2009.

2 Update B139G

2 Flute IMPACT MIRACLE Long Neck End Mill

es
Seri sion
an
Exp

VF-2XL

2 flute long neck square type, a new addition

to the IMPACT MIRACLE end mill series.
y Varied neck lengths available to suit machining of

deep and complex parts.

end mill series

2 Flute IMPACT MIRACLE Long Neck End Mill

VF-2XL
y Features

a Newly developed end cutting edge geometry improves

the corner fracture resistance. (Double gash geometry)
a IMPACT MIRACLE coating with high heat resistance is used
enabling the machining of hardened steels (over 60HRC)
through to general steels.
a Varied neck lengths available to suit machining of deep and
complex parts.
Double gash geometry

Fracture resistance comparison when machining hardened steels

Excellent fracture resistance when machining hardened steels!

VF-2XL

0.1mm

Conventional A
Fracture

0.02mm10times

No Damage

Conventional B
0

10

20

30

40

50

60

70

80

Cutting length (m)

SKD61(52HRC)

Fracture

VF-2XL

End mill

Cutting edges after machining 32m

Fracture
Conventional A

Conventional B

VF-2XL &1 x 8

Workpiece

JIS SKD61 (52HRC)

Revolution

30000min-1 (94m/min)

Feed rate

600mm/min (0.01mm/tooth)

Machining
method

Down Cut, Mist blow

VF-2XL
End mill, Long cut length, 2 flute
Carbon Steel, Alloy Steel, Cast Iron Tool Steel, Pre-Hardened Steel, Hardened Steel
(<30HRC)
( < 45HRC)

Hardened Steel
( < 55HRC)

Hardened Steel
(>55HRC)

Austenitic
Stainless Steel

Titanium Alloy
Heat Resistant Alloy

0 - 0.008

4 < D4 < 6

h6

Copper Alloy

D5

0 -0.020

Aluminum Alloy

D1

12
D4(h6)

Type 1
ap
L3
L1

UWC

VF

30
Helix angle

Gash land

D1<3

D1=3

a 2 flute long neck end mill for high-speed machining of hardened steels.

Dia.

Length
of Cut

Neck
Length

Neck
Dia

Overall
Length

Shank
Dia.

No. of
Flute

D1

ap

L3

D5

L1

D4

0.1
0.2
0.2
0.2
0.3
0.3
0.3
0.4
0.4
0.4
0.5
0.5
0.5
0.6
0.6
0.6
0.8
0.8
0.8
0.8
1
1
1
1
1
1.5
1.5
1.5
1.5
1.5
2
2
2
2
2
2
3
3
3

0.15
0.3
0.3
0.3
0.5
0.5
0.5
0.6
0.6
0.6
0.8
0.8
0.8
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.5
1.5
1.5
1.5
1.5
2.3
2.3
2.3
2.3
2.3
3
3
3
3
3
3
4.5
4.5
4.5

0.5
0.6
1
1.5
1
2
3
1
2
4
2
4
6
2
4
6
4
6
8
10
4
6
8
10
12
6
8
10
12
16
6
8
10
12
16
20
12
16
20

0.085
0.17
0.17
0.17
0.27
0.27
0.27
0.36
0.36
0.36
0.46
0.46
0.46
0.56
0.56
0.56
0.76
0.76
0.76
0.76
0.94
0.94
0.94
0.94
0.94
1.44
1.44
1.44
1.44
1.44
1.9
1.9
1.9
1.9
1.9
1.9
2.9
2.9
2.9

45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
60
50
50
50
50
60
60
50
60
60

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

Order Number
NEW

VF2XLD0010N005
D0020N006
D0020N010
D0020N015
D0030N010
D0030N020
D0030N030
D0040N010
D0040N020
D0040N040
D0050N020
D0050N040
D0050N060
D0060N020
D0060N040
D0060N060
D0080N040
D0080N060
D0080N080
D0080N100
D0100N040
D0100N060
D0100N080
D0100N100
D0100N120
D0150N060
D0150N080
D0150N100
D0150N120
D0150N160
D0200N060
D0200N080
D0200N100
D0200N120
D0200N160
D0200N200
D0300N120
D0300N160
D0300N200

Stock

Unit : mm

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

Type

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
a

: Inventory maintained.

IMPACT MIRACLE END MILL

Hardened steel
(40 55HRC)
NAK, JIS SKD61, STAVAX

Work material

Dia.
(mm)

0.1
0.2

0.3

0.4

0.5

0.6

0.8

1.5

Neck length
(mm)

0.5
0.6
1
1.5
1
2
3
1
2
4
2
4
6
2
4
6
4
6
8
10
4
6
8
10
12
6
8
10
12
16
6
8
10
12
16
20
12
16
20

Hardened steel
(55 65HRC)
JIS SKD11, HSS

Revolution
(min-1)

Feed rate
(mm/min)

Depth of cut
ap (mm)

Revolution
(min-1)

Feed rate
(mm/min)

Depth of cut
ap (mm)

40000
40000
40000
40000
40000
40000
38000
40000
40000
36000
40000
36000
30000
40000
36000
30000
36000
30000
24000
20000
32000
32000
28000
28000
24000
22000
22000
22000
20000
18000
16000
16000
16000
16000
15000
14000
11000
11000
11000

100
400
300
200
500
400
250
800
500
300
800
600
400
1000
800
600
1200
900
600
400
1600
1400
1000
800
500
1200
1100
1000
800
500
1000
1000
800
800
600
500
800
600
500

0.002
0.004
0.003
0.002
0.006
0.003
0.002
0.008
0.007
0.004
0.01
0.008
0.005
0.015
0.01
0.006
0.03
0.02
0.01
0.008
0.05
0.04
0.03
0.02
0.02
0.08
0.07
0.06
0.05
0.03
0.15
0.15
0.1
0.08
0.06
0.05
0.2
0.15
0.1

40000
40000
40000
40000
40000
38000
36000
36000
30000
27000
30000
27000
22000
30000
27000
22000
27000
22000
18000
15000
24000
24000
21000
21000
18000
16000
16000
16000
15000
13000
12000
12000
12000
12000
11000
10000
8200
8200
8200

80
360
250
150
450
350
200
500
350
200
600
450
300
700
500
350
900
650
450
300
1100
1000
750
600
370
900
800
750
600
350
750
750
600
600
450
350
600
450
350

0.001
0.004
0.002
0.001
0.004
0.002
0.001
0.006
0.005
0.003
0.009
0.007
0.004
0.012
0.01
0.006
0.02
0.015
0.008
0.005
0.04
0.03
0.02
0.015
0.01
0.06
0.05
0.04
0.03
0.02
0.15
0.1
0.08
0.06
0.05
0.04
0.15
0.15
0.1

Depth of cut

< ap

D:Dia.

1) When using a reduced speed, the revolution and feed rate must be reduced proportionately.
For Your Safety
aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety
covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal
sounds etc.

JQA-2522
JQA-EM0941
(Akashi Plant)

MITSUBISHI MATERIALS CORPORATION

Area Marketing & Operations Dept.
KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8772 FAX +81-3-5819-8774

MITSUBISHI MATERIALS U.S.A. CORPORATION

Headquarters
17401, Eastman Street, Irvine, California, 92614, USA
TEL +1-949-862-5100 FAX +1-949-862-5180

MMC HARTMETALL GmbH

Comeniusstr.2, 40670, Meerbusch GERMANY
TEL +49-2159-9189-0 FAX +49-2159-918966

MMC METAL SINGAPORE PTE LTD.

10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE
TEL +65-6743-9370 FAX +65-6749-1469

Mitsubishi Carbide Home page :

(Tools specifications subject to change without notice.)
2009.2.E( - )