
0,0058 in
92/136

tr
=
=
=
P*R / (S*E - 0,6*P)

101,9772*21,1875 / (20.000*1 - 0,6*101,9772)
0,1084 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

101,9772*0,9685 / (17.100*1 - 0,6*101,9772) + 0,125
0,1308 in
ta
=
=
=

max[ 0,1308 , 0 ]
0,1308 in
tb1
=
=
=

101,9772*21,1875 / (20.000*1 - 0,6*101,9772) + 0,125
0,2334 in
tb1
=
=
=

max[ 0,2334 , 0,1875 ]
0,2334 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2334 ]
0,2334 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1308 , 0,2334 ]
0,2334 in

93/136
LG (N9B)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
140
63 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0,5911 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0,5667 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
94/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100,59 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2319 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100,5911*0,9685 / (17.100*1 - 0,6*100,5911)
0,0057 in
95/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100,5911*21,1875 / (20.000*1 - 0,6*100,5911)
0,1069 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100,5911*0,9685 / (17.100*1 - 0,6*100,5911) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100,5911*21,1875 / (20.000*1 - 0,6*100,5911) + 0,125
0,2319 in
tb1
=
=
=

max[ 0,2319 , 0,1875 ]
0,2319 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2319 ]
0,2319 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2319 ]
0,2319 in

96/136
PG (N11)
Leg41 = 0,375 in

Located on:
Orientation:
Cylinder #1
180
122 in
27,375 in
No
Nozzle
Description:

NPS 2 Sch 160
1,687 in
0,344 in
0,125 in
3,5 in
6 in
0,3125 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
285 psi @ 50F
450 psi @ 50F
No
97/136
UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 100 psi @ 150 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0,2313 0,301

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0,1312
0,2625
Status


Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,937, 0,9685 + (0,344 - 0,125) + (0,3125 - 0,125))
=
1,937 in
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,3125 - 0,125), 2,5*(0,344 - 0,125) + 0)
=
0,4688 in
trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*0,9685 / (17.100*1 - 0,6*100)
0,0057 in
98/136

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

ta UG-27
=
=
=

100*0,9685 / (17.100*1 - 0,6*100) + 0,125
0,1307 in
ta
=
=
=

max[ 0,1307 , 0 ]
0,1307 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,2598 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1307 , 0,2313 ]
0,2313 in

99/136
MANHOLE (M1)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =
0,3125 in
0,3125 in
0,3125 in
0,3125 in
24 in
0,3125 in

Located on:
Orientation:
Cylinder #1
90
122 in
27,375 in
No
Nozzle
SA-516 70 (II-D p. 18, ln. 19)

19,375 in
0,3125 in
0,125 in
5,6875 in
6 in
0,3125 in
0 psi
0,85
Reinforcing Pad
Diameter:
Is split:
SA-516 70 (II-D p. 18, ln. 19)

24 in
No

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
NPS 20 Class 150 SO A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
Yes
-55F per UCS-66(b)(1)(b)
0 psi
272,5 psi @ 150F
100/136
MAP rating:
Hydrotest rating:
External fillet weld leg (UW-21):
Internal fillet weld leg (UW-21):
PWHT performed:
285 psi @ 50F

450 psi @ 50F
0,3066 in (0,2625 in min)
0,3125 in (0,3125 in min)
No
101/136
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 100 psi @ 150 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2,0854 3,1449 1,5943 0,1297 --
A5
A
welds
treq
tmin
1,25 0,1709 0,2313 0,3125
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
10.430,35 31.012
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
197.147,21 5.464,25 328.689,13 32.418,25 202.632,73

Required weld
size (in)
Actual weld
size (in)
Nozzle to pad fillet (Leg 41)
0,1312
0,2188
Pad to shell fillet (Leg 42)
0,0937
0,2188
Nozzle to pad groove (Upper)
0,1313
0,3125
Weld description
Status

Rated MDMT of -66,2F is limited to -55F by UCS-66(b)(2).
Nozzle UCS-66 governing thk:

0,3125 in
Nozzle rated MDMT:
-155 F
Pad UCS-66 governing thickness: 0,3125 in
Pad rated MDMT:
-55 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(19,625, 9,8125 + (0,3125 - 0,125) + (0,3125 - 0,125))
=
19,625 in
LH
=
=
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

MIN(2,5*(0,3125 - 0,125), 2,5*(0,3125 - 0,125) + 0,3125)
0,4688 in
102/136

trn
=
=
=
P*Rn / (Sn*E - 0,6*P)

100*9,8125 / (20.000*1 - 0,6*100)
0,0492 in

tr
=
=
=
P*R / (S*E - 0,6*P)

100*21,1875 / (20.000*1 - 0,6*100)
0,1063 in

Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

19,625*0,1063*1 + 2*0,1875*0,1063*1*(1 - 1)
2,0854 in2

=
=
=

19,625*(1*0,1875 - 1*0,1063) - 2*0,1875*(1*0,1875 - 1*0,1063)*(1 - 1)
1,5943 in2
=
=
=

2*(0,1875 + 0,1875)*(1*0,1875 - 1*0,1063) - 2*0,1875*(1*0,1875 - 1*0,1063)*(1 - 1)
0,0609 in2

=
=
=
5*(tn - trn)*fr2*t
5*(0,1875 - 0,0492)*1*0,1875
0,1297 in2
=
=
2*(tn - trn)*(2,5*tn + te)*fr2

2*(0,1875 - 0,0492)*(2,5*0,1875 + 0,3125)*1
103/136
0,2161 in2
A41 =
=
=
Leg2*fr3
0,27062*1
0,0732 in2
(Part of the weld is outside of the limits)

A42 =
=
=
Leg2*fr4
0,31252*1
0,0977 in2
A5
(Dp - d - 2*tn)*te*fr4
(24 - 19,625 - 2*0,1875)*0,3125*1
1,25 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
1,5943 + 0,1297 + 0,0732 + 0,0977 + 1,25
3,1449 in2
UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,1875 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,1875 in
tw(min) = 0,5*tmin = 0,0938 in
tw(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in

ta UG-27
=
=
=

100*9,8125 / (20.000*0,85 - 0,6*100) + 0,125
0,1829 in
ta
=
=
=

max[ 0,1829 , 0 ]
0,1829 in
tb1
=
=
=

100*21,1875 / (20.000*1 - 0,6*100) + 0,125
0,2313 in
104/136
tb1
=
=
=

max[ 0,2313 , 0,1875 ]
0,2313 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0,4531 , 0,2313 ]
0,2313 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,1829 , 0,2313 ]
0,2313 in
Available nozzle wall thickness new, tn = 0,3125 in

Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:
0,74*20.000 =
0,7*20.000 =
0,49*20.000 =
0,49*20.000 =
0,74*20.000 =
14.800 psi
14.000 psi
9.800 psi
9.800 psi
14.800 psi
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*20*0,3125*9.800 = 96.211,27 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*24*0,3125*9.800 = 115.453,53 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*19,8125*0,1875*14.000 = 81.693,68 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*20*0,1875*14.800 = 87.179,2 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*20*0,3125*14.800 = 145.298,66 lbf
Loading on welds per UG-41(b)(1)
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,0854 - 1,5943 + 2*0,1875*1*(1*0,1875 - 1*0,1063))*20.000
10.430,35 lbf
(A2 + A5 + A41 + A42)*Sv

(0,1297 + 1,25 + 0,0732 + 0,0977)*20.000
31.012 lbf
105/136
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(0,1297 + 0 + 0,0732 + 0 + 2*0,1875*0,1875*1)*20.000
5.464,25 lbf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0,1297 + 0 + 1,25 + 0,0732 + 0,0977 + 0 + 2*0,1875*0,1875*1)*20.000
32.418,25 lbf

Path 1-1 through (2) & (3) = 115.453,53 + 81.693,68 = 197.147,21 lbf
Path 2-2 through (1), (4), (6) = 96.211,27 + 87.179,2 + 145.298,66 = 328.689,13 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 115.453,53 + 87.179,2 = 202.632,73 lbf
EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,3125 / 9,8438)*(1 - 9,8438 / infinity)
1,5873%
106/136
Support Skirt #1
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length (includes base ring thickness):
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:
Skirt attachment offset:
SA-516 70 (II-D p. 18, ln. 19)

150 F
42,546in
42,546in
44
in
0
in
0
in
0,55
0,8
0,375 in
BOTTOM HEAD
2,01 in down from the top seam
Skirt design thickness, largest of the following + corrosion = 0,013 in

The governing condition is due to wind, compressive stress at the base, operating & new.
The skirt thickness of 0,375 in is adequate.
107/136
Loading
Wind
Vessel
Condition
(Stress)
operating, corroded (+)
Governing
Skirt
Location
Temperature
(F)
Allowable
Stress
(psi)
Calculated
Stress/E
(psi)
Required
thickness
(in)
bottom
150
20.000
259,74
0,0049
Wind
operating, corroded (-)
bottom
150
15.227,84
509,01
0,0125
Wind
operating, new (+)
bottom
150
20.000
240,31
0,0045
Wind
operating, new (-)
bottom
150
15.227,84
526,65
0,013
Wind
empty, corroded (+)
bottom
50
20.000
352,13
0,0066
Wind
empty, corroded (-)
bottom
50
15.227,84
435,1
0,0107
Wind
empty, new (+)
bottom
50
20.000
331,51
0,0062
Wind
empty, new (-)
bottom
50
15.227,84
453,68
0,0112
Seismic
operating, corroded (+)
bottom
150
20.000
103,5
0,0019
Seismic
operating, corroded (-)
bottom
150
15.227,84
414,14
0,0102
Seismic
operating, new (+)
bottom
150
20.000
115,85
0,0022
Seismic
operating, new (-)
bottom
150
15.227,84
460,52
0,0113
Seismic
empty, corroded (+)
top
50
20.000
103,25
0,0019
Seismic
empty, corroded (-)
bottom
50
15.227,84
249,15
0,0061
Seismic
empty, new (+)
bottom
50
20.000
112,05
0,0021
Seismic
empty, new (-)
bottom
50
15.227,84
296,96
0,0073
Loading due to wind, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -7.615,54 / (*42,921*20.000*0,8) + 48*16.204,9 / (*42,9212*20.000*0,8)
= 0,0049 in
Required thickness, tensile stress at the top:

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -6.993,06 / (*42,921*20.000*0,55) + 48*11.614,4 / (*42,9212*20.000*0,55)
= 0,004 in
Leeward side (compressive)

Required thickness, compressive stress at base:
t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 7.615,54 / (*42,921*15.228*1) + 48*16.204,9 / (*42,9212*15.228*1)
= 0,0125 in
Required thickness, compressive stress at the top:

t
= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)

= 6.993,06 / (*42,921*15.228*1) + 48*11.614,4 / (*42,9212*15.228*1)
= 0,0097 in
108/136
Loading due to wind, operating & new

t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -8.454,56 / (*42,921*20.000*0,8) + 48*16.252,2 / (*42,9212*20.000*0,8)
= 0,0045 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -7.832,08 / (*42,921*20.000*0,55) + 48*11.661,7 / (*42,9212*20.000*0,55)
= 0,0035 in

t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 8.454,56 / (*42,921*15.228*1) + 48*16.252,2 / (*42,9212*15.228*1)
= 0,013 in

t

= 7.832,08 / (*42,921*15.228*1) + 48*11.661,7 / (*42,9212*15.228*1)
= 0,0102 in
Loading due to wind, empty & corroded

t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -3.878,13 / (*42,921*20.000*0,8) + 48*16.204,9 / (*42,9212*20.000*0,8)
= 0,0066 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -3.255,65 / (*42,921*20.000*0,55) + 48*11.614,4 / (*42,9212*20.000*0,55)
= 0,0066 in
109/136

t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 3.878,13 / (*42,921*15.228*1) + 48*16.204,9 / (*42,9212*15.228*1)
= 0,0107 in

t

= 3.255,65 / (*42,921*15.228*1) + 48*11.614,4 / (*42,9212*15.228*1)
= 0,0079 in
Loading due to wind, empty & new

t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -4.765,08 / (*42,921*20.000*0,8) + 48*16.252,2 / (*42,9212*20.000*0,8)
= 0,0062 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -4.142,6 / (*42,921*20.000*0,55) + 48*11.661,7 / (*42,9212*20.000*0,55)
= 0,006 in

t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 4.765,08 / (*42,921*15.228*1) + 48*16.252,2 / (*42,9212*15.228*1)
= 0,0112 in

t

= 4.142,6 / (*42,921*15.228*1) + 48*11.661,7 / (*42,9212*15.228*1)
= 0,0084 in
Loading due to earthquake, operating & corroded
110/136
Tensile side
t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -7.615,54 / (*42,921*20.000*0,8) + 48*10.553,6 / (*42,9212*20.000*0,8)
= 0,0019 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -6.993,06 / (*42,921*20.000*0,55) + 48*7.425 / (*42,9212*20.000*0,55)
= 0,0009 in
Compressive side
t
= (1 + VAccel)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= (1 + 0,2)*7.615,54 / (*42,921*15.228*1) + 48*10.553,6 / (*42,9212*15.228*1)
= 0,0102 in

t
= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)

= (1 + 0,2)*6.993,06 / (*42,921*15.228*1) + 48*7.425 / (*42,9212*15.228*1)
= 0,0081 in
Loading due to earthquake, operating & new

Tensile side
t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -8.454,56 / (*42,921*20.000*0,8) + 48*11.750,5 / (*42,9212*20.000*0,8)
= 0,0022 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -7.832,08 / (*42,921*20.000*0,55) + 48*8.282,7 / (*42,9212*20.000*0,55)
= 0,001 in
Compressive side
111/136

t

= (1 + 0,2)*8.454,56 / (*42,921*15.228*1) + 48*11.750,5 / (*42,9212*15.228*1)
= 0,0113 in

t

= (1 + 0,2)*7.832,08 / (*42,921*15.228*1) + 48*8.282,7 / (*42,9212*15.228*1)
= 0,0091 in
Loading due to earthquake, empty & corroded

Tensile side
t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -3.878,13 / (*42,921*20.000*0,8) + 48*7.104,1 / (*42,9212*20.000*0,8)
= 0,0019 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -3.255,65 / (*42,921*20.000*0,55) + 48*5.478,8 / (*42,9212*20.000*0,55)
= 0,0019 in
Compressive side
t

= (1 + 0,2)*3.878,13 / (*42,921*15.228*1) + 48*7.104,1 / (*42,9212*15.228*1)
= 0,0061 in

t

= (1 + 0,2)*3.255,65 / (*42,921*15.228*1) + 48*5.478,8 / (*42,9212*15.228*1)
= 0,0049 in
Loading due to earthquake, empty & new

Tensile side
112/136

t
= -W / (*D*St*E) + 48*M / (*D2*St*E)

= -4.765,08 / (*42,921*20.000*0,8) + 48*8.313,9 / (*42,9212*20.000*0,8)
= 0,0021 in

t
= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -4.142,6 / (*42,921*20.000*0,55) + 48*6.330,5 / (*42,9212*20.000*0,55)
= 0,002 in
Compressive side
t

= (1 + 0,2)*4.765,08 / (*42,921*15.228*1) + 48*8.313,9 / (*42,9212*15.228*1)
= 0,0073 in

t

= (1 + 0,2)*4.142,6 / (*42,921*15.228*1) + 48*6.330,5 / (*42,9212*15.228*1)
= 0,0059 in
113/136
Skirt Base Ring #1

Base configuration:
Foundation compressive strength:
Concrete ultimate 28-day strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance (applied to root radius):
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Gusset separation, w:
Gusset height, h:
Gusset thickness, tg:
Initial bolt preload:
Number of bolts, N:
Bolt size and type:
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:
Load
Vessel
condition
Wind
operating, corroded
Wind
operating, new
Wind
Base M
(lbf-ft)
W
(lb)
Required
bolt area
(in2)
tr
Base
(in)
single base plate

1.658 psi
3.000 psi
A-307
15.000 psi
47,375 in
0 in
0,375 in
SA-516 GR 70
20.000 psi
38,375 in
50,375 in
0,5 in
4 in
4,75 in
0,375 in
0 % (0 psi)
8
0,75 inch coarse
threaded
0,302 in2
1,125 in
Foundation
bearing
stress
(psi)
16.204,9 7.835,3 0,0715 0,2789
46,52
16.252,2 8.674,3 0,0649
0,273
44,57
empty, corroded
16.204,9 4.097,9 0,1027 0,2962
52,48
Wind
empty, new
16.252,2 4.984,8 0,0957 0,2943
51,81
Seismic
operating, corroded
10.553,6 7.835,3 0,0238 0,2107
26,56
Seismic
operating, new
11.750,5 8.674,3 0,0269 0,2221
29,5
Seismic
empty, corroded
7.104,1 4.097,9 0,0258 0,1908
21,78
Seismic
empty, new
8.313,9 4.984,8 0,0287 0,2047
25,08
Anchor bolt load (operating, corroded + Wind)

P = -W / N + 48 * M / (N*BC)
= -7.835,3 / 8 + 48 * 16.204,9 / (8*47,375)
= 1.072,93 lbf
Required area per bolt = P / Sb = 0,0715 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, corroded + Wind)
Base plate width, tc:
6
in
Average base plate diameter, d: 44,375 in
Base plate elastic modulus, Es: 29,0E+06psi
114/136
Base plate yield stress, Sy:
38.000
psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,266507:
K1 = 2,5149,
K2 = 1,417
L1 = 10,3598,
L2 = 25,2121,
L3 =
9,3811
Total tensile force on bolting

T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*16.204,9 - 7.835,3 *(10,3598 + 9,3811)) / (25,2121 + 9,3811)
= 1.150,03 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 1.150,03 / (0,0173 * (44,375 / 2) * 2,5149)
= 1.189 psi
Total compressive load on foundation
Cc = T + W + Bolt Preload
= 1.150,03 + 7.835,3 + 0
= 8.985,32 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 8.985,32 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,417)
= 47 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 1.189 / (9,2889*47))
= 0,266507
Base plate required thickness (operating, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2555
Mx = 0,006*47*13,85412 = 53,4 lbf
My = -0,4448*47*3,53952 = -259,2 lbf
tr = (6*Mmax / Sp)0,5
= (6*259,23 / 20.000)0,5
= 0,2789 in
115/136
The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Wind)
Bolt load = Ab*fs =0,302*1.189 = 359,15 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*359,15 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,139 in
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*359,15*3,5395 / (2**0,3752*4,75)
= 454,34 psi
As Sr <= 30.000 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, new + Wind)
P = -W / N + 48 * M / (N*BC)
= -8.674,32 / 8 + 48 * 16.252,2 / (8*47,375)
= 974,04 lbf
Support calculations (Jawad & Farr chapter 12, operating, new + Wind)
Average base plate diameter, d:
Base plate elastic modulus, Es:
6
in
44,375 in
29,0E+06psi
38.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,319619:
K1 = 2,3993, K2 = 1,5617
L1 = 8,003, L2 = 23,4725, L3 = 11,2279
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*16.252,2 - 8.674,32 *(8,003 + 11,2279)) / (23,4725 + 11,2279)
= 813,01 lbf
116/136

fs = T / (ts * (d / 2) * K1)
= 813,01 / (0,0173 * (44,375 / 2) * 2,3993)
= 881 psi
= 813,01 + 8.674,32 + 0
= 9.487,33 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 9.487,33 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,5617)
= 45 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 881 / (9,2889*45))
= 0,319619
Base plate required thickness (operating, new + Wind)
Mx = 0,006*45*13,85412 = 51,2 lbf
My = -0,4448*45*3,53952 = -248,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*248,36 / 20.000)0,5
= 0,273 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Wind)
Bolt load = Ab*fs =0,302*881 = 266,13 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*266,13 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,1197 in
= 1,5*266,13*3,5395 / (2**0,3752*4,75)
= 336,66 psi
Anchor bolt load (empty, corroded + Wind)
117/136
P = -W / N + 48 * M / (N*BC)
= -4.097,89 / 8 + 48 * 16.204,9 / (8*47,375)
= 1.540,1 lbf
Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)
6
in
44,375 in
29,0E+06psi
38.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,141292:
K1 = 2,7919,
K2 = 1,0174
L1 = 15,9153,
L2 = 29,1989,
L3 =
4,9963

T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*16.204,9 - 4.097,89 *(15,9153 + 4,9963)) / (29,1989 + 4,9963)
= 3.180,73 lbf
fs = T / (ts * (d / 2) * K1)
= 3.180,73 / (0,0173 * (44,375 / 2) * 2,7919)
= 2.963 psi
= 3.180,73 + 4.097,89 + 0
= 7.278,63 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 7.278,63 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,0174)
= 52 psi
k = 1 / (1 + fs / (n*fc))
118/136
= 1 / (1 + 2.963 / (9,2889*52))
= 0,141292
Base plate required thickness (empty, corroded + Wind)
Mx = 0,006*52*13,85412 = 60,2 lbf
My = -0,4448*52*3,53952 = -292,5 lbf
tr = (6*Mmax / Sp)0,5
= (6*292,47 / 20.000)0,5
= 0,2962 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Wind)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*894,77 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,2194 in
= 1,5*894,77*3,5395 / (2**0,3752*4,75)
= 1.131,91 psi
Anchor bolt load (empty, new + Wind)
P = -W / N + 48 * M / (N*BC)
= -4.984,84 / 8 + 48 * 16.252,2 / (8*47,375)
= 1.435,23 lbf
Support calculations (Jawad & Farr chapter 12, empty, new + Wind)
6
in
44,375 in
29,0E+06psi
38.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
119/136
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,15989:
K1 = 2,75,
K2 = 1,0844
L1 = 15,0911,
L2 = 28,6203,
L3 =
5,6494

T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*16.252,2 - 4.984,84 *(15,0911 + 5,6494)) / (28,6203 + 5,6494)
= 2.674,05 lbf
fs = T / (ts * (d / 2) * K1)
= 2.674,05 / (0,0173 * (44,375 / 2) * 2,75)
= 2.529 psi
= 2.674,05 + 4.984,84 + 0
= 7.658,9 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 7.658,9 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,0844)
= 52 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 2.529 / (9,2889*52))
= 0,15989
Base plate required thickness (empty, new + Wind)
Mx = 0,006*52*13,85412 = 59,5 lbf
My = -0,4448*52*3,53952 = -288,7 lbf
tr = (6*Mmax / Sp)0,5
= (6*288,74 / 20.000)0,5
= 0,2943 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Wind)
120/136
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*763,71 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,2027 in
= 1,5*763,71*3,5395 / (2**0,3752*4,75)
= 966,11 psi
Anchor bolt load (operating, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -7.835,3 / 8 + 48 * 10.553,6 / (8*47,375)
= 357,19 lbf
Foundation bearing stress (operating, corroded + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(50,3752 - 38,3752) / 4 - 8**1,1252 / 4
= 828,4969 in2
Ic = *(Do4 - Di4) / 64
= *(50,3754 - 38,3754) / 64
= 209.649,7 in4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 828,4969 + (1 + 0,2)*7.835,3 / 828,4969 + 6*10.553,6*50,375 / 209.649,7
= 27 psi
Base plate required thickness (operating, corroded + Seismic)
Mx = 0,006*27*13,85412 = 30,5 lbf
My = -0,4448*27*3,53952 = -148 lbf
tr = (6*Mmax / Sp)0,5
= (6*148,03 / 20.000)0,5
= 0,2107 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Seismic)
121/136
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5

= (3,91*357,19 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,1386 in
= 1,5*357,19*3,5395 / (2**0,3752*4,75)
= 451,85 psi
Anchor bolt load (operating, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -8.674,32 / 8 + 48 * 11.750,5 / (8*47,375)
= 403,9 lbf
Foundation bearing stress (operating, new + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(50,3752 - 38,3752) / 4 - 8**1,1252 / 4
= 828,4969 in2
Ic = *(Do4 - Di4) / 64
= *(50,3754 - 38,3754) / 64
= 209.649,7 in4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 828,4969 + (1 + 0,2)*8.674,32 / 828,4969 + 6*11.750,5*50,375 / 209.649,7
= 30 psi
Base plate required thickness (operating, new + Seismic)
Mx = 0,006*30*13,85412 = 33,9 lbf
My = -0,4448*30*3,53952 = -164,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*164,42 / 20.000)0,5
= 0,2221 in
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Seismic)
122/136

tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*403,9 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,1474 in
= 1,5*403,9*3,5395 / (2**0,3752*4,75)
= 510,94 psi
Anchor bolt load (empty, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -4.097,89 / 8 + 48 * 7.104,1 / (8*47,375)
= 387,49 lbf
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)
6
in
44,375 in
29,0E+06psi
38.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,392668:
K1 = 2,2397, K2 = 1,747
L1 = 4,7611, L2 = 21,0459, L3 = 13,7533
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*7.104,1 - 4.097,89 *(4,7611 + 13,7533)) / (21,0459 + 13,7533)
= 269,51 lbf
fs = T / (ts * (d / 2) * K1)
= 269,51 / (0,0173 * (44,375 / 2) * 2,2397)
= 313 psi
123/136

Cc = T + (1 + VAccel)*W + Bolt Preload
= 269,51 + (1 + 0,2)*4.097,89 + 0
= 5.186,98 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 5.186,98 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,747)
= 22 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 313 / (9,2889*22))
= 0,392668
Base plate required thickness (empty, corroded + Seismic)
Mx = 0,006*22*13,85412 = 25 lbf
My = -0,4448*22*3,53952 = -121,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*121,39 / 20.000)0,5
= 0,1908 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*94,51 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,0713 in
= 1,5*94,51*3,5395 / (2**0,3752*4,75)
= 119,55 psi
Anchor bolt load (empty, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -4.984,84 / 8 + 48 * 8.313,9 / (8*47,375)
= 429,84 lbf
124/136

Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)
6
in
44,375 in
29,0E+06psi
38.000 psi
Ec = 57.000*Sqr(3.000) = 3.122.019 psi

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*44,375)
= 0,0173 in
From table 12.4 for k = 0,425748:
K1 = 2,167, K2 = 1,8267
L1 = 3,2986, L2 = 19,9405, L3 = 14,8864
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*8.313,9 - 4.984,84 *(3,2986 + 14,8864)) / (19,9405 + 14,8864)
= 261,78 lbf
fs = T / (ts * (d / 2) * K1)
= 261,78 / (0,0173 * (44,375 / 2) * 2,167)
= 314 psi
Cc = T + (1 + VAccel)*W + Bolt Preload
= 261,78 + (1 + 0,2)*4.984,84 + 0
= 6.243,59 lbf
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 6.243,59 / (((6 - 0,0173) + 9,2889*0,0173)*(44,375 / 2)*1,8267)
= 25 psi
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 314 / (9,2889*25))
= 0,425748
Base plate required thickness (empty, new + Seismic)
125/136
Mx = 0,006*25*13,85412 = 28,8 lbf

My = -0,4448*25*3,53952 = -139,7 lbf
tr = (6*Mmax / Sp)0,5
= (6*139,74 / 20.000)0,5
= 0,2047 in
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Seismic)
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*94,88 / (38.000*(2*3,5395 / 4+4 / (2*2,0395)-1,125*(2 / 4+1 / (2*2,0395)))))0,5
= 0,0715 in
= 1,5*94,88*3,5395 / (2**0,3752*4,75)
= 120,02 psi
126/136
Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cq:
Basic Wind Speed:, V:
Importance Factor:, Iw:
Exposure category:
UBC 1997
0,0000 ft
0,0000 ft
0,8000
85,0000
mph
1,0000
B
Vessel Characteristics
Vessel height, h:
17,3971 ft
Vessel Minimum Diameter
Operating, Corroded: 3,5625 ft
Empty, Corroded: 3,5625 ft
Fundamental Frequency
23,1538
Operating, Corroded:
Hz
25,0269
Empty, Corroded:
Hz
Damping coefficient,
Operating, Corroded: 0,0250
Empty, Corroded: 0,0200
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
127/136
Wind Deflection Report: Operating, Corroded

Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
TOP HEAD
196,01
3,55
29,0
31
14
0,0107
Cylinder #1
100,01
3,56
29,0
0,2738
740
1.038
6.302
0,0097
Cylinder #2
46,01
3,56
29,0
0,2738
740
1.185
11.366
0,0028
BOTTOM HEAD (top)
44
3,55
29,0
740
1.191
11.614
0,0005
Support Skirt #1
3,61
29,0
0,5616
740
1.313
16.205
0,0005
Component
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
TOP HEAD
196,01
3,55
29,4
31
14
0,0105
Cylinder #1
100,01
3,56
29,4
0,2738
740
1.038
6.302
0,0095
Cylinder #2
46,01
3,56
29,4
0,2738
740
1.185
11.366
0,0028
BOTTOM HEAD (top)
44
3,55
29,4
740
1.191
11.614
0,0005
Support Skirt #1
3,61
29,4
0,5616
740
1.313
16.205
0,0005
Component

Wind Pressure (WP) Calculations
Wind stagnation pressure qs = 18,6000 psf
[Table 16-F, page 2-28]
Wind Pressure WP = Ce * Cq * qs * Iw
= Ce * 0,8000 * 18,6000 * 1,0000
= 14,8800 * Ce
[Equation (20-1), page 2-7]
Design Wind Pressures
Height
(')
Ce
WP
(psf)
15,0
0,62 9,2256
20,0
0,67 9,9696
128/136
Seismic Code
Method of seismic analysis:

Seismic Zone:
Seismic Zone Factor (Table 16-I):
R Factor (Table 16-P):
Soil profile: (Table 16-Q):
Importance Factor:
Vertical Accelerations Considered:
Force Multiplier:
Minimum Weight Multiplier:
UBC 1997 ground supported

2A
Z = 0,1500
R = 2,2000
SD
I = 1,0000
Yes
= 0,3333
= 0,2000
Vessel Characteristics
Vessel height: 17,3971 ft

Vessel Weight:
Operating, Corroded: 7.835 lb
Empty, Corroded: 4.098 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0,043 sec (f = 23,2 Hz)
Empty, Corroded: 0,040 sec (f = 25,0 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
129/136
Seismic Shear Report: Operating, Corroded

Component
TOP HEAD
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
196,01
29,0
71
58
Cylinder #1
100,01
29,0
0,2738
595
4.040
Cylinder #2
46,01
29,0
0,2738
818
7.296
BOTTOM HEAD (top)
44
29,0
823
7.434
Support Skirt #1
29,0
0,5616
862
10.554

Seismic Shear Report: Empty, Corroded
Component
TOP HEAD
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
196,01
29,4
62
50
Cylinder #1
100,01
29,4
0,2738
389
3.541
Cylinder #2
46,01
29,4
0,2738
429
5.410
BOTTOM HEAD (top)
44
29,4
430
5.482
Support Skirt #1
29,4
0,5616
451
7.104

Vertical Acceleration Term, VAccel
Factor is applied to dead load.
Compressive Side: = 1.0 + VAccel
VAccel Term is:
greater of (Force Mult * Base Shear / Weight) or (Min. Weight Mult.)
Force multiplier = 0,3333
Condition
Minimum Weight Multiplier = 0,2000

Force Mult * Shear
VAccel
Weight
Base Shear ( lbf)
Weight ( lb)
Operating, Corroded
862
7.835,3
0,0367
0,2
Operating, New
954
8.674,3
0,0367
0,2
Empty, Corroded
451
4.097,9
0,0367
0,2
Empty, New
548
4.984,8
0,0367
0,2
Base Shear Calculations

Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded

Rigid structure per 1634.3, p2-21, since period of vibration = 0,043 < 0,06 .
V = 0,70 * Ca * I * W / 1,40 = 0,70 * 0,2200 * 1,0000 * 7.835,2969 / 1.4 = 861,88 lb
130/136
Base Shear Calculations: Empty, Corroded

Rigid structure per 1634.3, p2-21, since period of vibration = 0,040 < 0,06 .
V = 0,70 * Ca * I * W / 1,40 = 0,70 * 0,2200 * 1,0000 * 4.097,8911 / 1.4 = 450,77 lb
131/136
LIQUID LEVEL
Location from datum
82,625"
Operating Liquid Specific Gravity 0,8
132/136
Platform/Ladder #1
Distance from platform base to datum:
Platform attached to:
Platform start angle:
Platform end angle:
Platform shell clearance:
Platform width:
Platform projected length:
Platform wind force coefficient:
83,1496"
Cylinder #1
65,00 degrees
232,00 degrees
Lc = 3"
W = 37,625" (3,14 ft)
L = 81,25" (6,77 ft)
Cf = 2,00
Floor grating unit weight:

Floor grating area:
Railing height:
Railing length:
Railing unit weight:
10,00 psf
4736,18 in^2 (32,89 ft^2)
h = 42" (3,50 ft)
255,96" (21,33 ft)
12,00 lb/ft
Distance from ladder start to datum:

Ladder angle:
Ladder unit weight:
Ladder length:
-42,0079"
45,00 degrees
18,00 lb/ft
125,1575" (10,43 ft)
Platform & railing weight:

Ladder weight:
Total weight:
584,86 lb
187,74 lb
772,60 lb
Included in vessel lift weight:

Present when vessel is empty:
Present during hydrotest:
No
Yes
No
Platform Wind Shear Calculation

Method and assumptions taken from Wind Loads and Anchor Bolt Design for Petrochemical Facilities, ASCE, 1997.
Platform depth:
Hp
= 6"
Railing effective height:
Hr
= 9,6"
Angle subtended by ends of platform:

Length from vessel center line to platform outer edge:
Angle = 167,00
R
= 62"
Le P = 2*R*sin( Angle / 2 )
= 2*62*sin( 167,00 / 2 )
= 123,2029"
Le FR = Le P
= 123,2029"
Le RR = W*sin( Angle / 2 )*2
= 37,625*sin(167,00 / 2)*2
= 74,7663"
Ae P = Hp * Le P
Front Railing projected length:

Rear Railing projected length:
Platform projected area:
133/136
=
=
=
=
=
=
=
=
=
=
=
6 * 123,2029
739,2175 in2
Hr * Le FR
9,6 * 123,2029
1.182,748 in2
Hr * Le RR
9,6 * 74,7663
717,7563 in2
Ae P + Ae FR + Ae RR
739,2175 + 1.182,748 + 717,7563
2.639,7218 in2
Front Railing projected area:
Ae FR
Rear Railing projected area:
Ae RR
Total projected area:
Ae
Local wind pressure:
Pw
= Ce*qs*Iw = 11,53 psf
Wind shear:
Vp
= Pw * Cf * Ae
= (11,53 / 144) * 2,00 * 2.639,7218
= 422,80 lbf
134/136
Platform/Ladder #2
Distance from platform base to datum:
Platform attached to:
Platform start angle:
Platform end angle:
Platform shell clearance:
Platform width:
Platform wind force coefficient:
148,937"
Cylinder #1
-80,00 degrees
18,00 degrees
Lc = 3"
W = 36" (3,00 ft)
L = 39" (3,25 ft)
Cf = 2,00
Floor grating unit weight:

Floor grating area:
Railing height:
Railing length:
Railing unit weight:
10,00 psf
2609,25 in^2 (18,12 ft^2)
h = 42" (3,50 ft)
175,27" (14,61 ft)
12,00 lb/ft
Distance from ladder start to datum:

Ladder angle:
Ladder unit weight:
Ladder length:
-42,0079"
45,00 degrees
18,00 lb/ft
190,9449" (15,91 ft)
Platform & railing weight:

Ladder weight:
Total weight:
356,46 lb
286,42 lb
642,88 lb
Included in vessel lift weight:

Present when vessel is empty:
Present during hydrotest:
No
Yes
No
Platform Wind Shear Calculation

Method and assumptions taken from Wind Loads and Anchor Bolt Design for Petrochemical Facilities, ASCE, 1997.
Platform depth:
Hp
= 6"
Railing effective height:
Hr
= 9,6"
Angle subtended by ends of platform:

Length from vessel center line to platform outer edge:
Angle = 98,00
R
= 60,375"
Le P = 2*R*sin( Angle / 2 )
= 2*60,375*sin( 98,00 / 2 )
= 91,1312"
Le FR = Le P
= 91,1312"
Le RR = W*sin( Angle / 2 )*2
= 36*sin(98,00 / 2)*2
= 54,3391"
Ae P = Hp * Le P
Front Railing projected length:

Rear Railing projected length:
Platform projected area:
135/136
=
=
=
=
=
=
=
=
=
=
=
6 * 91,1312
546,7871 in2
Hr * Le FR
9,6 * 91,1312
874,8594 in2
Hr * Le RR
9,6 * 54,3391
521,6553 in2
Ae P + Ae FR + Ae RR
546,7871 + 874,8594 + 521,6553
1.943,3017 in2
Front Railing projected area:
Ae FR
Rear Railing projected area:
Ae RR
Total projected area:
Ae
Local wind pressure:
Pw
= Ce*qs*Iw = 11,76 psf
Wind shear:
Vp
= Pw * Cf * Ae
= (11,76 / 144) * 2,00 * 1.943,3017
= 317,51 lbf
136/136

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METALCOLMESA

Get Thickness from Pressure

Straight Flange on TOP HEAD

Straight Flange on BOTTOM HEAD

SALIDA DE GAS (N2)

SALIDA DE CONDENSADOS (N7)

Chamber design MDMT is -20 F

Notes for MDMT Rating:

Straight Flange governs MDMT

UCS-66 governing thickness = 0,3125 in

UCS-66 governing thickness = 0,3125 in

UCS-66 governing thickness = 0,3125 in

Straight Flange governs MDMT

UCS-66 governing thickness = 0,3125 in.

Flange rating governs:

UCS-66 governing thickness = 0,2818 in.

UCS-66 governing thickness = 0,2818 in.

UCS-66 governing thickness = 0,255 in.

UCS-66 governing thickness = 0,3125 in

Design notes are available on the Settings Summary page.

Straight Flange on TOP HEAD

Straight Flange on BOTTOM HEAD

Nominal t: Vessel wall nominal thickness

Required vessel thickness due to governing loading + corrosion

Longitudinal seam joint efficiency

Head minimum thickness after forming

Circumferential stress due to internal pressure governs

External pressure governs

Combined longitudinal stress of pressure + weight + wind governs

Combined longitudinal stress of pressure + weight + seismic governs

NPS 6 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 8 Class 150

NPS 3 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 3 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 3 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 2 Sch 160

NPS 2 Class 150

NPS 2 Sch 160

NPS 2 Class 150

Skirt Base Ring #1

* Platforms and ladders are not included in surface area.

Vessel center of gravity location - from datum - lift condition

Local test Test liquid

Straight Flange on TOP HEAD

Straight Flange on BOTTOM HEAD

SALIDA DE CONDENSADOS (N7)

SALIDA DE GAS (N2)

Internal design pressure: P = 100 psi @ 150 F

Static liquid head:

Design MDMT = -20F

No impact test performed

Category A joints Head to shell seam -

PDK / (2SE - 0,2*P) + Corrosion

2SE*t / (KD + 0,2t) - Ps

2SE*t / (KD + 0,2t) - Ps

(75t / Rf)(1 - Rf / Ro)

= PR / (SE - 0,60*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)

PR / (2StKsEc + 0,40*|P|)

PR / (2StKsEc + 0,40*|P|)