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Factory Acceptance Test (FAT)

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Project:

Ord.nr:

1. Main Transformer
Routine tests are carried through according to IEC 60076.

Description

1.1

Basic machine inspection

1.2

Measurement of winding resistance

1.3

Measurement of voltage ratio

1.4

Measurement of load losses and impedance voltage

1.5

Measurement of no-load losses and no-load current

1.6

Induced voltage test on low-voltage side

1.7

Induced voltage test on high-voltage side

Remarks

2. Generator
#

Description

2.1

Inspection of generator and basic properties (winding

connections, tightness of terminals, protection,
suspension elements etc).

2.2

Check the degree of protection (Visual examination

and documentation).

2.3

Measurement of windings insulation resistance before

test.

2.4

Measurement of windings resistance before test.

2.5

Measurement of thermal sensors resistance.

2.6

Measurement of voltage symmetry.

2.7

Phase sequence check at no-load motor operation.

2.8

No-load characteristic at motor operation at f=50 Hz.

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Remarks

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Revision nr:

Date:

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2.9

Calculation of efficiency from summation of losses at

100%, 75%, 50%, 25% output.

2.10

Interturn insulation test: 130% UN - 3 min.

2.11

Overspeed test 900 / min 10 min.

2.12

Short circuit characteristic at f=50Hz.

2.13

Overcurrent test at short circuit 150%In - 30 sek

2.14

Determination of moment of inertia of rotor.

2.15

Heating test.

2.16

Measurement of noise level at no-load motor

operation.

2.17

Measurement of vibration at no-load motor operation

by nominal speed.

2.18

Measurement of vibration at no-load motor operation

by overspeed.

2.19

Measurement of cooling air volume at f=50 Hz.

2.20

Measure of the THD (Total Harmonic Distortion).

2.21

Measurement of windings insulation resistance before

high-voltage test.

2.22

High-voltage tests: Stator/Rotor/Excitation - 1min.

2.23

Measurement of windings insulation resistance after

high-voltage test.

2.24

Weigh generator.

2.25

Measuring of the free shaft end from the end shield.

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3. Turbine (Francis)
#
3.1
3.2
3.3
3.4

3.5

3.6

Description

3.7

Gate ring: Visual inspection, Magnetic particle,

Dimensional inspection.

3.8

Shaft sealing box: Visual inspection, Dimensional

inspection.

3.9

Drainage pipes: Visual inspection, Dye penetrate

3.10

Seal rings: Visual inspection, Dimensional inspection.

3.11
3.12
3.13

Remarks

Runner: Visual inspection, Dye penetrate before and

after heat treatment, Ultrasonic, Dimensional
inspection, balancing, coupling test.
Turbine shaft: Visual inspection, Magnetic particle,
Ultrasonic, Dimensional inspection, coupling test.
Turbine bearing: Visual inspection, Ultrasonic,
Dimensional inspection, Point inspection.
Stay ring: Visual inspection, Magnetic particle,
Ultrasonic, Dimensional inspection.
Spiral case: Visual inspection, Dye penetrate,
Magnetic particle, Ultrasonic, Radiographic,
Dimensional inspection, Point inspection, Pressure
test.
Turbine covers: Visual inspection, Magnetic particle,
Dimensional inspection.

Draft tube: Visual inspection, Dye penetrate on

stainless weld, Magnetic particle.
Guide vanes: Visual inspection, Dye penetrate before
and after heat treatment, Ultrasonic, Dimensional
inspection.
Lever arms, links etc: Visual inspection, Dimensional
inspection.

3.14

By-pass pipe: Visual inspection, Dye penetrate,

Radiographic, Pressure test.

3.15

Pump ring: Visual inspection, Dimensional inspection.

3.16

Assembly: Pressure test, Functional test

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Description of changes:

Approved by:

Revision nr:

Date:

Checked by: