RFP-Solar Power Panel

REQUEST FOR PURCHASE FOR
SOLAR POWER SYSTEM

BMB/CKD-PC-PR-EL01
Doc No
BMB/CKD-PC-PREL01
Rev.
Date
20-2-2012
Page
1 of 1
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

SERVICES FOR BUMI-B AND CAKERAWALA-D WELLHEAD
PLATFORM PROJECT
FOR
CARIGALI HESS OPERATING CO. SDN. BHD.
CONTRACT NO. PR 22032
PRELIMINARY
FOR INFORMATION ONLY
FOR REVIEW
20-FEB-12
Issued for Purchase
AK/BPR
BANLUR
SOMKIAT
28-JUN-11
Issued for Enquiry
MM/BPR
BANLUR
SOMKIAT
15-JUN-11
Issued for DIC/IDR
MM/BPR
BANLUR
SOMKIAT
Prepared by
Checked by
Approved by
Rev
Date
Description
CONTRACTOR
Approved by
COMPANY
PROVISION
P
OF FABRIC
CATION, HO
OOK-UP AN
ND
CO
OMMISSION
NING SERVIICES FOR W
WHP8 & WH
HP9
DEVELO
OPMENT
REQUEST FOR PURCHASE
E FOR
SOLAR
S
POW
WER SYSTE
EM
CONTENTS
No.
TITLE
T
1.
APPENDIX
A
A SCOPE
E OF SUPPL
LY
2.
APPENDIX
A
B SPARE
E PARTS LIS
ST
3.
APPENDIX
A
C SPECIA
AL TOOLS & CONSUM
MABLES
4.
APPENDIX
A
D APPLIC
CABLE PRO
OJECT DOC
CUMENTS
5.
APPENDIX
A
E VENDO
OR TECHNIC
CAL EVALU
UATION
6.
APPENDIX
A
F VENDO
OR DEVIATIO
ON LIST
7.
APPENDIX
A
G VENDO
OR DOCUME
ENT REQUIIREMENT S
SCHEDULE
PROVISION
P
OF FABRIC
CATION, HO
OOK-UP AN
ND
CO
OMMISSIONING SERVIC
CES FOR W
WHP8 & WH
HP9
DEVELO
OPMENT
UEST FOR PURCHASE
P
E FOR
REQU
SOLAR POW
WER SYSTE
EM
APP
PENDIX-A
A
Scope
e of Supply
(No. off Sheets: 6 )
PROVIS
SION OF FABRICATION
N, HOOK-UP
P AND
COMMISS
SIONING SE
ERVICES FO
OR WHP8 & WHP9
DEV
VELOPMEN
NT
Page 1 o
of 6
ER SYSTEM
RE
EQUEST FO
OR PURCHA
ASE FOR SO
OLAR POWE
M
SCOPE
S
OF SUPPLY FO
OR BMB
No.
1.0
ITEM TA
AG NO
QUANTIT
TY
DESCRIPTIO
ON
SCOPE
S
OF SUPPLY
1.1
BMB-SM-755
B
50~7553
4 Sets
Solar a
array panelss / Solar modules c/w blocking
diodess including m
mounting fra
ames and insstallation
hardwa
are. Solar panels shall be outdoor, weather
proof, EExem, de
egree of prottection.
1.2
Auxiliary
A
JBs
4 Lots
Auxilia
ary junction boxes to interconnect tthe solar
cell mo
odules in sseries - para
allel combin
nation as
require
ed c/w appro
opriate cable
e glands.
1.3
BMB-JB-755
B
0~7553
4 Nos
Solar array main

n junction boxes to connect
outgoin
ng power supply from each solar array to
the sollar regulatorr / charge co
ontroller.
1.4
BMB-CC-755
B
50~7553
4 Sets
24 VD
DC Solar rregulators / charge co
ontrollers
comple
ete with MCBs, sw
witches, co
ontactors,
blockin
ng diodes, m
monitoring an
nd switching
g circuits,
interloccks, etc.
1.5
BMB-DB-785
B
51
1 No.
24 VDC
C, Solar reg
gulator / distrribution pane
el.
1.6
BMB-BC-785
B
52~7853
2 Sets.
VAC / 24 V
VDC, Rectifiers / Charg
gers c/w
415 V
MCCB
Bs, blocking d
diodes, etc.
1.7
BMB-CB-755
B
50~7553
4 Nos.
Batteryy isolators, 2
24 VDC
1.8
BMB-BT-755
B
50~7553
4 Banks
s
ated 24 V
Valve rregulated lead acid batttery bank, ra
DC, c//w interconn
nections, te
emperature sensors,
housin
ng, etc.
1 Lot
600 / 1000 V Grrade, coppe

er conducto
or, XLPE
insulatted, PVC in
nner sheathed, armoure
ed, PVC
outer ssheathed, fllame retardant & fire rresistant,
haloge
en free, hea
at & oil resisstant, powerr, control
and siignal cabless to interco
onnect all the solar
panelss / array to a
auxiliary JBss and furtherr to main
JB tha
at are in vvendor's sco
ope defined
d above,
includi ng cable gla
ands and cab
ble lugs.
1.9
Cables
C
1.10
Computer
C
1 Set
Compu
uter Notebo
ook complette with softw
ware for
data acquisition. EExe JJunction box with
compu
uter note boo
ok connectio
on facility, a
as part of
BMB-D
DB-7851.
1.11
Software
S
1 Set
Softwa
are for data acquisition of the sola
ar power
system
m with EExe
e junction bo
ox with Mod
dbus RS-
PROVIS
SION OF FABRICATION
N, HOOK-UP
P AND
COMMISS
SIONING SE
ERVICES FO
OR WHP8 & WHP9
DEV
VELOPMEN
NT
Page 2 o
of 6
ER SYSTEM
RE
EQUEST FO
OR PURCHA
ASE FOR SO
OLAR POWE
M
232 se
erial link com
mmunication
n port (RS-485 serial
link co
ommunication port shall also be pro
ovided as
a proviision).
1.12
1 Lot
All mo unting acce

essories for ccomplete insstallation
of sola
ar power system.
1.13
1 Lot
Surfacce preparatio
on and painting.
1.14
1 Lot
Inspecction and testing inccluding thirrd

certificcation for dessign and inspection.
1.15
1 Lot
Start-u
up and comm
missioning spares.
1.16
1 Lot
2 Yearrs operation
n and mainte
enance spares (with
unit priices)
Specia
al tools, acce
essories, ke
eys, locking facilities,
trolleyss, etc for the
e operation & maintena
ance and
unit prices)
testing
g tools (with u
party
1.17
1 Lot
1.18
1.19
1 Lot
Docum
ments and drrawings as p
per VDRL.
1.20
1 Lot
Ship la
anded to La
aem Chaban
ng Port, Tha
ailand or
Bangko
ok Port, Tha
ailand.
1.21
1 Lot
Trainin
ng of Custom
mers person
nnel.
1.22
Daily Rattes
as require
ed
Packin
ng & Preservvation for 12 months storage.
ntative for onshore ((Platform

Vendo r represen
Fabrica
ators Yard) / offshore ccommissioning (Field
Service
es Rates).
NOTES:
1. Equip
pment quanttities and ratings shall be
b estimated
d and confirm
med by the Vendor by d
doing
calcu
ulations for the
t
solar po
ower system
m with resp ect to the E
Electrical Lo
oad List and
d the
calcu
ulations shalll be submitte
ed.
2. Wherre the material is indica
ated as 1 Lot,
L
Vendorr shall estim
mate the qua
antity required to
fulfill the overalll functionality of the Purchase
P
O
Order. Quanttity As Re
equired sha
all be
supplied without any further cost
c
or sche
edule impactt after placem
ment of orde
er.
3. ATEX
X certification shall be prrovided by Vendor
V
for exxplosion pro
oof equipmen
nt.
4. All ca
able glands in Vendors scope of supply shall be
e provided in accordancce to latest IEC
60079 14, and all equipme
ent with volu
ume greater than 2 literss certified fo
or Zone 1, sh
hall
have sealed barrrier cable gla
and if the gla
ands are con
nnected to E
EEXd type o
of enclosure.
PROVIS
SION OF FABRICATION
N, HOOK-UP
P AND
COMMISS
SIONING SE
ERVICES FO
OR WHP8 & WHP9
DEV
VELOPMEN
NT
Page 3 o
of 6
ER SYSTEM
RE
EQUEST FO
OR PURCHA
ASE FOR SO
OLAR POWE
M
5. All glands and pllugs under Vendors
V
sco
ope of supp
ply shall be o
of nickel pla
ated brass tyype
and all
a stainless
s steel equip
pment and enclosures shall be co
oated with V
VCL-386 (Viinyl
corro
osion inhibito
or).
PROVISION OF FAB
BRICATION
N, HOOK-UP
P AND
COMMISS
SIONING SE
ERVICES FO
OR WHP8 & WHP9
DEV
VELOPMEN T
QUEST FOR
R PURCHAS
SE FOR SO
OLAR POWE
ER SYSTEM
M
REQ
APP
PENDIX-B
B
Spare
e Parts L
List
(No. of
o Sheets
s: 8)
PROVISIO
ON OF FABR
RICATION, H
HOOK-UP A
AND
COMMISSIO
C
ONING SER
RVICES FOR
R WHP8 & W
WHP9
DEVE
ELOPMENT
REQU
UEST FOR PURCHASE
E FOR SOLA
AR POWER
R SYSTEM
APP
PENDIX-C
C
Speciial Tools
s and Consumables
(Not Applicabl
A
le, No Atttachmen
nts)
PROVISIO
ON OF FABR
RICATION, H
HOOK-UP A
AND
COMMISSIO
C
ONING SER
RVICES FOR
R WHP8 & W
WHP9
DEVE
ELOPMENT
REQU
UEST FOR PURCHASE
E FOR SOLA
AR POWER
R SYSTEM
APP
PENDIX-D
D
List of Applicab
A
ct Docum
ments
le Projec
PROVISION OF FABRICATIO
F
ON, HOOK-UP
P AND COMM
MISSIONING
SERVICE
ES FOR WHP
P8 & WHP9 D
DEVELOPME
ENT
Page 1 o
of 4
REQ
QUEST FOR
R PURCHAS
SE FOR SOL
LAR POWER SYSTEM
AP
PPLICABLE DOCUMENTS
D
S FOR BMB
Ite
em
Desc
cription
R
Reference
/
D
Document No
Revission
/
Updatted date
TASHEETS
EQUIIPMENT DAT
Datas
sheet for Sola
ar Power Systtem
B
BMB-EL-ED-7
7901
(2) 20
0 Feb 2012
Datas
sheet for 24 VDC Solar Regulator
R
/ Diistribution
Pane
el BMB-DB-78
851
B
BMB-EL-ED-7
7903
(2) 20
0 Feb 2012
Datas
sheet for Batttery Charger
B
BMB-EL-ED-7
7907
(2) 20
0 Feb 2012
JECT SPECIFICATIONS AND

A
DATA
PROJ
Spec
cification for Solar
S
Power System
S
B
BMB-EL-ES-7
7901
(2) 20
0 Feb 2012
Spec
cification for Solar Power Supply Sy
ystem on
Remo
ote Wellhead Platforms
C
CKG-EL-ES-7
7903
(0) 4 JJun 1998
Spec
cification For Distribution
D
Boards
B
BMB-EL-ES-7
7902
(2) 20
0 Feb 2012
Spec
cification for Electrical
E
Req
quirement for Offshore
Package Unit
B
BMB-EL-ES-7
7906
(2) 20
0 Feb 2012
Spec
E
Req
quirement for Offshore
Package Unit
C
CKG-EL-ES-0
0004
(5) 21
1 Apr 2009
Spec
cification for Low Voltage Cables
C
B
BMB-EL-ES-7
7903
(2) 20
0 Feb 2012
Spec
E
HV & LV Cables
C
CKG-EL-ES-7
7909
(8) 20
0 Apr 2009
24 VDC
V
Electric
cal Load Lis
st for BMB Platform
(1 Sh
heet)
B
BMB-EL-ET-7
7501
(1) 22
2 Dec 2010
Spec
cification for the
t
Painting / Coating of Offshore
Faciliities
C
CKG-ME-ES-0
0004
(5) 1 A
Aug 2008
10
0
Spec
cification for Electrical In
nstallation, Testing
T
&
Comm
missioning
C
CKG-EL-ES-0
0003
(1) 20
0 Sep 2008
Remarks
(M
Marked up co
opy)
(Part of)
F
ON, HOOK-UP
P AND COMM
MISSIONING
PROVISION OF FABRICATIO
SERVICE
ES FOR WHP
P8 & WHP9 D
DEVELOPME
ENT
Page 2 o
of 4
REQ
QUEST FOR
R PURCHAS
SE FOR SOL
LAR POWER SYSTEM
JECT DRAW
WINGS
PROJ
Electrical 415V / 240V

2
AC & 24VDC
2
Powe
er System
Overa
all SLD
B
BMB-EL-DS-7
7910
(0B) 1
14 Dec 2010
Electrical 24V DC Solar Re

egulator / Diistribution
Contrrol Panel BMB
B-DB-7851 SLD (3 sheets)
B
BMB-EL-DS-7
7911
(0A) 2
25 Nov 2010
Electrical Equipme
ent Layout at Cellar Deck
B
BMB-EL-DA-7
7970
(0B) 2
22 Dec 2010
Electrical Namepla
ate Schedule
B
BMB-EL-DS-7
7995
(0A) 2
25 Nov 2010
Electrical Interconnection Wiring Diagram
B
BMB-EL-DW-7
7975
(0A) 2
29 Nov 2010
Main Deck Equipm

ment Layout
B
BMB-PI-DA-00
002
(0C) 1
18 Mar 2011
Electrical Legend of Symbols (3

3 Sheets)
B
BMB-EL-DS-7
7902
(0A) 2
25 Nov 2010
PAGE
1 of 5
Carigali Hess Operating Company Sdn Bhd
(296234-M)
Thai Nippon Steel Engineering & Construction Corp., Ltd
CONTRACT TITLE
: PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

SERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
CONTRACT NUMBER
: PR 22032
TNS PROJECT NUMBER
: 11A013
CLIENT
: CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
: Datasheet For Solar Power System
DOCUMENT NUMBER
: BMB-EL-ED-7901
Document Class : B - Confidential
20 Feb 12
Issued for Purchase
MM / BPR
Banlur
Somkiat
20 Jun 11
Issued for Enquiry
KK / BPR
Banlur
Somkiat
8 Dec 10
Issued for Final
Mahnaz
Dzuki
T. Rama
9 Nov 10
Issued for Review
Mahnaz
Dzuki
T. Rama
REV
DATE
ISSUED
CHKD
APPRD
DESCRIPTION
TNS
CHKD
APPRD
CARIGALI HESS
DATE
Equipment Data Sheet for Solar Power System

1
Tag No. :
As per drawings
Client:
CARIGALI HESS OPERATING COMPANY SDN BHD
Service:
Offshore, Saline Conditions
Plant Location:
Bumi-B (BMB) Wellhead platform
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
Purchase Order No. :
VTA
No. of Units:
Service Description: Solar Power System

System Voltage:
24
System Frequency:
N/A
Earthing:
Ungrounded (Floating)
ENVIRONMENTAL CONDITIONS
7
8
Location:
Ambient air temp:
10
Humidity:
11
Hazardous area classification:
12
13
POWER SYSTEM
Outdoor
Min:
80-100 %
18 C Max:
38 C
Altitude: 12.2 m above MSL
10%
Zone 1, Gas Group IIA, T3
PARTICULARS OF EQUIPMENT
UNITS
PURCHASER'S REQUIREMENTS
VENDOR'S RESPONSE
Complies
GENERAL
14
Nominal system voltage
V DC
24
15
System voltage variation
10
< 10 %
16
System earthing
Ungrounded
17
Average distribution load
W/Ah perday
866.5 W / 575.2 Ah (VTC)
575.2 Wc
18
Required autonomy time with no sun
days
Complies
19
Location:
795355 N ; 307000 E (VTC)
Complies
20
Minimum insolation (Equivalent Sun Hours)
21
Design ambient temperature
22
Design life
23
Wind speed
24
Panel exterior paint colour
VTA (Note 3)
25
Panel interior paint colour
VTA (Note 3)
26
Paint specification
VTA (Note 3)
27
Cable entry
28
PV panel mounting arrangement
29
Type of mounting
30
Mounting frame support (inverter, charger, solar
31
regulator, distribution board)
kWh/m day
4.44 (VTC)
Complies
40C (Outdoor)
Complies
years
20
Complies
m/s
26.9
Complies
For previous Suriya-A & B project,
RAL7035 light grey was applied for
external surfaces. Interior was not painted.
Exterior color can be done as per project
requirement. Listed in Deviations List.
Paint specification will be as per ORGA
Standard, as was done for Suriya-A & B
project. Listed in Deviations List.
Top/Bottom
Yes/No
Bottom
Complies
VTA
Not in Scope of Supply
Rack mounted
Skid Mounted, Floor Standing
Yes - By Vendor
Yes
32
33
DATA FOR SOLAR ARRAY
34
Array configuration
VTA
Series & Parallel
35
Required daily power output capability per array
Ah/day
VTA
763.08 Ahrs/Day
36
Calculated minimum daily power output capability
Ah/day
575.2 (VTC)
37
Calculated required no of modules per array
38
Period to fully re-charge battery
39
Actual no of modules per array
VTA
40
Configuration of modules in array
VTA
2 Series 39 Parallel
41
Dimensions of each array
mm
VTA
1272 x 576 x 66 mm (Each module)
42
Total mass of each array
kg
VTA
20 Kg (Each module)
43
Total area of array
m2
VTA
0.706 sq.m (Each module)
44
Total solar surface of array
m2
VTA
Approx. 0.7 sq.m (Each module)
45
Orientation
horizontal and tilted
Confirm
46
Tilt angle
Complies
47
Rating factors:
48
49
VTA
days
28
575.2 Ah/Day
Total 78 Solar Modules (Calculation
submitted)
Complies
Total 78 Solar Modules
15 south facing (VTC)
temperature coefficient
pu
VTA
2%
fouling and ageing
pu
VTA
5%
VTA
10
Max no of modules possible per array
50
Eng. By:
THAI NIPPON STEEL ENGINEERING & CONSTRUCTION CORP., LTD

Principal:
CARIGALI HESS OPERATING COMPANY SDN. BHD.
SHEET
2
of

1
Tag No. :
As per drawings
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
VTA
No. of Units:
Service Description:
Solar Power System
7
8
UNITS
VENDOR'S RESPONSE
Data for Solar Modules

Monocrystalline silicon
Yes
ORGA or Approved equal
ORGA / OSP108 Ex
Cell technology
10
Manufacturer and model no.
11
Typical peak power at standard test conditions
VTA
108 W
12
Typical voltage on load
V DC
VTA
20.1 VDC
13
Typical current on load
VTA
5.4 A
14
Short circuit current
VTA
5.8 A
15
Open circuit voltage
V DC
VTA
23.9 VDC
16
Current at MPPT factor
VTA
6.46 A
17
Bypass diodes fitted
Yes/No
Yes
Yes
18
Weight of each module
kg
VTA
Approx. 20 kg
19
Dimensions
mm
VTA
1272 x 556 x 66 mm
20
Ingress Protection Degree
21
Explosion Protection Degree
22
Suitable for use in hazardous area
VTA
IP 66
EEx'em'
Complies
Zone 1, Gas group IIA, T3
ll 2G, llB, T4
Complies
26
Cable glands for vendor cables
ATEX or equivalent
MGT/EPR/GSWB/LSZH, fire
resistant, flame retardant (Cables by
Vendor)
By Vendor
27
Data for Array Junction Box
(located outdoors, near array)
28
No of regulators / circuit breakers installed
VTA
29
Maximum no. of sub-arrays
VTA
30
Regulator manufacturer and model no.
VTA
Morningstar/ Tristar MPIT 60
31
23
24
25
Hazardous area certification

Power cables
Complies
Confirmed
8
IP 66 (Minimum)
Complies
EEx'e'
Complies (STAHL make flameproof

enclosures)
Zone 1, II A, T3
Complies
32
33
34
ATEX or equivalent
Complies
35
Construction
Stainless Steel 316
Complies
36
Overall dimensions
VTA
600 x 450 x 210 (L x W x D)
resistant, flame retardant
Complies
mm
37
Incoming/Outgoing cables
38
Cable entry
Top/Bottom
Bottom
Complies
39
Total weight
kg
VTA
Approx 10 kg
40
Data for Charger / Controller Unit
41
Mean time between failures (MTBF)
hours
VTA
840,960 hours per attached self-explanatory

calculation sheet.
42
Mean time to repair (MTTR)
hours
VTA
1.3 hours per attached self-explanatory

calculation sheet.
43
Remote monitoring (4-20mA transducer)
Hardwire to SCADA
Yes
44
Battery current
Yes/No
Yes
Yes
45
load voltage
Yes/No
Yes
Yes
46
load current
Yes/No
Yes
Yes
47
48
49
50
Eng. By:

Principal:
SHEET
3
of

1
Tag No. :
As per drawings
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
VTA
Calculation Ref. :
N/A
No. of Units:
Solar Power System
7
8
UNITS
VENDOR'S RESPONSE
Hardwire to SCADA
Complies
Remote alarms
Yes
voltage/current high
10
voltage/current low
Yes/No
11
load shedding
Yes/No
12
Outgoing circuit breaker status
Yes/No
13
Earth leakage monitoring
14
Communication to telemetry system RTU
15
Yes - Common alarm to SCADA
Yes
No. Listed in Deviations List.
Yes
Yes
Yes
Yes
Yes - Hardwire with Modbus RS485
as provision
Yes
Control and indication

Complies
16
Ammeter
Yes/No
Yes - As per drawings
17
Voltmeter
Yes/No
Complies
Stainless steel SS316 (EEx'e') or

Copper free cast alloy (EEx'd')
EEx'e' enclosures in stainless steel SS316

material and EEx'd' enclosures in copper
free cast alloy material
18
Enclosure Construction
19
20
21
22
Zone 1, II A, T3
IP 66
enclosures)
Complies
ATEX or equivalent
Complies
IP 56 (Minimum)
EEx'de'
mm
912 (W) X 4600 (L) X 2100 (H)

(including frame support)
Complies
23
Overall dimensions of enclosure (Max.)
24
Cable type
25
Main interface junction box
Nos.
(VTA)
26
Incoming cable size
mm
2 Runs of 2C X 95 mm
27
Outgoing cable size
mm
As per drawings
28
Cable entry
Top/Bottom
Bottom
Complies
29
Total weight
kg
VTA
1500 kg (Approx.)
Complies
1 - per sub-array
Information available during detail
engineering stage
Noted
30
31
DATA FOR BATTERY ISOLATOR
32
Quantity
33
Current rating
34
35
36
37
Hazardous area classification
38
Overall dimensions
39
Cable type
40
Incoming / Outgoing cable size
41
42
Total weight
Enclosure material
(located outdoor)
Nos
(VTA)
4 Nos
VTA
TBA During Detail Engineering Stage

IP 66
IP 56 (Minimum)
EEx'd'
Zone 1, II A, T3
mm
ATEX or equivalent
Complies
VTA
480 x 360 x 340 mm (Approx.)
Complies
2 Runs of 2C X 95 mm
VTA
Copper free cast light alloy
kg

enclosures)
Complies
Information available during detail

engineering stage
Approx. 50 Kg.
Complies
43
44
DATA FOR BATTERY
45
Battery configuration
46
Calculated required battery capacity
47
Battery type
48
Battery life
49
(located outdoor in battery enclosure)

(VTA)
4 x 25 %
5600 (VTC)
5458 Ah (Calculation submitted)
Valve Regulated Lead-Acid (VRLA)
Complies
Ah
years
10
Complies
VTA
Sonnenschein Solar OPzV1400 @ C120
50
Eng. By:

Principal:

4
SHEET
of

1
Tag No. :
As per drawings
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
VTA
No. of Units:
Solar Power System
7
8
No and configuration of cells
Capacity of each cell at C 100 rate
10
Battery autonomy time (with factors applied)
11
Weight of individual module
12
Depth of discharge for overnight cycle
13
State of charge (SOC)
14
15
16
UNITS
VENDOR'S RESPONSE
VTA
12 cells in series
Ah
(VTA)
1695
days
Complies
kg
VTA
Approx 97 kg
15
0.15
20
Complies
Minimum end-of-discharge (EOD) voltage
V DC
1.85 (VTA)
1.8 VDC
Recommended Float Voltage
V DC
VTA
2.25 per cell / 2.7 Vdc
Ageing factor
25 (VTA)
25
17
Temperature correction factor
pu
VTA
No temperature correction factor needed
18
Max cycles at calculated daily depth of discharge
> 8000 (VTA)
Complies
19
Ventilation
20
Temperature sensor
Yes/No
Natural ventilation preferred
Complies
Yes
Complies
VTA
ORGA BB130.110.85SS
21
22
DATA FOR BATTERY BOX
23
24
IP 54
Complies
25
EEx'e'
Complies
26
Zone 1, II A, T3
Complies
27
ATEX or equivalent
Complies
MGT/EPR/GSWB/LSZH, fire resistant,

flame retardant
Noted
28
Incoming/Outgoing cables
29
Cable entry
30
No. of battery cells / box
31
No. of Battery Boxes
Bottom
Bottom
12
Complies
VTA
1170 (W) X 1495 (L) X 900 (H) (VTC)

in mm
Complies
32
Dimensions of Battery Boxes (Max.)
33
No. of battery box lifting lugs
4 Nos
Complies
34
Enclosure material
SS316
Complies
35
Total weight
VTA in kg
1400 kg (Approx)
36
Battery box cover locking facility
Yes
Complies
37
38
39
INSPECTION AND TESTING
40
Type Test
Yes/No
Yes
Complies
41
Routine Test
Yes/No
Yes
Complies
42
43
NOTES:
44
1. VTA = Vendor To Advise, TBA = To Be Advised, VTC = Vendor To Confirm, N/A = Not Applicable.
45
2. Refer to specification for Solar Power System Doc. No. BMB-EL-ES-7901 for additional information.
46
3. The external surface of electrical panels shall be off-white colour to B.S. 4800 10B 15. Refer to Specification for The Painting / Coating of
47
Offshore Facilities Doc. No.CKG-ME-ES-0004.
48
49
50
Eng. By:

Principal:
SHEET
5
of
PAGE
1 of 4
(296234-M)
CONTRACT TITLE
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

CONTRACT NUMBER
PR 22032
TNS PROJECT NUMBER
11A013
CLIENT
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
Datasheet For 24 VDC Solar Regulator / Distribution Panel BMBDB-7851
DOCUMENT NUMBER
BMB-EL-ED-7903
20 Feb 12
Issued for Purchase
AK / BPR
Banlur
Somkiat
20 Jun 11
Issued for Enquiry
KK / BPR
Banlur
Somkiat
8 Dec 10
Issued for Final
Mahnaz
Dzuki
T. Rama
9 Nov 10
Issued for Review
Mahnaz
Dzuki
T. Rama
ISSUED
CHKD
APPRD
REV
DATE
CHKD
APPRD
DESCRIPTION
TNS
CARIGALI HESS
DATE
Equipment Data Sheet for Solar Power System Distribution Boards

1
Tag No. :
BMB-DB-7851
Client:
Service:
Plant Location:
Bumi-B (BMB) Wellhead Platform
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
VTA
No. of Units:
System Voltage:
24 V DC
Earthing:
24V DC Solar Regulator/Distribution Panel
7
Location:
POWER SYSTEM
Outdoor
Ambient air temp:
10
Humidity:
Min:
11
80-100 %
18 C Max:
38 C

Zone 1, Gas Group IIA, T3
12
UNITS
VENDOR'S RESPONSE
24V DC Distribution Board
Yes
13
DISTRIBUTION BOARDS GENERAL DATA
14
Service Name
15
Location
16
17
18
19
18
Manufacturer
VTA
ORGA
19
Type
VTA
DBO + EBO
20
Design Life
21
Service
22
Design Ambient Temperature
23
Design Humidity
24
Atmospheric Contaminants
25
Number of phases
26
Rated insulation voltage
27
Prospective Fault Level at Source
kA
Outdoor, on Cellar Deck
Yes
IP 56 (Minimum)
IP 66
EEx'de'
Complies
Zone 1, II A, T3
Complies
ATEX or equivalent
Complies
20
Yes
Continuous
Yes
40 C (Outdoor)
Yes
100% (Outdoor)
Yes
Offshore environment
Yes
No.
N/A
N/A
VTA
Years
28
- From battery
VTA (Note 5)
29
- From solar panel
VTA (Note 5)
30
31
32
Max Upstream Feeder Protection Fuse Size / Type

- From battery
(VTA)
- From solar panel
(VTA)
33
Rated impulse withstand voltage
kV
34
Rated short time withstand current (sym for 1 sec)
kA (rms)
10
35
Rated peak withstand current
kA (peak)
VTA
36
Earth busbar withstand current
37
Rated current (Main busbar)
38
Busbar identification
Red (L+), Black (L-)
39
Busbar material
HDHC tinned copper
40
Busbar insulation
Yes
41
Rated diversity factor
VTA
42
Degree of pollution
43
Anti condensation heaters
44
Communication to SCADA
kA
VTA
VTA
VTA
To be confirmed during detail engineering

stage. However, Bidder now confirms that
the technical data wil be furnished later in
line with the Requisition & Attachments
3
Yes/No
VTA
Hardwire
45
- 4-20mA current monitoring
Yes/No
Yes - at load bus
46
- 4-20mA voltage monitoring
Yes/No
Yes - at load bus
47
48
Eng. By:

Principal:
SHEET
2
of

1
Tag No. :
BMB-DB-7851
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
No. of Units:
24V DC Solar Regulator/Distribution Panel
7
8
9
- 4-20mA current monitoring

- Earth Leakage monitoring (ELM)
VTA
UNITS
Yes/No
Yes - at each battery feeder
Yes/No
Yes/No
Yes
10
Common alarm
11
Outgoing breaker status to Chargers
Yes/No
Yes
12
Outgoing breaker status to DB-7852
Yes/No
Yes
VENDOR'S RESPONSE
To be confirmed during detail engineering
stage. However, Bidder now confirms that the
technical data wil be furnished later in line with
the Requisition & Attachments
13
14
UNIT ENCLOSURE
15
Construction material
Stainless steel SS316 (EEx'e') or
16
17
Overall dimensions of the DB
18
19
20
Total weight
21
Degree of ingress protection
23
Length
mm
Max. 4600 (VTA)
Complies
Width
mm
Max. 912 (VTA)
Complies
Height
mm
Max. 2100 (VTA)
Complies
kg
VTA
1600 Kg (Approx)
(min.) IP 56
IP 66 (STAHL make flameproof enclosures)
IP 20
Complies
Doors closed
22
EEx'e' enclosures in stainless steel SS316

material and EEx'd' enclosures in copper free
cast alloy material
Doors open
EEx'de'
Complies
Zone 1, II B2, T4
Zone 1, II B2, T4
ATEX or equivalent
Complies
VTA
Will be confirmed during detail engg stage
Top/Bottom
Bottom
Complies

Heat loss at worst case operating conditions
24
Cable entry
25
Enclosure access
Front
Complies
26
Type of mounting
Rack mounted
Floor Standing, Frame mounting
27
Off-white colour to BS 4800 10B 15
28
29
Paint specification
30
Ventilation
31
Form of internal separation
32
Spare breaker available
33
Gland plates
34
Mounting frame support (by vendor)
35
Earth Studs (for frame)
36
Panel control and indication
37
38
As per specification CKG-ME-ES-0004
For previous Suriya-A & B project, RAL7035

light grey was applied for external surfaces.
Interior was not painted. Exterior color can be
done as per project requirement. Listed in
Deviations List.
Standard, as was done for Suriya-A & B project.
Listed in Deviations List.
Natural ventilation preferred
No forced ventilation offered in the Bid.
VTA
25% spare CB capacity
Yes
Removable, Undrilled
Complies
Yes
Yes
Yes/No
Yes - 2 Nos
Included
Voltmeter
Yes/No
Yes
Ammeter
Yes/No
Yes
VTA
ORGA
Fuse-Switch
MCCB
39
40
INCOMER ISOLATION SWITCH (BATTERY)
41
Manufacturer
42
Type
43
Quantity
44
Rated voltage
45
Rated continuous current
46
Operation
Manual
Yes
47
Rated duty
Uninterrupted
Yes
48
Utilisation category
VTA
49
Power cable:
As per drawings
24
Yes
VTA (Note 5)
480 A
Type
MGT/EPR/GSWB/LSZH,
50
Noted
fire resistant, flame retardant
51
Max conductor size
52
No. of circuits
mm
2Runs of 2C X 95 mm
(VTA)
Eng. By:

Principal:
SHEET
3
of

1
Tag No. :
BMB-DB-7851
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
No. of Units:
Service Description: 24V DC Solar Regulator/Distribution Panel
INCOMER CIRCUIT BREAKER (SOLAR PANEL)
UNITS
VTA
VENDOR'S RESPONSE
MERLIN GERIN
Manufacturer
VTA
10
Type
MCB
MCCB
11
Quantity
As per drawings
Complies
12
Rated voltage
40.2 (VTC)
24 V DC
13
Rated continuous current
VTA
21.04 A
14
Breaking Capacity
kA rms
10 (VTC) (Note 5)
Complies
15
Operation
Manual
Yes
16
Rated duty
Uninterrupted
Yes
17
Utilisation category
VTA
18
Power cable:
Type
MGT/EPR/GSWB/LSZH,
19
20
Max conductor size
21
No. of circuits
mm
2Runs of 2C X 95 mm
(VTA)
MERLIN GERIN
22
23
FEEDER CIRCUIT BREAKERS
24
Manufacturer
VTA
25
Type
VTA
MCB
26
No. of 2 pole MCCBs
No.
Noted
27
No. of 2 pole MCBs
No.
28
Rated normal current
As per drawings
25 A
29
Breaking Capacity
kA rms
10 kA rms for 1 Sec (VTC)
Complies
30
Power cable (2 pole MCBs):
Type
MGT/EPR/GSWB/LSZH,
31
32
Max conductor size
mm
33
34
No. of circuits
3Runs of 2C X 185 mm to BC
2Runs of 2C X 185 mm to DB
3 (2 nos. MCCBs, 1 nos. MCBs)
35
TEST REQUIREMENTS
36
Type Tests
Yes/No
Yes (Note 2)
Complies
37
Routine Tests
Yes/No
Yes (Note 2)
Complies
38
39
40
NOTES:
41
1. VTA = Vendor to advise,N/A = Not applicable, VTC = Vendor to confirm.
42
2. Refer to Specification for Distribution Board Doc No. BMB-EL-ES-7902 for additional information.
43
44
Offshore Facilities Doc. No CKG-ME-ES-0004.
45
4. Refer to Electrical 24V DC Solar Regulator / Distribution Control Panel BMB-DB-7851 SLD for additional information.
46
5. Vendor shall ensure that the Solar Power System can withstand the short circuit current of 10kA, 1s. Additional fuses or circuit breaker
47
with current limiting type shall be considered to limit the short circuit current to the downstream system.
48
The let-through current shall be less than 10kA, 1s.
49
50
51
52
53
Eng. By:

Principal:
SHEET
4
of
PAGE
1 of 4
(296234-M)
CONTRACT TITLE

CONTRACT NUMBER
: PR 22032
TNS PROJECT NUMBER
: 11A013
CLIENT
DOCUMENT TITLE
: Datasheet For Battery Charger
DOCUMENT NUMBER
: BMB-EL-ED-7907
20 Feb 12
Issued for Purchase
AK / BPR
Banlur
Somkiat
20 Jun 11
Issued for Enquiry
KK / BPR
Banlur
Somkiat
8 Dec 10
Issued for Final
Mahnaz
Dzuki
T. Rama
9 Nov 10
Issued for Review
Mahnaz
Dzuki
T. Rama
ISSUED
CHKD
APPRD
REV
DATE
CHKD
APPRD
DESCRIPTION
TNS
CARIGALI HESS
DATE
Equipment Data Sheet for Battery Charger System

1
Tag No. :
BMB-BC-7852 & BMB-BC-7853
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
VTA
No. of Units:
2 UNITS
System Voltage:
415
10 %
System Frequency:
50
Hz
Neutral Earthing:
Solidly earth
415V AC / 24V DC CHARGER
7
8
Location:
Ambient air temp:
10
Humidity:
11
12
13
POWER SYSTEM
Outdoor
Min:
80-100 %
18 C Max:
38 C
minimum Zone 1, Gas

Group IIA, T3
UNITS
VENDOR'S RESPONSE
GENERAL REQUIREMENTS
IEC 62040
Complies
2 x 100% (Note 1)
2 x 100 %
VTA
MASS 24/100 - 3 Ph
40C (Outdoor)
Complies
14
Applicable Standard
15
Arrangement
16
Model Number
17
Design Ambient Temperature
18
Design Humidity
100% (Outdoor)
Complies
19
Input Isolator / CB
Yes / No
Yes (MCB)
Complies
20
Load Isolator / CB
Yes / No
Yes
Complies
21
Line Harmonic Filters
VTA
Included
22
RFI Filters
VTA
Included
23
Prospective Fault Level at Source
10 , 1
Complies
24
Max Upstream Feeder Protection Fuse / CB
MCB, 20A (10kA)
Complies
kA, s
25
26
27
INPUT / OUTPUT SUPPLY
28
Nominal AC Input Voltage
29
Number of Phases of Normal AC Input
30
Nominal AC Input Frequency
31
Input Voltage Tolerance Steady-state
32
Input Voltage Tolerance Transient
33
415
Complies
Complies
Hz
50
Complies
10
Complies
20
Complies
Input Frequency Tolerance
Complies
34
Nominal DC Output Voltage
VDC
24
Complies
35
Output DC System Earth
Unearthed (Floating)
Complies
36
Output Voltage Tolerance
10
Complies
VAC
37
38
39
RECTIFIER / CHARGER
40
Charging Method
Constant Voltage Float Charging
Complies
41
Rated Input Current
VTA
Approx 8.5 A
42
Input Inrush Current
VTA
Charger features slow start function. Inrush

current not applicable
43
Maximum Input Earth Leakage Current
VTA
0A
44
Maximum Input Current
VTA
16.714
45
Input Power Factor
pu
VTA
> 0.95
46
Rated Output Current
250
280 A
47
48
Eng. By:

Principal:
SHEET
2
of

1
Tag No. :
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
No. of Units:
2 UNITS
Service Description: 415V AC / 24V DC CHARGER

VTA
UNITS
VENDOR'S RESPONSE
Output Voltage Setting Range
VDC
VTA
Reset 27 V DC
Output Voltage Regulation
1%
Complies
10
Maximum Output Voltage Ripple
% rms
5% float charge,
2% battery disconnected
11
12
Maximum Allowable Voltage Unbalance of Input
13
Soft-Start Mode
14
Soft-Start Setting
Complies
VTA
Yes / No
Yes
5%
Yes
VTA
Preset at factory
Yes / No
Yes (Disabled)
No. Listed in the Deviation List.
< 5%
15
Fast Charging Mode
16
Total Harmonic Voltage Distortion at Fullload Input C
17
RELIABILITY DATA (Note 6)
18
Overall Mean Time Before Failure (MTBF)
days
VTA
1,378,240 hours per attached selfexplanatory calculation sheet.
19
Overall Mean Time To Repair (MTTR)
days
VTA
1.3 hours per attached self-explanatory

calculation sheet.
20
21
UNIT ENCLOSURE
22
Construction Material
Stainless steel SS316 (EEx'e') or EEx'e' enclosures in stainless steel SS316

material and EEx'd' enclosures in copper
free cast alloy material
23
24
Location
25
Overall dimensions
26
27
28
Weight
29
Length (max)
mm
Outdoor, on Cellar Deck
Noted
Max. 2800 (VTA)
Complies
Complies
Width (max)
mm
Max. 600 (VTA)
Height (max)
mm
Max. 1860 (VTA)
Complies
kg
VTA
1700 Kg (Approx)
IP56 (min)

enclosures)
30
31
32
33
Maximum Sound Pressure Level at 1m
dBA
EEx'd'
EEx'de'
Zone 1, II A, T3
Zone 1, II B2, T4
ATEX or equivalent
Complies
85
Complies
34
Heat Loss at Worst Case Operating Conditions
VTA
35
Cable Entry From
Top/bottom
Bottom
Complies
36
Enclosure Access
Front/rear
Front
Complies
37
Type of mounting
Rack mounted
Frame Mounted
38
39
40
Paint specification
41
Ventilation
42
Clearance for maintenance / installation
43
Mounting frame support (by vendor)
44
Earthing studs (for frame)
45
As per specification CKG-ME-ES0004
For previous Suriya-A & B project,

RAL7035 light grey was applied for
external surfaces. Interior was not painted.
Exterior color can be done as per project
requirement. Listed in Deviations List.
Standard, as was done for Suriya-A & B
project. Listed in Deviations List.
Natural ventilation is preffered
Complies
mm
VTA
1000 mm front
Yes
Included
Yes/No
Yes -2 nos
Yes
Incoming cable
mm
4C X 4mm
Complies
46
Outgoing cable
mm
47
Cable type
48
Lifting Lug
49
CONTROL
Yes/No
3Runs (2C X 185 mm )
Complies
MGT/EPR/GSWB/LSZH (Note 5)
Noted
Yes (Eye Bolt)
Yes
50
Communications Interface
Hardwire to SCADA
Complies
51
Common Alarm Voltage Free Contact
Yes / No
Yes
Yes
52
Remote Access Capability
Yes / No
No
No
53
Eng. By:

Principal:
SHEET
3
of

1
Tag No. :
Client:
Service:
Plant Location:
P & ID No. :
N/A
Manufacturer:
VTA
Calculation Ref. :
N/A
No. of Units:
2 UNITS
415V AC / 24V DC CHARGER
7
8
PROTECTION
VTA
UNITS
VENDOR'S RESPONSE
High charge voltage battery
Yes/No
Yes
Yes
10
Low charge voltage battery
Yes/No
Yes
Yes
11
High DC load voltage
Yes/No
Yes
Yes
12
Low DC load voltage
Yes/No
Yes
Yes
13
Rectifier failure
Yes/No
Yes
Yes
14
High rectifier current
Yes/No
Yes
Yes
15
AC voltage failure (high/low)
Yes/No
Yes
Yes
16
Earth Fault (+/-)
Yes/No
Yes
Yes
17
Load sharing unit
Yes/No
Yes
Feature not available. Deviation Listed.
18
Current limiting Unit
Yes/No
Yes
Feature not available. Deviation Listed.
19
INSPECTION AND TESTING
20
Type Test
Yes/No
Yes (Note 3)
Complies
21
Routine Test
Yes/No
Yes (Note 3)
Complies
22
23
24
25
26
27
NOTES:
28
1. Refer to drawing BMB-EL-DS-7911, Electrical 24V DC Solar Regulator DB Control Panel SLD for the detail arrangement.
29
During normal operation two sets of battery chargers will be running on 2x50% charging. In case of one battery charger failure,
30
the other unit will run on 100% load charging.
31
2. VTA = Vendor to advise, TBA = To be advised, N/A = Not applicable, VTC = Vendor to confirm.
32
3. Data sheet to be read in conjunction with BMB-EL-ES-7901, "Specification for Solar Power System".
33
34
Offshore Facilities Doc. No CKG-ME-ES-0004.
35
5. Power cables shall be fire resistant as per IEC 60331 and flame retardant as per IEC 60332-3.
36
6. The methodology used to derive the reliability data (MTBF and MTTR) shall be attached with tender.
37
38
39
40
41
42
43
44
45
46
47
48
Eng. By:

Principal:
SHEET
4
of
PAGE
1 of 25
Carigali Hess Operating Com

mpany Sdn
S Bhd
(296234-M
M)
Tha
ai Nippon Steel
S
Engin
neering & C
Constructio
on Corp., Ltd
L
ONTRACT T
TITLE
CO
ON OF FAB
BRICATION
N, HOOK-U
UP AND CO
OMMISSION
NING
: PROVISIO
SERVICE
ES FOR WH
HP 8 & WHP 9 DEVEL
LOPMENT
ONTRACT N
NUMBER
CO
2
: PR 22032
NS PROJEC
CT NUMBER
TN
: 11A013
LIENT
CL
LI HESS OP
PERATING
G COMPANY
Y SDN. BH
HD. (296234-M
M)
: CARIGAL
OCUMENT TITLE
DO
ation For Solar

S
Powerr System
: Specifica
OCUMENT NUMBER
DO
: BMB-EL--ES-7901
Documen
nt Class : B - Confidential
20 Feb
b 2012
Isssued for Purcchase
AK
K / BPR
Ba
anlur
Som
mkiat
20 Jun 2011
Issued for Enq

quiry
KK
K / BPR
Ba
anlur
Som
mkiat
25 Novv 2010
Issued For Fiinal
Mahnaz
M
D
Dzuki
T.R
Rama
22 Octt 2010
Is
ssued For Revview
Mahnaz
M
D
Dzuki
T.R
Rama
ISSUED
CH
HKD
APP
PRD
RE
EV
DAT
TE
DESCRIPTIO
ON
T
TNS
CHK
KD
APPR
RD
CARIGA
ALI HESS
DA
ATE
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 2 of 25
CONTE
ENTS
1.0
INTROD
DUCTION
1.1
Generall
1.2
Objectiv
ve
1.3
Definitio
on
1.4
Design Life
2.0
STATE
EMENT OF COMPLIAN
NCE
3.0
SCOPE
E OF SUPP
PLY
4.0
APPLIC
CABLE CO
ODES AND STANDAR
S
D, AND RE
EFERENCE
ES
4.1
Industry
y Codes and
d Standards
s
4.2
Project Specificatio
on
5.0
GENER
RAL REQUIREMENT
5.1
System Voltage
6.0
DESIGN
N REQUIRE
EMENT
6.1
Generall
6.2
Solar Pa
anels
6.2.1
Generall
6.2.2
Solar Modules
M
/ Panel Constru
uction
6.3
Solar Array Supporrt Structures

s
10
6.4
Battery Banks
10
6.5
Solar Regulator/Ch
harger Contrroller
11
6.5.1
Control Equipmentt
11
6.6
Battery Charger
12
6.6.1
Battery Float-Charg
ge Operation
14
6.6.2
Input Vo
oltage Requ
uirement
14
6.6.3
Output Voltage Req

quirement
14
6.7
Distribu
ution Panel
15
6.8
Junction Box
15
6.9
Control Interface
15
7.0
EQUIPM
MENT REQ
QUIREMENT
16
7.1
Generall
16
7.2
Wiring
16
7.3
Busbar
16
7.4
ation
Segrega
16
7.5
Earthing
g
17
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7.6
Cabling
gs and Gland
d
17
7.7
Materials and Finis

sh
17
7.8
Identific
cation
17
7.9
Noise Limit
L
18
7.9.1
Audible
e Noise Limiitation
18
7.9.2
Radio Frequency
F
N
Noise
Limita
ation
18
7.10
Electrom
magnetic Co
ompatibility
y
18
7.11
System Reliability
18
8.0
INSPEC
CTION AND
D TESTING
G
19
8.1
Generall
19
8.2
Solar Pa
anels
20
8.3
Battery
21
8.4
Solar Regulator, an
nd Rectifier//Charger
21
9.0
DOCUM
MENTATIO
ON
21
10.0
SPARE
E PART
23
11.0
PREPA
ARATION FOR
F
SHIPM
MENT
24
12.0
WARRA
ANTY
24
12.1
PERFOR
RMANCE GUARANTEE
E
24
13.0
QUALIT
TY ASSUR
RANCE
25
14.0
TECHN
NICAL ASSISTANCE
25
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
1.0
1.1
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INTRODUC
CTION
General
Carigali Hess Opera

ating Compa
any Sdn Bhd
d (Carigali Hess) on beh
half of its Shareholders and
a
the Mala
aysia
uthority (MTJA), is the op
perator of Blo
ock A-18 in the Malaysia-Thai Joint Development
D
t Area. The block
b
Joint Au
is locate
ed approxima
ately 150 km
m NE of Kota Bharu in approximately 60m of wate
er depth. The
e facilities incclude
central processing
p
fa
acilities at Ca
akerawala Prroduction pla
atform (CKP)), a riser plattform (CKR), and a numb
ber of
remote wellhead
w
platforms (WHP
Ps).
It is anticcipated by early 2013, th
he current co
ommitted welllhead platforrms (WHPs) will not be able
a
to meet Sale
Gas DC
CQ of 790 MMscfd. Addittional produc
ction will be needed to fulfill
f
the Sale
e Gas Agree
ement obliga
ation,
and such, WHP8 and WHP9 havve been selected for deve
elopment and ready to prroduce gas in 2013.
b
identifie
ed as WHP 8.
8 The develo
opment of BM
MB requires the capabilityy to handle a few
Bumi B (BMB) has been
w
The BM
MB Platform is to be loca
ated approxiimately 5.5 km
k to the No
orth of BMA.. The
numberss of HPHT wells.
BMB fluids will be trransported to
o BMA via an
a intra-field pipeline whe
ere it is route
ed to CKR after
a
commin
ngling
v a topside
e tie-in. At CKR/CKP,
C
th
he BMB prod
duction, toge
ether with Ca
akerawala, Bumi,
B
with the BMA fluid via
nd Suriya sttreams will be
b combined for further processing,
p
d
dehydration,
CO2 removval, compresssion,
Bulan an
metering
g and sales.
1.2
Objective
This doccument prese

ents the minimum requirrements for the design, supply
s
of matterial includin
ng but not lim
mited
to the sp
pare parts, special
s
tools for mainten
nance, manufacturing, ins
spection, fac
ctory testing,, preservatio
on for
shipmen
nt, installatio
on, site testin
ng, delivery and commisssioning, wa
arranty and after-sales services
s
of Solar
S
Power S
System (SPS
S) for installattion on the Wellhead
W
Bum
mi-B (BMB) platform.
p
1.3
Definition
The follo
owing terms, as used in tthis specifica
ation, assume
e the meanin
ngs given below:
1.4
COMPANY
Carigali Hess Opera

ating Compa
any Sdn Bhd
d, as the project
er and ultima
ate owner of the
t facility.
develope
CONTR
RACTOR
The partyy which places the order or signs the contract as or on

behalf off COMPANY.
Vendorr
The com
mpany on which the order or contractt for supply of
o the
goods orr services is placed.
p
IVP
The bodyy or organiza

ation appointted by the CO
OMPANY to carry
out design verification and qua
ality assuran
nce audit and/or
a
inspectio
on on behalf of
o the COMP
PANY.
Design Life
e
The Ven
ndor shall design
d
the SPS
S
electrica
al equipmen
nt for 20 yea
ars expected
d design life
etime. Excep
pt for
batteriess which shall be 10 yea

ars based on maximum design amb
bient temperature of 40
0 C. Vendor shall
supply trropicalized equipment
e
which has a proven track record in sim
milar offshore
e operations extending ovver a
minimum
m period of tw
wo years.
SPECIFICATION
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AR
POWER SY
YSTEM
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STATEMENT OF COM
MPLIANCE
E
Vendor shall guaran

ntee the equipment comp
plies with this specificatio
on and is prroperly desig
gned, constru
ucted
able for the specified
s
req
quirements.
and suita
The equ
uipment sha
all be tested in the Man
nufacturers works to pro
ove capabiliity and compliance with
h this
specifica
ation. All tole
erances shalll be in accord
dance with th
his specificattion, and rele
evant standa
ards.
If the eq
quipment failss to comply with
w the speccification, CO
OMPANY/CO
ONTRACTOR
R reserves th
he rights to reject
r
the equ
uipment, orr allow the
e Vendor to
o rectify th
he problem and retesst, free of charge to the
COMPA
ANY/CONTRA
ACTOR.
Vendor shall notify the CONT
TRACTOR of
o any appa
arent conflictt between this
t
Specificcation, Draw
wings,
eets, Codes and Standa
ard, and an
ny other rele
evant docum
ments. Reso
olution and/ or interprettation
Datashe
precede
ence shall be obtained fro
om CONTRA
ACTOR in wrriting before proceeding
p
w design/ manufacture
with
m
e.
Order off precedence
e in case of conflict
c
betwe
een documents shall gen
nerally be:
Local regula
ation and govvernment cod
des
This Specific
cation
Datasheets
Reference Drawings
D
Reference Project
P
Stand
dards and Sp
pecifications
International Codes and Standards
ove order of precedence

p
neral guide, where
w
a confflict and/or diiscrepancy exist
e
between
n this
The abo
is only a gen
specifica
ation and th
he above do
ocuments, drrawings, cod
des, and/or standards, it is the responsibility of the
Vendor to bring it to the atte
ention of the
e COMPANY
Y immediate
ely for decision and disposition off the
ancy or conflict.
discrepa
In the event
e
that the
t
Vendor fails to hig
ghlight any discrepancie
es and/or conflicts,
c
the
e most strin
ngent
requirem
ments shall apply.
a
COMP
PANY/CONT
TRACTORs decision sha
all be binding on the Vendor withoutt any
additiona
al cost and schedule
s
imp
pact.
All devia
ations from th
he requireme
ents of the sp
pecification shall
s
be clea
arly stated in the Bid Docu
umentation using
u
the Ven
ndor Deviatio
on Form as shown in Ap
ppendix-1. In the absence
e of such a statement,
s
it shall be dee
emed
that all rrequirementss of this speccification are fulfilled witho
out exception
n.
All deviations from the require
ements of th
he specificattions shall be
b obtained approval frrom COMPA
ANY/
w
before
e proceeding with design// manufacturre.
CONTRA
ACTOR in writing
3.0
SCOPE OF
F SUPPLY
The sco
ope of supplyy of electrica
al equipmentt which form
m a part of so
olar power system
s
shall be as follow
w but
limited to
o:
Total assem
mbly of SPS composed 24V
2
DC sola
ar modules with
w blocking
g diodes, arrray junction box,
charge controller/regulattor and distriibution board
d, mounting accessories and all othe
er accessorie
es for
e installation of solar elecctric generato
or.
the complete
Interface jun
nction boxes with approprriate gland size to be pro
ovided.
Valve Regu
ulated Lead Acid (VRLA
A), stand alo
one 24V DC
C battery pacck increased
d safety (EE
Exe)
enclosed in a stainless steel
s
SS 316
6 enclosure complete
c
with
h drain, air breather
b
and battery isola
ators.
hall be equipped with four (4) nos. of lifting lugs.
The battery enclosure sh
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EExd 415V
V AC/24V DC
D battery charger/rectif
c
fier complette with mounting frame support an
nd its
accessories.
One (1) set of software for the data

a acquisition
n of the sola
ar power sysstem. An EE
Exe junction
n box
complete with Modbus RS 232 serrial link com
mmunication port facility.. Modbus RS-485 serial link
communicattion port shalll be provided
d as a provission.
One (1) set of

o computer notebook co
omplete with software forr data acquisition.
One (1) lot of

o cables, cable glands and
a accessorries required for interconn
necting betw
ween solar pa
anels
and solar array junction boxes.
Initial spare parts for insstallation and

d commissioning, special tools, keys, locking faccilities, trolley
ys for
nce and testiing.
the operation, maintenan
o
com
mplete with detail
d
of item
m lists.
Spare parts for 2 years operation
ocumentation
n submitted in
i accordancce with the VDRL
V
forms in the materia
al requisition
n.
Complete do
All the identiified certifica

ates including
g but not limited to materials and desiign verificatio
on.
Completed inspection, QA/QC

Q
and factory acce
eptance testting requirem
ments includ
ding performance
ned in the spe
ecification along with all supporting
s
documentatio
on.
acceptance test as defin
Surface prep
paration and painting.
Suitable preparation of th
he units for transportatio
t
n.
Vendor shall outline deta

ails of all training requirem
ments includ
ding details of
o proposed training
t
locattions,
ed attendeess (i.e. engine
eering, opera
ations, and maintenance
m
personnel) ttraining dura
ations
recommende
and intended
d start dates. Pricing for the
t training must
m
be subm
mitted during
g Bid.
Vendor shall complete and

a submit an equipmentt weight data
a sheet with weights and center of grravity
s
system
m which is inc
cluding solar regulator, an
nd charger.
with Bid for solar
Provision of additional se
ervices as may
m be agreed at the time
e of order pla
acement.
quipment num
mber and ratting need to be verified after
a
Vendor calculation during
d
Bid.
Note: Eq
All equip
pment intended for use in hazardous areas sh
hall be certiffied suitable for the classsified area by a
recognissed Certifyin
ng Authority such as AT
TEX or equivvalent interna
ationally reccognized Certifying Authority.
Final Exx certification for the comp
plete system
m shall be pro
ovided by Ve
endor.
4.0
APPLICAB
BLE CODES
S AND STA
ANDARD, AND
A
REFER
RENCES
4.1
Industry Co
odes and Sta
andards
All equip
pment shall be
b in accorda
ance with the
e latest editio
on of the follo
owing codes and standarrds:
IEC 60051
Direct acting indicating an

D
nalogue elecctrical-measu
uring instruments
a their accessories.
and
IEC 60068
E
Environmenta
al Testing.
IEC 60079
E
Electrical
App
paratus for Explosive
E
Gas Atmospherres.
IEC 60099
S
Surge
Arreste
ers
IEC 60146
Semiconducttor Converterrs General requirementts and line

S
c
commutated
converters.
IEC 60269
L
Low
Voltage Fuses Gene
eral Requirem
ments.
SPECIFICATION
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AR
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YSTEM
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IEC 60309
P
Plugs,
sockett outlets and couplers forr industrial pu
urposes.
IEC 60331
T
Test
for electtric cables un
nder fire cond
dition - Circu
uit Integrity-
IEC 60332
T
Test
on electric cables un
nder fire cond
dition.
IEC 60439
L
Low
Voltage Switchgear and
a Control Gear Assem
mblies.
IEC60478
S
Stabilized
p
power
supp lies, d.c. o utput
IEC 60529
D
Degrees
of protection pro
ovided by encclosures (IP code).
IEC 60617
G
Graphical
Symbols For D
Diagrams
IEC 60707
Method of tesst for determination of the

M
e flammabilitty of solid
e
electrical
insu
ulating materrials when exxposed to ign
niting source
e.
IEC 60801
4.2
DO
OC NO.
REV. NO.
Docc. Class
Ellectromagnetic capabilityy for industria

al process me
easurement and
co
ontrol equipm
ment
IEC 60896
Stationary lea
S
ad-acid batte
eries- Genera
al requirements and test
m
methods
IEC 60904
P
Photovoltaic
devices.
IEC 60947
L
Low-voltage
switchgear
s
a control-g
and
gear Part 1: General
G
ruless.
IEC 61000
E
Electromagne
etic Compatibility (EMC)
IEC 61215
Crystalline Siilicon Terresttrial Photovo

C
oltaic (PV) Mo
odules Dessign,
q
qualification
a type app
and
proval.
IEC 61427
Bilingual Sec
B
condary cells and batterie
es for photov
voltaic energyy
s
systems
(PVE
ES) Generral requireme
ents and metthods of test..
IEC 61429
Bilingual Marrking of secondary cells and

B
a batteriess with the
in
nternational recycling sym
mbol ISO 7000-1135.
IEC 61646
Thin-film Terrrestrial Photo

T
ovoltaic (PV)) Modules Design,
q
qualification
a type app
and
proval.
IEC 62093
Bilingual Bala
B
ance-of-syste
em compone
ents for photo
ovoltaic syste
ems
Design qua
alification nattural environm
ments.
IEC 62040
U
Uninterruptib
le Power Sysstems (UPS))
IP 15
Area Classificcation Codess for Installattions Handlin

A
ng Flammablle
F
Fluids.
63
ASTM D286
Test method for measurin

T
ng the minim
mum Oxygen concentratio
on to
s
support
candle like constrruction of pla
astics (oxyge
en index).
Project Spe
ecification
The follo
owing docum
ments as pro
oject specifica
ation shall be
b referred to
o, in conjunction with abo
ove standard
d:
CKG-EL-ES
S-7903
Specification for Solar Po

S
ower Supply System on Remote
R
Wellhead
P
Platform
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AR
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CKG-EL-ES
S-0003
S
Specification
for Electrica
al Installation, Testing & Commissioni
C
ng
BMB-EL-ES
S-7906
E
Electrical
Req
quirement fo
or Offshore Package
P
Unit
CKG-ME-ES
S-0004
S
Specification
for The Pain
nting/Coating
g of Offshore
e Facilities
5.0
GENERAL
L REQUIREMENT
5.1
System Voltage
The sollar power systems

s
sha
all be design
ned and rated for the following service
s
requirements an
nd in
accordance with the design draw
wings:
ge
Input Voltag
: 415V AC + 10%, 3-phasse, 4 wire

240V AC + 10%, 1-phasse, 2 wire
24V DC + 10%
Output Volta
age
: 415V AC + 10%, 3-phasse, 3/4 wire

240V AC + 10%, 1-phasse, 2 wire
24V DC + 10%
Supply Freq
quency
: 50 Hz + 5 %
Supply Earthing
A - Solidly earthed
e
neutrral (TN-S sysstem in
: 415/240V AC
accordance with IEC 60364-3)
arthed system
m)
24V DC - Floating (unea
Short Circuit Level
s
(minimum)
: 10 kA for 1 second
bove variations, the inputt voltage ma

ay be subjeccted to transiients comprissing depress
sions
In addition to the ab
0% of the nom
minal voltage
e at distribution busbar, during
d
motor starting.
up to 20
6.0
DESIGN REQUIREME
ENT
6.1
General
All equip
pment is requ
uired to operrate unless otherwise
o
spe
ecified, shall be certified for use in a minimum Zo
one 1
Gas Gro
oup IIA, Tem
mperature Class T3 Haz
zardous Area
a. The minim
mum overall degree of protection
p
for the
equipme
ent shall be IP56 (outdoo
or).
The SPS
S complete with
w solar mo
odules and other
o
equipm
ments require
ed to operate
e the system will be pre-w
wired
and pre--assembled by
b the Vendo
or.
All comp
ponents shall be capable
e of withstand
ding the therrmal and dyn
namic stresse
es resulting from internal and
external short circuitts and circuitt switching operations
o
ettc. Damage arising
a
from component failure should be
d to the com
mponent concerned. Co
omponent materials
m
sha
all be non-flame propag
gating, wherrever
confined
practicable.
uipment com
mponents sha
all be suitably protected against
a
moissture and fun
ngus.
For tropical applicatiions, the equ
or electrolyte
es shall be no
on-toxic and free from po
olychlorinated
d biphenyls (PCB's).
(
Capacito
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AR
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Enclosures shall be provided with

w necessarry mounting brackets/ba
ase channels
s as required
d. All assem
mblies
shall be provided witth suitable liffting lugs.
6.2
6.2.1
Solar Panells
General
The sola
ar panel shall comprise of
o array with high efficien
ncy mono-crrystalline sola
ar cells, in a suitable num
mber
of modu
ules, mounte
ed on corrossion-resistantt steel frame
e, with corne
er mounts and back covver, and wire
ed in
series/pa
arallel config
guration to give
g
a nominal 24V DC output.
o
The output
o
voltag
ge shall not exceed the level
that is sp
pecified.
Encapsu
ulated diode((s) shall be provided,
p
con
nnected in se
eries with the
e circuit wirin
ng in the encclosure to pre
event
current drain
d
from th
he external ba
atteries throu
ugh the solarr array at nig
ght.
The outtput of the solar
s
panel shall
s
be term
minated in an
a EExe, IP
P66 type jun
nction box. A blocking diode
d
connecte
ed in series shall be pro
ovided on one of the outp
put terminals
s to prevent power feedin
ng back from
m the
battery b
bank at nightt.
Insolatio
on data from internationally recognize
ed sources shall be used by the Vend
dor for the de
esign of the solar
power ssystem. The Vendor sha
all submit to CONTRACT
TOR detailed
d information
n on his sou
urce of insolation
data tog
gether with hiis design of the
t solar pow
wer system. Refer to Secction 9.0 for the data to be
b submitted
d with
the bid.
ame shall be designed fo
or tilting to the
e optimum angle for the absorption
a
of the solar en
nergy.
Solar fra
The de
etail sizing calculations for the main
m
equipm
ment in the SPS (sola
ar panel, ch
harge contrroller,
c.) shall be submitted
s
tog
gether with the Bid document. The following minimum de-rrating
charger//rectifier, etc
factors shall
s
be app
plied by the Vendor
V
and proposed va
alues to be submitted du
uring Bid forr CONTRAC
CTOR
review/a
approval:
Degradation
n over life spa
an or 15% whichever
w
is higher.
h
Losses due to dust/surfa

ace deposit or
o 5% whiche
ever is higher.
Losses due to module/brranch misma

atch or 5% whichever
w
is higher.
h
Losses due to panel orie

entation or 2%
% whicheverr is higher.
eld wiring and

d cablings orr 3% whichevver is higherr.
Losses in fie
Losses in so
olar controller or 7% whic
chever is high
her.
Battery self discharge

d
orr 3%/month whichever
w
is higher.
Any other de
e-rating facto
ors considere
ed essential for satisfactory and guaranteed perfformance of solar
power system.
6.2.2
Solar Modu
ules / Panel Constructio
C
on
The sola
ar modules shall
s
have su
uitable encap
psulation and
d sealing arra
angement to
o protect the crystalline siilicon
elementts (cells) from
m the enviro
onment. The arrangemen
nt and material of encap
psulation sha
all be compa
atible
with the thermal exp
pansion prop
perties of the
e silicon cellss and the mo
odule framin
ng arrangement/material.. The
ulation arrang
gement shalll ensure com
mplete moistu
ure proofing for
f the entire
e life of the so
olar module.
encapsu
The fron
nt and back of the solar module sha
all be of high
h impact resiistant, highlyy transparentt tempered glass
g
assembled and connected in se
eries/parallel configuratio
on suitable fo
or the nomin
nal system vo
oltage. The solar
e embedded in UV stabiliz
zed ethyl vin
nyl acetate (E
EVA).
photovoltaic shall be
SPECIFICATION
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AR
POWER SY
YSTEM
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The sola
ar panel sha
all have suita
able supportiing arrangem
ment comple
ete with fixed
d mounts, so
olar module fixing
f
accesso
ories, inter-m
module conne
ections, cable
e termination
n arrangeme
ent, Nickel pllated brass ccable glands
s and
all otherr necessary equipment
e
an
nd hardware
e all by Vendo
or.
The sola
ar modules shall
s
be mou
unted on a frrame suitable
e for installattion at site. This
T
frame sshall be desig
gned
for tilting
g to the optim
mum angle fo
or absorption
n of solar en
nergy and alsso for creatin
ng a self-clea
aning washin
ng of
the mod
dules surface
e when it ra
ains. The frame shall be supplied wiith holes forr mechanicall attachmentt and
shall be of non-corro
odible material.
anel shall be
e provided with
w a minimu
um EExe, IP
P 66 array ju
unction box. The junction boxes sha
all be
Each pa
made off stainless steel
s
316 and shall be free
f
from fricctional spark
king hazardss. The solar module sha
all be
certified for EExem.
The sola
ar panels and associated
d junction bo
oxes shall be
e certified forr installation in a minimu
um Zone 1 Group
G
IIA and T
T3 hazardou
us area.
6.2.3
Solar Array
y Support Sttructures
Vendor shall be responsible to provide suita

able solar arrray support structures design
d
assistant for the solar
panels a
and associate
ed components.
Array su
upport structures shall be
e designed to
t facilitate easy
e
remova
al of individua
al panels witthout the nee
ed to
dismantle the array or for scaff
ffolding. The final arrang
gement of array
a
supporrt structures shall be ag
greed
n CONTRAC
CTOR and Ve
endor to be suitable
s
for th
he platform arrangement
a
between
and access..
Materials used in co
onstruction off panel frame
e to support the solar mo
odules, supp
porting structture and all other
o
ories, shall be
e suitable fo
or location in extremely corrosive,
c
saline and harsh marine environment to
t be
accesso
encounttered on offsh
hore platform
ms.
omprise a ssuitable num
mber of mod
dules, moun
nted on a rigid base, strong enoug
gh to
Solar arrray shall co
withstan
nd maximum wind velocityy in excess of
o 150km/h.
6.3
Battery Ban
nks
The batttery banks shall

s
be charged from th
he surplus power
p
available from the
e solar panel array when
n the
sunlight is available and will supp
ply/suppleme
ent the solarr electric pow
wer from the solar
s
panel when
w
the sun
nlight
quate under cloudy cond
dition and durring nights.
is inadeq
The batttery cells sh
hall be sealed maintenan
nce free Valvve Regulated Lead-acid (VRLA) dee
ep cycle long
g life
battery ttype suitable
e for solar power applica
ation. The battery
b
shall be installed
d in a stainle
ess steel SS
S 316
enclosurre suitable fo
or Zone 1 ap
pplications and
a the comp
plete unit shall be certifie
ed by a reco
ognized certiifying
authorityy for use in a hazardous area.
The batttery, its terminals and the
e enclosure shall
s
meet IE
EC requireme
ents for the equipment
e
to
o be used in Zone
Z
1 hazard
dous area. The
T battery sh
hall have batttery tempera
ature sensorr complete with cut-off sw
witch.
The battteries shall be
b connecte
ed in series configuration
ns only. All connections
c
shall be EE
Exe constru
uction
and contained in a separate EExxe battery bo
ox.
on for adeq
quate natura
al ventilation
n for disperrse gaseouss products while
w
The boxxes shall have provisio
maintain
ning the minimum ingresss protection
n of IP 54 an
nd shall be self
s draining. The batterry boxes sha
all be
equipped with four (4
4) nos. of lifting lugs.
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 11 of 25
A suitab
bly rated dou
uble pole, lo
ockable, EExxd switch (b
battery isola
ator) within an
a EExd en
nclosure sha
all be
provided
d for isolatin
ng the batterry bank from
m the system
m, to facilitatte safe main
ntenance and
d removal of
o the
battery.
The swittch arrangem
ment shall be
e housed in an
a enclosure with an ingrress protectio
on of IP 56.
The batttery enclosure shall be
e equipped with locking
g facility to hold up th
he enclosure
es cover during
maintenance or insta
allation of ba
attery.
e batteries shall be provided by the Vendor.
V
Vend
dor shall sup
pply a
All intercconnecting links and cables within the
fully cha
arged batteryy. Cable glan
nds shall be provided forr termination
n of CONTRA
ACTOR cables at the ba
attery
boxes.
e, Ah capacitty and no. off cells in the battery bankk shall be deccided on the following ba
asis:
The type
Geographica
al and climattic conditionss prevalent at
a site.
The system voltage as specified

s
in data sheet.
Battery auto
onomy time of
o 6 days during little inso
olation or no sun.
s
Battery ageing factor is assumed

a
to be
b 1.25 (25%
%).
Self discharg
ge of the batttery at ambie
ent design te
emperature of
o 40C.
A minimum 20%
2
of State
e of Charge (SOC).
(
The solar pa
anel capacityy shall be ab
ble to re-cha
arge the batte
ery from 80%
% Depth of Discharge
D
(D
DOD)
within 28 days.
Daily Depth of Discharge

e (DDOD) sh
hall not be more than 15%
%.
Battery End of Discharge

e (EOD) shall be 1.8V/ce
ell
Note: Th
he above me
entioned facttors shall be
e proposed by
b Vendor fo
or CONTRAC
CTOR review
w/approval during
Bid.
6.4
Solar Regulator/Charge
er Controlle
er
A charger controller is required to protect th

he battery an
nd ensure long-term relia
able operatio
on of solar power
system.
The sysstem controller shall be modular in design and easily expanded if requ
uired. The co
ontroller sha
all be
capable for local and
d remote operation by means
m
of an RS-232 and
d RS-485 serrial data portt interface on
n the
er.
controlle
The con
ntroller shall be capable of providing
g remote gra
aphic interfa
ace. An EExe junction box
b with RS
S-232
serial da
ata port interfface shall be
e provided an
nd shall be lo
ocated close
e to the syste
em controllerr so that it will not
be necessary to ope
en the controller to gain access
a
to all important
i
da
ata.
ntroller shall be provided with loss typ
pe, high efficciency, comp
ponents teste
ed and the overall
o
loss of
o the
The con
solar reg
gulator/charg
ge controllerr not exceeding 10% of the
t rated loa
ad. In case the
t high lossses occurred
d, the
Vendor shall oversiize the equiipment to en
nsure the output powerr is capable to cater th
he system lo
oads.
s shall be used for th
he circuit orr device pro
otection in place of fu
uses. Howe
ever,
MCCBs and MCBs
nductor grade
e fuses shall be used for diodes, SCR
Rs etc.
semicon
Solar regulator shall be floor mo
ounted type with
w hinged a
and gasket door
d
in the frront. The cab
ble entry sha
all be
h glands and
d access to all
a inside equ
uipments sha
all be from the
t front onlyy. Solar regu
ulator
from botttom through
panel sh
hall be suitab
ble for Zone 1 installation.
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 12 of 25
The sup
pply system shall
s
be suita
able for unea
arth system (floating) ass required an
nd indicated in the datasheet.
Earth leakage monittoring (ELM)) shall be pro
ovided to mo
onitor the fa
aulty system with 5mA se
ensitivity on both
+ve and -ve legs.
6.4.1
Control Equ
uipment
Apart fro
om required control elem
ments, the following comp
ponents/featu
ures shall be
e provided in the controlle
er as
a minimum requirem
ment:
The battery bank shall be

b automatic
cally disconn
nected from the solar pa
anels if the state
s
of charg
ge of
10% or max
ximum perm
missible cha
arge level (a
as indicated
d by the ba
attery
the battery reaches 11
er).
manufacture
The battery bank shall be

b automatically disconne
ected from th
he load if the
e depth of diischarge rea
aches
ery capacity. The batteryy bank shall b
be automatic
cally reconne
ected to the solar
s
panel when
w
80% of batte
charging currrent from the
e solar panel starts. A co
ontactor shall be provided
d to achieve this function.
Battery prottection by sw
witching off the load fro
om the syste
em if the vo
oltage system
m drops belo
ow a
voltage limit.
e compensattion of batterry charging to

o achieve the
e longest possible batterry life.
Temperature
Prevention of
o overnight discharge
d
of the batteriess through the
e solar modu
ule.
Protection against
a
overv
rvoltage from
m the solar module outp
put and recttifier/chargerr output. Cu
urrent
limiting featu
ures with active elementss shall be pro
ovided.
Protection against
a
overlo
oad and sho
ort circuit con
nditions in DC
D distributio
on board buss, solar regulator,
solar panel, battery circu
uit, loads etc..
Ammeters to
o indicate the
e array curre
ent, distributio
on load curre
ent and batte
ery charge/discharge currrent.
Voltmeter to
o indicate the
e DC load bus voltage of solar regulattor panel.
Voltage regu
ulator shall be
b of switche
ed-mode type
e and shall be
b able to cater for float charge
c
opera
ation.
Provision forr boost charg
ge shall be provided
p
for maintenance
m
e purpose. Ho
owever, it sh
hall be disabled.
Switches mo
ounted on the front to ackknowledge and
a clear all alarms,
a
indiccations.
A provision for
f Modbus RS-485
R
seria
al communica
ation port forr SCADA RT
TU connectio
on.
Computer notebook with

h RS-232 co
onnection faccility for startt-up, commisssioning & maintenance
m
shall
be provided..
One unit com

mputer noteb
book with con
nfiguration/m
maintenance software.
Historical Da
ata logging: the
t system controller
c
sha
all be capable of maintain
ning a 30-da
ay historical lo
og of
events by sttoring hourlyy averages of
o the operatting parametters such ass battery volttage and currrent,
load current, battery ban
nk temperature, PV charg
ging set pointts, solar arra
ay output currrent and etc..
ntrol equipm
ment, includin
ng LEDs to
o indicate the system sttatus shall have
h
the folllowing minimum
The con
functionss:
6.5
An array fau
ult indicator to
o indicate so
olar array failure.
Battery volta
age below minimum volta
age
Battery volta
age above m
maximum volttage
Battery Cha
arger
Two sep
parate batterry chargers shall
s
be proviided to quickk charge/maintain the batttery during periods
p
wherre an
external AC power supply
s
is available. Batterry chargers shall
s
be sized
d based on 2x100%
2
load
d charging.
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 13 of 25
The batttery charger shall operrate accordin

ng to the constant voltage, currentt limiting priinciple and shall
incorporrate a soft-sta
art function to
t gradually accept
a
load on
o initial ene
ergising. The rectifier/batttery charger shall
interface
e with the solar regulator and charge controller to achieve an overall coord
dinated syste
em.
The batttery chargerr shall include a circuit breaker
b
on th
he outgoing DC circuit side with volttage and am
mpere
meter, to provide prrotection from
m over-curre
ent and shorrt circuit, and
d to function
n as an isola
ating device. The
g and outgo
oing circuit should
s
be ab
ble to be iso
olated by circuit breaker as specifie
ed in the Prroject
incoming
Drawing
gs.
The cha
arger shall include AC an
nd DC surge suppression
n and interna
al DC fuse as
a a protectio
on to the cha
arger
unit.
owing minimu
um monitorin
ng functions shall be provvided at the battery
b
charg
ger enclosure
e:
The follo
Measured or calculated values

v
of sysstem parame
eters
Messages while
w
setting alarm
a
or systtem parametters
Alarm messa
ages
Status of cha
arging mode
e and elapsed
d time
For each
h system, the
e following minimum
m
systtem alarm an
nd protection
n functions shall be provid
ded:
High charge
e voltage batttery
Low charge voltage batte

ery
High DC loa
ad voltage
Low DC load
d voltage
Rectifier failu
ure
High rectifier current
AC voltage failure
f
(high/low)
Earth fault +/+
Load sharing
g unit
Current limitting unit
The abo
ove alarms shall
s
be app
propriately interconnected
d to a terminal block so
o as to proviide one norm
mally
open and one norma
ally closed po
otential-free, contacts forr common ala
arm to SCAD
DA.
automatic for operation with
w its spec
cified batteryy and shall be
b of the hig
ghest
Battery chargers shall be fully a
hall have co
onstant curre
ent and consstant voltage
e and have manual time
er (0efficienccy type. The chargers sh
99hour) or periodically (1 month, 6 months, 12
1 months) high
h
rate charge.
erform battery charging only at the single-rate correspondin
c
ng to the batttery float ch
harge
The recttifier shall pe
mode off operation. However
H
rap
pid charge fa
acilities shall be provided
d for the maintenance pu
urpose. In no
ormal
operatio
on the facilitie
es shall be disabled
d
to meet
m
the req
quirement an
nd design life
e of sealed lead acid batttery.
Special consideratio
ons shall be given to prevent over vo
oltage or other conditionss resulting in
n over gassin
ng of
recombination cells.
The batttery chargerr shall be sizzed for 250A
A to limit the
e capacity off auxiliary die
esel generattor to 30kW. The
battery ccharger shalll be able to re-charge the battery after
a
autonom
my to full cap
pacity within 1-2 days, whilst
w
simultan
neously supp
plying the de
esign load fo
or the system. Vendor shall
s
provide
e the data and calculatio
on to
prove th
hat the batterry is able to fully
f
charge within
w
the spe
ecified time as
a mentioned
d above.
During n
normal operration two se
ets of batterry chargers will
w be running on 2x50
0% charging. In case off one
battery charger
c
failure, the otherr unit will run
n on 100% lo
oad charging
g. In case several batteryy chargers will
w be
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 14 of 25
propose
ed to operate
e in parallell to provide required no
ominal curre
ent rating, DC
D battery chargers sha
all be
equally lloaded.
The batttery chargerrs and enclo
osures are located at Zone
Z
1, Gass Group IIA, T3 hazard
dous area with
w
a
minimum
m ingress pro
otection of IP
P 56. The encclosure prote
ection shall be
b of EExd.
The rate
ed output of the charger unit shall be
e based on standard
s
dutty class I of IEC 60146. The nomina
al DC
output vvoltage shall be as indicatted on the da
ata sheets.
6.5.1
Battery Floa
at-Charge Operation
O
The cha
arger steady state DC ou
utput voltage variations shall
s
be contrrolled to with
hin plus 1% and
a minus 1% of
the set vvalue (corressponding to the battery float-charge
f
voltage) during load variiations betwe
een zero and
d the
rated ou
utput of the re
ectifier, and during
d
steady-state inputt voltage and
d frequency variations.
v
Transien
nt mains sup
pply voltage depressions
d
of not more
e than 20%, which
w
may be
b the result of motor sta
arting
activitiess, shall not re
esult in a trip
p of the rectifier or the inittiation of batttery discharg
ge.
On-line adjustment of the set value of float-charge
f
voltage sha
all be posssible by me
eans of eith
her a
e relevant co
ontrol circuit card.
c
The ba
attery charge
ers shall inco
orporate reve
erse flow bloc
cking
potentiometer on the
diodes.
ent of the charger, when operating under currentt-limiting con
nditions, shall be controlle
ed to
The DC output curre
m
2% of the set value
e.
within plus 2% and minus
a
and the maximum permissib
ble, ripple cu
urrent
The batttery Vendor shall speciffy the rms value of the actual,
through the battery, as a percen
ntage of the battery nom
minal ampere
e-hour capac
city, when th
he charger unit is
arge conditio
ons. These limits, shall not be exceed
ded, and as a minimum shall
operating under batttery float-cha
e following re
equirements:
fulfill the
The maximu
um allowed rms
r
ripple cu
urrent shall not
n exceed 5% of the batttery nominal
capacity, under float-cha
arge conditions.
The maximu
, shall be eq
um allowed rms
r
ripple vo
oltage, with the
t battery disconnected
d
qual to or sm
maller
than 2% of nominal
n
outp
put voltage.
ampere--hour
ata sheet.
The DC circuit shall be unearthed unless otherwise speciified in the da
6.5.2
Input Voltag
ge Requirem
ment
The cha
arger unit sha
all be capable
e of operatin
ng from the mains
m
electric
city supply ass defined in section
s
3.2.
The harmonic curren
nt consumpttion shall be calculated based
b
on the
e maximum short
s
circuit capacity of 10kA
he LV distrib
bution board bus bars as defined in th
he respective attached data
d
sheet, sso that the ovverall
(1s) at th
harmonic current levvels shall nott exceed the values as de
efined in IEC
C 61000-3-2.
on short circu
uit capacity of
o the supply system of 40 times the kVA
k
rating of the charger unit, the cu
urrent
Based o
harmonic consumption shall be ssuch that the
e total voltage
e distortion caused
c
by the
e unit shall be
b less than 5%.
5
Transien
nts and surge
es on the ma
ains input, ass defined in section
s
3.2, shall
s
not resu
ult in a trip off the chargerr.
6.5.3
Output Volttage Require

ement
The output voltage shall be limiited to within

n plus 10% and
a
minus 10%
1
of the nominal
n
valu
ue. This limittation
e operations and during battery discharge opera
ations
applies during battery recharge operations, float-charge
onding to the
e maximum lo
oad current and
a for the specified
s
disccharge period
d.
correspo
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 15 of 25
The output voltage dynamic ressponse of the

e charger un
nit, with batttery connected, shall nott vary more than
% and minuss 10% of nom
minal output voltage in th
he event of instantaneous load chang
ges of up to 50%
plus 20%
rated ou
utput. The ou
utput voltage shall be resttored to within the steady
y-state limits within 100 ms.
m
6.6
Distribution
n Panel
The disttribution boa

ard shall be of
o stainless steel SS316
6 or copper free
f
cast allo
oy and locate
ed in the Zo
one 1
area at Cellar deck with the miinimum ingre
ess protectio
on IP 56. Th
he enclosure
e protection shall be EE
Exde
nd protected from water projection
p
and dust.
rated an
The circcuit breakers and isolatorrs shall be exxternally ope
erable withou
ut de-energis
sing the equiipment. All circuit
c
breakerss and isolato
ors shall be capable
c
of be
eing locked in
n the OFF position.
p
Distributtion board sh
hall be supp
plied with mo
ounting ears or brackets and accesssories. The distribution
d
b
board
shall be pre-assemb
bled, pre-wire
ed and readyy for installattion. The disstribution boa
ard shall com
me complete
e with
mounting structure.
et applicable requirements of IEC reg
gulations. Th
he distributio
on board sha
all be
The disttribution board shall mee
manufacctured in acccordance with
h the attache
ed data shee
ets and drawiings.
Exposed
d parts withiin the equip
pment assem
mblies, which
h have to be
e accessible
e during normal operatio
on or
maintenance, shall either
e
not be
e live in the open
o
position
n or shall be
e protected to
o a degree o
of protection of at
least IP 20.
all be from th
he bottom an
nd shall be provided
p
with
h preThe disttribution board incoming and outgoing cables sha
drilled gland holes.
Earth lea
akage monitoring shall be provided on
o main DC busbar
b
with an
a overall ind
dication and alarm contac
ct for
remote display
d
of sta
atus.
6.7
Junction Bo
ox
Junction
n boxes for solar arrays shall
s
be stainless steel SS
S316 with miinimum ingre
ess protection of IP 56.
All junction boxes sh
hall be certifie
ed for installa
ation in a Zone 1 Group IIA T3 hazardous area ass a minimum
m.
6.8
Control Inte
erface
The Elecctrical Contro

ol System arrchitecture is defined in Project
P
Drawiings.
Due to u
unmanned philosophy
p
off the platform
m, all controls, alarms an
nd status of the
t solar pow
wer systemss and
electrica
al equipmentt shall be re
emotely mon
nitored from
m CKP platfo
orm through SCADA/tele
emetry unit. The
SCADA will be provided by otherrs.
oards shall be designed
d to be capable of sttand alone operation on
o failure off the
The disstribution bo
commun
nications to the
t SCADA. The distribution boards will
w have a hardwire
h
interface to a SC
CADA system
m for
tripping and/or status signals via
a the marsha
alling box (byy others). Th
he controls and
a status sh
hall consist of
o the
g:
following
Commo
on Alarm
-
One common ala

arm for sola
ar power sysstems which
h consist of battery, solar regulatorr and
ar panel
sola
Eartth leakage monitoring

m
(E
ELM) on DC
C system as per drawing
g
System Status
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 16 of 25
Outg
going 24V DC
D load circcuit breaker on/off status
s
Outg
going chargers circuit breakers
b
on//off status
4-20mA Voltage Mo
onitoring
-
DO
OC NO.
REV. NO.
Docc. Class
d bus
Load
4-20mA Current Mo
onitoring
-
d bus
Load
4 no
os. of batteryy banks
7.0
EQUIPMEN
NT REQUIR
REMENT
7.1
General
Enclosures shall be provided with

w necessarry mounting brackets/ba
ase channels
s as required
d. All assem
mblies
shall be provided witth suitable liffting lugs.
uipment fram
me supports shall
s
be provvided by the Vendor. The
e maximum dimensions
d
( mm x W mm
(L
m x
The equ
H mm) of
o equipmentt shall not exxceed the req
quirement in the Project Data
D
Sheet and
a Project Drawings.
D
7.2
Wiring
Power w
wiring shall be
b minimum 2.5 mm2 MGT/EPR/GS
M
SWB/LSZH insulated, fire
e resistant of
o 0.6/1kV grrade,
but shall be rated fo
or the full loa
ad current, an
nd sized with
h due regard
d to heat disssipation with
hin the enclos
sure.
Bundless of wires sha
all be routed
d neatly in ve
ertical or horrizontal place
es. Individua
al wires and bundles sha
all be
secured with wire tie
es, cable lacings or by en
nclosing in wiire trays.
s
be rated
d for minimum 20A at 60
00 volts. The
e terminal blo
ock shall havve a white pllastic
All termiinal blocks shall
marking strip of the
e length of the termina
al block. Eacch terminal block assem
mbly shall have
h
20% spare
s
p
s
slip-on
marking sleeves on each terrminating wire in
terminals. All wiring shall be identified by permanent
a the terminal block. Onlly single stacck terminal blocks
b
shall be
b used. The
e use of doub
ble or
addition to marking at
nal blocks shall not be allowed.
multiple stack termin
all be provide
ed for termina
ation of all ou
utgoing and incoming cables.
Adequatte space sha
7.3
Busbar
Busbarss shall be su
ufficiently sized and adeq
quately bracced for the supply condittions specifie
ed in data sheet.
The bussbars shall be electrolyytic tinned copper
c
and shall be sleeved with 1000V grad
de fire retarrdant
insulatio
on. Bus jointss shall be bollted type and
d insulated by fire-retarda
ant insulation
n tape.
7.4
Segregation
n
All electtrical devicess and live parts

p
in the solar
s
regulattor panel sh
hall be segre
egated by means
m
of earrthed
metallic screens. In particular, all power con
nnections in case of sola
ar regulator shall
s
be segrregated from
m one
e electronic circuits.
c
another and from the
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AR
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YSTEM
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Earthing
All non-ccurrent carryying metallic parts within any enclosure shall be bonded
b
to the
e enclosure earth
e
with fle
exible
copper w
wires. The ca
able armour of all cables shall be bon
nded to the enclosure
e
earth.
All equip
pment enclos
sures shall have
h
an exte
ernal earthing stud for bo
onding to loccal earth. Th
he materials shall
be stainless steel pla
ated type.
The sola
ar power sysstem and 24V
V DC distribution system
m shall suitab
ble for ungro
ounded (floatting) system.. The
Vendor shall
s
ensure that the systtem groundin
ng will not cla
ash with the equipment enclosure
e
ea
arthing.
Those e
equipment/co
omponents which
w
are se
ensitive to lig
ghtning special precautio
ons shall be taken by Ve
endor
which m
may include th
he use of ligh
htning arrestors in accord
dance with IE
EC 60099.
7.6
Cablings an
nd Gland
Vendor shall
s
provide
e cables for the following::
Cables conn
necting solar panels withiin a solar arrray to the arrray junction box.
b
Interconnectting cables between

b
batte
ery cells in battery
b
bankss.
c
betwe
een the solarr panels and Junction Bo
oxes, include
ed in scope of
o supply sha
all be
All intercconnecting cables
MGT/EP
PR/SWB insulated, galvvanised stee
el wire braid
ded, fire ressistant, low smoke, halo
ogen free, flame
f
retardan
nt type in acccordance with
h IEC 60331, IEC 60332--3 and IEC 60754.
6
All requiired nickel plated brass cable
c
glandss and tinned copper lugs shall be inccluded in the scope of su
upply,
sufficien
nt for the gla
anding of all Vendor supplied cables. Cable size
es shall be fu
urnished by the bidder along
a
with sizing calculatio
ons.
glands and blanking
b
plug
gs shall be certified in accordance
a
with the req
quirements of
o the assocciated
Cable g
ent. Cable glands
g
shall be nickel-pllated brass, double com
mpression tyype and sha
all be ISO metric
m
equipme
threaded
d.
Cable glands shall be selected to suit the type
t
of cable
e and termin
nation box or
o enclosure, and shall be
b of
oof EExd an
nd increased
d safety EEx e. Effective
e earth contiinuity shall be ensured between the cable
c
flamepro
armour o
or braid and the gland pla
ate or the intternal earth terminal.
t
All cable
e entry shall be from the bottom.
b
7.7
Materials an
nd Finish
All mate
erials shall be
e selected an
nd finished to
o resist the cclimate conditions. All electronic circuit boards sha
all be
tropicalissed to prevent corrosion and fungus growth.
7.8
Identificatio
on
All solarr panels, battteries, solarr regulator, charger/rectif

c
fier, distribution panels, isolators and
d related devvices
shall havve permanen
nt tags affixe
ed on them and lettering o
of at least 5 mm
m size.
All name
eplates shall be engrave
ed traffolyte with
w 2.5mm thickness
t
and fixed to mounting braccket or stand
d with
stainlesss steel 316 self
s tapping screws
s
as follows:
Black characcters on whitte backgroun

nd
SPECIFICATION
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AR
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YSTEM
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Rail-mou
unted termin
nals and terminals of eq
quipment an
nd componen
nts shall be identifiable by numeric
cal or
alphabetical marking
gs in accorda
ance with the
e Vendors drawings.
d
Terminals of in
nput and outp
put supply ca
ables
oltage and th
he phase/pola
arity of the supply.
shall be clearly markked to indicatte the nominal system vo
Termina
als of three-phase AC sup
pplies shall be:
b
L1, RED
W
L2, YELLOW
L3, BLUE
Neutral, BLA
ACK
Termina
als of DC sup
pplies shall be:
b
L+, RED
L-, BLACK
mation shall be clearlyy marked on a non-de

estructive, 316 stainlesss steel, inde
elible
The folllowing inform
name/ra
ating plate atttached to a permanent
p
part of the unit enclosure:
Purchases Order
O
numbe
er
Year of man
nufacturer
Name of ma
anufacture
Type and se
erial number of unit
Nominal input current/vo

oltage
Nominal output current/vvoltage
Number, typ
pe and capaccity of battery
y cells.
7.9
7.9.1
Noise Limitt
Audible Noise Limitatio
on
The sou
und pressure
e level measu
ured at 1 me
eter distance
e from the eq
quipment at any
a position shall not exxceed
85 dB (A
A) at any load between zero and th
he rated outp
put of the un
nit. If tonal components
c
are presentt, the
noise lim
mit shall be ta
aken 5dB (A)) more string
gent i.e. 85 dB (A).
7.9.2
Radio Frequ
uency Noise
e Limitation
n
The prod
duction of ra
adio frequenccy interferencce voltage shall not exce
eed the value
e of suppression grade N
N as
defined in VDE 0875
5.
7.10
Electromag
gnetic Comp
patibility
The SP
PS shall be suitably sccreened to optimized electromagne
e
etic compatibility. Any electromagnetic
disturbance generatted by the system
s
shall not affect the correct operation of
o radio and communica
ations
ent. In addition, the system sha
all have an adequate level of inttrinsic immu
unity to external
equipme
electrom
magnetic disturbance to enable
e
it to operate as inttended.
7.11
System Reliability
The systtem is requirred to have a calculated reliability

r
of 99.7%
9
according to stand
dard reliabilitty calculation
ns.
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
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The Ven
ndor should suggest an alternative if in their op
pinion the co
ost of achiev
ving this levvel of reliability is
prohibite
ed.
The Ven
ndor shall pro
ovide Mean Time
T
Betwee
en Failure (M
MTBF) data fo
or the followiing equipment:
PV Modules
s
Batteries
Solar Regula
ator/Chargerr Controller
415V AC/ 24
4V DC Rectiffier
8.0
INSPECTIO
ON AND TE
ESTING
The Ven
ndor shall pro
ovide a testin
ng program, which shall reflect the sp
pecific requirrements for the
t equipment as
specified
d.
COMPA
ANY or its rep
presentative shall have free
f
access to
t the plants of Vendor and
a his subccontractors during
fabricatio
on, assembly
y, and testing of the equiipment.
All test procedures
p
s
shall
be subm
mitted for app
proval.
CONTRA
ACTOR or its representtative shall be
b given at least
l
10 day
ys notice prio
or to the accceptance tessting.
The Ven
ndor shall submit certified
d reports on all
a tests.
The ove
erall responsibility for enttire system inspection re
ests with the Vendor. However, CONTRACTOR
R and
CONTRA
nspection rep
presentative, reserve the
e right to in
nspect the packages
p
at any time during
ACTORs in
manufaccture, transportation and installation to
t ensure tha
at materials and workma
anship are in accordance
e with
the requ
uirements of this specificcation, the data
d
sheet, drawings,
d
the
e applicable codes and other assocciated
standard
ds.
Accepta
ance of shop tests shall not
n constitute
e a waiver of requiremen
nts to meet the
t field testss under spec
cified
operating conditions, nor shall inspection relieve the Vend
dor of his ressponsibilities
s in any way whatsoever.
ndor shall furrnish at his expense
e
all spares
s
and consumables
c
s during the testing of the equipmentt and
The Ven
systemss. Rectifying of defects re
evealed by su
uch tests sha
all be at the Vendor
V
expe
ense.
8.1
General
Tests sh
hall cover all modes of op
peration unde
er the full ran
nge of input and
a output conditions.
c
Functional te
esting of con
ntrol, protection, interlocking, indicatio
on and fault signalling
s
circcuits.
Functional te
esting of con
ntrol circuits with
w simulatio
on of incomin
ng power source.
Functional te
esting of prottection circuits.
Measurement of values of solar mod

dule short circcuit current and
a open circ
cuit voltage.
Functional te
est of power requirementt with solar array
a
will be carried
c
out att the final insstallation site
e.
Mechanical interlocking.
e, under the
e same electrical conditions as will be
Tests shall be carried out, as far as possible
d in service.
encountered
Prior to delivery, each solar pow

wer system shall
s
undergo the following routine tests
t
and che
ecks. Tests shall
quirements of
o IEC Stand
dards specified in this document. Th
he test shall include, bu
ut not
comply with the req
o the followin
ng:
limited to
SPECIFICATION
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AR
POWER SY
YSTEM
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Physical che
eck of genera
al appearanc
ce, finish and
d general com
mpleteness.
Dimensional checks.
t Off possition.
Circuit breakkers are pad lockable in the
Dielectric vo
oltage withsta
and test (IEC
C 61215 solar module cerrtification is acceptable).
a
Inter-change
eability test.
Temperature
e test.
Insulation measurement of power an

nd control circcuits.
e and under voltage testss.

Over voltage
Accelerated ageing testss (IEC 61215

5 solar module certificatio
on is accepta
able).
Endurance tests
t
(IEC 61
1215 solar module certificcation is acce
eptable).
Full functional test.
Verification of
o indication,, status and alarms.
a
Check of th
he rating plate, nameplate and an
ny additional markings and labels required byy the
specification
ns.
A quantitativ
ve check to ensure
e
that all
a items in sp
pecified quan
ntity are pressent.
A visual insp
pection to check workmanship and co
ompliance wiith submitted
d drawings.
8.2
Solar Panells
Environm
mental tests as per IEC
C 60068-2 sh
hall be carried out on photovoltaic
p
b
modules on sampling basis.
Minimum
m 2% of orde
ered moduless or 1 No. mo
odule whiche
ever is highe
er shall be su
ubjected to th
he tests.
The testt documents shall include
e, but not be limited to, alll of the test data
d
for the following
f
Typ
pe Tests:
Cold Test
ge of Tempe
erature
Rapid Chang
Dry Heat Te
est
Composite Temperature
T
e/Humidity Te
est
Shock Test
Earth Contin
nuity Test
For all o
of the above tests
t
IEC 61215 solar mo
odule certificcation is acce
eptable.
Performance test off module beffore and afte
er each test shall be tab
bulated and furnished.
f
The tests sha
all be
o sequentially on each
h module selected for tessting and the
e tested mod
dules shall be
e discarded after
carried out
the testss.
In the ca
ase on accou
unt of testing
g:
i.
The overall deterioration

n in the perrformance off the tested modules affter test exce
eed 5% of rated
r
e, or
performance
ii.
The tested module

m
exhib
bits any open
n circuits and
d or ground fa
aults, or
iii.
The tested module

m
develops cracks or
o mechanical damage,
e entire orde
ered lot of mo
odules shall be
b rejected.
Then the
Vendor shall carry out
o Factory Acceptance
A
nels to demo
onstrate the functionalityy of the complete
Test of pan
and prove th
hat all design requirements are met.
system a
SPECIFICATION
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AR
POWER SY
YSTEM
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Type tesst certificates

s for environm
mental tests conducted in
n past on sim
milar solar pa
anel moduless, in lieu of actual
a
tests can
n be accepte
ed.
8.3
Battery
All routin
ne tests as per
p the releva
ant IEC stand
dards shall be
b conducted
d on all batteries.
For type
e tests, all type tests sha
all have been
n performed on at least one
o battery each
e
of type.. Test certificcates
in lieu off actual type tests can be
e accepted.
Maintenance free Valve
V
Regula
ated Lead-ac
cid (VRLA) deep cycle long life battteries shall have been type
o meet the pe
erformance requirements
r
s for each de
esign and Ah
h rating of cells as per IEC
C standards.. The
tested to
test shall include, bu
ut not limited to the follow
wing:
Capacity tes
st
Test for suita

ability for floa
at duty opera
ation
Test for cycling duty ope

eration (disch
harge/charge
e cycle opera
ation)
Test for charge retention

n
Test for short circuit currrent and interrnal resistance
Test for gas emission
harge efficien
ncy and time
e
Test for rech
Test for fire resistance (o

oxygen Indexx, flammability)
Test for The

ermal run awa
ay
8.4
Solar Regulator, and Rectifier/Cha

R
arger
The sola
ar regulator, rectifier, and charger sh
hall have be
een type testted as per IE
EC standard
d. The tests shall
include, but not limite
ed to the following:
i.
Insulation Te
est
ii.
Load-duratio
on Test
iii.
Dynamic Loa
ad Test
iv.
Control Circuit Test
v.
nuity Test
Earth Contin
vi.
Functional Tests
T
vii.
Soak Test (E
Endurance Test)
T
under fu
ull design loa
ad for 100 ho
ours.
9.0
DOCUMEN
NTATION
The Ven
ndor shall submit the fo
ollowing information with
h battery, ch
harger, interc
connection cables,
c
and SPS
sizing ca
alculation prior to comme
encement of detailed eng
gineering durring Bid.
s
moduless and the avverage output of each solar module
Number of solar
Average outtput of each solar

s
module
e under the expected
e
ope
erational and
d environmen
ntal conditio
ons.
The load patttern (min., average

a
and max. currents).
The battery capacity at the specified discharge ra

ate.
Battery charrge factor (effficiency).
SPECIFICATION
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AR
POWER SY
YSTEM
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Acceptable maximum
m
da
aily depth of discharge (D
DDOD).
Calculated maximum
m
daily depth of discharge
d
(DDOD).
Calculated average
a
dailyy depth of disscharge (DDOD).
Acceptable minimum
m
sta
ate of charge
e.
Calculated minimum
m
batttery back-up
p time.
Calculated average
a
batte
ery back-up time.
t
The maximu
um time take
en to fully ch
harge the ba
attery at the end of the back-up
b
time
e using only solar
power from sun
s up at low
west insolatio
on period of the year while carrying th
he load.
The maximu
um time take
en to fully cha
arge the batttery at the en
nd of the bacck-up time using the auxxiliary
AC generato
or supply while carrying the load.
Tilt angle of the solar mo

odules.
The maximu
um, average
e, and minim
mum terminal voltage supplied to the
e equipmentt during dayy and
night.
System loss
ses and deratting factors due
d to:
o
charrge efficiencyy of the batte

eries
ageing
dustt deposit
enviironmental co
onditions (temperature, wind,
w
thunde
erstorms, etc))
inso
olation variatiion due to no
ormal year to
o year statistiical changess
currrent consume
ed by controll equipment, metering an
nd alarm systtem.
loss
ses in control equipment, wiring, fusess, diodes and
d circuit brea
akers.
Charge/disccharge contro
oller particula
ars.
Spectral response curve

e.
Conformancce to hail testt.
The life of modules

m
and battery.
The ratio of collecting area compared

d to the total area.
Full materiall descriptionss of the solarr modules:

o
fron
nt and back cover
c
materia
al
sea
alant and enccapsulation.
As a miinimum, Ven
ndor is respo
onsible to prrovide docum
mentation fo
or the equipm
ment items as
a defined in
n the
Vendor Documentation Require
ement List (VDRL). Vendor is responsible forr all docume
entation in strict
accordance with the requirementts of the specifications.
ndor shall provide Ex certification of
o the SPS equipment
e
frrom a recog
gnized certifyying authoritty as
The Ven
stated in
n VDRL for COMPANY/C
C
CONTRACTO
OR approval..
Approva
al of drawings/documen
nts by the COMPANY/C
C
CONTRACTO
OR will in no way reliieve the Ve
endor
responsibility for the correctnesss of information, their con
nformance with stated req
quirements or
o acceptability of
ent and mate
erials. This re
esponsibility rests solely with
w the Ven
ndor.
equipme
The Ven
ndor shall ide
entify the pla
anned and acctual submissions to CONTRACTOR
R on their ma
aster drawing
g and
document scheduless i.e. computterized Vend
dor Master Document
D
Lisst (VMDL). The
T responsibility of updating
DL shall rest with Vendor.
the VMD
SPECIFICATION
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AR
POWER SY
YSTEM
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The Ven
ndor shall fu
urnish soft copies
c
of drrawings/docu
uments that are of suitable first ge
eneration qu
uality.
Drawing
gs that are, in CONTRA
ACTORs opinion, not off suitable qu
uality will be
e returned to
o the Vendo
or for
resubmission or at CONTRACT
C
TORs option may be red
drafted by CO
ONTRACTO
OR or their re
epresentative
es at
the Vend
dors expensse.
CONTRA
ACTOR/COM
MPANY rese
erves the rig
ght to reque
est additiona
al drawings and
a
docume
ents or copie
es of
drawingss and docum
ments to veriffy Purchase Order complliance withou
ut cost variattion.
Vendor shall allow the CONTR
RACTOR/CO
OMPANY fiftteen (15) working
w
dayss to review and respon
nd to
n of docume
entation. The
e fifteen worrking days is
s defined as
s from time of receipt by
y the
Vendor'ss submission
CONTRA
ACTOR/COM
MPANY to the time of despatch.
d
Ve
endor shall allow
a
this revview period in his produ
uction
schedule
e. However work shall proceed
p
witho
out delay in the event of late return of the documentation byy the
CONTRA
MPANY.
ACTOR/COM
The cha
anges in one
e official issu
ue from the last shall be
e clearly indicated by a vertical
v
line in the right hand
margin adjacent to the current change and revision n
number indic
cated within a triangle. Changes in
n the
ouded and placing the re
evision number in a triang
gle inside the
e cloud.
drawingss shall be clo
Manufaccturer shall not
n commencce until Vend
dor received written appro
oval of the documents an
nd drawings from
the CON
NTRACTOR.
Replace
ement of anyy final factorry As-Built do
ocumentation with onsho
ore and offsshore As-Builts as a resu
ult of
changess is part of Ve
endors lump
p sum price.
10.0
SPARE PA
ART
The Ven
ndor shall incclude in theirr scope of su
upply the spares required for pre- co
ommissioning
g, commissio
oning
and starrt-up as requ
uired. A list of
o pre-commissioning, commissioning
g and start-up
p spares con
nsidered for each
package
e shall be sub
bmitted to CO
OMPANY/CO
ONTRACTO
OR for review
w.
A recom
mmended spa
are parts listt for two (2) years of op
peration shall also be submitted for CONTRACT
C
ORs
review a
and purchase
e separately..
Recomm
mended spares shall takke into acco
ount related factors of equipment
e
r
reliability,
costs of parts and
availability of equipm
ment service facilities.
e parts furniished by the
e Vendor shall be wrapp
ped and pac
cked to preserve items as
a new cond
dition
All spare
under no
ormal storage condition. Same parts shall be prop
perly tagged by stainlesss steel tags and
a coded so
o that
later identification ass to their intended usage will be facilittated.
s
be packkaged separrately and clearly marked as Spare Parts and shipped with
h the
All itemss supplied shall
equipme
ent. Packing lists shall be
b furnished complete an
nd in detail so
s that partss can be han
ndled withou
ut uncrating, if desired.
pecial tools required
r
for erection
e
or maintenance
m
of the equipment
Vendor sshall supply one set of any and all sp
being prrovided. Prio
or to shipme
ent each spe
ecial tool shall be tagge
ed with a 316 stainless steel tag, clearly
identifyin
ng:
Vendor's name
Equipment ittem number
Equipment description
d
Vendor's equipment mod

del number
Vendor's part number for the tool
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
Date supplie
ed
Field platform
m prefix e.g. BMB
11.0
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PREPARA
ATION FOR SHIPMENT
T
Vendor shall be ressponsible fo

or preparatio
on of the eq
quipment forr export ship
pment and completion
c
o all
of
d preservation for storage
e in tropical climates
c
for a maximum period
p
of 12 months. Ven
ndor shall pro
ovide
required
full details on the pre
eservation method
m
and any schedule requirementts during the year.
ul inspection
n shall be made
m
to ensu
ure that all operating
o
ins
structions an
nd label plattes are in place,
p
A carefu
legible a
and have nott been obscu
ured during painting ope
erations. Eacch item shall be clearly id
dentified with
h the
manufaccturers name
e, address, Purchase
P
Orrder and tag number.
The ship
pping crates
s shall be co
onstructed off wood and suitably paccked to prote
ect all items against dam
mage
during th
he shipment and storage
e. Miscellaneous shall be tagged or marked
m
with the tag item number
n
for which
w
they are
e intended. All
A such parts shall be suittably boxed, firmly attach
hed to the ma
ain item and shipped with the
unit.
on shall be provided
p
aga
ainst atmosp
pheric corrossion while in transit and while in outtdoor storage
e. All
Protectio
exposed
d machined surfaces
s
shall be protecte
ed with an ea
asily remova
able rust prevventative com
mpound.
The con
ntents of all boxes
b
or packages shall be
b recorded in detail on the
t packing list. The tran
nsported pacckage
shall havve the neces
ssary fasten
nings, protecttions and liftting facilities to satisfy liffting and sea
a fastening loads
and resttraints. Two complete se
et of the insttallation, ope
erating and maintenance
m
instructionss shall be pa
acked
and ship
pped with the
e unit.
12.0
WARRANT
TY
Unless o
otherwise ag
greed, all equ
uipment shall be guarante
eed as follow
ws;
All equipment shall perfform satisfac

ctorily under the specificc operating conditions
c
ass detailed on
n the
n, the primarry codes and
d standards listed here in
n, and shall be fit
data sheets,, this techniccal requisition
for the intend
ded purpose
e.
Tests shall confirm

c
the Vendors
V
gua
aranteed perfformance.
Vendor shall have th

he final and total respon
nsibility for th
he design an
nd performan
nce of all equ
uipment sup
pplied
under th
his specificattion. Vendorr shall warrant the equip
pment furnish
hed by him and the perfformance of said
equipme
ent in accord
dance with this specification.
Vendor shall guarantee the wo
orkmanship, performance
e and all material
m
used
d in manufacturing the solar
ution boardss and its asso
ociated equipment, for a period of a minimum off 12 months after
moduless and distribu
the unit is placed into
o operation or
o 18 monthss from the da
ate of deliverry, whicheverr comes later.
y of materia
al, performan
nce and ma
anpower to make good any
The warranty shall cover both, the supply
e components or equipm
ment offshore
e.
defective
12.1
PERFORMA
ANCE GUAR
RANTEE
If any defect or mal-performancce occurs du

uring the gua
arantee perio
od, the Vend
dor shall ma
ake all necesssary
a maintena
ance immediately and fre
ee of charge to the COMP
PANY.
alterations, repairs and
SPECIFICATION
N FOR SOLA
AR
POWER SY
YSTEM
DO
OC NO.
REV. NO.
Docc. Class
BM
MB-EL-ES-7901
2
B Confidential
Pag
ge 25 of 25
Vendor shall be capable of supp

plying the services of a competent
c
on
n-site commissioning tecchnician and shall
onsible for ve
erifying prop
per installatio
on and ensurring that the installation complies
c
with
h the mecha
anical
be respo
and design requirem
ments for prop
per equipme
ent operation.
13.0
QUALITY ASSURANC
A
CE
Vendor shall operate

e a quality system satisfy
fying the late
est ISO 9001 Quality Standards, or a
agreed equivalent
d, commensu
urate with the
e goods and services pro
ovided.
standard
Vendor shall demon
nstrate evide
ence of Quallity Assurancce in all asp
pects of the Vendors cu
urrent design
n and
cedures covering all asp
pects of desig
gn, manufactturing, inspe
ection
manufaccturing practices. Qualityy Control proc
and testt relevant to the
t equipment shall be in
ncluded in acccordance to
o the requirem
ments.
14.0
TECHNICA
AL ASSISTA
ANCE
Vendor shall provide technical assistance and

a
supportt at the integ
gration yard jobsite (onsshore fabriccation
yard), at
a site (offsh
hore platform
m) to succes
ssfully comp
plete the wo
ork, If requirred. As a minimum,
m
Ve
endor
technica
al assistance
e is required for equipment installation
n, pre-comm
missioning, co
ommissioning, offshore hookh
up, site a
acceptance test
t
and train
ning (if appliccable).
Vendor sshall provide
e proceduress and checkliist for equipm
ment pre-com
mmissioning and commisssioning inclu
uding
parametters for perfo
ormance acce
eptance test.
Vendor to quote ra
ates includin
ng mobilisation/demobilissation, dailyy rates and response time for onsshore
on yard, offs
shore platform
m technical assistance/su
a
upport during
g Bid.
fabricatio
For offsh
hore assistance, the Ven
ndor personn
nel shall posssess a valid
d offshore pa
assport issue
ed by COMP
PANY
and med
dical and sea
a survival training certifica
ate.
SOLAR POWER
SUPPLY SYSTEM
ON REMOTE WELLHEAD
PLATFORMS
Document No : CKG-EL-ES-7903
Revision
: 0
Date
: 4/6/98
Page
: 1
CARIGALI-TRITON OPERATING CO. SDN. BHD.
SPECIFICATION
FOR
SOLAR POWER SUPPLY SYSTEM
ON
REMOTE WELLHEAD PLATFORMS
(MARKED-UP)
4//6/98
ISSUED FOR DESIGN
20/5/98
CLIENT COMMENTS INCORPORATED
LCF
TAB
CCR/APW
5/5/98
ISSUED FOR COMMENTS
LCF
TAB
CCR/APW
PREP'D
REV
DATE
DESCRIPTION
CHECK'D
APP'D
RANHILL WORLEY
n:\dbm-phase 1\section 4\electrical\ckg-el-es-7903\solar power supply system .doc\BL:nj
APP'D
CTOC
Document No.
CKG-EL-ES-7903
Revision
Date
4/6/98
Page
TABLE OF CONTENTS
1.0
INTRODUCTION
1.1
General
1.2
Definition of Terms
1.3
Utility and Environmental Conditions
1.4
Technical Integrity
1.5
Design Life
1.6
Order of Precedence
2.0
CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS
3.0
TECHNICAL REQUIREMENTS
4.0
3.1
Scope of Work Summary
3.2
General Requirements
3.3
Electrical Requirements
3.4
Insolation Data
3.5
Rectifier/Battery Charger
3.6
Solar Power Supply System Information
3.7
Solar Modules
3.8
Battery and Battery Boxes
3.9
Control Equipment
3.10
Distribution Board
3.11
Materials
3.12
Cables, Components and Accessories
3.13
Earthing
3.14
Noise Limit
3.15
Inspection and Testing
3.16
Painting
3.17
Tagging
3.18
Training
HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS

4.1
General
5.0
6.0
7.0
8.0
Document No.
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QUALITY ASSURANCE
5.1
General
5.2
Quality Surveillance
5.3
Non-Conformity and Corrective Action
PRESERVATION AND PACKING

6.1
Preservation Requirements
6.2
Packing & Preparation for Shipment Requirements
SPARE PARTS AND SPECIAL TOOLS

7.1
Spare Parts
7.2
Special Tools
VENDOR DOCUMENTATION REQUIREMENTS
APPENDICES
Appendix A SPIR Forms

Appendix B Data Sheets
Document No.
CKG-EL-ES-7903
Revision
Date
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Page
1.0
INTRODUCTION
1.1
General
1.1.1
This Specification defines the minimum requirements for the supply of solar power supply
systems (SPSS) for the development of offshore gas, condensate and oil production facilities
in the Malaysia-Thailand Joint Development Area in the south of the Gulf of Thailand.
1.1.2
The Vendor shall ensure that all equipment and services supplied meet the requirements of
this specification and of the codes, standards and specifications nominated herein, whether
the equipment or services are supplied by Vendor directly or by a sub-contractor.
1.2
Definition of Terms
The following terms as used in this specification, assume the meanings given below:
COMPANY
Carigali-Triton Operating Company Sdn Bhd, as the project

developer and ultimate owner of the facility.
CONTRACTOR
The company or consortium which is awarded the main EPC

contract for the project.
Purchaser
The party which places the order or signs the contract as or on

behalf of the COMPANY.
Vendor
The company on which the order or contract for supply of the

goods or services is placed.
Independent
The body or organisation appointed by the COMPANY to
Verification Party
carry out design verification and quality assurance audit and/or
(IVP)
inspection on behalf of the COMPANY.
Document No.
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1.3
Utility and Environmental Conditions
1.3.1
The Vendor is responsible for ensuring that all equipment and components provided are
suitable for the utility and environmental conditions as specified on the data sheets provided
separately.
1.4
Technical Integrity
1.4.1
The Vendor is responsible for the technical integrity of the equipment, including design,
materials, manufacture, assembly, testing, performance, and specified engineering services.
All these activities are to be in accordance with the scope of supply, this specification and
data and interface information supplied by the Purchaser.
1.5
Design Life
1.5.1
The Vendor shall design the equipment for 30 years design life. However, the battery
design life shall be minimum 15 years based on standard operation condition of 20C.
1.5.2
The Vendor shall supply equipment which has a proven track record in similar offshore
operations extending over a minimum period of two years.
1.6
Order of Precedence
The following order of priority shall apply to the various documents, codes and standards
called up with the enquiry or purchase order.
i.
Terms and Conditions
ii. Requisition
iii. Data Sheets
iv. This Specification / Scope of Supply
v. Other CTOC Specifications
vi. International Codes and Standards
vii. Other related documents
Compliance with the statutory requirements of the Malaysian/Thai Authorities is mandatory.
Document No.
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Page
In the event of conflict between the above documents or documents forming part of the
requisition, the Vendor shall inform the Purchaser in writing and receive written
clarification from the Purchaser before proceeding with the work.
2.0
Document No.
CKG-EL-ES-7903
Revision
Date
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Page
CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS
The latest editions, as of the enquiry or purchase order date, of the following codes,
standards, specifications and regulations (as far as they are applicable) are considered part
of this specification and are to be used by the suppliers in their designs. Where 'In-House'
standards have been developed or are based on recognised National, International or
Industry Standards, these may be offered as an alternative, subject to review and approval
by the Purchaser. However the base bid must be in full compliance. The applicable Codes,
Standards, Specifications and Regulations shall be as listed below and shall also include any
Codes and Standards etc. referenced by the listed documents.
IEC 51
Recommendations for direct acting indicating electrical measuring

instruments and their accessories
IEC 146
Semiconductor convertors
IEC 269-2
Supplementary requirements for fuses for industrial applications
IEC 408
Low-voltage air-break switches, air-break disconnectors, air-break

switch-disconnectors and fuse-combination units
IEC 529
Classification of degrees of protection provided by enclosures
German Standard
VDE 0875
Specification for radio interference suppression of electrical appliances

and systems
Document No.
CKG-EL-ES-7903
Revision
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Page
3.0
TECHNICAL REQUIREMENTS
3.1
Scope of Work Summary
3.1.1
The scope of work shall include but not be limited to the design, manufacture and testing of:
a)
solar modules
b)
battery banks
c)
control equipment
d)
d.c. distribution board
e)
battery charger
f)
accessories
g)
mechanical supports, enclosure and associated components
h)
spares for start-up and commissioning
i)
drawings and documentation
The vendor shall also include in a separate section of his bid, the following options which
may be purchased.
3.1.2
i)
2 years itemised operation and maintenance spares
ii)
training proposal
The Vendor shall indicate the package envelope and interface points in the bid documents,
and no changes shall be made unless by mutual agreement.
3.1.3
The equipment shall be delivered in the minimum practical number of assemblies and to suit
transportation and receipt at site.
3.2
General Requirements
The solar power supply system SPSS shall be designed to provide continuous power supply
to the loads for satisfactory operation under site and load conditions.
All components shall be fully suitable for installation in a Zone 1, Gas Group IIA,
Temperature Class T3 hazardous area.
Document No.
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All equipment located outdoors forming part of the SPSS shall have a minimum degree of
protection of IP56 with the exception of battery enclosure which shall have a minimum
degree of IP54.
The size of the system shall be such that the energy requirements for the continuously
operation of the loads can be met by storage in the battery after charging by the solar
modules even under the minimum anticipated annual insolation conditions.
Site and panel temperatures must be taken into account for the performance of the solar
modules.
3.3
Electrical Requirements
The SPSS shall have a nominal output voltage of 24V DC. The voltage at the output
terminals of the SPSS shall be limited to plus 5% and minus 5% of the nominal DC voltage.
The limitation applies during continuous float charge operations and during battery
discharge operations and corresponds to the maximum load current for the specified
discharge time.
Charge controllers shall be provided for voltage control and regulation.
The SPSS shall be sized to supply the designated loads. Sizing of the battery charge
controller and solar array shall be based on the nominated average load. System components
shall be able to supply the nominated peak load while drawing down the battery capacity.
The SPSS shall be able to support the load continuously without charge. The battery
capacity shall not drop below 20% of its nominal capacity at the end of the autonomy
period.
3.4
Insolation Data
Insolation data from internationally recognized sources shall be used by the Vendor for the
design of the solar power system. The Vendor shall submit to the Purchaser detailed
Document No.
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10
information on his source of insolation data together with his design of the solar power
system.
3.5
Rectifier/Battery Charger
An auxiliary rectifier/battery charger shall be provided by the Vendor to charge the SPSS
batteries from a diesel generator located on the platform. The diesel generator is only
operated during manned platform operations. Under normal unmanned platform operation,
the diesel generator is not operated.
The output voltage from the diesel generator shall be 415V AC, 3-phase, 50 Hz.
The SPSS shall be designed to allow external charging of the batteries from the generator
without disconnecting any cables.
3.6
Solar Power Supply System Information
The Vendor shall submit the following information prior to commencement of detailed
engineering.
Number of solar modules and the average output of each solar module
Average output of each solar module under the expected operational and environmental
conditions.
The load pattern (min., average and max. currents)
The battery capacity at the specified discharge rate.
Battery charge factor (efficiency).
Acceptable maximumdaily depth of discharge (DDOD)..
Calculated maximum daily depth of discharge (DDOD).
Calculated average daily depth of discharge (DDOD).
Acceptable minimum state of charge.
Calculated minimum battery back-up time.
Calculated average battery back-up time.
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The maximum time taken to fully charge the battery at the end of the back-up time using
only solar power from sun up at lowest insolation period of the year while carrying the
load.
The maximum time taken to fully charge the battery at the end of the back-up time using
the auxiliary AC generator supply while carrying the load.
Tilt angle of the solar modules.
The maximum, average, and minimum terminal voltage supplied to the equipment
during day and night.
3.7
System losses and derating factors due to:
charge efficiency of the batteries
ageing
dust deposit
environmental conditions (temperature, wind, thunderstorms, etc)
insolation variation due to normal year to year statistical changes
current consumed by control equipment, metering and alarm system.
losses in control equipment, wiring, fuses, diodes and circuit breakers.
Charge/discharge controller particulars.
Spectral response curve.
Conformance to hail test.
The life of modules and battery.
The ratio of collecting area compared to the total area.
Full material descriptions of the solar modules:
front and back cover material
sealant and encapsulation.
Solar Modules
The solar modules shall be mounted on a frame suitable for installation at site. This frame
shall be designed for tilting to the optimum angle for absorption of solar energy and also for
creating a self-cleaning washing of the modules surface when it rains. The frame shall be
supplied with holes or slides for mechanical attachment and shall be made of non-corrodible
material.
The solar modules shall be certified Ex em.

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The solar modules and support frames shall be designed for easy assembly and removal.
Each module shall be capable of being removed as an entire assembly onto a vessel. Pad
eyes or similar lifting aids shall be provided and tested for this purpose.
The modules support frames shall be equipped with provisions for bolting to the flat
horizontal steel surface of the platform.
The assembly and supports shall be designed to withstand the wind load and stresses
imposed during lifting onto and off the platform for maintenance. The assembly shall be
easily accessible for maintenance.
3.8
Battery and Battery Boxes
3.8.1
Batteries
The battery shall be sealed lead acid, gas recombination gel type specially designed for
photovoltaic applications and shall be suitably sized for the system. Detailed sizing
calculations shall be included with the Vendors bid.
Site temperature limits shall be taken into account in the selection of the battery due to the
effect on available capacity and lifetime expectancy.
The batteries shall be arranged to facilitate access for maintenance purposes. Insulated
intercell connectors shall be provided.
The SPSS shall have provision for automatic monitoring of battery conditions.
Sealed lead acid batteries shall be supplied filled and charged.
3.8.2
Battery Boxes
Batteries shall be supplied complete with battery boxes. The battery boxes shall be certified
Ex e.
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The battery boxes shall be of corrosion and battery electrolyte resistant, marine-grade 316L
stainless or GRP material.
The boxes shall have provisions for adequate natural ventilation to disperse gaseous
products while maintaining the minimum ingress protection rating of IP 54 and shall be self
draining.
Battery boxes shall have front access doors and warning labels. Suitable support frames
shall also be provided.
Cable glands shall be provided for termination of Purchasers cables at the battery boxes.
Cable gland shall be sized according to Purchasers cable sizes which will be provided to the
Vendor during detailed design.
3.9
Control Equipment
A charge/discharge controller shall ensure proper charging and discharging of the batteries
through the following functions :
voltage and current indication
voltage regulation to cater for float charge operation.
overcharge protection of the batteries by switching off the solar array and/or charge
from the system if the battery is already fully charged.
battery protection by switching off the load from the system if the voltage drops below a
voltage limit
temperature compensation on maximum charge voltage.
prevention of overnight discharge of the batteries through the solar module.
protection against overvoltage from the solar module outputand rectifier/charger output.
protection against overload and short circuit conditions in the load
provision of a general alarm signal to SCADA system.
The control equipment, including LEDs to indicate the system status, shall have the
following minimum functions :
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battery voltage below minimum voltage
battery voltage above maximum voltage
voltage-free contacts for remote display of status and alarms.
Failure of the charge/discharge controller shall not result system Damage.
3.10
Rectifier
3.10.1
A rectifier/charger shall be provided to charge the SPSS batteries from the platforms a.c.
generator. Under normal platform operations, the generator is not operated.
3.10.2
3.10.3
The rectifier shall be rated to simultaneously:

-
fulfill the load requirements and
recharge the battery within a period of 8 hours
The rectifier shall perform battery charging only at the single-rate corresponding to the
battery float charge mode of operation. Rapid charge facilities shall not be provided.
Special considerations shall be given to prevent overvoltage or other conditions resulting in
overgassing of recombination cells.
3.10.4
The rectifier enclosure shall have ingress protection of IP56 min and rated Ex de.
3.11
Distribution Board
The distribution board shall be in accordance with the single line diagram.
Earth leakage monitoring shall be provided on individual circuits with an overall indication
and alarm contact for remote display of status.
The DB enclosure shall have ingress protection of IP56 minimum and Ex de rated.
3.12
Materials
3.12.1
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15
All materials shall be suitable for exposure to the environmental conditions. The use of
marine grade 316 SS, GRP or equivalent materials is required. Care shall be taken to avoid
corrosion due to the application of dissimilar metals. Enclosures and junction boxes may be
manufactured of GRP.
3.12.2
All external bolts, screws, nuts and washers shall be 316 stainless steel.
3.13
Cables, Components and Accessories
3.13.1
Cables shall be XLPE insulated steel wire braided and have Reduced Fire Propagation
properties in accordance to IEC 332 Part 3.
3.13.2
Cable glands and blanking plugs shall be certified in accordance with the requirements of
the associated equipment. Cable glands shall be nickel-plated brass and shall be ISO metric
threaded.
3.13.3
All cable entry shall be from the bottom.
3.14
Earthing
Earthing within the SPSS panels shall be the responsibility of the Vendor. This shall include
bonding all components parts and doors to the equipment frame.
An earth rail, with suitable number of earthing bolts or screws shall be provided (for each
enclosure) close to the external cable glands to facilitate termination of cable earth braids or
armouring. Individual connections for all earth wires shall be provided.
The Vendor shall supply M10 earthing bosses on all panels and supports for connection to
the platform earth.
3.15
Noise Limit
3.15.1
Audible Noise Limitation
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The sound pressure level measured at 1 metre distance from the equipment at any position
shall not exceed 85 dB (A) at any load between zero and the rated output of the unit. If tonal
components are present, the noise limit shall be taken 5dB (A) more stringent i.e. 85 dB (A).
3.15.2
Radio Frequency Noise Limitation
The production of radio frequency interference voltage shall not exceed the value of
suppression grade N as defined in VDE 0875.
3.16
Inspection & Testing
3.16.1
General
Inspection and Testing shall be in accordance with the relevant standards and codes.
Inspection and test plans shall be submitted to the Purchaser for approval at the bid stage.
The Purchaser will require a Factory Acceptance (FAT) which he may or may not attend at
his option. FAT procedures shall be submitted to the Purchaser for approval.
The Vendor shall give a minimum of 10 days prior notice regarding testing schedules.
3.16.2
Functional Tests
Equipment to be supplied as part the SPSS package shall be subjected to the following
functional tests as part of the FAT:
(a)
Load test at constant output voltage
(b)
Load test at constant output current limit
(c)
Battery discharge test with no supply
(d)
Auxiliary equipment tests
(e)
Measurement of typical values of solar module short circuit current and open circuit
voltage.
(f)
Charge test at stated insolation profile
(g)
A.C. charge test
(h)
Test of all other funcitonalities
3.17
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17
Painting
The Vendor shall offer his standard offshore painting system for Purchaser approval at the
bid stage.
The proposal shall be suitable for a tropical marine environment and be
compatible and of equal quality to the Purchaser specified system. For the external surface,
the colour shall be offwhite to BS 4800 code 10815. However, the vendor may offer his
standard colour at the bid stage for Purchasers approval. Vendor standard systems hall be
supplied with a repair kit.
3.18
Tagging
All external operating, measuring and indicating components shall be clearly identified with
permanent descriptive engraved traffolyte labels that facilitate easy recognition by the
operator. Descriptive labels shall be white with black lettering. All components shall be
identifiable by permanent labels inscribed in accordance with the system of identification
used on the Vendors reference drawings and documents.
Rail-mounted terminals and terminals of equipment and components shall be identifiable by

numerical or alphabetical markings in accordance with the Vendors drawings. Terminals of
input and output supply cables shall be clearly marked to indicate the nominal system
voltage and the phase/polarity of the supply.
Terminals of three-phase and neutral AC supplies shall be marked R, S, T, N. Terminals of

DC supplies shall be marked (+), (-).
The following information shall be clearly marked on a non-destructive, 316 stainless steel,
indelible name/rating plate attached to a permanent part of the unit enclosure :
purchasers order number
year of manufacturer
name of manufacture
type and serial number of unit
nominal input current/voltage
nominal output current/voltage
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number, type and capacity of battery cells.
3.19
Training
3.19.1
The Vendor shall provide details of training proposals for Purchaser approval at the bid
stage.
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4.0
HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS
4.1
General
4.1.1
The Vendor shall be responsible for ensuring that the goods and services supplied meet all
applicable regulations on health, safety and environmental issues.
4.1.2
The Vendors Safety Plan shall be available for inspection.
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5.0
QUALITY ASSURANCE
5.1
General
5.1.1
The Vendor and his sub-Vendors shall have an established and documented Quality System
in accordance with ISO 9001/9002 or Purchaser approved equivalent.
5.1.2
The Vendor shall incorporate the Purchaser's specific quality requirements in the project
quality plans which shall be submitted to the Purchaser after award of purchase order for
review and approval. The Purchaser's review and approval of the Quality System Manual
and Quality Plans shall not relieve the Vendor of his contractual obligations and
responsibilities under this specification, which shall include any essential Statutory
Regulations.
5.1.3
The Vendor shall maintain his QA system throughout the Purchase Order period.
5.1.4
Where the Vendor subcontracts the whole or main parts of the work or materials, then these
requirements shall be applied in full to the sub vendors.
5.1.5
Control of sub-vendors and subcontractors shall encompass measures to verify that progress
and quality requirements are met. Surveillance/audit of sub-vendors shall be performed by
the Vendor as necessary.
5.2
Quality Surveillance
5.2.1
General
In the event of a Purchase Order being awarded, the Purchaser or Independent Verification
Party (IVP) may perform quality audits, technical reviews, test witnesses and inspections at
source in order to verify compliance with the Purchaser Order requirements. The Vendor
shall provide free access to the IVP and co-operate with the IVP in the performance of all
testing, witnessing and audits.
5.2.2
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Audits/Reviews
The Purchaser and IVP reserve the right to audit at source at any time during the duration of
the Purchase Order and will give two weeks notice. Vendor shall undertake to close out any
findings raised as part of such an audit.
Vendor shall co-operate in the provision of information and the supply of all necessary
Vendor/sub-vendor personnel to allow the Purchaser or IVP or their delegated authority to
perform a meaningful audit/review.
The results of any internal audits/reviews conducted by Vendor and sub-vendors shall be
documented and made available to the Purchaser within one week after completion of
Vendor/sub-vendor audit/review.
5.2.3
Test Witness and Inspection
5.2.3.1
To achieve coordination of the Purchaser, IVP and EPC Contractor surveillance with
Vendors quality control activities, witness and hold points for important inspections and
tests as listed in the Inspection and Test Plan established by the Vendor shall be agreed.
5.2.3.2
For inspections and tests covered by the Hold Points, the Vendor shall not proceed in the
absence of the Purchaser or their delegated authority unless written permission to do so is
received from the Purchaser.
5.2.3.3
Where Third Party Inspection is specified the Third Party Inspector shall be engaged by the
Vendor. However the selection of the Third Party Inspector shall be subject to the approval
of the Purchaser.
a) The Third Party Inspector shall issue an Inspection Release Note upon satisfactory
fulfillment of the Purchase Order requirements. The issue of this note does not relieve
the Vendor of the responsibility for product quality or of any other obligations under the
purchase order.
b) Goods shall not be despatched from Vendors premises until the Inspection Release
Note has been received. Should the goods be despatched prior to the receipt of this
Document No.
CKG-EL-ES-7903
Revision
Date
4/6/98
Page
22
note, the Purchaser reserves the right to refuse delivery and to return the goods to
Vendor at the Vendors cost.
5.3
Non-Conformity and Corrective Action
The Vendor shall notify the Purchaser immediately when a non-conforming product/work is
identified which requires repair, rework, replacement or a concession. The Purchaser will
review the non-conformance and either agree with Vendor's proposed repair procedure or
agree with a concession or reject the product/work. Non-conformities and proposed
corrective actions shall be properly and systematically documented for Purchaser's
appraisal/approval.
Document No.
CKG-EL-ES-7903
Revision
Date
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Page
23
6.0
PRESERVATION AND PACKING & PREPARATION FOR SHIPMENT
6.1
Preservation Requirements
6.1.1
All equipment and materials shall be preserved for 12 months outdoor storage in a tropical
marine environment prior to shipment from the Vendor's works.
6.1.2
All equipment and materials shall be properly protected from damage for sea freight and
long term outdoor storage in a tropical climate. Each item shall be clearly identified with
Purchaser's name, Purchase order number and Tag number.
6.1.3
Exposed machinery surfaces shall be coated with an easily removable rust preventive. Items
vulnerable to damage shall be packed separately for installation at site. Any such items shall
be properly tagged for ready identification and correct installation. The content of all boxes
or packages shall be recorded in detail on the packing list.
6.1.4
Protection of equipment and instrumentation during all phases of the works shall be in
accordance with the following:
a) Control valves, relief valves, level devices, and other instruments that will be installed
in pipe lines or vessels shall be protected so that foreign matter cannot enter the end
fittings, diaphragms, tubes, or other internal parts of the instrument.
b) The Vendor's protective seals that cover openings or components of instruments such as
gauges, valves, indicators, and controllers shall not be removed until the components are
ready to be connected into the system.
c) The components shall not be placed in a position that will allow foreign matter such as
sandblasting materials, metal shavings, paint spray, and rust scale to contaminate the
interior. Completed units shall not be transported until all openings are properly
covered.
d) Tubing, piping, fittings, and valves used in installation of pneumatic instruments shall
be kept free of moisture and foreign matter. All ends shall be kept sealed to prevent
moisture and foreign matter from entering during storage.
e) Equipment shall be protected from damage due to environmental conditions such as

rain, dust etc.
Document No.
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24
f) Care shall be taken in the protection and preservation of electrical and instrumentation
items.
g) Plywood shall be fitted with tape to the front of all instrument lenses or glasses.
h) Silica gel bags shall be maintained in all electronic instruments and cabinets or panels
and junction boxes and the like.
i)
All instrument vents / openings shall be maintained / sealed.
6.2
Packing & Preparation for Shipment Requirements
6.2.1
The Vendor shall be responsible for the proper protection and the timely and correct
delivery of all equipment to the location specified in the Purchase Order.
6.2.2
The design of the equipment shall account for all anticipated loads, orientation, disassembly,
protection and sea fastening.
6.2.3
The transported equipment shall have the necessary fastenings protection and lifting
facilities to satisfy lifting and sea fastening loads and restraints. Lifting and sea fastening
procedures shall accompany each package.
6.2.4
During preparation for shipment, the following factors shall be considered:
a) No materials or equipment shall be released for shipment without the approval of the
Purchasers Inspector.
b) All machined surface and threaded connections shall be protected with a rust preventive.
Threaded connections shall be protected with threaded forged steel plugs.
c) All flanged connections shall be protected with one piece plywood covers, minimum 10
mm thick and secured with two sets of bolts and nuts and properly sealed.
d) Service bolts and gaskets shall be suitably crated for shipment with the equipment and
marked.
e) Vendor shall wrap and tag all small items being shipped loose. All items shall be
properly tagged.
6.2.5
All loose slide mounted instruments shall be braced for transportation or if impractical
removed and packed separately in tagged bags and boxes identifying location.
Document No.
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Revision
Date
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Page
25
All sensitive meters such as millivolt and milliameters shall be jumpered on the input to give
damping against mechanical shock.
6.2.6
Prior to packing all panels/cabinets/consoles shall be mounted on a suitable skid frame and
coated with a strip off, spray on, plastic lacquer.
6.2.7
All panels/cabinets/consoles shall be sealed in suitable plastic envelopes, with humidity

indicators and sufficient desiccant for 12 months storage sealed inside.
Panels/cabinets/consoles shall be bolted to the base of the packing case with interposing
shock proof mountings, and cushioned with an adequate thickness of packing material on
sides, ends, and the lid.
6.2.8
The framed base, sides and ends of the packing case shall be constructed of 22 mm thick
tongued and grooved close boarding and lined with reinforced waterproof paper.
The lid shall be lined with roofing felt backed by 3 mm plywood.
6.2.9
Vendor may remove items from skids to permit shipment but must reinstate these on site.
Document No.
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26
7.0
SPARE PARTS AND SPECIAL TOOLS
7.1
Spare Parts
7.1.1
The Vendor shall supply all start up and commissioning spares.
7.1.2
The Vendor shall complete 3 sets of the SPIR forms;
(i) start up and commissioning spares

(ii) capital spares (optional supply)
(iii) spares for two years normal operation (optional supply).
SPIR forms are included in Appendix A.
7.2
Special Tools
7.2.1
The Vendor shall supply one set of any and all special tools required for erection or
maintenance of the equipment being provided.
7.2.2
Prior to shipment each special tool shall be tagged with a 316 stainless steel tag, clearly
identifying :
Vendor's name
Equipment item number
Equipment description
Vendor's equipment model number
Vendor's part number for the tool
Date supplied
Field platform prefix e.g. CKP
Document No.
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Revision
Date
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Page
27
8.0
VENDOR DOCUMENTATION REQUIREMENTS
8.1
The Vendor documentation requirements together with the required quantities are given on
the attached VDRL forms.
8.2
The Purchaser reserves the right to request additional drawings and documents or copies of
drawings and documents to verify purchase order compliance without cost variation.
8.3
The Vendor shall identify the planned and actual submissions to Purchaser on their master
drawing and document schedules i.e. computerised Vendor Master Document List (VMDL).
The responsibility of updating the VMDL shall rest with Vendor.
8.4
Drawings and documents are required to be project specific in nature.
8.5
Approval of drawings/documents by the Purchaser will in no way relieve the Vendor

responsibility for the correctness of information, their conformance with stated requirements
or acceptability of equipment and materials. This responsibility rests solely with the Vendor.
8.6
The Vendor shall allow the Purchaser fifteen (15) working days to review and respond to the
Vendor's submission of documentation. The fifteen working days is defined as from time of
receipt by the Purchaser to the time of despatch. The Vendor shall allow this review period
in his production schedule. However work shall proceed without delay in the event of late
return of the documentation by the Purchaser.
8.7
A review status will be assigned by the Purchaser to documents submitted by the Vendor for
review or approval. The following review status codes will be used.
8.8
Code A:
Approved
Code B:
Approved with comments as noted
Code C:
Document is rejected, to be resubmitted before proceeding
Within 10 working days of receipt of a marked-up document, the Vendor shall issue a
revised document incorporating all comments and other specified details not included in the
first issue. The Purchaser will review documents and return with any further comments.
Document No.
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Revision
Date
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Page
28
If documents are revised, all sheets under cover of one project document number shall have
a new revision number and be resubmitted. The document must be complete even if the
revision is minor. All such resubmissions ( irrespective of the number of times ) are part of
the Vendor's Lump Sum Price.
Manufacture shall not commence until the Vendor has received written approval of his
documentation, including welding procedure specifications/qualifications, from the
Purchaser.
8.9
All documents furnished by the Vendor shall have a revision code following the document
number. For specifications, technical reports and other written material, the following shall
apply: Changes in one official issue from the last shall be clearly indicated by a vertical line
in the right hand margin adjacent to the current change and in addition the revision number
code is to be indicated within a triangle. All changes from the last previous issue shall be
thus indicated. Changes to drawings are to be shown in a similar fashion by "clouding in"
the change and placing the revision code in a triangle inside the "cloud".
8.10
Within 2 weeks after delivery of Equipment/Materials, 1 copy of Final Factory As Built

Documentation (draft set) shall be transmitted to Purchaser for review.
The required
number of sets of Final Documentation shall be submitted after the draft set is accepted.
Replacements of any Final Factory As Built documentation with onshore or offshore as

builts as a result of changes is part of Vendor's Lump Sum Price.
PAGE
1 of 20
(296234-M)
CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
: PROVISION OF FABRICATION, HOOK-UP AND

COMMISSIONING SERVICES FOR WHP 8 & WHP 9
DEVELOPMENT
:
PR 22032
:
11A013
:
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
: Specification for Distribution Boards
DOCUMENT NUMBER
: BMB-EL-ES-7902
th
Issued for Purchase
AK / BPR
Banlur
Somkiat
th
Issued for Enquiry
KK / BPR
Banlur
Somkiat
Saw
Voon Tat
Saw
Voon Tat
Dzuki
Othman
Dzuki
Othman
ISSUED
CHKD
20 Feb 2012
20 Jun 2011
4 Nov 2010
15 Oct 2010
Issued For Review
REV
DATE
DESCRIPTION
th
th
Issued For Final
TNS
T. Rama
T. Rama
APPRD
CHKD
APPRD
CARIGALI HESS
DATE
SPECIFICATION FOR
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CONTENTS
NO
TITLE
INTRODUCTION
1.1 General
1.2 Objective
1.3 Definition
1.4 Design Life
CODE, STANDARD, SPECIFICATION AND REGULATIONS
2.1 Industry Codes and Standards
2.2 Project Specification
STATEMENT OF COMPLIANCE
SCOPE OF SUPPLY
DESIGN REQUIREMENT
5.1 General
5.2 Weight Control
5.3 Technical Requirement
5.4 Construction Requirement
10
5.5 Incoming Units
10
5.6 Busbar System
10
5.7 Circuit Breakers
11
5.8 Contractors
11
5.9 Fuses
11
5.10 Current Transformers
12
5.11 Wiring and terminations
12
PAGE
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5.12 Markings / Labeling
13
5.13 Earthing
14
5.14 Control Systems
14
5.15 Marshalling Box
15
RESPONSIBILITY
16
TESTING
16
7.1 Type Tests
16
7.2 Routine / Acceptance Tests
17
NAME PLATES
18
SPARE PARTS
19
10
PERFORMANCE GURANTEE
19
11
DOCUMENTATION
19
12
TRAINING (IF APPLICABLE)
20
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1.0
INTRODUCTION
1.1
General
Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia
Joint Authority (MTJA), is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The
block is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities
include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a
number of remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet
Sale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfil the Sale Gas Agreement
obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in
2013. Technip has been entrusted by Carigali Hess, to perform the detailed design and front end
engineering for WHP8 and WHP9 respectively.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a
few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.
The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after
commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with
Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2
removal, compression, metering and sales.
1.2
Objective
This document defines the minimum requirements for design, manufacture, supply of material, inspection,
testing, delivery and commissioning of Distribution Boards (DB), for installation and operation on the BMB
platform.
The equipment shall be completed, tested and supplied in accordance with the requirements in the inquiry
document, taking due account of preservation and transport requirements.
1.3
Definition
The following terms, as used in this specification, assume the meanings given below:
COMPANY
Carigali Hess Operating Company Sdn Bhd, as the project

CONTRACTOR
The party which places the order or signs the contract as or

on behalf of COMPANY.
Vendor
The company on which the order or contract for supply of

the goods or services is placed.
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Independent
Verification Party
(IVP)
1.4

carry out design verification and quality assurance audit
and/or inspection on behalf of the COMPANY.
Design Life
The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment
which has a proven track record in similar offshore operations extending over a minimum period of two
years.
The Vendor shall guarantee the availability and supports of components in the next 10 years or where it is
known that it will not be obsolete in the next 2 years from the equipment commissioning date as per
General Offshore Electrical Design, Doc No: CKG-EL-ES-0002, clause 2.7.1.
2.0
CODE, STANDARDS, SPECIFICATIONS AND REGULATIONS
As a minimum, the equipment supplied shall be designed, manufactured and delivered in accordance with
the relevant sections of the National / International codes, standards and regulations listed in this Section.
Equivalent alternatives may be offered, however these shall be identified and mutually agreed on.
2.1
Industry Codes and Standards
The latest editions, as of the inquiry date, of the following national codes, industry or standards and local
regulations (as far as they are applicable) are considered part of this specification and are to be used by
the Vendor in his design. The codes, standards and regulations include but shall not be limited to the
following.
IEC 60038
IEC standard voltage
IEC 60050
International electro-technical vocabulary
IEC 60269
Low voltage fuses
IEC 60439
Low voltage switchgear and controlgear assemblies
IEC 60445
Identification of apparatus terminals and general rules for a uniform system of terminal
marking, using and alphanumeric notation.
IEC 60529
Classification of degrees of protection provided by enclosures
IEC 60664
Insulation co-ordination for equipment within low-voltage systems
IEC 60947
Low voltage switchgear and control gear
IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres
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Part 0 General Requirments.

IEC 60079-1
Part 1 : Construction and Verification Test of Flameproof Enclosures of Electrical

Apparatus
IEC 60079-7
Part 7 : Increased Safety e
IEC 60079-15
Part 15 : Electrical Apparatus with Type of Protection n
IEC 60331
Test for electric cables under fire condition Circuit Integrity
IEC 60332
Test on electric cables under fire condition
IEC 60473
Dimensions for panel-mounted indicating and recording electrical measuring

instruments
IEC 61641
Enclosed low-voltage switchgear and control-gear assemblies. Guide for testing under
conditions of arcing due to an internal fault
BS 88
Cartridge fuses for voltage rating up to and including 1000VAC and 1500ADC.
BS 3871
Miniature circuit-breakers for AC circuit.
BS 5486
Specification for particular requirements of type-tested miniature circuit breaker boards
2.2
Project Specification
CKG-EL-ES-0003
Specification for Electrical Installation, Testing & Commissioning
BMB-EL-ES-7906
Specification For Electrical Requirements For Offshore Package Units
CKG-ME-ES-0004
Specification for the Painting / Coating of Offshore Facilities
3.0
Vendor shall guarantee the equipment complies with this specification and is properly designed,
constructed and suitable for the specified requirements.
The equipment shall be tested in the Vendors works to prove capability and compliance with this
specification. All tolerances shall be in accordance with this specification, and relevant standards as
mentioned in section 2.0.
If the equipment fails to comply with the specification, COMPANY / CONTRACTOR reserve the rights to
reject the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the
COMPANY/CONTRACTOR.
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Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,
Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation
precedence shall be obtained from CONTRACTOR in writing before proceeding with design / manufacture.
Order of precedence in case of conflict between documents shall generally be:
1. Local Regulation and Government Codes
2. This Specification
3. Datasheets
4. Reference Drawings
5. Reference Project Standards and Specifications
6. International Codes and Standards
The above order of precedence is only a general guide, where a conflict and / or discrepancy exist between
this specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
Vendor to bring it to the attention of the COMPANY immediately for decision and disposition of the
discrepancy or conflict.
In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent
requirements shall apply. COMPANY / CONTRACTORs decision shall be binding on the Vendor without
any additional cost and schedule impact.
All deviations from the requirements of the specification shall be clearly stated in the Vendor Deviation Form
as per Appendix 1. In the absence of such a statement, it shall be deemed that all requirements of this
specification are fulfilled without exception.
All deviations from the requirements of the specifications shall be obtained approval from COMPANY /
CONTRACTOR in writing before proceeding with design / manufacture.
4.0
SCOPE OF SUPPLY
The scope of supply of this specification covers the minimum requirements for engineering, design,
manufacturing, inspection, testing, packing, documentation, transportation, delivery and commissioning of
DB with its accessories. The scope of supply under this specification shall as a minimum cover:
a)
DB is as per drawings and data sheets complete with incoming and outgoing feeders, metering and
protection system.
b)
Initial operation (start-up) and commissioning spares and a list of recommended operating spares.
c)
Complete documentation submitted in accordance with the VDF, VDRL, VMDL and SPIR forms in
the material requisition.
d)
All the identified certificates including but not limited to materials and design verification.
e)
Completed inspection, QA/QC and factory acceptance testing requirements including performance
acceptance test as defined in the specification along with all supporting documentation.
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f)
Surface preparation and painting.
g)
Suitable preparation of the units for transportation.
h)
Provision of additional services as may be agreed at the time of order placement.
The Vendor shall, wherever possible, draw upon his existing, pre-engineered or standard designs to satisfy
the requirements of the specifications.
Vendor may quote alternate arrangements and specifications if they are equal to or exceed the general
requirements of this specification. These alternates shall be clearly highlighted in Vendor's bid for
COMPANY / CONTRACTOR evaluation and approval.
The Vendor's submission should provide sufficient data to allow the DB to be evaluated against the total life
of field costs estimated to be incurred. In this respect, equipment capital cost, cost of spares, utility
requirements, weight, size, maintenance, reliability and production downtime cost may be considered.
The Vendor shall submit full technical details of the DB which meet the requirements detailed herein.
Aspects of the requirements, which cannot be met, shall be identified and the variances explained.
The DB shall be designed, manufactured, tested, and supplied in accordance with the requirements in the
enquiry document, taking due account of preservation and transport requirements.
5.0
DESIGN REQUIREMENT
5.1
General
The DB shall be located outdoor in hazardous area on the BMB platform.

The DB shall be designed and certified for use in a minimum Zone 2, Gas Group IIA; temperature shall be
Class T3 and the enclosure protection shall certify as the Increased Safety (Eex-e) type and rack mounted
type. The minimum overall degree of protection shall be IP56.
The DB shall be designed, manufactured, tested and installed in accordance with the IEC series of
standards as detailed herein. The DB shall be certified suitable for the classified area by a recognized
Certifying Authority such as ATEX or equivalent internationally recognized Certifying Authority.
5.2
Weight Control
The Vendor shall exercise an active weight control system throughout the design and fabrication of the DB.
The Vendor shall complete and submit an Equipment Weight Data Sheet with weight and centre of gravity
information with bid.
5.3
Technical Requirement
The DB shall be designed and rated for the following service requirements and in accordance with the
design drawings:
Input Voltage
: 415V AC 10%, 3-phase, 4 wire
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240V AC 10%, 1-phase, 2 wire

24V DC 10%
Output Voltage
: 415V AC 10%, 3-phase, 3/4 wire

240V AC 10%, 1-phase, 2 wire
24V DC 10%
Supply Frequency
: 50 Hz 5 %
Supply Earthing
: 415/240V AC - Solidly earthed neutral (TN-S system in accordance with

IEC 60364-3)
24V DC
Short Circuit Level
- Floating (unearthed system)
: 10 kA for 1 second (minimum)
In addition to the above variations, the input voltage may be subjected to transients comprising depressions
up to 20% of the nominal voltage at distribution busbar, during motor starting.
All components and materials supplied by the Vendor shall comply with the statutory regulations, by-laws
and orders enforced by the relevant authorities.
The DB shall be designed to minimise risks of short circuits and earth faults and to ensure personnel and
operational safety under all operating conditions, inspections and maintenance.
Common illumination shall be provided internally the DB for maintenances.
Components shall be compact and standardized as much as possible. Electrically identical components
shall be of the same type and make.
Electrical insulation materials to be used shall be flame retardant to IEC 60332.
When the front cover of any functioning unit is opened, the minimum degree of protection from contact with
any live part shall be IP 20 as a minimum.
Insulated barriers between phase terminals shall also be provided.
Each compartment door shall contain a drawing folder made of metal casing in which one complete set of
the vendors drawings (laminated) shall be included.
The DB shall be of Vendors standard design and shall be as compact as practicable to minimise floor
space requirement while at the same time provide adequate space within the compartments to facilitate
maintenances.
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5.4
Construction Requirement
The DB shall comply with IEC60439-1. The DB shall be made of high quality standard steel SS316L
internally and externally of at least 2mm thickness. The DB shall be insect and vermin proof.
The DB shall be designed for front-access. All cable entries into the DB shall be from bottom. All
connections are to be fully shrouded to provide the greatest degree of safety during maintenance.
The DB shall be designed such that anti-condensation heaters are not required in the specified environment
according to Design Basis Memorandum, Part 13 Environment Criteria, Doc No: BMB-PM-ES-0001,
Clause 13.0. The DB shall be natural cooling type.
All cable entry shall be provided with pre-drilled gland holes with EX certified blanking plug. Incoming /
outgoing cable size shall be re-confirmed with CONTRACTOR upon manufacturing.
Minimum a breather gland shall be provided. The location shall determined by the Vendor.
The DB shall be designed for wall mounting complete with standalone support stand with roof.
The stand shall design to withstand 26.9 m/s @ 10m above MSL based on 100-year, 3 seconds gust wind
velocity as per General Offshore Electrical Design, Doc No: CKG-EL-ES-0002 Clause 2.1.
The stand shall be made of galvanized steel without a further paint coating.
DB shall be provided with removable lifting angles or pad-eyes suitable for cranes or slings to permit lifting
and erection without damage to the DB.
Bolts and nuts shall be of stainless steel and shall be anti-loosening type.
5.5
Incoming Units
Incoming units of the DB shall comprise of switches and shall be independent manual operating, air break
type with quick snap action make and break features.
The incoming units shall complete with padlock facility in off position and voltmeter, ammeter voltage
indicator lights complete with selector switch.
5.6
Busbar System
The DB shall have horizontal or vertical busbar distribution suitable for the supply voltage and current, and
the number of outgoing feeders.
Busbar shall be housed within a special compartment and made of tinned, hard-drawn high conductivity
copper.
Busbar shall be fully insulated shroud cover. The shroud shall comply with flame retardant to IEC 60332
and high temperature resistant. Busbars joint shall be insulated with boots or heat shrink insulation.
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Warning label is required to be provided on the insulated shroud covers.

The neutral busbar shall have a continuous current rating similar to that of the phase busbar.
The supports and barriers shall be made from non-hygroscopic, non-tracking insulating materials.
All insulation materials shall be suitable to withstand the effects of fault current to the value and time as per
specified.
5.7
Circuit Breakers
The DB shall be fitted with a suitably rated moulded case circuit breaker (MCCB) or miniature circuit
breakers (MCB) or motor protection circuit breakers (MPCB) for incomer and outgoing isolation as specified
in the drawings or data sheets.
The circuit breakers shall be of the current-limiting, quick make and break type, trip free, and shall open and
close all poles of the breaker simultaneously. The circuit breakers shall be in accordance with IEC 60947-2.
The circuit breakers shall be 3 or 4-pole type for 3-phase 4-wire system and 2-pole for DC system. Circuit
breakers shall be equipped with adjustable thermal and magnetic trip units.
The circuit breakers shall be provided with shunt trip for connection to earth leakage residual current device
wherever specified in the drawings.
All circuit breakers shall have an interrupting rating greater than the system fault current. Incoming circuit
breakers shall be provided with current limiting features to limit let-through energy of short circuit current.
The circuit breakers shall limit the short circuit current level to the busbar ratings.
The circuit breakers shall be suitable for the characteristics of the load that the circuit supplies. Outgoing
units for the DB shall be suitable rated miniature circuit breakers with thermal and magnetic trip units.
As a minimum 25% spare outgoing feeders shall be provided for all DB.
5.8
Contactors
Contactor shall comply with the requirement of IEC 60947.

The contactor shall be categorized as duty AC3. Auxiliary contacts to be used and the Auxiliary contacts
shall meet the requirement as above.
5.9
Fuses
Fuses shall be HRC type and shall be rated to the fault level of the system in accordance with IEC 60269.
High breaking capacity (HBC) type general purpose fuse links, utilization category gG in accordance with
IEC 60269-1 shall be used.
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The breaking capacity shall be equal to the short circuit rating of the busbar system with minimum of 10kA.
The fuses shall be of current limiting type.
5.10
Current Transformers
Current transformers shall be totally encapsulated in suitable cast resin and shall conform to IEC-60044-1,
complete with polarity marking.
Current transformers shall be installed in locations that are readily accessible for maintenance and
replacement.
All current transformers and mountings shall be able to mechanically and thermally withstand the rated
short circuit current of the specific feeder or busbar.
Current transformers for measuring purposes should be of minimum accuracy class 3 with an instrument
security factor such that the instruments are not endangered at maximum fault current.
The secondary current rating of the current transformers shall be 5A or 1A for ammeters.
Instrument transformers shall be adequate for the associated protection, control and/or monitoring
equipment.
The accuracy class CTs for measuring purposes shall be as follows:
Class 3 for ammeters, voltmeters and frequency meters.
Class 1 for wattmeters and power relay.
Class 5P for protection purposes.
5.11
Wiring and terminations
Internal wiring shall be single core, insulated, stranded copper conductors, flame retardant to IEC 60332-3
Cat. A. and low smoke zero halogen (LSZH).
The minimum stranded conductor cross-sectional area sizes permitted shall be as follows:
Alarms, protection system and electrical instruments
1.5mm (min)
Lighting / Small power
2.5mm (min)
CT secondary circuit with 5A rating
4mm (min)
Wiring between terminals shall be continuous without joints / splices. Wires shall be held in position by
insulating tubes, strips or ties and routed to avoid mechanical damage.
Wiring between fixed portions and hinged doors shall be protected against abrasion or entrapment and shall
not be bent around sharp edges.
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Individual wires or cables terminating into fixed terminals / components shall be identified with ferrules of
insulating materials in accordance with the relevant drawings. Channels, tubes etc. shall not be filled to
more than 75% of total capacity during manufacture.
All internal plastics cable supports shall be flame retardant to IEC 60332 and high temperature resistant.
All relay contacts and devices requiring external connection shall be wired to clearly marked terminal blocks
located inside the unit enclosures.
Terminals shall be rail-mounted type and have screw connectors suitable for a minimum of 2.5 mm
conductors. Only one conductor shall be terminated into each terminal. Insulating shields shall be used to
separate terminals belonging to different voltages circuits.
Terminal blocks shall be arranged and positioned to enable easy access for cable terminations, testing,
inspection and maintenance. Sufficient terminals shall be provided to terminate all the spare cores of multicore cables. Each terminal block shall be provided with a minimum of 20% spare terminals.
All AC and DC cables and terminals shall be clearly segregated and labelled must be consistent with
supplied termination drawings.
5.12
Markings / Labeling
Busbar / wiring conductors shall be marked for phase/polarity identification with the following colour at both
ends:
(a)
Three phase
L1 phase
Red
L2 phase
Yellow
L3 phase
Blue
Neutral
Black
Live phase
Brown
Neutral
Blue
Positive
Red
Negative
Black
(d)
Earthing
Green or Green with yellow stripe
(e)
AC control
Grey
(b)
(c)
Single phase
DC systems
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(f)
DC control
Black
Alphanumeric notation, in accordance with IEC 60445 shall be used for identification and marking of
phases, conductors, terminals and components.
Each circuit / sub-circuit shall be clearly identified and marked at its respective outgoing MCCB or MPCB or
MCB.
Labels shall be engraved Traffolyte firmly fixed with SS316L corrosion-resistant rivets or self-tapping
screws. Lable colours shall be black letters in white background.
5.13
Earthing
An earth rail, with suitable of earthing bolts or screws, shall be provided to facilitate termination of cable
earth braids or armouring. Individual connection of all earth wires shall be provided. The gland plate for
termination of outgoing cables shall be securely bonded to the earth rail. Each door shall be bonded to the
main body by means of flexible connection.
Each end of the earth rail shall be fixed with a threaded earth stud of not less than 6 mm diameter with nuts
and spring washers for connection of earth conductors to the earthing system or grid. 2 numbers of external
earth terminals shall be provided, suitable for connection to platform earth grid.
The electrical continuity of all exposed non-current carrying conductive parts of the DB components and
enclosures (e.g. doors) shall be connected by earth bonding conductors so as to maintain effective earth
continuity.
Adequately size full length earth bar shall be provided for all DB.
Internal earthing and bonding wiring shall be identified by Green or Green with yellow sheath.
The earthing system for the 24V DC DB shall be unearthed (floating) type. Vendor shall ensure the system
earthing connection will not clash to the enclosure earthing system.
The Earth Leakage Monitoring (ELM) shall be provided at main busbar for each DB.
5.14
Control Systems
BMB is an unmanned platform, all controls, alarms and status of the solar power systems and electrical
equipment shall be remotely monitored from CKP platform through SCADA / telemetry unit. The SCADA will
be provided by others.
The DB shall be designed to be capable of stand alone operation on failure of the communications to the
SCADA. The DB will have a hardwire interface to a SCADA system for tripping and / or status signals via
the marshalling box. The controls and status shall consist of the following:
4-20mA Voltage Monitoring
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5.15
Crane and auxiliary diesel generator batteries
24V DC DB bus
Solar regulator bus
4-20mA Current Monitoring

-
Solar regulator bus
24V DC DB bus
4 nos. of battery banks
Common Alarm
-
One common alarm for solar power systems which consist of battery, solar regulator
and solar panel
Charger system
Navigational aids system
ELM on 24V DC DB bus
System Status
-
Auxiliary diesel generator run/stop signals
Chargers circuit breakers on/off status
24V DC DB circuit breaker on/off status
Control and Command Signals

-
Inhibit start/stop of auxiliary diesel generator
Inhibit start/stop of wash water pump
Inhibit start/stop of ventilation fan
Trip electrical power supply to personnel shelter
Marshalling Box
The Vendor shall provide the marshalling box and its frame support as part of this package. The electrical
signals will be hardwired to SCADA system via the marshalling box.
The interface signals shall be as per section 5.14. The detail of wiring and interfaces shall be referred to the
drawings.
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6.0
RESPONSIBILITY
The Vendor shall take full responsibility for the design of the DB. The systems shall be designed,
manufactured, tested, and supplied in accordance with the requirements in this specification.
7.0
TESTING
Inspection and tests to be carried out, on the various types of equipment as mentioned in this Specification,
shall be carried out at the Vendors workshop in accordance with the relevant requisition sheets attached.
Vendor shall prepare an overall Inspection and Test Plan (ITP) covering all equipment and indicating the
Vendors QA/QC/testing/inspection activities (example: review, monitor, hold point, etc.). The COMPANY /
CONTRACTOR shall review the ITP and indicate those activities required to be witnessed by the
COMPANY / CONTRACTOR at the Vendors facilities. The ITP shall list governing procedures,
specifications, codes, etc. for each of the fabrication, inspection and testing activity.
COMPANY / CONTRACTOR shall be notified at least three weeks before the date of commencement of the
tests. The Vendor shall inform COMPANY / CONTRACTOR as part of the bid, if any of the specified tests
cannot be performed.
The overall responsibility for entire system inspection rests with the Vendor. However, COMPANY /
CONTRACTOR and IVP, reserve the right to inspect the packages at any time during manufacture to
ensure that materials and workmanship are in accordance with the requirements of the referenced
specification, the packages data sheets, and/ or drawings, the applicable codes and other associated
standards.
COMPANY / CONTRACTOR representative(s) shall have the right to request additional inspection or
examination if deemed necessary to ensure that the equipment complies with the relevant codes and
standards.
Vendor shall assume about 14 days for the test duration. Any defects in Vendors sub-system shall be
rectified by Vendor during the test.
7.1
Type Tests
Type Tests shall be carried out in accordance with IEC 60439-1 provided that additional requirement
specified are taken into consideration. The tests shall be supervised and certified by a recognized testing
authority.
On completion of tests and upon dispatch the DB, the Vendor shall submit the test result to prove to the
CONTRACTOR. The test shall include the following Type Tests:
Temperature rise test
Short-Circuit withstand tests
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Dielectric type tests
Clearances and creep age distances test.
Where previous type testing has been completed on equipment of identical design, type test documentation
may be submitted in lieu of performing each of the listed type tests.
7.2
Routine / Acceptance Tests
The DB shall be tested in accordance with the standards and codes listed in Section 2.0. Factory tests shall
be subject to inspection and witnessed by COMPANY / CONTRACTOR representative(s). The DB shall be
completed before the inspection and witness testing.
The test shall include the following factory and site acceptance test as a minimum:
Dimensions.
Insulation resistance measurement (megger test).
Point to point continuity tests.
Power frequency withstands voltage tests.
Control wiring insulation tests.
Dielectric tests.
Mechanical operation tests.
Polarity tests.
Functional tests.
Interchange ability tests.
Protection and monitoring accessories.
Painting.
Power and auxiliary connections and terminals.
Enclosure degree of protection of panels and individual pieces of equipment.
Accessibility of components and IP protection.
Mounting provisions.
Availability of eye bolts for lifting of heavy components.
The reliability of operating mechanism and locks.
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The main circuit breakers are pad lockable in the OFF position.
Space available for cable termination, size and number of terminals and cable supporting devices.
Wiring is not fixed directly to metal parts.
Earthing of enclosures and enclosure doors containing electrical equipment.
Marking of components in according with relevant drawings.
Rating plates of main components according to specification.
Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and
offshore.
8.0
NAME PLATES
Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and
offshore.
Each individual piece of equipment shall be provided with its dedicated nameplate, securely fastened to the
equipment, and located in such a way so that it is clearly visible after installation. Information provided on
the nameplates shall be in accordance with the specification.
One or more nameplates of engraved stainless steel shall be mounted on the outside of the DB.
Information given on these nameplates shall be as follows, but not be limited to:
Vendors name
PRINCIPALs name
Project name
COMPANYs order number
DB tag number
Vendor 's name and address
Serial number and year of manufacture
Rated operating voltage
Rated busbar current
Rated short current
Degree of protection
Total weight
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All labels/ nameplates shall be in English.
9.0
SPARE PARTS
Vendor shall supply all start up and commissioning spares.
10.0
PERFORMANCE GUARANTEE
Unless otherwise agreed, all equipment shall be guaranteed as follows;
All equipment shall perform satisfactorily under the specific operating conditions as detailed on the
data sheets, this technical requisition, the primary codes and standards listed here in, and shall be
fit for the intended purpose.
Tests shall confirm the Vendors guaranteed performance.
The Vendor shall guarantee the overall electrical integrity, workmanship and the materials used for the
construction. The Vendor shall guarantee the equipment for the warranty period and the conditions stated in
the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall
make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.
Vendor shall be capable of supplying the services of a competent on-site commissioning technician and
shall be responsible for verifying proper installation and ensuring that the installation complies with the
mechanical and design requirements for proper equipment operation.
11.0
DOCUMENTATION
This specification shall be used in conjunction with a requisition, request for quotation and / or purchase
order, and all data sheets. Where required, Vendor shall complete the VDF, VDRL, VMDL and SPIR forms,
data sheets and quotation of this package.
All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings
shall be provided with CAD files. All documents shall be prepared in version 2003 of MS Office document.
Vendor shall submit all documents / drawings submission in electronic softcopy, except for Vendor Data
Book which require both hardcopy and softcopy.
All the commented documentations shall be returned to Vendor in electronic softcopy.
Vendor shall be responsible to include a copy of the commented first issue Vendor Data Book (including the
FAT mark up drawings, if any) together with the shipment of the equipments.
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12.0
TRAINING (IF APPLICABLE)
Vendor shall supply detailed information on the various training facilities, if available, that can be provided
both at fabrication yard and on site for operators.
For each training program the following shall be provided:
Type of courses
Duration and periods of courses
Costs per course (at Vendor works, at site)
Training documentation provided
Prerequisite knowledge of participants.
The training shall include classroom instruction as well as hands on experience on dedicated equipment of
the same type to be supplied by the Vendor to Company.
The Vendors training courses shall be catered for the needs of maintenance / operations engineers and
technicians.
The Vendor shall fully describe the courses offered, including the target group, session by session contents,
education/ experience prerequisites, length, schedule, location, facilities required, accommodation
arrangements, costs per person and minimum / maximum number of persons.
Training details shall be provided during bid stage.
All training material, i.e. hardware, software, books, notes etc. shall be supplied by the Vendor. The Vendor
shall also be responsible for the provision of the venue for training sessions.
PAGE
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(296234-M)
CONTRACT TITLE

CONTRACT NUMBER
: PR 22032
TNS PROJECT NUMBER
: 11A013
CLIENT
DOCUMENT TITLE
: Specification For Electrical Requirement For

Offshore Package Unit
DOCUMENT NUMBER
: BMB-EL-ES-7906
20 Feb 12
Issued for Purchase
AK / BPR
Banlur
Somkiat
20 Jun 11
Issued for Enquiry
KK / BPR
Banlur
Somkiat
18 Nov 10
Issued For Final
Mahnaz
Dzuki
T.Rama
07 Oct 10
Issued For Review
Mahnaz
Dzuki
T.Rama
ISSUED
CHKD
APPRD
REV
DATE
DESCRIPTION
TNS
CHKD
APPRD
CARIGALI HESS
DATE
SPECIFICATION FOR
ELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
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CONTENTS
1.0
INTRODUCTION
1.1
General
1.2
Objective
1.3
Definition
1.4
Design Life
2.0
SCOPE OF SUPPLY
3.0
4.0
DOCUMENTATION
5.0
SPARE PART
6.0
PREPARATION FOR SHIPMENT
7.0
8.0
QUALITY ASSURANCE
9.0
TECHNICAL ASSISTANCE
SPECIFICATION FOR
1.0
1.1
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INTRODUCTION
General
Joint Authority (MTJA) is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The block
is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities include
central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a number of
remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet Sale
Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement obligation,
and such, WHP8 and WHP9 have been selected for development and ready to produce gas in 2013.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a few
numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA. The
BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after commingling
with the BMA fluid via a topside tie-in. At CKR/CKP, the BMB production, together with Cakerawala, Bumi,
Bulan and Suriya streams will be combined for further processing, dehydration, CO2 removal, compression,
metering and sales.
1.2
Objective
This document presents the specification for electrical requirement for offshore mechanical package units for
WHP8 & WHP9 development project.
This document is a supplement to Carigali Hess document title Specification for Electrical requirements for
offshore package units doc no. CKG-EL-ES-0004 Rev.05. This document shall be read in conjunction with
CKG-EL-ES-0004 Rev.05.
This document is prepared as an attachment to the mechanical package unit and hence has to be read in
conjunction with the main package unit/ equipment specifications.
1.3
Definition
COMPANY

CONTRACTOR
The party which places the order or signs the contract as or on

behalf of COMPANY.
Vendor
The company on which the order or contract for supply of the

goods or services is placed.
Independent
Verification
Party
(IVP)
The body or organization appointed by the COMPANY to carry

out design verification and quality assurance audit and/or
inspection on behalf of the COMPANY.
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Design Life
The Vendor shall design the package electrical equipment for 20 years expected design lifetime. Vendor shall
supply tropicalized equipment which has a proven track record in similar offshore operations extending over a
minimum period of two years.
2.0
SCOPE OF SUPPLY
Package Vendors quotation shall be expected to cover all costs pertaining to the supply of the equipment,
testing, hook-up material, and all documentation as described in the specification.
Vendor scope of work and supply shall include but not limited to the following:
Package unit local control panel or package control panel (unless DCS operated)
Electrical equipment such as electric motors, heaters, etc
On skid trace heating (if required)
On skid cabling, including interconnecting cabling for package units consisting of more than one skid
On skid lighting for sight glasses, instrument read out, etc
Terminal boxes at skid edge for field connection by Vendor (except for motors)
Cable glands for cables within skid
On skid earthing system (safety and continuity)
Earth bolts/bosses for skid earthing to structure
Support for junction boxes
Type test certificates for all motors in the project and all other equipment installed in hazardous area
classification
The equipments normally NOT required in Vendor scope are as listed below:
Switchgears or motor starters and circuit breakers for equipment such as electric motors, heaters,
package unit local control panel supply, etc, shall generally be installed in centralized MCC or
distribution panel
General area lighting
Power supply cables from MCC or distribution panels to package unit equipments
Control cabling from/ to Vendor equipment to package unit
Vendor shall submit full technical details of the electrical packaged equipment, which meet the requirements,
detailed herein.
Vendor may quote alternate arrangements and specifications if they are equal to or exceeds the general
requirements of this specification. These alternates shall be clearly highlighted in Vendor Bid for
COMPANY/CONTRACTOR evaluation and approval.
Voltage level for instrumentation control panels, telecommunication loads, VHF and MMI loads are all 24VDC,
ungrounded (floating), 2 wires. Voltage level for small electrical power loads (such as lighting, receptacle, and
non-motor loads up to 3kW) is 240VAC, 50Hz, directly neutral earthed, single phase, 2 wires and for motor
loads are 415VAC, 50Hz, directly neutral earthed, three phases, 4 wires. If other voltage levels are required,
Vendor shall derive them internally.
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Vendor shall submit Electrical Utility List/ Power Consumption List indicating all the Electrical consumers
rating, rated voltage and number of power supply feeders required from COMPANY's distribution board during
Bid.
Vendor shall complete/ fill-in all information required in the motor datasheets for each motor in the package. In
addition, detailed motor datasheets and general arrangement drawing from the motor manufacturer shall be
submitted for COMPANY/CONTRACTOR review and approval.
3.0
Vendor shall guarantee the equipment complies with this specification and is properly designed, constructed
and suitable for the specified requirements.
The equipment shall be tested in the Manufacturers works to prove capability and compliance with this
specification. All tolerances shall be in accordance with this specification, and relevant standards.
If the equipment fails to comply with the specification, COMPANY/CONTRACTOR reserves the rights to reject
the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the
COMPANY/CONTRACTOR.
Datasheets, Codes and Standard, and any other relevant documents. Resolution and/ or interpretation
precedence shall be obtained from CONTRACTOR in writing before proceeding with design/ manufacture.
Local regulation and government Codes;
Reference Project Standards and Specifications;
Datasheets;
Reference Drawings;
International Codes and Standards;
The above order of precedence is only a general guide, where a conflict and/or discrepancy exist between this
specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
In the event that the Vendor fails to highlight any discrepancies and/or conflicts, the most stringent
requirements shall apply. COMPANY/CONTRACTORs decision shall be binding on the Vendor without any
additional cost and schedule impact.
All deviations from the requirements of the specification shall be clearly stated in the Bid Documentation using
the Vendor Deviation Form. In the absence of such a statement, it shall be deemed that all requirements of
this specification are fulfilled without exception.
All deviations from the requirements of the specifications shall be obtained
COMPANY/CONTRACTOR in writing before proceeding with design/ manufacture.
approval
from
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DOCUMENTATION
Following items shall be considered as a minimum requirement of Vendor documents:
Vendors final technical offer, technical clarifications, Vendor Deviation Form, and brochures
Equipment data sheet (Filled up by Vendor)
Detailed wiring and schematic diagrams
Outline and General arrangement drawings including weight and floor cut-out
Interfacing connection diagram
Electrical single line diagram
List of electrical consumers with estimated loads
Inspection and Test Plan
Factory Acceptance Test Procedures
Factory Acceptance Test Report / Certificates
List of pre-commissioning, commissioning and start up spares
List of spare parts for 2 years operation
Operation, maintenance and commissioning manual
Vendor Data Book (Binding containing all drawings, documents and certificates)
All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings
shall be provided with CAD files. All documents shall be prepared in latest version of MS Office 2003
document.
CONTRACTOR/COMPANY reserves the right to request additional drawings and documents or copies of
drawings and documents to verify Purchase Order compliance without cost variation.
Vendor shall furnish soft copies of drawings/documents that are of suitable first generation quality. Drawings
that are, in COMPANY/CONTRACTORs opinion, not of suitable quality will be returned to the Vendor for
resubmission.
Approval of drawings/documents by the CONTRACTOR/COMPANY shall in no way relieve the Vendor
responsibility for the correctness of information, their conformance with stated requirements or acceptability of
equipment and materials. This responsibility rests solely with the Vendor.
Vendor shall allow the CONTRACTOR/COMPANY fifteen (15) working days to review and respond to
Vendor's submission of documentation. The fifteen working days is defined as from time of receipt by the
CONTRACTOR/COMPANY to the time of despatch. Vendor shall allow this review period in his production
schedule. However work shall proceed without delay in the event of late return of the documentation by the
CONTRACTOR/COMPANY.
5.0
SPARE PART
The Vendor shall include in their scope of supply the spares required for pre- commissioning, commissioning
and start-up as required. A list of pre-commissioning, commissioning and start-up spares considered for each
package shall be submitted to COMPANY/CONTRACTOR for review.
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A recommended spare parts list for two (2) years of operation shall also be submitted for CONTRACTORs
review and purchase separately.
Recommended spares shall take into account related factors of equipment reliability, costs of parts and
availability of equipment service facilities.
All spare parts furnished by the Vendor shall be wrapped and packed to preserve items as new condition
under normal storage condition. The same parts shall be properly tagged by stainless steel tags and coded so
that later identification as to their intended usage will be facilitated.
All items supplied shall be packaged separately and clearly marked as Spare Parts and shipped with the
equipment. Packing lists shall be furnished complete and in detail so that parts can be handled without uncrating, if desired.
Manufacturer shall provide adequate and all commissioning and start-up spares including all Manufacturers
recommended spares.
6.0
PREPARATION FOR SHIPMENT
Vendor shall be responsible for preparation of the equipment for export shipment and completion of all
required preservation for storage in tropical climates for a maximum period of 12 months.
A careful inspection shall be made to ensure that all operating instructions and label plates are in place,
legible and have not been obscured during painting operations. Each item shall be clearly identified with the
manufacturers name, address, Purchase Order and tag number.
The shipping crates shall be constructed of wood and suitably packed to protect all items against damage
during the shipment and storage. Miscellaneous shall be tagged or marked with the tag item number for which
they are intended. All such parts shall be suitably boxed, firmly attached to the main item and shipped with the
unit.
Protection shall be provided against atmospheric corrosion while in transit and while in outdoor storage. All
exposed machined surfaces shall be protected with an easily removable rust preventative compound.
The contents of all boxes or packages shall be recorded in detail on the packing list. The transported package
shall have the necessary fastenings, protections and lifting facilities to satisfy lifting and sea fastening loads
and restraints. Two complete set of the installation, operating and maintenance instructions shall be packed
and shipped with the unit.
7.0
data sheets, this technical requisition, the primary codes and standards listed here in, and shall be fit
for the intended purpose.
construction. Vendor shall guarantee the equipment for the warranty period and the conditions stated in the
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Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall make
all necessary alterations, repairs and maintenance immediately and free of charge to the COMPANY.
Vendor shall be capable of supplying the services of a competent on-site commissioning technician and shall
be responsible for verifying proper installation and ensuring that the installation complies with the mechanical
and design requirements for proper equipment operation.
8.0
QUALITY ASSURANCE
Vendor shall operate a quality system satisfying the latest ISO 9001 Quality Standards, or agreed equivalent
standard, commensurate with the goods and services provided.
Vendor shall demonstrate evidence of Quality Assurance in all aspects of the Vendors current design and
manufacturing practices. Quality Control procedures covering all aspects of design, manufacturing, inspection
and test relevant to the equipment shall be included in accordance to the requirements.
9.0
TECHNICAL ASSISTANCE
Vendor shall provide technical assistance and support at the integration yard jobsite (onshore fabrication
yard), at site (offshore platform) to successfully complete the work, If required. As a minimum, Vendor
technical assistance is required for equipment installation, pre-commissioning, commissioning, offshore hookup, site acceptance test and training (if applicable).
Vendor shall provide procedures and checklist for equipment pre-commissioning and commissioning including
parameters for performance acceptance test.
Vendor to quote rates including mobilisation/demobilisation, daily rates and response time for onshore
fabrication yard, offshore platform technical assistance/support during Bid.
For offshore assistance, the Vendor personnel shall possess a valid medical and sea survival training
certificate.
ELECTRICAL REQUIREMENTS
FOR OFFSHORE
PACKAGE UNITS
Document No
CKG-EL-ES-0004
Revision
Date
21/04/09
Page
16 of 17
An insulation resistance test between the conductor and the braid shall be performed
and recorded before the thermal insulation is applied.
Lighting fixtures installed on package units shall be of the fluorescent type. Fixtures on
platforms with hazardous areas shall be certified Ex e. Industrial types shall be used in
non-hazardous areas on the Living Quarters platform.
Through vision gauge glasses shall be illuminated by fluorescent type luminaires.
Luminaires in hazardous areas may be certified Ex e. Industrial types may be used on
platforms which do not produce or process hydrocarbons.
All electrical enclosures and internal components shall be marked in accordance with
the relevant drawings.
Component numbers shall be in line with component lists.
All labels shall be fixed with 316L stainless steel screws. Traffolyte labels with black
characters on a white background shall generally be used. Warning labels shall be of
traffolyte having white characters on a red background.
316L stainless steel labels with engraved or embossed text shall be used in especially
corrosive areas.
Labels shall generally be fixed to a non-removable part of the installation and not to the
component itself.
All socket-outlets shall be marked with voltage circuit number and origin distribution
board number.
Control stations shall be identified by labels adjacent to each station. Process tag
number, service description, origin distribution board and circuit number information
shall be included in these labels.
Cable conductors and cables are to be marked as required in sec. 2.8.7 above.
Miniature circuit-breakers, fusegear and circuit breakers shall be marked with the rated
value as indicated in the relevant drawings.
2.17.1
General
The electrical equipment on the package units shall be subjected to inspection during
manufacture and testing by the PURCHASER, IVP and COMPANY. The VENDOR
shall provide access for such inspection and testing whenever required.
Testing programs shall be submitted to the PURCHASER prior to any test.
As the minimum the testing shall be in accordance with specification CKG-EL-ES-0003
COPYRIGHT - CARIGALI HESS OPERATING COMPANY SDN BHD
PAGE
1 of 7
(296234-M)
CONTRACT TITLE

CONTRACT NUMBER
: PR 22032
TNS PROJECT NUMBER
: 11A013
CLIENT
DOCUMENT TITLE
: Specification For Low Voltage Cables
DOCUMENT NUMBER
: BMB-EL-ES-7903
20 Feb 2012
Issued for Purchase
AK / BPR
Banlur
Somkiat
20 Jun 2011
Issued for Enquiry
KK / BPR
Banlur
Somkiat
18 Nov 2010
Issued For Final
15 Oct 2010
Issued For Review
Saw
Voon Tat
Saw
Voon Tat
Dzuki
Othman
Dzuki
Othman
ISSUED
CHKD
REV
DATE
DESCRIPTION
TNS
T. Rama
T. Rama
APPRD
CHKD
APPRD
CARIGALI HESS
DATE
SPECIFICATION FOR LOW

VOLTAGE CABLES
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CONTENTS
NO
TITLE
PAGE
INTRODUCTION
1.1 General
1.2 Objective
1.3 Definition
1.4 Design Life
SCOPE OF SUPPLY
INFORMATION REQUIRED FROM VENDOR
RESPONSIBILITY
PERFORMANCE GURANTEE

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1.0
INTRODUCTION
1.1
General
Joint Authority (MTJA), are operators of Block A-18 in the Malaysia-Thai Joint Development Area. The block
is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities
include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a
number of remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet
Sale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement
obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in
2013.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a
few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.
The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after
commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with
Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2
removal, compression, metering and sales
1.2
Objective
This document amends and supplements to Carigali Hess document title Specification for Electrical Cables
for High Voltage (HV) & Low Voltage (LV) doc no. CKG-EL-ES-7909 Rev.08. This document shall be read
in conjunction with CKG-EL-ES-7909 Rev.08 with some additional / modified requirements laid down in this
document and Datasheet for Low Voltage Cables; doc no: 5155-BMB-ED-EL-7904.
These additional / modified items take precedence over those within CKG-EL-ES-7909 Rev.08.
This document is prepared as an attachment to the mechanical package unit / instrument package unit /
mechanical equipment and hence has to be read in conjunction with the main package unit / equipment
specifications.
1.3
Definition
COMPANY

CONTRACTOR
The party which places the order or signs the contract as or

on behalf of COMPANY.
Vendor
The company on which the order or contract for supply of

the goods or services is placed.

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Independent
Verification Party
(IVP)
1.4

carry out design verification and quality assurance audit
and/or inspection on behalf of the COMPANY.
Design Life
The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment
which has a proven track record in similar offshore operations extending over a minimum period of two
years.
2.0
SCOPE OF SUPPLY
This document presents the specification for electric low voltage motors for the mechanical package units,
instrument package unit, mechanical equipment, etc. for WHP8 & WHP9 development project in Bumi-B
platform, that will define the minimum technical requirements for the design, manufacturing, inspection,
testing, supply of material including but not limited to the spare parts, special tools for maintenance, factory
testing and delivery of low voltage motors.
The Vendors quotation shall be expected to cover all costs pertaining to the supply of the equipment,
testing and documentation as described in the specification.
3.0
Vendor shall guarantee the equipment complies with this specification and is properly designed,
constructed and suitable for the specified requirements.
The equipment shall be tested in the Vendors works to prove capability and compliance with this
specification. All tolerances shall be in accordance with this specification, and relevant standards as
mentioned in clause 2.1 of CKG-EL-ES-7909 Rev.08.
If the equipment fails to comply with the specification, COMPANY / CONTRACTOR reserve the rights to
reject the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the
COMPANY/CONTRACTOR.
Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation
precedence shall be obtained from CONTRACTOR in writing before proceeding with design / manufacture.
1. This Specification
2. Datasheets
3. Reference Drawings
4. Reference Project Standards and Specifications

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5. International Codes and Standards

The above order of precedence is only a general guide, where a conflict and / or discrepancy exist between
this specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent
requirements shall apply. COMPANY / CONTRACTORs decision shall be binding on the Vendor without
any additional cost and schedule impact.
All deviations from the requirements of the specification shall be clearly stated in the Bid documentation. In
the absence of such a statement, it shall be deemed that all requirements of this specification are fulfilled
without exception.
All deviations from the requirements of the specifications shall be obtained approval from COMPANY /
CONTRACTOR in writing before proceeding with design / manufacture.
4.0
INFORMATION REQUIRED FROM VENDOR
Vendor shall submit with his bid the information listed below for every cable size included and specified in
the TRP.
a) The standards applicable to the cables offered.
b) Oxygen index and acidic emission factor of inner and outer sheath.
c) Standard drum length, size and weight.
d) Maximum cable length per drum, size and weight.
e) Dimensions.
I.
Number and size of conductors making up then cross-sectional area of each core
Nominal section area (mm2)
Composition or shape (no./mm)
Outer diameter
II.
Insulation thickness
III.
Diameter under and over amour
IV.
Diameter of armour wire
V.
Diameter over armour
VI.
Outer sheath thickness

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VII.
f)
Overall diameter with maximum and minimum tolerance
Weight per meter.
g) Current capacity.
h) De-rating factor for:
VIII.
Ambient temperature
IX.
Spacing and group
X.
Connection in trefoil
XI.
Connection in parallel
XII.
Etc.
i)
Resistance per meter.
j)
Reactance per meter at 50Hz.
k) Capacitance per meter at 50Hz.

l)
Short circuit withstand capacity with respect to time.
m) Maximum allowable pulling tension for each size and type of cables.
n) Minimum allowable bending radius for each size and type of cables.
o) Test certificates.
5.0
RESPONSIBILITY
The Vendor shall take full responsibility for the design of the Electrical Power, Lighting, Control and Earthing
cables. The systems shall be designed, manufactured, tested, and supplied in accordance with the
requirements in this specification.
6.0
data sheets, this technical requisition, the primary codes and standards listed here in, and shall be
fit for the intended purpose.
construction. The Vendor shall guarantee the equipment for the warranty period and the conditions stated in

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the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall
make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.
Vendor shall be capable of supplying the services of a competent on-site commissioning technician and
shall be responsible for verifying proper installation and ensuring that the installation complies with the
mechanical and design requirements for proper equipment operation.
DOCUMENT NO
REVISION NO
DOC CLASS
PROVISION OF ENGINEERING DESIGN SERVICE FOR WHP 8 & WHP 9

DEVELOPMENT
ELECTRICAL 24VDC LOAD LIST
LOAD
CLASSIFICATIO
N (V/ESS/NE)
DESCRIPTION
DUTY (C/I/S/B)
LOC
APPENDIX 2
FEEDER TYPE
EQUIPMENT
TAG NO
S
C
C
C
C
C
C
C
I
I
I
S
S
C
C
C
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
V
V
V
V
V
V
V
ESS
ESS
V
ESS
ESS
ESS
V
V
V
682
157.50
59.20
25.20
68.30
27.30
2.50
10.10
20.20
7.60
33.60
18.90
147.00
135.50
31.50
36.80
682
157.50
59.20
25.20
68.30
27.30
2.50
10.10
20.20
7.60
33.60
18.90
147.00
135.50
31.50
36.80
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.95
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
I
I
F
F
ESS
V
115.50
58.30
115.50
58.30
1.00
1.00
0.98
0.98
1.00
1.00
1.00
1.00
24VDC
24VDC
EFF. AT
DIVERS
ABSOR
LOAD
POWER
RATED
LOAD
ITY
RATED
BED
FACTO
FACTO
POWER
FACTO
FACTO VOLTAGE
POWER
R
R
R
R
W
cos
BMB-EL-ET-7501
1
B Confidential
CONSUMED LOAD
REMARKS
CONTINUOUS
W
VAr
INTERMITTENT
W
VAr
STAND-BY
W
BACK-UP
VAr
VAr
24V DC SYSTEM
BMB-I-SC-9601
XL-0125
XL-0126
XA-0123A&B
HWL-0123A&B
BMB-JB-T-9021
BMB-JB-I-9621
All Deck 1x18W Emergency Lighting (31 No.s)

SCADA RTU Equipment
Field Transmitter (Via Scada)
WHCP Solenoid Valves (Via Scada)
Gas Detectors - Point Type (Via Scada)
Gas Detectors - Open Path (Via Scada)
Smoke Detectors (Via Scada)
Misc. Output Relays
Choke Valves
SCADA Common Alarm Light
Cmn Maint. Bypass Warning lights (Via Scada)
ESD Sounders (Via Scada)
Warning Beacons (Via Scada)
Telecommunication Equipment (microwave)
Sand Detection Equipment
Instrument Gas Drayer Control Panel
MMI / EWS Laptop
VHF Crane Marine Radio
TOTAL kW & kVAR

TOTAL kVA
Formula :
x=100, y=30, z=10
Peak operating load in Ah
(Continuous Load (Amps) for 24 hours +
(Intermittent Load (Amps) for 1 hour
Peak operating load in W
Est. x%E + (y%F or largest intermittent
load, whichever is greater) + (z%G or
largest standby load, whichever is greater)
160.71
60.41
25.71
69.69
27.86
2.55
10.31
20.61
7.76
34.29
138.27
32.14
37.55
19.29
150.00
0.00
0.00
The largest feeder size

is 183.67W
0.00
0.00
0.00
0
565
0.00
0.00
0.00
0.00
117.86
59.49
565
717.89
0.00
0.00
0.00
0.00
0.00
0.00
0.00
240
0.00
0.00
0
240
887
887
Ah:
575.20
W:
866.73
Definitions:
a) Absorbed loads
- for pumps, shaft load on duty point;
- for instrumentation, computers, communication,
air conditioning, the required load during full
operation of plant
- for lighting during dark hours
- for workshop, the average total load in normal
full operation
b) Consumed loads
E - "Continuous"; all loads that may continuously
be required for normal operation.
F - "Intermittent and spares"; the loads required
for intermediate pumping, storage, loading,etc.
and all electrical spares of electrically driven units
G - "Stand-by"; loads required in emergencies only

or those of normally not
running electrically driven units, stand-by for
normally running steam-driven ones (e.g.
pumps)
0
0
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
TABLE OF CONTENTS
1.0
2.0
3.0
INTRODUCTION
1.1
Scope
1.2
Definitions
1.3
References
INSTALLATION
2.1
General
2.2
Material Handling
2.3
Hazardous Area Certification
2.4
Supporting Steel
2.5
Equipment Identification
2.6
Energizing of Electrical Equipment
2.7
Temporary Power Supplies
2.8
Electrical Equipment
2.9
Cabling
2.10
Lighting and Small Power
2.11
As-Built Drawings
TESTING AND COMMISSIONING

3.1
General
3.2
Procedures and Responsibilities
3.3
Documentation
3.4
Test Equipment and Tools
3.5
Functional Tests
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
2 of 18
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
1.0
INTRODUCTION
1.1
Scope
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
3 of 18
This specification covers the minimum requirement for the installation, testing and
commissioning of electrical facilities, which comprise all electrical installations for power
and lighting up to and including main supply facilities for instrument and process control
equipment and safeguarding systems, telecommunication equipment, etc.
1.2
Definition of Terms
The following terms as used in this specification, assume the meanings given below:
COMPANY
Carigali Hess Operating Company Sdn. Bhd., as the

project developer and ultimate owner of the facility.
CONTRACTOR
The company or consortium which is awarded the

main EPC contract of the project.
Independent Verification Party (IVP) The
body
COMPANY
or
organisation
appointed
by
the
to carry out design verification and
quality assurance audit and/or inspection on behalf of

the COMPANY.
1.3
References
Reference shall be made to General Electrical Design Specification CKG-ES-EL-0002, the

documents stated therein, and The Painting/Coating of Offshore Facilities CKG-ME-ES0004.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
4 of 18
2.0
INSTALLATION
2.1
General
2.1.1
The electrical installation shall be suitable for the environmental and design conditions given.
2.1.2
The electrical installation shall conform to good working practice of high quality and safety,
and shall be neat and professional in accordance with good industry practice and
manufacturers recommendations.
2.1.3
The electrical installation shall be suitable for the life of the facility and ease of maintenance
and testing throughout.
2.1.4
The electrical installation shall be such that it is not liable to damage due to being kicked or
climbed and does not form a tripping hazard.
2.1.5
The electrical installation shall be performed by skilled craftsmen under competent

supervision.
2.1.6
All electrical works shall be executed strictly in accordance with construction drawings and
specifications. Deviation from drawings and specification shall be permitted only with the
approval of COMPANY.
2.1.7
Tools and test equipment shall be maintained in good working condition throughout with
current calibration certificates.
2.2
Material Handling
2.2.1
Weatherproof, dust-tight, covered storage including ventilated warehousing shall be provided

for all electrical equipment and materials as required.
2.2.2
During storage, major items of electrical equipment such as generators, transformers,
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
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Page
5 of 18
switchgear, etc. shall be protected in accordance with instructions from COMPANY and
manufacturers recommendations.
2.2 3
Space heaters and anti-condensation heaters mounted inside equipment shall be connected
and powered immediately upon final positioning or during long storage periods. Danger
notices shall be posted to indicate live equipment.
2.2.4
All equipment installed at outdoor locations and unfinished buildings shall be adequately
protected against ingress penetration.
Covers which are temporarily removed for
construction purposes shall be replaced when work is suspended. All open entries shall be
effectively sealed at all times against ingress of water and dust.
2.3
Hazardous Area Certification
2.3.1
These are shown on the Area Classification Drawings. All equipment to be installed within
hazardous areas must be suitable for such areas.
2.3.2
The installation of Ex equipment shall be in accordance the equipment certificate of

conformity and the manufacturers instructions.
2.3.3
Site drilling of holes in certified Ex d equipment is not allowed. Site drilling of holes in Ex
e and Ex n equipment is subjected to manufacturers recommendation and COMPANY
approval.
2.4
Supporting Steel
2.4.1
Steel supports and brackets shall be fabricated and fitted in accordance to shop drawings.
These drawings shall be submitted to the COMPANY for review prior to construction.
2.4.2
All non 316L stainless steel supports and equipment shall be painted in accordance with the
COMPANY specification on painting of steelwork, document No. CKG-ME-ES-0004 - The
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
6 of 18
Painting/Coating of Offshore Facilities.
2.4.3
Any welding shall be done in accordance with the specification on welding, AWS D1.1
Structural Steel Welding Code.
2.4.4
All fixing bolts, nuts and accessories shall be 316L stainless steel or non-corrosive material.
2.5
Equipment Identification
2.5.1
All electrical equipment shall be clearly identified by tag and/or service labels in accordance
with the drawings.
2.5.2
The labels shall be securely attached and must be visible after the equipment have been
finally located.
2.5.3
For removable items, such as relays, labels shall be installed on the mounting base and not on
the item itself.
2.5.4
On certified type equipment, the labels shall be tag number only fixed on the equipment
using an epoxy type adhesive, with tag and service labels affixed adjacent to the equipment.
2.5.5
All labels installed outdoor shall be corrosion resistant 316L SS or traffolyte with 316L
stainless steel screws. Dymotape labels shall not be used.
2.6
Energizing of Electrical Equipment
2.6.1
No electrical equipment shall be energized without prior approval by the COMPANY.
2.6.2
All switching shall be performed by competent personnel approved by the COMPANY.
2.7
Temporary Power Supplies
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
2.7.1
Document No
CKG-EL-ES-0003
Revision
Date
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Temporary power supplies shall be provided during onshore construction and offshore hookup and commissioning.
2.7.2
Details of temporary power supply system shall be submitted to the COMPANY for approval
prior to installation.
2.7.3
Power distribution throughout construction sites may only be energized after acceptance by
the COMPANY.
2.8
Electrical Equipment
2.8.1
Electrical equipment shall be installed in accordance with the installation instructions and
supporting drawings provided by the respective manufacturers.
2.8.2
Manufacturers supports drawings, together with weights and loading data for all electrical
equipment shall be checked against the design of the relevant buildings and equipment layout
before installation.
2.8.3
Any equipment modifications required during installation shall be approved by the

COMPANY prior to implementation.
All modifications shall be recorded and the
information incorporated in the as-built drawings.
2.8.4
Electrical equipment shall be located so as to minimize the risk of damage due to vibration.
If such locations cannot be avoided, the use of anti-vibration mountings shall be considered.
2.8.5
Electrical equipment shall be so selected and located that it is unaffected by water, (including
HVAC condensate), steam, etc. to which it is likely to be exposed. If pipes must be run
adjacent to electrical equipment there should be no joints in the immediate vicinity of the
equipment.
HVAC outlets shall not be located directly above electrical or electronic
equipment.
2.8.6
Electrical equipment shall be so installed that it is bounded by sufficient space to facilitate

maintenance and operations requirements.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
2.8.7
Document No
CKG-EL-ES-0003
Revision
Date
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Page
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Layout of Electrical Switchgear and MCC rooms shall permit practical installation of new
panel or additional sections of Switchgear or MCCs.
2.8.8
Transformers
Each transformer enclosure shall have a minimum of 1m clear space all round.
Transformers shall be positioned and oriented in such a way as to minimize cable crossings.
Transformers shall be located such that they can be practically removed for major
maintenance.
2.8.9
Switchgear and MCCs
Switchgear and MCCs should only be installed when the switchgear and building works are
complete, so as to minimize the ingress of dust and dirt during and after erection.
Temporary air-conditioning shall be provided for the switchgear and MCC rooms before
erection commence.
Switchgear and MCCs supports shall be in accordance with manufacturers drawings and
shall be level to within the Manufacturers specified tolerances.
The floors of switchgear and MCCs rooms shall be smooth and level to permit the handling
of equipment on rollers regardless of whether cranage is provided.
After assembly and alignment, switchgear and MCCs busbar joints shall be tightened to the
manufacturers recommended torque settings.
Special attention shall be paid to busbar
adaptors between adjacent types of switchgear and MCCs. After correct installation, busbar
joints shall be insulated in accordance with the manufacturers instructions.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
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Page
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All withdrawable switching devices shall be checked for free movement and correct
alignment.
2.8.10
Electric Motors
Whilst in outdoor storage before commissioning, motors shall be provided with initial and
thereafter periodic preservation procedures in accordance with manufacturers instructions.
As a minimum these shall include proper sealing of motor shaft and cable entries, and for HV
motors, the energisation of the anti-condensation heaters.
The location of the remote control unit (RCU) and/or safety switch should be on the opposite
side of the motor to the main terminal box.
Where required, shim plates shall be of non-magnetic material.
2.8.11
The procedures for the installation of busducts require COMPANY approval.
2.9
Cabling
2.9.1
General
Reservation of appropriate routings and adequate space for cable installations shall be made
in coordination with other engineering disciplines concerned. A dimensional shop drawing
of cable routing plan shall be made before installation commences.
Cable ends of all types of cables shall be suitably sealed to avoid ingress of water during
transport, storage and installation.
Changes of direction in cable on trays shall cater for the following minimum cable bending
radii, where D, is the overall diameter of the cable.
LV
ALL
8D
HV
Single core
20D
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
HV
Multicore
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
10 of 18
12D
Single core cables pertaining to three phase circuit shall be laid together and separated from
multi-core cables. They shall be laid in trefoil formation rather than laid flat except in the
case of short cable runs.
Instrument, telecommunication and computer/data cables shall be laid on trays/ladders

separated from those used for HV and/or LV cables.
The armour of cables shall be solidly bonded at both ends.
2.9.2
Cable tray/ladders and supports
Cable tray/ladders including accessories, bends, risers, droppers, reducers, etc. shall be
supplied from one manufacturer.
Shop-drawings for cable routes shall be prepared in conjunction with piping and equipment
layouts to ensure that cables will avoid exposure to excessive heat, chemical, spillage,
mechanical damage, etc.
Stainless steel grade 316L cable tray/ladder and unistrut shall be used offshore.
All cable tray/ladder supports and all cabling support materials shall be corrosion resistant to
suit offshore environment, and painted/coated in accordance with document No.
CKG-ME-ES-0004 - The Painting/Coating of Offshore Facilities.
Bends and corners in the cables racks, trays, ladders shall take into account the minimum
cable bending radii.
Cable ladder and trays shall be closed by removable top covers, allowing adequate ventilation
in situations where;
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
11 of 18
mechanical damage of the cables in likely to occur during plant maintenance activities
oil or chemical spillages on the trays can be expected
sun shielding is required against direct solar radiation
Vertical cable rack risers shall not be installed in front or over, pipe risers.
Where cable racks/ladders/trays pass from one area to another particular care shall be taken to
ensure that the racks are aligned properly. Expansion/sliding joints are required where
racks/ladders/trays cross from a bridge to a platform.
Where it is necessary to drill or cut any treated or coated materials, the exposed surfaces shall
immediately be treated with suitable primer and finishing coats. Drilling of or welding to
vessels or pre-cast concrete is not allowed. Support brackets for cable racks may be welded
to structural steel. However, doubler plates shall be used on main structure and no bracket
may be welded within 150mm of a main structure weld.
Maximum distance between supports shall be 3 metres for ladder and 1.5 metre for tray
(consult relevant manufacturer(s) for the support requirements of cable ladders and trays) and
crossings over open areas shall be at a minimum height of 3 metres. Fixing hardware shall be
stainless steel.
Sharp bend or edges for cable rack/ladders/trays are not permitted.
All cable racks/ladders/trays shall be earth bonded between sections and to welded steel
structures at intervals not exceeding 25 metres or as shown on drawings.
Cable routes shall avoid communications receiving aerials by 3m where possible and all
power cables shall enter a radio room or telecom equipment room at one point.
Vertical separation is required between parallel levels of cable ladder or tray and shall be a
minimum of 300 mm.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
2.9.3
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
12 of 18
Cable Installation
Cables shall be laid on racks, ladders or trays in accordance with the design and shop
drawings. Any deviation from the drawings shall be approved by the COMPANY.
Cables shall be supported by cable racks, trays or cable ladders all the way up to their
termination.
Cable penetrating through decks shall be protected from damage due to being kicked by the
application of heavy duty kick plates.
Cables entering equipment which may require to be replaced or removed for maintenance at
any time shall have its cable looped prior to entry.
Cables entry to equipment shall be from the bottom or side. Top cable entry is not permitted.
Cable splicing requires the approval of COMPANY.
Cables or cable supports shall not be fixed directly or indirectly to plant, equipment or piping
which may require removal or replacement.
Cables shall be terminated, glanded and tested shortly after installation. Uncompleted cable
installation shall be properly coiled, identified, supported and capped off to prevent
contamination.
The bending radius of cables shall not be less than that specified by the cable manufacturer
and these bending radii shall be adhered to at all times to avoid any damage to the cable.
Cable jointing shall not be allowed but under circumstances where cable jointing is required,
then this work shall be carried out by competent personnel, having relevant previous
experience.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
13 of 18
Cables shall be properly identified per service grade and segregated into groups in
accordance with the drawings.
Cables shall be installed with the use of pulleys, winches, drums and cable rollers. The
maximum pulling tensions stated by the manufacturer shall not be exceeded.
Cable installed inside horizontal racks/trays/ladders shall be fastened by means of nylon

coated or PVC jacketed 316 stainless steel tie wraps every three (3) metres. For vertical runs
of cable on racks/ trays/ladders, nylon coated or PVC jacketed stainless steel tie wraps shall
be used to support the cables at one (1) metre spacing.
2.9.4
Cable Termination
All steel braided armoured cable entries into equipment shall be made by means of suitable
brass double compression cable glands. Barrier glands are required into Exd equipment
termination if the cable is not of the effectively filled type.
Certified plugs shall be used to blank off all unused entries in certified Ex e and Ex d
equipment and similar certified adaptors shall be used to match metric glands to non-metric
equipment entries. Entries shall only be made in certified enclosures by the manufacturers.
In general, when lugs, wire pin, etc are used, they shall be of the compression type.
All wires shall be identified by means of ferrules of insulating material or by plastic code
markers.
Marking shall be in accordance with the related design and manufacturers
drawings.
2.9.5
Cable Transits
Multi cable transits shall be installed as specified on the drawings and shall be generally
installed where cables pass through the following locations.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
-
Type A walls/floors/ceilings
Gas tight/walls
Any continuous or sealed wall, bulkhead or deck
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
14 of 18
Cables shall not directly penetrate blast walls or H-rated walls except at the edges and such
penetrations shall be as above.
Cable transits shall not generally be installed in roofs or top entry applications, except where
common sense indicates that this is the obvious practical solution e.g generator cables
dropping directly to switchgear. All such applications require COMPANY approval.
Cable racks/trays/ladders are to be correctly aligned with the transit positions.
Cables
passing through the transit shall be maintained perpendicular to the transit for a minimum
distance of 100mm either side of the transit frame. Larger cables shall preferably be fitted to
the lower half of the transit.
Cables, cable blocks, compression plates and end packings shall be installed in accordance
with the manufacturers instructions. Multi cable transit are to be effectively sealed and all
unused cable entries blocked off, using certified manufactured components.
Sufficient multi cable transit frames are to be installed to allow for approximately thirty (30)
percent spare capacity for future cables.
All open cable penetrations shall be sealed with fireproof mastic.
2.9.6
Cable Identification
All cables shall be externally identified using corrosion resistant cable markers, at each end
and at both sides of every penetration or transits.
2.10
Lighting and Small Power
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
15 of 18
Drawings for lighting and small power indicate approximate locations only. The exact
locations of these items shall be determined in conjunction with other services such as piping,
etc.
All lighting fitting shall be accessible for maintenance. This can be achieve by ladders with a
means to lock in place a 316 stainless steel safety harness eye, etc. or by the use of the
elevating platform or by permanent access. Access by simple lean-on ladders with no other
facilities is not acceptable. Access by step ladders exceeding 1200mm is acceptable.
For lighting fitting not easily accessible for the bottom, removable deck plates shall be
provided for access from the top for maintenance.
Light fitting mounting heights are nominal and site adjustments may be necessary to avoid
local obstructions. However, easy access must still be available for lamp changing.
Final position and adjustment of floodlights shall be determined during construction.
All unused cable entries are to be fitted with certified plug.
2.11
As-Built Drawings
When the actual installation differs from the drawings, the relevant drawings shall be
marked-up showing all site modifications/changes carried out as and when it occurs.
As-Built drawings shall be based on the marked-up drawings above.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
16 of 18
3.0
TESTING AND COMMISSIONING
3.1
General
3.1.1
All testing and commissioning activities shall be supervised by an authorised and competent
person approved by COMPANY.
3.1.2
A formal electrical safety codes and practices shall be prepared and approved by COMPANY
before any testing and commissioning works commence.
3.1.3
All testing and commissioning activities shall be offered for witnessing by COMPANY or
IVP representative.
3.2
Procedures and Responsibilities
3.2.1
The procedures and responsibilities for the pre-commissioning and commissioning activities
shall be prepared by CONTRACTOR and approved by COMPANY/IVP at least three
months before any pre-commissioning activities commence.
3.2.2
The procedures and responsibilities for the pre-commissioning and commissioning shall
cover both onshore and offshore activities.
3.2.3
CONTRACTOR shall maximise the pre-commissioning and commissioning activities

onshore at the fabrication yard and minimise the pre-commissioning and commissioning
activities offshore.
3.2.4
CONTRACTOR shall carry out testing and inspection of all electrical items onshore except
electrical items to be hooked-up offshore e.g interconnecting cables.
3.2.5
Unless otherwise agreed by COMPANY, complex electrical systems (e.g. switchgear,

generators, UPS) shall be commissioned with assistance of the manufacturer.
3.3
Documentation
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
3.3.1
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
17 of 18
All pre-commissioning and commissioning activities shall be documented in an IVP

approved Check Sheet.
3.3.2
The Check Sheets to be prepared and used shall include but not be limited to the following:
Basic inspection of electrical equipment (This check sheet shall be applicable for all
electrical equipment including generator, earthing, lighting, socket outlets, heaters, etc)
3.3.3
Inspection and testing of electrical equipment room
Inspection and testing of HV switchgear
Inspection and testing of LV switchgear
Inspection and testing of LV MCCs
Voltage transformer undervoltage test
Undervoltage relay test
Current transformer and ammeter test
Protection relay test
Differential protection relay test
Inspection and testing of power transformer
Inspection and testing of electric motor and RCU
Inspection and testing of DC UPS
Inspection and testing of AC UPS
Inspection and testing of generators (including load acceptance/rejection dynamic tests)
Inspection and testing of HV cables
Inspection and testing of LV cables
Inspection of cabling and support system
Inspection and testing of trace heating installation
Inspection and testing of earthing systems
Any other forms as needed
All deviations from requirements shall be documented on a non-conformity list which shall
be presented to those responsible for the installation for their agreement and action.
ELECTRICAL
INSTALLATION,
TESTING AND
COMMISSIONING
3.4
Document No
CKG-EL-ES-0003
Revision
Date
20/09/08
Page
18 of 18
Test Equipment and Tools
All the test equipment and tools require for pre-commissioning and commissioning shall be
calibrated and maintained in good order throughout.
3.5
Functional Tests
3.4.1
CONTRACTOR shall prepare the functional test procedures for all equipment for
COMPANY/IVP approval at least three months before any tests commence.
3.4.2
Functional tests shall be carried out to demonstrate the correct operation of all equipment and
complete systems.
3.4.3
Special attention must be paid to equipment interfaces where there is a greater likelihood of
functional discrepancies.
3.4.4
Where complicated control and/or interlock systems are used, special case-by-case functional
check lists and system logic diagrams are needed to demonstrate compliance with the design
requirements.
PROVIS
SION OF FA
ABRICATIO
ON, HOOK--UP AND
COMMISSIONING SERVICES
S
FOR WHP8 & WHP9
DE
EVELOPME
ENT
RE
EQUEST FO
OR PURCHA
ASE FOR SOLAR
S
PO
OWER SYST
TEM
AP
PPENDIX
X-E
Ven
ndor Technical Evaluattion
o sheets
s: 35 )
(No of
COMMENTSRESPONSESHEETFORVENDORDEVIATIONLIST
THAI NIPPON STEEL ENGINEERING & CONSTRUCTION CORP.,LTD.
Client
Project
VendorName
EquipmentDescription
PackageNo.
:CarigaliHessOperatingCompanySdnBhd
:BumiB(BMB)AndCakerawalaD(CKD)WellheadPlatformsProject
:ORGA/OAKWELL
:SOLARPOWERSYSTEM
:BMB/CKDPCPR7901
STATUSASON: 30/11/2011
BIDDEVIATIONSBYOAKWELL(ORGA)
Item
Specifications/Clause
SpecificationRequirement
ProposedDeviations
ReasonsforDeviations
COMPANYComments
dt.21092011
OAKWELL(ORGA)Response
dated2892011,11102011
&12102011
GROUPACommentsbyCHESSDESIGNTEAMdated2192011
1
BMBELES7901,Specificationforsolarpower
system,1.4,Designlife
TheVendorshalldesigntheSPSelectrical
equipmentfor20yearsexpecteddesignlifetime.
Exceptforbatterieswhichshallbe10yearsbased
onmaximumdesignambienttemperatureof
40C.
20yearsforourelectricalequipment
excepttheconsumablepartswhichhas
beenlistedinthecommissioningand2
yearsoperationspareslist,and
batteries.
Listofstandards
system, 4.0,Applicablecodesandstandards,and
references
Theproposedsystemisdesignedin
accordancewithEN/CENELEC,IECandATEX
Directive.Theexplosionproofequipments
arecertifiedbynotifiedbody(KEMA)in
accordancewithATEXDirective.
BoostchargeshallbeprovidedinVoltage
system,6.4.1,Solarregulator/Chargecontroller Regulatorformaintenancepurpose.
Controlequipment
Boostchargeisnotrecommendedforthe
battery.Theproposedbatterychargerwill
onlyprovidefloatchargeasdefaultsetby
factory.
Thesystemcontrollershallbecapableof
Dataloggingwillbeprovidedfortheaccess Notwithinthesystem'sfeatures.
tothelogrecordfromthesolarregulator
system,6.4.1,Solarregulator/Chargecontroller maintaininga30dayhistoricallogofeventsby
storinghourlyaveragesoftheoperating
andRS485link.Nohistoricaldatawillbe
Controlequipment
parameterssuchasbatteryvoltageandcurrent, availablefortheoperatingparameterssuch
loadcurrent,batterybanktemperature,PV
asbatteryvoltageandcurrent,load
chargingsetpoints,solararrayoutputcurrentand current,batterybanktemperature,PV
etc.
chargingsetpoints,solararrayoutput
currentandetc.
BMBELES7901,SpecificationforSolarPower
System,6.4,SolarRegulator/ChargerController
Thecontrollerwillnotbecapablefor
Thecontrollershallbecapableforlocaland
remoteoperationbymeansofanRS232andRS remoteoperationbymeansofanRS232
485serialdataportinterfaceonthecontroller.
andRS485serialdataport.Only
monitoringisprovided.
System,6.4,SolarRegulator/ChargerController
Thecontrollershallbecapableofproviding
remotegraphicinterface.
Thecontrollerwillbehousedinsidethe
Thecontrollerwillbehoused
explosionproofenclosureandthegraphic insidetheexplosionproof
interfacewillnotbeavailable.
enclosure.Thestatusofthe
controllerwillbeshownby
indicationlightsatfront
enclosure.
Page1of4
ORGAshouldupgradethesystemto
implementthisrequirementasCHis
embarkingonasystemwhereitcan
predictfailureforallmain
componentssothatactioncanbe
takenbeforeitfails.Thisdeviationis
notacceptableunlesswecangetthe
infofromsomewhereelse.Vendorto
advise.
Comply
COMPANYComments/
Acceptance
Client
Project
VendorName
PackageNo.
:ORGA/OAKWELL
:SOLARPOWERSYSTEM
:BMB/CKDPCPR7901
Item
ProposedDeviations
system,6.5,BatteryCharger
LoadsharingunitandCurrentlimitingunitare
requiredforbatterycharger.
Pleasenotethattheloadsharingand
LoadsharingunitandCurrent
currentlimitingisnotapplicableforour
limitingunitisnotavailablefor
offeredMastervoltMasschargers.All
thissystem
batterychargersinparallelconfiguration
willbeadjustedwithsamesettingsand
togethertheywillgeneratetherequired
power.The24Vdc300Achargersystemis
protectedatthemaininputandoutputand
shallbeseemasacompletesystem.All
chargerswillbederatedintheEExd
enclosures.
System,6.5,BatteryCharger
Batterychargershallbeprovidedwithrapid
chargefacilitiesformaintenancepurpose.
Donotfeaturesfastchargingfunction.
Thebatterychargersshallhaveconstantcurrent
andconstantvoltageandhavemanualtimer(0
99hour)orperiodically(1month,6months,12
months)highratecharge.
Batterychargersisfullyautomaticin
operation.However,nomanualtimer/
highratecharge/rapidchargefacilityis
providedbyourproposedMastervolt
batterycharger.
Statusofchargingmodeandelapsedtime
monitoringfunctionsshallbeprovidedatthe
batterychargerenclosure
Statusofchargingmodecanbeprovidedin Notwithinthesystem'sfeatures.
termsofindicationlight.Theelapsedtime
isnotprovided.
Messageswhilesettingalarmorsystem
parametersshallbeprovidedatthebattery
charger.
Messageswhilesettingalarmorsystem
parameterscannotbedone.
System,6.5.1,BatteryFloatChargeOperation
Onlineadjustmentofthesetvalueoffloatcharge Onlineadjustmentofthesetvalueoffloat Thesettingsarepresetatfactory

voltageshallbepossiblebymeansofeithera
chargevoltagecannotbedone.
andpasswordprotected.
potentiometerontherelevantcontrolcircuit
card.
Typetests.
WeregrettoinformthattheTypeTests
(proprietaryinformation)willonlyavailable
forthirdpartyviewingpurposeatour
factoryinHolland.
10
11
12
13
system,8.2,TestsonSolarpanels
dated2892011,11102011
&12102011
PleasegetconfirmationfromVendor Confirmnoloadsharing
problem(imbalance)andover
/ORGAthatthereshallbenoload
sharingproblem(imbalance)and
currentproblemsencountered
overcurrentproblemsencountered laterafterinstallation/operation
laterafterinstallation/operation
withouthavingloadsharing&
withouthavingloadsharing&current currentlimitingfeaturesinstalled
fortheBatteryChargers.
limitingfeaturesinstalledforthe
BatteryChargers.
Notwithinthesystem'sfeatures.
Thesystemparametersare
passwordprotectedandcannot
beadjustedatthefieldbythe
operator.
Page2of4
COMPANYComments
dt.21092011
COMPANYComments/
Acceptance
Client
Project
VendorName
PackageNo.
:ORGA/OAKWELL
:SOLARPOWERSYSTEM
:BMB/CKDPCPR7901
Item
14
15
16
system,8.3,TestsonBattery
Tests.
system,8.4,TestsonSolarregulator&rectifier/
charger
Tests.
BMBELED7901,DatasheetforSolarpower
system,Paintcolourandspecification.
ElectricalpanelsshallbeoffwhitecolourtoB.S.
480010B15.
CKGMEES0004,SpecificationforthePainting/
CoatingofOffshoreFacilities,Rev.5,AppendixC.
17
18
19
ProposedDeviations
Capacitytestcanbedone.Theremaining
testscanbearrangedbutwillhavecost
impact.Kindlyspecifytheteststhatwillbe
required.
Insulationtestwillbedoneinrandombasis
duringtheproductionstageinthefactory.
Theremainingtestscanbearrangedbut
willhavecostimpact.Kindlyspecifythe
teststhatwillberequired.
Exteriorcolorcanbedoneasperproject
requirement.ForpreviousSuriyaA&B
project,RAL7035lightgreyhasbeen
applied.Interiornopainting.Systemwill
becoatedasperORGApaintspecsasper
previousprojects.
Batteryboxeswillbeunpainted.
BMBELED7901,DataSheetforSolarPower
System,Sheet4of5
RemoteAlarmforLoadSheddingisrequiredfor
BatteryChargerunit.
ForExplosionproofbatterychargersystem,
identicaltotheprevioussuppliedbattery
chargersystemforSuriyaB,loadshedding
isnotpossible.
BMBELER7901, RequisitionforSolarPower
System,Appendix1,Notes6&7
AllcableglandsforallVendorsuppliedcables
shallbeofnickelplatedbrass.
FromSolarpaneljunctionboxtoSolar
panelJBconnection,itshallbeExeGRP
CableGland.Thisisduetocertificationand
ithasbeensuppliedandacceptedinCHESS
SURIYAAandB.
BMBELER7901, RequisitionforSolarPower
System,Appendix1,Notes6&7
dated2892011,11102011
&12102011
Pleaseadvisecostforrespectivetests Batteriesaredesignedaccording
identifiedonitem8.3ofSolar
toIEC6089621/22,IEC61427
Specification.
andUL94.Therespectivetestsof
batterieswillbedoneperbattery
manufacturerprocess.Nocost
required.
Pleaseprovidecostforalltests
specifiedinitem8.4ofSolar
Specification.
Nocostrequired.Testsofthe
completesystemwillbedone
duringFATstageinOrgafactory.
AllunpaintedSSenclosuresurfaces
shallbecoatedwithVCI.
Unpaintedbatteryboxesare
unacceptable.
Allstainlesssteelenclosureswill
bepaintedasperOrgastandard
paintprocedure(equivalenttoGS
CORS350).
However,asdiscussedinKOMon
15112011,SSenclosureswill
notbepainted,butwillbecoated
externallywithVCI386.
Allstainlesssteelequipmentandenclosuresshall Batteryboxshallnotbecoatedasper
becoatedwithVCL386(VinylCorrosioninhibitor) projectspecification.
Page3of4
COMPANYComments
dt.21092011
ShouldnotuseSYBasbenchmark.
Notcomply.Itisimpossibleto
VendortoimprovedesigntomeetCH haveloadsheddingforthe
requirementsunlessitisreallynot
batterychargerunit.
possible.
AllSSsurfacesneedtobecoatedwith Allstainlesssteelenclosureswill
VCIincludingbatteryenlosure.
bepaintedasperOrgastandard
paintprocedure(equivalenttoGS
CORS350).
However,asdiscussedinKOMon
15112011,SSenclosureswill
notbepainted,butwillbecoated
externallywithVCI386.
COMPANYComments/
Acceptance
Client
Project
VendorName
PackageNo.
:ORGA/OAKWELL
:SOLARPOWERSYSTEM
:BMB/CKDPCPR7901
Item
ProposedDeviations
COMPANYComments
dt.21092011
dated2892011,11102011
&12102011
GROUPBCommentsbyCHESSF&EandCHESSPSSTeam,dated3092011
1
system,1.4,Designlife
system,8.4,TestsonSolarregulator&rectifier/
charger
TheVendorshalldesigntheSPSelectrical
equipmentfor20yearsexpecteddesignlifetime.
Exceptforbatterieswhichshallbe10yearsbased
onmaximumdesignambienttemperatureof
40C.
20yearsforourelectricalequipment
excepttheconsumablepartswhichhas
beenlistedinthecommissioningand2
yearsoperationspareslist,and
batteries.
Thebatterychargersshallhaveconstantcurrent
andconstantvoltageandhavemanualtimer(0
99hour)orperiodically(1month,6months,12
months)highratecharge.
Batterychargersisfullyautomaticin
operation.However,nomanualtimer/
highratecharge/rapidchargefacilityis
providedbyourproposedMastervolt
batterycharger.
Tests.
7901.Pleaseelaboratefurther
theworkingphylosophyof
'manualchargefeature'.
Insulationtestshouldbe100%not
random
Insulationtestwillbedoneinrandombasis
duringtheproductionstageinthefactory.
Theremainingtestscanbearrangedbut
willhavecostimpact.Kindlyspecifythe
teststhatwillberequired.
(Vendorshallsign,dateandstampeverypage)
VendorCompanyStamp: OakwellEngineeringLtd
th
Date: 25 AUGUST2011
Page4of4
Comply
Notwithinthesystem'sfeatures. CHOperationswouldliketohave
Itstatedthebatterychargers
facilitytohavemanualchargefeature shallbefullyautomaticfor
atthebatterychargerasspecifiedin operationasspecifiedinPage13
equipmentspec
ofthespecificationBMBELES
AuthorisedVendorSignature:
Name:
BeysonOw
PRODUCTMANAGER
Designation:
NotedthedeviationbutORGAmust
ensurethatpartsusedinthispackage
remainavailableforatleast20yrs.
Insulationmeasurementof
connectingorcontrolwiring
(shortthincables)withinthe
controlpanelwillbedonein
randombasis.Theinsulationtest
willberequiredforthebigcable
layingaroundtheplatformwhich
willhavepossibilityofdamaging
thecableduringinstallation
process(bending,pulling,etc).
COMPANYComments/
Acceptance
C-HESS BMB WELLHEAD PLATFORM AND PIPELINE PROJECT

SOLAR POWER SYSTEM (BMB/CKD-PC-PR-EL01)
Vendor Master Document List
Vendor Document
Project Document
Document
VDRL
Focal
Number
Number
Title
Code(s)
Point
Number
Rev
Review by Purchaser
Deliver With
Inc. in
Equipment
Final Doc.
S/R
Due Date
Remarks
01
BMB-EE-ET-7901-EB.002 Internal Wiring & Interconnection Diagram
EB.002
ENG.
02
BMB-EE-ET-7901-EA.007 General Arrangement Drawing
EA.007
ENG.
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
BMB-EE-ET-7901-EA.009
BMB-EE-ET-7901-GA.003
BMB-EE-ET-7901-EB.005
BMB-EE-ET-7901-QB.004
BMB-EE-ET-7901-QB.003
BMB-EE-ET-7901-GD.012
BMB-EE-ET-7901-GB.008
BMB-EE-ET-7901-GC.006
BMB-EE-ET-7901-GE.015
BMB-EE-ET-7901-ED.004
BMB-EE-ET-7901-ED.003
BMB-EE-ET-7901-GC.001
BMB-EE-ET-7901-EB.001
One Line Diagram

Equipment Data Sheet
Completed Vendor's Technical Exception Form
Fabrication & Production Schedule
Quality Plan
ORGA ISO Certificate
Commissioning & 2 Years Spares Part List
Solar & Battery Sizing Calculation
FAT Procedure
As-Built Documentation
Certificate of Compliance
Hazardous Area Certifcates
FAT Test Reports
Table of Content for Manufacturer Data Book
Shipping & Packing Specification
Instruction & Maintenance Manual
Final Manufacturer's Data Book
Functional Description
Earthing Layout Details
Calibration Certificate
EA.009
GA.003
EB.005
GA.013
GA.007
QB.004
QB.003
GD.012
GB.008
GA.011
GC.006
GE.015
GD.007
ED.004
ED.003
GE.015
GC.001
GE.004
GE.015
GA.001
EB.001
GD.008
ENG.
ENG.
ENG.
ENG.
PMT
ENG. & QA/QC
QA/QC
QA/QC
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
QA/QC
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
D
D
F
F
F
F
F
F
F
F
F
F
F
Vendor: g Vendor: give own internal
Bidder/Vendor: give
Bidder/Vendor: give own document title
Bidder: give proposed date when document will be available
a number document number if used
tag numbers covered
Bidder/Vendor: give VDRL codes covered
Use weeks related to milestone in VDRL
numbers issued by purchaser
by document
D
D
D
F
F
F
F
F
Vendor: give calendar date agreed with Purchaser

Bidder/Vendor: mark 'x' if document sent with bid
Remarks (continued)
Package Engineer:
Add S if document to be submitted by Vendor
Add R if document to be retained by Vendor
Add D if document to be sent with equipment/material to site
Add F if document to be included in the final documentation
Equipment No.:
Equipment Description:
SOLAR POWER SYSTEM
Bidder / Vendor : ORGA HOLLAND / OAKWELL ENGINEERING LIMITED
Signature:
Purchase Order No.:
Date: 02 November 2011
Sheet
01 of 01
C-HESS CKD WELLHEAD PLATFORM AND PIPELINE PROJECT

SOLAR POWER SYSTEM (BMB/CKD-PC-PR-EL01)
Vendor Document
Project Document
Document
VDRL
Focal
Number
Number
Title
Code(s)
Point
Number
Rev
Review by Purchaser
Deliver With
Inc. in
Equipment
Final Doc.
S/R
Due Date
Remarks
01
CKD-EE-ET-7901-EB.002 Internal Wiring & Interconnection Diagram
EB.002
ENG.
02
CKD-EE-ET-7901-EA.007 General Arrangement Drawing
EA.007
ENG.
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CKD-EE-ET-7901-EA.009
CKD-EE-ET-7901-GA.003
CKD-EE-ET-7901-EB.005
CKD-EE-ET-7901-QB.004
CKD-EE-ET-7901-QB.003
CKD-EE-ET-7901-GD.012
CKD-EE-ET-7901-GB.008
CKD-EE-ET-7901-GC.006
CKD-EE-ET-7901-GE.015
CKD-EE-ET-7901-ED.004
CKD-EE-ET-7901-ED.003
CKD-EE-ET-7901-GC.001
CKD-EE-ET-7901-EB.001
One Line Diagram

Equipment Data Sheet
Completed Vendor's Technical Exception Form
Fabrication & Production Schedule
Quality Plan
ORGA ISO Certificate
Commissioning & 2 Years Spares Part List
Solar & Battery Sizing Calculation
FAT Procedure
As-Built Documentation
Certificate of Compliance
Hazardous Area Certifcates
FAT Test Reports
Table of Content for Manufacturer Data Book
Shipping & Packing Specification
Instruction & Maintenance Manual
Final Manufacturer's Data Book
Functional Description
Earthing Layout Details
Calibration Certificate
EA.009
GA.003
EB.005
GA.013
GA.007
QB.004
QB.003
GD.012
GB.008
GA.011
GC.006
GE.015
GD.007
ED.004
ED.003
GE.015
GC.001
GE.004
GE.015
GA.001
EB.001
GD.008
ENG.
ENG.
ENG.
ENG.
PMT
ENG. & QA/QC
QA/QC
QA/QC
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
ENG.
QA/QC
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
D
D
F
F
F
F
F
F
F
F
F
F
F
Vendor: g Vendor: give own internal
Bidder/Vendor: give
Bidder/Vendor: give own document title
Bidder: give proposed date when document will be available
a number document number if used
tag numbers covered
Bidder/Vendor: give VDRL codes covered
Use weeks related to milestone in VDRL
numbers issued by purchaser
by document
D
D
D
F
F
F
F
F
Vendor: give calendar date agreed with Purchaser

Bidder/Vendor: mark 'x' if document sent with bid
Remarks (continued)
Package Engineer:
Add S if document to be submitted by Vendor
Add R if document to be retained by Vendor
Add D if document to be sent with equipment/material to site
Add F if document to be included in the final documentation
Equipment No.:
Equipment Description:
SOLAR POWER SYSTEM
Bidder / Vendor : ORGA HOLLAND / OAKWELL ENGINEERING LIMITED
Signature:
Purchase Order No.:
Date: 02 November 2011
Sheet
01 of 01

RFP-Solar Power Panel

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REQUEST FOR PURCHASE FOR

SOLAR POWER SYSTEM

PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

Issued for Purchase

Issued for Enquiry

Issued for DIC/IDR

Solar array main

600 / 1000 V Grrade, coppe

All mo unting acce

Inspecction and testing inccluding thirrd

ntative for onshore ((Platform

JECT SPECIFICATIONS AND

(0) 4 JJun 1998

Electrical 415V / 240V

Electrical 24V DC Solar Re

Electrical Interconnection Wiring Diagram

Main Deck Equipm

Electrical Legend of Symbols (3

Carigali Hess Operating Company Sdn Bhd

Thai Nippon Steel Engineering & Construction Corp., Ltd

: PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

TNS PROJECT NUMBER

: CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)

: Datasheet For Solar Power System

Document Class : B - Confidential

Issued for Purchase

Issued for Enquiry

Issued for Final

Issued for Review

Equipment Data Sheet for Solar Power System

CARIGALI HESS OPERATING COMPANY SDN BHD

Offshore, Saline Conditions

Bumi-B (BMB) Wellhead platform

Purchase Order No. :

Service Description: Solar Power System

Ambient air temp:

Hazardous area classification:

Altitude: 12.2 m above MSL

Zone 1, Gas Group IIA, T3

Nominal system voltage

System voltage variation

Average distribution load

866.5 W / 575.2 Ah (VTC)

Required autonomy time with no sun

795355 N ; 307000 E (VTC)

Minimum insolation (Equivalent Sun Hours)

Design ambient temperature

Panel exterior paint colour

Panel interior paint colour

PV panel mounting arrangement

Mounting frame support (inverter, charger, solar

regulator, distribution board)

Not in Scope of Supply

Skid Mounted, Floor Standing

DATA FOR SOLAR ARRAY

Series & Parallel

Required daily power output capability per array

Calculated minimum daily power output capability

Calculated required no of modules per array

Period to fully re-charge battery

Actual no of modules per array

Configuration of modules in array

Dimensions of each array

1272 x 576 x 66 mm (Each module)