Académique Documents
Professionnel Documents
Culture Documents
Date:
11060
Introduction
On behalf of Black Oak Wind Farm LLC, edr Companies (edr) conducted a route evaluation study for the proposed
Black Oak Wind Farm (the Project), located in the Town of Enfield, Tompkins County, New York. The Project area is
located approximately 7 miles west of the City of Ithaca, 4 miles northwest of the Newfield Hamlet, and 6.4 miles
northeast of the Village of Odessa (as measured to the nearest turbine). The Project will occur on approximately
1,060 acres of private land (owned by 6 individual landowners) in an area roughly bounded by Cayutaville Road to
the south, the Schuyler County line to the west, Weatherby Road to the north, and Connecticut Hill Road to the east.
The northern extent of the Project area is approximately 2.4 miles south of NYS Route 79, and split by Black Oak
Road. Approximately 2.7 miles of gravel access road will be constructed to access the turbine locations. See
Figures 1 and 2 for a regional location map and the Project layout.
Transportation activities during the construction of a wind project will cause temporary increases in truck traffic on
area roadways served by the Project. This study is intended to support the ongoing development of the Project, and
to document the existing transportation conditions in the area and identify probable travel routes, constraints, and
proposed improvements for the oversized transport vehicles.
Methodology
The study methodology was developed to address the needs identified in the scoping document for the Project. A
field inventory, photo documentation, and visual assessment was conducted to evaluate possible travel routes.
Sample roadway characteristics and conditions were documented.
Appendix A of this report. Research was also conducted on wind turbine transportation requirements, and a potential
worst-case design vehicle was evaluated to identify potential intersection improvements. Correspondence with the
Project Sponsor and representatives from the turbine supplier (REpower Systems) assisted in completion of this
evaluation.
edr was also provided with component specifications and minimum transportation requirement
edr
conducted a desktop assessment to identify the best delivery routes to each proposed wind turbine location and for
access to the transmission site, and to locate junctions and areas of the route that would require more detailed study.
The desktop analysis was followed-up by a field-based study, conducted by edr staff on October 19th and 20th, 2011
and February 7, 2013. In addition, REpower personnel visited the Project area and assessed the potential delivery
routes during the week of February 10th, 2013. During these field reviews, the potential delivery routes were driven,
roads were measured, and road conditions were surveyed to identify any areas of concern, as well as bridges,
culverts, and areas of poor road conditions. A further detailed route evaluation study (proposed to be completed by
the selected turbine manufacturer and/or delivery company), road condition survey and pre-construction survey of
roads, bridges and culverts will be completed immediately prior to construction of the Project.
Delivery of turbine components to the Project area will include the following: turbine blades; tower sections; nacelles;
rotors; steel reinforcement; substation transformer; stone and concrete. The most challenging components are the
turbine blades, tower sections and nacelles due to their abnormal size and weight. It has become standard practice
for specialized transportation and delivery companies to have specific trucks for each type of component. It is
anticipated that the deliveries of concrete and steel will be made using different routes along local roads to each
proposed wind turbine site, as these may not qualify as abnormal loads.
Based upon an assessment of the existing conditions, a preliminary delivery route has been identified (by both edr
and REpower) from Interstate 81 to each of the proposed wind tower access roads. Both edr and REpower identified
one route as being preferred over all others analyzed. The preliminary route is from exit 8 off of Interstate 81 (near
Whitney Point) onto NYS Route 79 and through the City of Ithaca, to Black Oak Road (in the Town of Enfield), and
then to the proposed Project area. See Figure 1 for a depiction of the proposed delivery route, and Appendix A for
photo documentation of the roads proposed to be used for component deliveries. Note that this route was selected
during this preliminary review but there are several other possible routes that could be used depending on the port of
entry of the turbine components and the selected delivery company chosen for the Project. The final delivery route
will be provided to Tompkins County and the Town of Enfield for review pursuant to the Road Use Agreements that
will be developed between Black Oak Wind, LLC and the local municipalities.
NYS Route 79 is classified as a NYS Department of Transportation (NYSDOT) Special Hauling Permit Route. As
mentioned above, the Special Hauling Permits are required to move vehicles on NYS highways if the vehicles
exceed the legal dimensions or weights specified in Section 385 of the NYS Vehicle and Traffic Law. NYS Route 79
has been designated as a highway on which vehicles with these permits can travel, and as such Route 79 regularly
receives truck traffic that exceeds the legal dimensions and weights. The proposed route also does not have any low
bridge clearances or posted weight restrictions anywhere along the route (Sear-Brown, 2002). However, this will be
verified during final engineering for the Project and after the delivery contractor is chosen. Route 79 is an asphalt
road in the entirety of the delivery route, and was in good condition at the time of the field investigations (see
representative photos in Appendix A). No obvious vertical or horizontal curve limitations were observed on Route 79
during the field investigations. However, there were a few locations where it will likely be necessary for escort
vehicles and/or flagmen to navigate the delivery vehicles through constrained roadways in and west of the City of
Ithaca (see Photos 1 through 15). Some relatively steep grades and horizontal curves in the road were observed
west of the City on NYS Route 79 (Hector Street). There were also no obvious problems/limitations with culverts or
bridges observed on the delivery route along Route 79 (see Photos 17 and 18). Further analysis of all bridges and
culverts will occur during the later stages of the transportation planning process.
Black Oak Road is a County Road (County Road 136) located in the Town of Enfield, and is situated in a north/south
manner (south of and perpendicular to NYS Route 79). Black Oak Road essentially splits the Project in half, and all
of the turbines are proposed to use this road for delivery. Black Oak Road is an approximately 21-feet wide asphalt
road with approximately 3 feet of gravel road shoulder on each side (see Appendix A, Photos 21 to 23). Currently it
is anticipated that after turning south (or left) onto Black Oak Road from Route 79, 5 of the proposed 7 turbines will
be delivered from Black Oak Road (via newly constructed access roads). The intersection of NYS Route 79 and
Black Oak Road is generally in good condition (See Figure 3). However, it is possible that the intersection may need
to be widened to accommodate component deliveries. The final limit of intersection impacts may be a combination of
widening on the inside and the outside of the curves. A roadside ditch was observed along the eastern and western
sides of Black Oak Road (see Photos 21 to 23). In addition, overhanging telephone lines and a Stop sign at the
intersection of Black Oak Road and NYS Route 79 were noted and may need to be temporarily moved for delivery of
turbine components (see Photos 20 and 21).
As mentioned above, it is anticipated that 5 of the 7 turbines will be delivered directly from Black Oak Road. The
remaining 2 turbines are proposed to be delivered from Connecticut Hill Road. Black Oak Road, south of the
intersection with Connecticut Hill Road, is a Town road. The preliminary delivery route would be to turn south (left)
onto Black Oak Road (from Route 79), and then east (left) onto Connecticut Hill Road (See Figure 4). Connecticut
Hill Road is also a County Road and shares the designation as County Road 136 with Black Oak Road, and is similar
in road width and characteristics (see Appendix A, Photos 30 to 32). Connecticut Hill Road is generally in good
condition and is asphalt with gravel/dirt shoulders on each side. The intersection of Black Oak Road and Connecticut
Hill Road would likely need to be temporarily widened for turbine component deliveries as well. The final limit of
intersection impacts may be a combination of widening on the inside and the outside of the curves. There is a small
roadside ditch at the southeast corner that appears to be a non-jurisdictional waterway, and a street sign and a stop
sign at the northeast corner that would likely need to be temporarily removed. In addition, low overhanging telephone
lines may need to be temporarily raised for delivery of turbine components. Buried and pole-mounted utilities are
located off the road at the western side of the intersection. See Appendix A, Photos 24 to 32 for representative
photos of this intersection and Connecticut Hill Road.
Potential Impacts
The route described above has some potentially constraining features, particularly intersection turning radii. A
summary of the route constraints and associated impacts necessary to accommodate Project construction are
identified in Table 1 below.
The extent of the roadway segment impacts will be verified with the turbine
supplier/contractor prior to Project construction, and coordinated with the relevant State, County, and local highway
departments (at no expense to these departments) prior to the arrival of OS/OW vehicle on-site. However, at this
time it is estimated that intersections of public roads will need to be modified to accommodate for temporary access,
with a minimum of 150 feet outside turning radius and a maximum 130 feet inside turning radius. The following
construction activities will likely be required at the locations of road width and turning radii constraints:
Turbines
Accessed
Impacts
Intersection of
Black Oak Road
and NYS Route 79
1-7
Intersection of
Black Oak Road
and Connecticut
Hill Road
1, 3
After further investigation of the ditch located along the eastern side of Black Oak Road, it appears that the ditch is
likely non-jurisdictional and therefore work within this ditch will not require authorization by the U.S. Army Corps of
Engineers (Corps). The overhanging telephone lines and Stop sign at the intersection of Black Oak Road/NYS
Route 79 and Black Oak Road/Connecticut Hill Road may need to be temporarily removed or raised to accommodate
delivery of Project components. The buried utilities on the west side of the Black Oak Road/Connecticut Hill Road
intersection should be taken into account during the engineering design phase for component deliveries.
As indicated above, the Project-specific impacts are not anticipated to result in stream or wetland impacts. Any cut
and fill required for construction activities would comply with the measures set forth in the Final SWPPP developed
during the engineering phase of Project design.
Conclusions
The purpose of this assessment is to determine the probable travel routes and potential construction activities
required for delivery of major wind turbine components during the construction of the Black Oak Wind Farm Project
for the purpose of determining potential environmental impacts. Two potentially impacted intersections have been
identified. Several areas with narrow roads/slightly constraining curves were also identified. A transportation
provider experienced with oversized loads will be engaged in the final route assessment and permit process.
Confirmation of impacts, construction details, traffic control plans, escort vehicles, scheduling, etc. is recommended
and will be required for permit approvals.
FIGURES
79
Whitney
Point Lake
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281
51
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Inset B
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41
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11
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222
CR 13
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215
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V
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V
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89
38
Aaryn Dr
V
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81
26
392
V
U
366
V
U
227
V
U
Black Oak Road
228
Chestn
ut St
0.5
Tioughnioga
River
St
Proposed Route
V
U
Project Area
41
1
Miles
V
U
366
79
V
U
0.25
See Inset A
13
79
23
26
13
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96
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206
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34
Whitney
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Main
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Hil
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26
V
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221
V
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V
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81
13
327
11
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79
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206
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38
96B
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79
81
St
Reuben St
0.125
0.25
0.5Titus
South St
Miles
Ave
96B
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Pleasant St
Columbia St
Hillview Pl
Pl
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Ave
W
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Schuyler Pl
Seneca St
V
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Stewart
Linn St
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Tioga St
Aurora St
Cayuga St
Albany St
Geneva St
Cree
Ithaca
V
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Hudson St
Ma
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Buffalo St
Center St
Jake St
Ave Cas
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Turner Pl t
Cleveland Ave
Clinton St
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Cornell
Ave
26
Notes:
Basemap: ESRI online topographic mapping
and ESRI StreetMap North America, 2008
V
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96
St
les
Gi
s St
Jame
Fayette St
Plain St
Corn St
State St
Marshall St
sca
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Park Pl
Washington St
Court St
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223
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Inset A
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See Inset B
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8
Miles
Sources: Esri, DeLorme, NAVTEQ, TomTom, Intermap, increment P Corp., GEBCO, USGS, FAO, NPS, NRCAN, GeoBase, IGN,
Kadaster NL, Ordnance Survey, Esri Japan, METI, Esri China (Hong Kong), and the GIS User Community
www.edrcompanies.com
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1,000
2,000
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Met Tower
Turbines
Buried Interconnect
Access Road
Substation
Staging Area
Project Site
State Route 79
25
50
100
Feet
Source: Esri, DigitalGlobe, GeoEye, i-cubed, USDA, USGS, AEX, Getmapping, Aerogrid, IGN, IGP, and
the GIS User Community
www.edrcompanies.com
25
50
100
Feet
Source: Esri, DigitalGlobe, GeoEye, i-cubed, USDA, USGS, AEX, Getmapping, Aerogrid, IGN, IGP, and
the GIS User Community
www.edrcompanies.com
Appendix A
Photo 01
Rte. 79 heading NW into
Downtown Ithaca.
Photo 02
Rte. 79 heading NW into
Downtown Ithaca.
Photo 03
Rte. 79 (near intersection with
96B). Delivery route would
follow Rte. 79 West.
Photo 04
Rte. 79 (E. Seneca St.). Note
curve in road.
Photo 05
Rte. 79 (E. Seneca St.) in
Downtown Ithaca. Looking
west. Note traffic lights and
overhead wires.
Photo 06
Rte. 79 (W. Seneca St.) in
Downtown Ithaca. Looking
west. Note traffic lights and
overhead wires.
Photo 07
Rte. 79 (W. Seneca St.)/Rte.
96 (W. State St.) intersection.
Looking west/northwest.
Photo 08
Rte. 79 (W. Seneca St.)/Rte.
96 (W. State St.) intersection.
Looking northwest.
Photo 09
Rte. 79/bridge over the Cayuga
Inlet. Looking northwest.
Photo 10
Rte. 79 (Hector St.) just west
of the bridge over Cayuga Inlet;
looking northwest. Beginning
of steep grades and sharp
horizontal curves.
Photo 11
Rte. 79 (Hector St.). Looking
northwest. Note steep grade,
sharp horizontal curves, and
hidden driveways sign.
Photo 12
Rte. 79 (Hector St.). Looking
west. Note steep grade, sharp
horizontal curves, and school
crossing sign.
Photo 13
Rte. 79 (Hector St.), just past
intersection with Vinegar Hill
Rd. Looking northwest. Note
steep grade and sharp horizontal curve.
Photo 14
Rte. 79 (Hector St.). Looking
west. Note steep grade and
sharp horizontal curves.
Photo 15
Rte. 79 (Hector St.). Looking
west. Note steep grade and
sharp horizontal curves.
Photo 16
Representative photo of Rte.
79 (Mecklenburg Rd.) between
Ithaca and Project area.
Looking west. Note steady
increase in elevation and
moderately steep grade.
Photo 17
Rte. 79 (Mecklenburg Rd.),
east of intersection with
Sheffield Road. Looking west
and approaching bridge.
Photo 18
Rte. 79 (Mecklenburg Rd.),
east of intersection with
Sheffield Road. Looking west
and approaching bridge.
Photo 19
Rte. 79 (Mecklenburg Rd.),
east of intersection with
Sheffield Road. Looking west.
Note steep grade.
Photo 20
Rte. 79/Black Oak Rd.
intersection. Looking west/
southwest. Note signage and
utility pole/wires.
Photo 21
Rte. 79/Black Oak Rd.
intersection. Looking north/
northeast. Note signage and
utility pole/wires and nonjurisdictional roadside ditch.
Photo 22
Black Oak Rd. Looking north
toward intersection with Rte.
79. Non-jurisdictional ditch in
foreground on right.
Photo 23
Representative photo of Black
Oak Rd. between Rte. 79 and
the Project area.
Photo 24
Black Oak Rd./Connecticut
Hill Rd. intersection. Looking
south.
Photo 25
Black Oak Rd./Connecticut
Hill Rd. intersection. Looking
southeast toward Connecticut
Hill Road. Note road signage.
Photo 26
Black Oak Rd./Connecticut
Hill Rd. intersection. Looking
south. Note utilities and
signage on west side of
intersection.
Photo 27
Black Oak Rd./Connecticut
Hill Rd. intersection. Utilities
located off the road on west
side of intersection.
Photo 28
Black Oak Rd./Connecticut Hill
Rd. intersection. Looking east
toward Connecticut Hill Road.
Photo 29
Black Oak Rd./Connecticut Hill
Rd. intersection. Looking north
toward Black Oak Road.
Photo 30
Black Oak Rd./Connecticut Hill
Rd. intersection. Looking east
toward Connecticut Hill Road.
Photo 31
Representative photo of
Connecticut Hill Road. Looking
east.
Photo 32
Representative photo of
Connecticut Hill Road. Looking
east.
Appendix B
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Change overview
Revision
Date
Changes
Initial version
2008-05-06
2008-06-16
Bilingual
2008-11-10
2010-09-01
2011-05-25
2011-08-01
2012-06-21
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Content
1
General...................................................................................................................................... 5
1.1
Introduction ......................................................................................................................... 5
1.2
Planning .............................................................................................................................. 5
1.3
Vehicles .............................................................................................................................. 6
1.4
1.5
1.6
1.7
1.7.1
1.7.2
1.7.3
1.7.4
1.7.5
2
Transport ................................................................................................................................... 9
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
Requirement .............................................................................................................. 11
Requirements for gradients ....................................................................................... 12
Recommendation....................................................................................................... 13
Implementation of the construction site acceptance.................................................. 14
2.5
2.6
Offloading activities........................................................................................................... 15
2.7
Storage facilities................................................................................................................ 15
2.7.1
2.7.2
2.8
3
Tower sections............................................................................................................. 8
Blades.......................................................................................................................... 8
Hub .............................................................................................................................. 8
Nacelle......................................................................................................................... 9
Particularities of the 3.2M/3.4M ................................................................................... 9
Global transportation......................................................................................................... 15
3.2
Requirements according to design and bearing capacity for crane platforms .................. 18
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
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Drainage .................................................................................................................... 19
Quality control............................................................................................................ 19
Quality assurance on construction site ...................................................................... 19
Data for the soil expert............................................................................................... 19
Crane technology....................................................................................................... 20
3.3
3.4
3.5
3.6
Summary........................................................................................................................... 24
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Equipment.................................................................................................................. 26
Preparing the test location ......................................................................................... 26
Type of test ................................................................................................................ 26
Parameters and Tolerances ...................................................................................... 26
Interpretation of the test............................................................................................. 26
Reporting ................................................................................................................... 27
4.4
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
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1 General
1.1
Introduction
The present specifications of the transportation paths and crane pads are a binding
agreement between the parties regarding the precise design of these assembly
sections. Both parties accept this agreement as a contractual component.
The precise implementation of the requirements/dimensions determined in these
specifications ensures that the installation of the wind turbine can take place safely
and at the cost agreed to in the contract. Non-compliance can lead to higher expenses
and costs; in especially severe cases, it may even affect occupational health and
safety during the installation.
As a result, the following is agreed to:
Planning
With the exception of smaller wind farms on simple terrains or as an expansion of an
existing farm, the planning of the transport tracks and crane pads is of significant
importance for a cost-effective and safe construction site workflow.
Aside from the pure accessibility of the individual locations by the heavy goods
vehicles used, it is essential that the various types of vehicles (e.g. construction
vehicles for the foundation construction, transport vehicles for the wind turbine
components, the customer's site manager's vehicle) ideally work side by side and do
not conflict with each other.
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In addition, it must be ensured that the various transport vehicles for wind turbine
components can move alongside each other on the roads of the construction site and
that the corresponding options for passing and turning are available.
As a result, it is agreed that a final coordination should take place at all construction
sites at the latest 4 weeks prior to beginning work on the transport paths and crane
pads. Information provided regarding required parking spaces, spots for passing,
turning and other special agreements regarding traffic management should be taken
into consideration in the planning, where technically possible.
1.3
Vehicles
The following vehicle types, frequencies and loads are typical for a construction site
and are to be taken into consideration in the planning:
Foundation construction and concrete tower:
a) MM-59 to 100 m:
approx. 45 concrete vehicles as well as various delivery
vehicles for construction steel, tower foundation section,
casings, etc.
b) 3.XM-80/100 m:
up to 80 concrete vehicles as well as various delivery
vehicles for construction steel, tower foundation section,
casings, etc.
c) 3.XM-123/128/143 m:up to 100 concrete vehicles as well as various delivery
vehicles for construction steel, tower foundation section,
casings and prefabricated tower elements, etc.
Mobilization and Demobilization of the main crane:
a) MM-59 up to 100 m: up to approx. 24 vehicles
b) 3.XM-80/100 m:
up to approx. 28 vehicles
c) 3.XM-123/128/143 m:
up to approx. 50 vehicles
Transport vehicles for wind turbine components:
a) MM-59 up to 100 m: approx. 8 - 11 heavy load vehicles
b) 3.XM-80/100 m:
approx. 10-13 heavy load vehicles
c) 3.XM-123/128/143 m:
up to approx. 60 heavy load vehicles
Additional transport will be conducted with vehicles from experts, site managers,
erection teams, e-suppliers, etc.
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Fig.1
Vehicle weights:
a) Max. axle load: approx. 12.5 t
b) Max. individual truck weight: approx. 140.0 t
c) Mobile crane (LG 1750):
approx. 660.0 t
d) Crawler crane (LR 1750): approx. 660.0 t
1.4
Securing Loads
All primary components except tower sections are marked with simple sketches
indicating the main dimensions and the center of gravity.
The exact attachment point and the recommended attachment material are defined in
a separate specification.
The respectively valid legal guidelines of the country through which the goods are
transported have to taken into account when securing loads.
1.5
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Only the lifting equipment approved by REpower Systems may be used. The lifting
equipment must have been tested and approved and must not show any signs of
damage or contamination. The use of chains inside the large components is not allowed under any circumstances.
The loading and hoisting instructions in the respectively valid version must be
complied with for the handling / hoisting of components. All necessary documents of
the respective turbines are available from REpower upon request.
1.6
1.7
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1.7.4 Nacelle
After handling the nacelle must be sealed at the front with a tarpaulin in such way that
neither dirty water nor dust can enter the interior of the nacelle. The hatch in the roof
of the nacelle must be sealed in such way that it cannot come loose due to the
vibrations or the effect of the relative wind during transport. When unloading the
nacelle it must also be observed that the nacelle must only be entered with shoe
covers and clean working gloves. The nacelle roof must be fully closed and secured
after each handling.
1.7.5 Particularities of the 3.2M/3.4M
Nacelle hood
The nacelle hood of the 3 XM is disassembled for transport and is transported on a
different vehicle. The hood is to be placed on squared timber if stored at the
construction site so that it is not soiled or damaged due to contact with the ground.
Drive train
The drive train may only be transported on the provided transport cradles. It is packed
in shrink wrap to protect it from soiling. The foil must be inspected for damages before
storage.
Accessories
The accessories of the turbines will be transported in 40 foot "open top" containers. In
the event of long storage periods, ensure that no rainwater collects on the top cover.
The tarpaulin can also be propped up from below to ensure that the rainwater will
drain.
A packing list of the respective turbines is available from REpower upon request.
2 Transport
2.1
Public roads
The following applies to public roads:
The precise routing and scheduled delivery date are only confirmed after a heavy
haul-age transport approval has been obtained and the escorting police have issued
an escort confirmation. That means that traffic provisions (dismantling, bridging of
traffic is-lands, lamps, traffic signs, guard rails etc.) may be required on short notice.
Traffic pro-visions could lead to additional costs and must be planned in a timely
manner to avoid delays in the planned delivery.
In bad weather (ice, snow, fog) transport delays may occur, because heavy haulage
transports are subject to the same authority restrictions and regulations as hazardous
goods transports. During abnormal road conditions a continuation of the journey will
be prohibited.
There may also be unpredictable delays to the delivery due to increased traffic on
public roads and bottlenecks during the approval process by the respective authorities
and the police.
Das Dokument unterliegt in ausgedruckter Form nicht dem nderungsdienst /
This document in printed form is not subject to the updating service
2.2
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2.3
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The transfer point of responsibility for road construction changes must be determined
with REpower on a project-specific basis. The basis for this is the feasibility study
created by REpower.
2.4
2.4.1 Requirement
During the installation and the whole operating time of the WEC it must be ensured
that the WEC can be accessed by cranes and transport vehicles at any time for
service calls or repair work. The roads, paths, bridges etc. must always be designed
and approved for passage by vehicles with an axle load of minimum 12.5 tons.
Agricultural and forest roads may feature ditches or bridges that do not match the
necessary load requirements.
Load reinforcements or a parallel passage via mobile bridges must be possible here.
The following applies in principle:
Width of the drivable surfaces min. 4.5 m.
The drivable width is to be increased in curves. An example of a 90 degree
curve is described in annexes IV and V. In the event of deviating radii, these
are to be adjusted correspondingly.
Lateral gradient of the road with level surface layer max. =2.
If the surface layer is designed as a straight cross fall from the center of the
road to the outer edge, the lateral gradient is max. 3.
The slope angle must be constructed at a ratio of 1:2.
The surface of the construction road must be of a type that does not cause
damage to tires and does not permit any serious road grooves or
saponification.
All layers must be machine compacted in layers. The relevant guidelines for earthwork
apply to all earthworks.
The support layer material must be installed with a proctor density of 100 %. The
compaction quality must be checked using static plate load tests in accordance with
DIN 18134 or the corresponding country specific standard (see section 4). A sufficient
number of supervisory checks must be planned by the contractor with plate load tests
to be carried out on each installed layer (min. 1 static trial per 100 meters path,
additional tests can be designed as dynamic tests, provided that for correlation a
dynamic and static test are always carried out together). At the top edge of the support
layer a modulus of de-formation of Ev2 80 MN/m2 must be achieved. The
compacting ratio must be Ev2: Ev1 2.5.
The accumulation of rainwater on the surface of the path must be prevented by
suitable measures (depressions on the side of the access paths rapidly draining the
water), or by installing drainage alongside the road. The soil layer (sloping, drainage
pipe etc.) must be drained to prevent subsequent softening and thus a reduction in the
load-bearing capacity due to surface water entering.
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712 %
>12 %
Summits or raised heights within the construction roads must be designed in such a
way that they do not exceed 2 or 3.5 % over 50 m of road length, or the road
longitudinal radii (convex or concave) must not be less then 200 meters. If this is not
respected, ground contact of the load may cause severe damage to the components.
The ground clearance of the vehicles must be at least 10 - 15 cm. (see fig. 2 and 3)
Fig.2
Fig.3
Up and down gradients not meeting the above-mentioned values can only be
approved in consultation with the REpower project management/logistics. The
additional costs arising from this, e.g. by reloading components to other transport vehicles, will be invoiced to the contractually responsible parties.
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2.4.3 Recommendation
10 cm top layer 0/32
0.05 m compacted sand
1:2
1:2
1:2
Fleece GRK 3
Soil layer
Fig.4
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80 MN/m2 and Ev2: Ev1 2.5), must therefore already be determined in advance
using test fields. The result must be submitted to REpower prior to the actual
implementation.
Deviations from the above-mentioned specification are only permitted in consultation
with the REpower project manager and eventually a soil expert.
Especially during the construction or delivery phase of the major WEC
components a firm and leveled access path must be available and secured. Potholes, accumulations, roots etc. must be repaired prior to the following
transport. The necessary measures are mutually agreed with the site manager.
If due to unsuitable or poor construction materials in the surface layer of the
construction road damage tires or other vehicle components, damage claims by the
haulage company or crane company may be asserted against the service provider.
The same applies for damage to the major components or delays of the construction
process.
Note: Heavy haulage vehicles are designed for paved roads - they are not off-road
vehicles.
2.4.4 Implementation of the construction site acceptance
If the requirements/dimensions determined in this specification could not be complied
with in whole or in part, an exact, project-specific inspection of the installation location
must take place on site. This will generally be conducted by our specialists from the
construction site management department and/or project logistics.
After a successful on-site inspection, the customer will be provided with a written
statement in a timely manner stating whether and within which framework conditions
an installation can take place. If an on site inspection has been conducted and a
written statement has been submitted, this will replace the general specification
provided here.
2.5
2.6
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Offloading activities
The wearing of high-visibility clothing is mandatory on all construction sites of
REpower Systems SE.
Safety helmets, safety boots, protective gloves, protective work wear must be
donned prior to unloading. The instructions of the site manager must be
followed. Violations are punished with the immediate expulsion from the
construction site.
The components are delivered in the direction required by the crane. After unloading,
a turning opportunity near the crane pad or a separate exit route from the construction
site must be available.
Reversing the component transports in loaded condition is only permitted after
consultation with the REpower project manager and the haulage companies involved.
If the assembly area has to be entered in reverse, this is never permitted without
consultation and approval by the freight carrier, the crane company and the REpower
project management/logistics. The resulting additional costs, such as an extension of
the access path by up to 25 m past the assembly area and the foundation must be
borne by the responsible party. (See drawing assembly area MM82/92/100 and
3.2M114/3.4M104).
2.7
Storage facilities
Global transportation
This manual is base for creating crane pads and access paths in Europe. However,
these must be adjusted to the country-specific elements and requirements. Among
other things, limited axle loads and other dimensions of the transport vehicles must be
taken into account.
In some countries it might be useful and necessary to include the transport technology
in the shipment from Europe. This must therefore be coordinated and a logistics
concept created well in advance (prior to signing the contract).
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3 Erection of WEC
3.1
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Fig.6a
Fig.6b
(Do not scale. Shown crane configuration and dimensions are indications. Detailed
engineering is required accordingly to final crane configuration on project!)
Note:
Due to limited height according the chosen crane configuration, fit for building
the required hub height, the level difference between crane platform and top of
foundation insert ring, may not exceed the 2.00m! If this requirement is not
possible to followup, due to technical issue, it is needed to get in contact with
the responsible REpower PM. A detailed crane engineering is then required.
3.2
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The crane pad must be level. Some tolerance is permitted, but the following values
should not be exceeded:
mobile crane 2
crawler crane 1.5
3.2.4 Drainage
The design of the hardstanding shall ensure that rainwater is drained as quickly as
possible from the crane pad. The working platform shall be free draining and the
proposed maintenance regime shall ensure that this is maintained over the design life.
Where necessary the designer shall consider the use of a filter membrane on top of
the sub-strata where it is fine grained to maintain a free draining platform. The
contractor should consider the bearing capacity in wet and dry conditions.
3.2.5 Quality control
The contractor shall make available all calculations and specifications prepared by
their designer for the crane hardstanding to REpower for inspection at their request.
Risk Assessments shall be included within the Health and Safety File. The contractor
shall confirm that the hardstanding has been installed in accordance with the design
and provide details of any requirements for maintenance of the hardstanding. The
contractor shall hand over the working platform with a clear demarcation of the
working platform boundary.
3.2.6 Quality assurance on construction site
The Contractor shall undertake a Plate Load Test at each crane hardstanding location
in accordance with the methodology DIN 18134 or the corresponding country specific
standard (see section 4). These standards are described in each country annex. The
Contractor shall determine the values of Ev1 and Ev2 and the ratio of Ev2/Ev1.
The Contractor shall interpret the results of the tests based on the threshold values
according DIN as follows:
For crane pads: Ev2>= 100Mpa and Ev2/Ev1 <=2.5
For construction roads: Ev2>= 80Mpa and Ev2/Ev1 <=2.5
Note: These values are based on DIN 18134; Country specific deviations are stated in
section 4.
3.2.7 Data for the soil expert
Sub grade
Support layer access path
Support layer crane pad
Maximum axle load for transports
Maximum crane axle load
Maximum vehicle weight
Maximum crane weight, assembled
Maximum force on one outrigger
E v2 45 MN/m
E v2 80 MN/m
E v2 100 MN/m
12.5 t
15 t
140.0 t
660.0 t
200.0 t
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The crane actually used is determined by the dimensions of the tower height
plus rotor hub, the nacelle weight of the WEC and the availability of suitable
cranes at the time of assembly.
3.3
Rotor assembly
For the rotor assembly access to an area within a radius of 100 m around the WEC
must be made available and granted for REpower personnel. If this is not possible,
special measures, such as individual blade assembly, must be coordinated with
REpower.
For the pre-assembly of the rotor the height difference in the terrain must not be more
than ~1 m between the support points. This is measured from the location of the rotor
hub frame up to the location of the blade pillow blocks.
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Fig.8 The above graphic gives an indication how the situation could be on site.
3.5
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Fig.9
Fig.10
The green area show the required space around the blades. Also it is to point out that
we need also the possibility for walking with the tag-lines for keeping the rotor stable.
The length of these lines depends from the hub height of the turbine plus ~25m.
Note: Please be informed that by this kind of lifts the risk is increased compare to a
single-blade-lifting-procedure.
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Due to the fact that this solution is part of a non-compliance according the REpower
site specifications, a project specific site inspection is always necessary. This will
generally be conducted by the specialists from the site management department. After
a successful on-site inspection, the customer will be provided with a written statement
in a timely manner stating whether and within which framework conditions an
installation can take place. REpower will held the opportunity to refuse the proposed
solution, if it appears that there will be an unsafe working situation. The decision of
REpower has then to be respected.
3.6
Summary
The principles for construction of access paths are the following if not otherwise
specified in the following sections:
Verification of the stiffness of access paths and crane pads must be tested according
the static plate load test (acc. to DIN 18134) if not otherwise specified in the following
sections:
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Verification of stability of access paths and crane pads with mathematical verification:
min. 1 stability verification per 10 crane pads (for the most critical situation)
min. 1 stability verification (verification of the bearing stability) for especially
endangered areas e.g. construction roads or crane locations with steep slopes.
The minimum dimensions of the access paths and crane pads are summarized in
tables III, IV, V and the figure 12.
4.2
4.3
For crane pads Ev2 >= 100 MN/m Ev2 / Ev1 <= 2.5
For construction roads: Ev2 >= 80 MN/m Ev2 / Ev1 <= 2.5
Other than specified earlier in this document in UK the static plate load test shall be carried
out and reported in accordance with BS EN 1997-2:2007 and EN ISO 22476-13 (or
BS1377-9:1990 1 Clause 4.1).
EN ISO 22476-13 is not published at the time of preparation of this specification and so in the short term BS
1377-9:1990 should be used
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The objective of the static plate load test shall be to measure the time and load dependent
settlement under a standard pressure plate to determine the stiffness modulus of the soil
and to validate the suitability of the working platform.
4.3.1 Equipment
A rigid circular base plate of minimum 600mm diameter for applying load to soil shall
be used.
Loading plate shall be of rigid construction and able to transfer the load to the
base plate.
Loading apparatus able to apply pressure of 20kN/m increments up to a
maximum applied pressure of 400kN/m (for a 600mm diameter plate of area 0.28m
this is an applied load of approximately 11.3t).
Calibrated force measurement system
Deformation measurement system.
4.3.2 Preparing the test location
The test shall be carried out at the surface of the working platform. Choose a location that
is free from large gravel or cobble sized fragments.
4.3.3 Type of test
The test shall be carried out as an incremental loading test. The following increments of
applied loads shall be applied in stages and each maintained until the settlement rate
decreases below 0.05mm/s:
1.
2.
3.
4.
5.
6.
50kN/m
100kN/m
200kN/m
0kN/m
200kN/m
400kN/m
Units
kN
mm
s
mm/s
Accuracy
5
0.1
1
0.05
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4.5
For crane pads : Ev2 >= 80 MN/m Ev2 / Ev1 <= 2.2
For site roads : Ev2 >=65MN/M2 Ev2/Ev1 <= 2.2
Deviations relevant for the US and Canadian market
Other than specified earlier in this document, the following deviations do apply for the US
and Canadian market.
The ratio of Ev2/Ev1 is a measure of the compression of the tested support layer. The greater this value, the
poorer the compression of the support layer. The best possible value is 1.
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15 metric ton per axle in wet or dry conditions. This value is based on a
single axle equipped with dual wheels or super-single tires, tire pressure of
800 kPa and a maximum allowable rut depth of 13 mm (0.5 in).
Minimum load bearing capacity of 215 kPa (4,500 psf).
Minimum width of 5 m (16.4 ft) wide which needs to be possible for use in the
complete width. The cross slope from the centerline may not exceed 2%. This
may need to be widened up to 10 meters depending on the crane type.
Fig.11
Road undulations in the direction of travel cannot exceed 300 mm (12 in) in a 30
m (100 ft) run or 15 mm (6 in) in a 15 (50 ft) m run.
Minimum inside turning radius of 40 m (130 ft). In addition, a 7 m (21 ft) area
must be clear on the outside perimeter of curves to allow for blade tip swing.
Maximum allowable vertical grade not exceeding the values in the table below,
unless pre-approved by REpower.
7 %
Normal design
712 %
>12 %
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Lateral cross-fall grade of minimum 0.5 % and maximum 2% to allow for positive
drainage away from site road.
Vertical curves (convex and concave) must have a minimum 200 m (650 ft)
radius.
Maximum vertical irregularities in road surfaces must not exceed 150 mm (6 in)
within a 30 m (100 ft) run.
Site roads must be deforested and free from overhead and side obstructions in
order to provide a clear corridor of a minimum 6 m (20 ft) wide and 6 m (20 ft)
high.
All drainage resulting from site roads shall be designed to dissipate runoff along
or under the roads to allow drainage to original low-lying locations.
Any site road that dead ends (e.g. turbine pad) must have a suitable turnaround
facility which allows vehicles to turn around and travel the other direction on the
road. This turnaround facility should be a circular or hammerhead configuration.
A circular turnaround facility shall have a radius of 45 m and a hammerhead
configuration shall have a min. turning radius of 45 m (150 ft) with 75 m (250 ft)
long by 5 (16 ft) m wide legs.
All site roads and lay-bys must be maintained in good condition for site traffic by
the Purchaser throughout the duration of the project to prevent wash boarding
and to ensure compliance with environmental and/or site permitting
requirements. This shall include snow and ice removal and dust prevention.
All roads and lay-bys must be marked with snow poles where applicable.
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Standard
crawler crane
5m
Complete
disassembly
5.5m
Complete
disassembly
10.0m
Possibility
to
drive between
Hard
Stands
(depending on
road
conditions)
Narrowtrack
crawler crane
Note: The table above gives an indication regarding technical advantages and
limitation of each crane type. Additional commercial factors such us cranes availability
in the region and cost level of each type of crane should be taken into consideration
Project Specific before selecting the right combination. REpower Project
Management is available to provide support on performing this analysis.
4.5.2 Crane Pad Design and Construction
This section is provided to specify the requirements of the crane pad in the event that
a crane needs to be mobilized to site after installation and commissioning is
completed. It does not address the lay down requirements of the turbine components
and assumes the crane will not be tracked along the site roads.
All stand-alone crane pads must be usable in all weather conditions and comply with
the following requirements:
The crane pad working surface at each wind turbine pad location must have
minimum dimensions of 20 m (65 ft) by 40 m (130 ft).
The crane pad maximum lateral slope may not exceed 2.
The crane pad maximum longitudinal slope may not exceed 1.
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The crane pad must provide a minimum ground bearing capacity of 240 kN/m2
tested at each corner of the pad. The recommended compaction must be in
compliance with the stamped drawings and calculations.
The crane pad shoulder slopes may not exceed 45 degrees.
All drainage resulting from crane pad construction shall drain to original low
lying locations.
If the main crane has a lattice jib, a trestle area and storage area will be
required to build up the jib. The assist crane will require crane pad to the same
specification as the main crane pad except that the dimensions may be 20 m
(65 ft) by 9 m (30 ft) or per the BOP requirements.
If the main crane has a lattice boom, then a boom construction area will be
required. This must be alongside the crane path with a width of 15 m (50 m)
and length of 140 m (460 ft) adjacent to the crane path.
When a lattice jib is used, the rigging area for the main crane must have a
minimum length equal to the wind turbine hub height plus 20% added to the
length parallel to the site road. The usable width must be a minimum 7 m (23
ft).
4.5.3 Design
One month prior to delivery of any turbine components, the Purchaser shall submit to
REpower the stamped road design with supporting calculations and results of field
tests performed by a third-party testing agency. The Purchaser shall review this
information and provide written confirmation that the site has been prepared in
accordance with this specification. At a minimum, this documentation shall include:
Stamped road design drawings and calculations for road design based on load
requirements specified in this document.
Results of third-party field tests performed by a third-party testing agency per
the methods outlined in either Section 4.1 or 4.2 of this document.
Geotechnical investigation reports for the site including exploration logs and
results of laboratory testing conducted to characterize the site soil conditions.
Construction quality control test records including the following test data:
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a)
b)
c)
d)
e)
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Field density test results including moisture content, dry density and percent
compaction for sub grade soil, embankment and aggregate surfacing. Field
density testing for roads shall be performed in accordance with the following
minimums unless otherwise specified by the Engineer of Record:
a)
b)
c)
For roads and crane paths, once every 75 linear meters (250 ft) of road,
with the FDT test locations alternating between the wheel or track paths,
and for each lift of embankment and aggregate surfacing, as applicable.
For lay-down and storage areas, at least one (1) FDT per ninety square
meters (90m2) for sub-grade and for each lift for embankment and
aggregate surfacing, as applicable.
For crane pads, at least three (3) FDTs in the middle of the pad along its
longitudinal axis and at least one (1) FDT in each corner of the pad for subgrade and for each lift of embankment and aggregate surfacing, as
applicable.
Results of DCP tests on the sub-grade soil to a depth of one (1) meter below the
sub-grade surface, conducted as follows:
a)
b)
For crane pads, a DCP series must be conducted at the back, center and
front of both of the crane tracks corresponding to where the crane will be
positioned during lifts.
For crane paths and other crane operating areas, at least one DCP series
must be conducted per seventy-five (75) meters of length of path with the
test locations alternating between the track paths or per each ninety square
meters (90m2) of surface area.
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Results of proof-rolling of roads, crane pads and storage areas for trucks or
wheeled equipment conducted under moisture conditions similar to the moisture
conditions expected when the surface is to be used. The wheel paths and
operation areas must be proof-rolled with at least one pass of the specified
single axle load (not less than fifteen (15) metric tons per axle), or its equivalent
axle load repetitions.
In all cases, locations that exhibit rut depths in excess of the specified maximum
rut depth of thirteen (13) mm must be repaired and proof-/test-rolled until
satisfactory performance is obtained.
The Vendor may, at its own expense, observe any road construction, proof/test-rolling and delivery activities associated with the roads being constructed.
Observable rutting, cracking, pumping, or rolling of the compacted sub-grade,
sub-base, or road surface will not be acceptable. The unacceptable areas must
be repaired, proof-/test-rolled before delivery can begin. If any observable
rutting, cracking, pumping, or rolling of the sub-grade, sub-base, or road surface
occurs during Turbine Equipment delivery, the Vendor may request additional
road repair and/or testing.
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B1
4.5 m
E1
30x30 m
E2
10x10 m
=
=
=
=
35 m
42.5 m
7.5 m
45 m
30 m
3m
Curve radiuses
internal
external
Road width in the curve
Swing-over area external
Swing-over area
Free of obstacles over 2 m
length
width
E3
E4
=
=
length
width
width
K1
K2
=
K2
=
40 m
=
25 m
45 m
=
25 m
length
width
M1
M2
=
=
HH+20 m
6m
A1
A2
=
=
18-26 m
10 m
100 m
Road length
At the foundation
F1
15 m
WEC access
F2
2m
Crane pad
59 + 69 m HH
80 + 100 m HH
length
K1
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B1
4.5 m
E1
35x35 m
E2
10x10 m
=
=
=
=
40 m
47.5 m
7.5 m
55 m
E3
E4
=
=
35 m
5m
width
=
K2
45 m
=
25 m
length
width
M1
M2
=
=
HH+20 m
6m
A1
A2
=
=
18-26 m
10 m
105 m
Road length
At the foundation
F1
15 m
WEC access
F2
2m
Curve radiuses
internal
external
Road width in the curve
Swing-over area external
Swing-over area
Free of obstacles over 2 m
Crane pad
80 + 100 m HH
length
width
length
K1
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B1
4.5 m
E1
35x35 m
E2
10x10 m
=
=
=
=
40 m
47.5 m
7.5 m
55 m
E3
E4
=
=
35 m
5m
K1
K1
K2
K2
=
=
=
=
45 m
60 m
28 m
30 m
M1
M2
=
=
HH+20 m
6m
A1
A2
=
=
18-32 m
10 m
=
=
104 m
114 m
Curve radius
internal
external
Road width in the curve
Swing-over area external
Swing-over area
Free of obstacles
length
width
Crane pad
length
width
3.4M D
3.2M D
Road length
At the foundation
F1
15 m
WEC access
F2
2m
Dok./Doc.: V-1.1-GP.00.10-A-H-EN
Seite/Page: Seite 39 von/of 39
Gltig ab/Valid from: 28.06.2012
Fig.12a
Fig.12b
Both layouts are also possible to build mirrorwise.