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NATIONAL

IRANIAN

GAS COMPANY

I 08
SPECIFICATION NO. PLD'

FOR
ANCHOR FLANGES

RFv\t toN' o^/E


It {, B( 4"

TABLE

CONTENT5

PAGE

DESCRIPTION

SECTION
I

Scope

Codes and gtaDdarde

I
)

Design !equirementa

3
4

Materials

z/3

Weldiag

3/4

Inepection and te s ti-rg

4/5

Repotts and ce rtificate s and documents

Marking

Packiag

Chemical Composition

APPENDD(

of pipeline

OF

-I-

I. GSCOPE

I.t.

This

the rnanufacture'

covers

specification

flanges

testirrg of steel anchor

for weldi:rg

suitable

The aachor
blocks

.
:
!l

r. 5.

flaages will

be embedded

to fuid

di gtlibution

gys tems'

ia reinforced

conctete

trans rnis gion pipeline s and a s s ociated

t.z

iDsPection and

on site.

The Purchaser

will

furaish

the Supplier

with the following

data

with the Durchaee order.

Q
a)

Nominal

diamete!,

grade and wall

thicknes 3 of adjoiniag

pipeline.

"l'

b)

Pipeline

deaign pressure

c )

Pipeline

axial

d)

Eud bevel stardard.

e)

Length of transition

thrust

and temperatule.

( tons

pieces(when

specified).

2.0 . CODES AND STANDARDS


)

Y'

Anchor flanges shall generally conforrn to the ANSI-B ' 3l ' I


Code for Pressure Pipilg as suPPlemented by the U. S'
Department oI Transportation Federal Safety Regulations
and shall be manufactured in accordance with the standards
specified herein and ae supplernented in this specificatiotr'

z.z.

Tbe latest editioDs aod revisi.oos are intended'

-zF3.0. DE SIGN REQUIREMENTS


?

and caLculations to the


The Supplier shall furnigh drawings
Pur chaser.

3.2.

Dot occeed thoae specified


Permissible design streaEes ehall
Gode Sectios VII
by the ASME Boiler a n d P r e s g u r e V c s s e l

as applicable.

s shall be 25a/o ol the


The maxirnum allowable sttes 8 walue
ae defi-oed
matelial
apecified tesgile strength of tJre O.aD.ge

,
I
t:
::

in the above code.

i e /
:

3.3.

and
ANSI classification
Flanges shall be welding neck type to
s etc. as sPecified in the
shall sustai-n service Pres Eure rati.Eg '
purchase order-

3. 4.

shop welded to the hubs and the


Pieces shall be
and th,en radiograPhed'
e a t i r e a a s e t n b l y s t r e s s relieved

T ransitiolt

aI
4.0. MATERIALS
4. -l .

Materials

and shau be bither

quality
alloy

uged in manufacture

shall be of guitable

carbon

welding

steel o! high strength

s te el.

v
4.2.

Iow

The quatity
t:atment

of steel shall suitably


Ptocess

respond

and shall be lully

killed

to the relevant
for Class

heat

600 and

higher.

4. 3.

Theateelshallbernadebyt}reopen-hearth,basicorcygenor
gball be suitabl'e for field
electric fulaace Processes and
undet
tnarufactuled
welding at ooc without Preheat to PiPe
thc purchaec order'
tJeefollowiag Etandard3 aa specified in
a)

API -5L and 5 LX

b)

ASTM-A.53,A.106 aadA' 381'

4.4.

teet sPecirnens

The followiag

selected frorn

forging
a)

the quantity

specirnens

Two tensile

shall be taken from

one

being supplied'

taken from

the disc of the

axis
fl.atrge, one sPecj.men having its lengthwise
normal to flange bore, tJre second
directionally
directionally
specimen takea with its lengthwise axls
first
at right angles to tJ'.e equivaleat axis of the
specimen.
b)

Three
third

each two
Charpy V, notch irnPact test specirnetrs'
shall be
size, as sPecified in ASTM;E23 standard'

taken from
with their

the hub and as near the weld end as Practicable'


to the flange bore and
axis Engential
leugthwise

equi;spaced around the hub'


-h oC 1Soopl and the avelage
Tests shall be carried out at
shall be a
value obtained from the three test resul'ts
Z' I kg fm (15 lb' f) with no
Minimurn of approxirnately
specirnens

the three

individual

4.5

test being less than 1' 4 kg fm(f 0 Ib' f)'


pieces shall be furnished

Transition
material

to match

by the Purchaser.
Compositron

the adjoining
Appedndrl

rn the grade of

pipeline

and as agreed

shows the Chemical

of PiPe hne.

{J/

s.0.u4pING
Shop welding
and Pressure

shall conform

parts of the ASME Boiler

Part
Vesgel Code' Section VIII and I X a n d B S ; 1 5 1 5

I as surnmarised

5. l.

to the relevant

hereunder'

Supplier and
Welding procedures shall be qualified by the
rnicro examinations'
shall include tadiograPhs' macro and
tests as
hardness sulveys and Charpy V'notch impact
detailed in BS; I 515 Part i.Section
Charpy V;notch tests shall carried
sPecimens"a- I 0oC

4'
ortt oD ?f3 size

- + -

Welder Preformance

5.2.

Code
to the SAME
conform
shall
tests

ct
andrmpa
;'o-""u "t -t _t^t:,::;'.1ff ,i""i " su,veys

:fi

examr
Macro and micro
requileo'
tests are not

"'

shopweldins-"-:"^t :,:::,::
:'
submergec :

5. 3.

;: ::':f":'

:ff.;;

semi-

lnsPectionanT:T

5' 4'

;:::1""'::"::'"'

Ylr' a'.s ;::,J;


Code Section

I Sectioo o
ANSI-B' 3l '
in
prescribed
procedures as
Preheating
out'
s naff ue carried'

5. 5-

to the AsME

5'b::ilT:'li-1';T';::T::iTi:,",":rxi:.
comptedon

The plocedurer"-a"u

oi welding'

'o"*t

to the Parent
dereliolatioo
No reParrs
by the Purchaaer

::::'""]'r*u
shall be

""""

be approved

oo. afte!

heat

tteatment'

^ot" ""t"t*

asaembly sha[
testiog of flange
nondest!uctive
and Preesure
and
Boile!
JnsPection
of thc ASME
and
I Section 5
the requirements
to
Part
5
l
5
I
conforrrr
BslX and t o

6. o INSPEcTtoI

Vessei

Code

- Section

as summarised

hereunder '

. - " . . r^'' l l e n g t h a f t e r '


ultrasonrcarry
be examined

6. I

Welds thall

6.?.

::T'":i:::i,T."::-::::."-:il.":l:::.::,kxei,iv
radioslaphicauv

ro1 a

ASME peBerlan

l;;;
the I

emPloYing
'*-ri""toomi-oar-""T#;r""";"::,:::_..".".":;;.";t:""

tesdng,

6.3.

Franses or 16
flanges

cla3e

incb ":?;;;;

crack
Peoetlant
welding bevel'

-'*

-*

-.::!

t't:-'1

-.':.i:*-::':-'--'-=''

sbau arso

600- "":;.;
detect

..-";"

:. :1,"u
a
arong the hub

arouadtb,e

-t-

IIEPECTION
6. *.

(Contiaed)

AND TESTING

shall be
The flange assernbly including transition pieces
design
hydrostatically tested to l ' 5 times the specified
ASME Cole
pre s sure and to a procedure conlorming to the
for Pressure Vessels Section VIII as applicable'
s without
The test shall be mai.Dtartred for at least 30 Miaute
loss of Preasure or as specified bY the Purchaser'
the above'
Welding rePairs 3hall not be permitted after
teEts unles s with the prior agreement of the Purchaser'

7. O.REPORTS

?. l.

8.0

with the lollowing


The Supptier shall furnish the Purchaser
ae specilied in the Purchase order':(six sets)
Certificate of shop InsPection'
a)
and welder

qualificatioDs

b)

Weld procedure

c)

Certified

d)

ProPerties of steel'
Strees relieve aDd heat treatrnent

e)

Nondestluctive

f)
{t)
h)
\4ARKING

8. I.

AND DOCUUENTS

AND CERTIFICATES

rePorts

giving

chemical

'

analysis

and physical

certificates'

test ce rtifi cate s '

test ce rti{icate
Hydlostatic
catalogs
ManufactulingcerEificate

Identification

s a1t6

rnall<ings

s'

shall generally

conform

to ANSI-B'

l6' 5'

in the Purchase order'


MSS-SP. 25 and BS. I560 and as specified

8.2.

9.0

Die stamPing shall not be Pelmitted on ttansition Pieces'

PACKING
shall be packed so as to Prevent damage duriag shipment'
The packing ehall be aPProPliate tor stolage witLout cover' Indent
ldentified on
Number aud the specific Item Number shall be clearly

AII rnaterials

each package.