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MECHANICS OF
MATERIALS II
ME2114
Course Lecturer:
A/P CJ TAY
Founded 1905
SESSION 2013-14
Semester 2
A/P CJ TAY
Recommended Books
Basic Text:
A.C. Ugural, Mechanics of Materials, McGraw-Hill, 1993
(Chapter 4, 12 & 13 for part I)
Supplementary Readings:
1. F. P. Beer and E. R. Johnston, Mechanics of Materials, McGraw-Hill, 3rd Ed.,
2003.
2. R. C. Hibbeler, Mechanics of Materials, Prentice Hall, 4th Ed., 2000.
3. J. M. Gere and S. P. Timoshenko, Mechanics of Materials, PWS Publishing
Company, 4th ed., 1997.
4. R. R. Craig, Jr., Mechanics of Materials, McGraw-Hill, 2nd ed., 2000.
5. A.L. Window ed., Strain gauge technology, London : Elsevier Applied
Science , 2nd ed., 1992.
6. J.W.Dally & W.F. Riley, Experimental Stress Analysis, McGraw-Hill, 3rd Ed.,
1991.
TABLE OF CONTENTS
Chapter 1
ELASTIC-PLASTIC BENDING OF BEAMS AND
TORSION OF CIRCULAR BARS
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Chapter 2
BUCKLING OF COLUMNS
2.1
2.2
2.3
2.4
2.5
Chapter 3
EXPERIMENTAL STRESS ANALYSIS
3.1. THEORY
3.2. TYPE OF BRIDGE CIRCUITS
3.3. APPLICATIONS OF STRAIN GAUGES
3.4. GRAPHICAL SOLUTION
3.5. TRANSDUCERS
3.6. TEMPERATURE EFFECT
4
CHAPTER 1
BENDING OF BEAMS
max
MC
I
MC
I
Example 1.1-1
Solutions:
Given r = 16 mm, h = 80 mm, w = 120 mm
We have
r/h = 16/80 = 0.2 , w/h = 120/80 = 1.5
1
3
I
0
.
02
0
.
08
Second moment of area
12
10
m4
MC
Using max k I
Stresses away from the fillets are not affected by the stress
concentration and the max stress is given by:
max
MC
i.e. k = 1
I
5 x0.04
11
12
Example 1.1-2
RE
RD
13
350 N/m
max at A k
M AC
52.5L 0.02
1.45
2.85 x107 L
1
I
0.01 0.043
12
M CC
52.5L 43.75L2 0.03
max at C
1
I
0.01 0.063
12
8.75 106 L 7.29 106 L2
max at A max at C
i. e.
2.85 107 L 8.75 106 L 7.29 106 L2
L 2.72 m
15
Stress
u
yu
yl
Rupture
Strain
II:
Non-linear deformation
-permanent "set" after unloading
16
17
18
Strain-hardening is ignored
19
1.2.2 ASSUMPTIONS
1. That any cross-section of the beam will remain plane during
bending as in elastic bending.
2. That the fibres are in a condition of simple tension or
compression.
RECTANGULAR SECTION
b
MY
MY
20
M YY
I
1 3
bd
2
I
bd
M Y Y Y 12
Y
d
y
6
2
(a)
Plastic zone
Mp
Mp > My
c
c
Y
21
above. The strain at outer fibres of beam may increase, but stress
will remain at Y .
Bending moment Mp in beam is given by:
M p b y dy
where b is width of beam at distance y from N.A.
For rectangular section beam (b = constant)
(Elastic portion):
Mp 2
y;
y b y dy
d /2
(Plastic portion):
= Y
Y b y dy
2 d /2
b y 3 c
y
= 2 Y Y b
c 3 0
2 c
Y bd 2
4
4c 2
d 2 c2
1 3d 2 Y b 4 3
(2.1)
d 2
Y bd 2
d2
(2.2)
Y b
4
12
6
b
Mult
Mult
The ratio
M ult
MY
d2
4 1 .5
d2
Yb
6
Yb
23
x E x E
y
R
and
1 M
R EI
For a partially elastic-plastic beam at a distance c from the neutral axis, the stress
in the fibres has just reached the value Y
I.e.
o
When first yield has just occurred (at the extreme fibres)
the value of c is d/2. The radius of curvature of the beam at first yield is
1
Y
RY E d 2
(note: C = d/2)
24
x Y E
1 Y
R Ec
c
R
Mult
Bending
Moment
My
Curvature
25
b1/2
b1/2
d1
xx
MYY
I
bd 3 b1d13
Y
12
12
I
MY Y
d
y
2
26
b2
Plastic portion:
= Y
Elastic portion:
2 Y y
d1
27
b y dy
Recall M
M 2 0
d1
2
d1
2
stem
(elas
Y
tic
porti
1
on)
2
y b2 y dy Y b y dy
d
flange(plastic portion)
Y
d1
d
2
d1
2
d
2
d1
2
b2 y dy 2 Y b y dy
2
d1
2
d
2
y
y
b2 2 Y b
d1 3 0
2 d21
3
b b d 2 b d 2 d12
1 1
+
6
4
Y
28
d
d21
M ult 2 0 Y b2 y dy d21 Y b y dy =
bd 2 b1d12
Y
M
Shape factor, ult
MY
bd b d 12 d
4 bd b d 2
2
2
1 1
3
1 1
29
Example 1.2-1
Fig. 3.1
30
118.75 mm
A1
N
56.25 mm
mm
A2
A1
200 12.53
12.5 2253
I
2
200 12.5 118.752
12
12
mm 4
31
M YY
Y
I
I
82.44 106
M Y Y 250
y
125
164.88 kNm
32
33
Mp
MY
188
1.14
164.88
Note: the ultimate moment (Mp) is only 14% higher than the
moment at first yield (MY).
34
Example 1.2-2
The beam x-section as shown in the following figure is
made of an alloy of titanium that has a stress-strain
relationship as shown. If the material behaviour is the same
in both tension and compression, determine the moment that
is applied to the beam to cause a strain of 0.05 at the
extreme top and bottom fibre of the beam.
35
y 0.010
1.5 0.050
y 0.3 cm 3 mm
The stress and force distribution on the x-section are:
36
T= stress x area
252000 N=
37
b1/2=30
A1
A2
di=170
d = 200
A
10
h
A3
b=100
A2
y1
= 90.2 mm
A1
y2
A2
A3
A3
Y INA
y max
38
y3
70 153
10 170 3
2
I NA
70 15 102.3
12
12
100 153
2
10 170 9.8
100 15 82.7 2
12
2.556 10 7 mm 4
MY
Y 2.556 10 7
109.8
2.328 10 5 Y
39
congruent triangle
0 and F
A1
b dy
A3
A2
200 y
Y 70 15 Y 10 y 15 10 Y
10
1 200 y
A4
1
2
15 100 1 Y 15 0
2
A5
40
200 y 15
2
200 y
2
200 y 15
y
85
2
2
1
Y Y
200 y
y
100
2
2
1
200 y
Y
2 2
85 y
2
y
10 Y
85 2
2 100 y
2
Y 85 2
100
1
15 0
y
2 100
y 2 245 y 6975 0
y = 32.9 mm
41
42
b y dy
Y- l
y
M Y 70 15 100 y 7.5 A1
2
y
y 15
Y 10 y 15
100 A2
2
2
y 2
y
10 Y 100 100 A3
2
2 3
2
y
y
2
10 1 100 15 100 15 A4
2
2
2
3
100 15
1 2
y
15 100 15
2
3
2
43
A5 triangle
A1 Y A2 Y
where A1 and A2 are the areas of the c/s above and below N.A.
respectively.
That is A1 = A2 =
1
A where A is the total area of the cross2
section. Thus for the fully plastic state, the neutral axis divides the
cross-section into two equal areas and the stress diagram is shown
above.
44
n line
Thus
7015 + 10n = 10(170 - n) + 10015
n = 107.5 mm
Note: The position of zero stress is now:
(170-n) + 15 = (170-107.5) + 15 = 77.5 mm from the bottom
(compare to 90.2 mm for elastic case).
Mult Y 70 15 7 .5 n Y 10 n
Y
2
170 n
10
n
2
Y 100 15 170 n 7 .5
Mult
1.3
MY
45
Mp - Me = 0
(5.1)
Mp + M e = 0
(5.1)
Positive
Positive (tensile)
e
e
Negative (compressive)
Y
Mp
Mp
Me
Me
e
46
e
Mp
Mp
Me
Me
+
-
+
e - Y
Note:
47
(5.1)
d 2 c2
M p Y b
3
4
Using
Me
d
2
1 3
bd
12
ebd 2
6
ebd 2
6
d 2 c2
Yb
3
4
e 3 2c 2
Y 2 d 2
(5.2)
48
e 3
Y 2
Example 1.2-3
The steel wide-flange beam shown in the following figure is
subjected to a fully plastic moment of Mp. If this moment is
removed, determine the residual stress distribution in the beam.
The material is elastic perfectly plastic and has a yield stress of y
= 250 MPa.
49
M eY
I
188 10 125
82.44 106
285.1 MPa
e = 285.1 MPa
y
250
125 285.1
y 109.61 mm
e = 285.1 MPa
50
1
ie.
51
= Y
Ec
Mp
Mp
+ Y
52
d/2
Me
Me
- e
E d / 2
Ec E d / 2
2c 2
e Y 2
2 d
Hence
r E c d 3 d
1
Y 1 4c 2
53
Example 1.2-4
A square bar (25 x 25 mm) of an elastic-perfectly plastic material
is formed into part of a circle using a round mandrel. What
mandrel diameter would be required so that an elastic zone of 16 x
25 mm is attained? Determine the final curvature after springback
and the residual stress distribution in the bar. Assume Y = 250
MPa, E = 200 x 103 MPa.
+ Y
25
Beam
25
16
Mandrel
Y
Ec
250
1
0
.
15625
m
200x103 0.008
54
p = 6.4 m
Hence mandrel diameter = 12.8 m
What is the elastic-plastic moment?
+Y
1
2
25 8 250 8
2
3
= 843.2 Nm
Mp d
e
2
55
843.2 12.5 10 3
=
25 4
10 12
12
= 323.8 MN/m2
1
Unloading curvature
e
E d / 2
323.8
200 10 3 0.0125
= 0.12952 m-1
1
e at y = 8mm
56
843.2 8 10 3
= -207.2 MPa
e =
4
25
10 12
12
+Yy
+
25
25 16
(a) Loading
(b) Unloading
-73.8
+42.8
Beam
Mandrel
57
Y Y
58
T 0 2rdrr 2 0 r 2dr
59
(3.1)
R R
r
when R Y ,
Y R
r
Y
R
60
r4
R 2
R Y r 2
TY 2 r dr 2
r dr 2 Y
0
0 R
4 R 0
Y R3
(4.1)
61
T=
2r dr r
(Elastic)
T=
Y 2r 2dr
(Plastic)
Y r
2
2
r
dr
c
Y 2r 2dr
c 3
R 2
2
T
Y r dr 2 Y r dr
0
c
c
4 2
Y c
Y R3 c3
2c
3
R3 c3
2 Y
3 12
62
(5.1)
TP 2 Y r 2 dr
0
2
Y R3
3
(6.1)
2
Y R3
3
Y r3
2
4
1.33
3
i.e. the plastic torque is 33% greater than the first yield torque.
63
Example 1.6-1
The tubular shaft as shown in the figure is made of an aluminum
alloy that is assumed to have a an elastic plastic stress-strain -
relationship as shown in the figure.
Determine
(a) the torque applied to the shaft when first yield occurs,
(b) the fully plastic torque that can be applied to the shaft,
(c) the shear strain at the outer radius when yield first occurs
at the inner radius.
64
TY c
J
20 10 6
TY 0.05
0.05
2
0.034
TY 3.42 kNm
TP 2 Y r 2 dr
0
2
0.05
0.03
20 106 r 2 dr
3 0.05
r
125.66 106
3
4.1 kNm
0.03
65
30 mm
r 30 mm
R r
50 mm
50 mm
0.286 103
0.477 103
30 mm
30 mm
66
Example 1.6-2
Given that:
angle of twist = 0.6, R = 0.02 m, L = 1.5 m
67
We have
R L
0.6 0.02 1.5
0.008 rad
68
R 0.008
0.0016
r
0.02
0.008
0.004 m
4 mm
69
R3 c3
T 2 Y
3
12
0.004 3
6 0.02
2 75 10
3
12
1.25 kNm
70
Case (b)
If the bar in case (a) is unloaded, the bar unloads elastically.
71
TP R
J
2
TP
Y R3
3
2
3
3 Y R R 4
R
Y
4
3
R
2
=
R
72
R- Y
Example 1.7-1
A solid shaft diameter 50 mm is twisted so that an elastic
core of diameter 20 mm remains. Assuming elasticperfectly plastic behaviour, calculate: (a) applied torque,
(b) residual stress distribution on unloading, (c) residual
twist.
Assume y = 150 MN/m2
(a) Torque Tp 2 y
G = 77x103 MN/m2
R 3
c3
3
12
0 .025 3
0 .013
2 150
3
12
= 4.83 kNm
(b) Elastic unloading gives
T p D 4.83 10 3 0.05
e
J 2
0.05 4 2
32
= 196.8 MN/m2
73
4.83 10 3 0 .01
r at r = 10mm is
32
0 .05 4
= 78.7 MPa
Residual at r = 25 mm is 150 - 196.8 = -46.8 MPa
Residual at r = 10 mm is 150 - 78.7 = 71.3 MPa
e- Y
74
= 71.3 MPa
At r = 25 mm,
= -46.8 MPa
TL
GJ
Tr
and
L
r
GJ
Gr
Initial twist:
G0.01
or
i.e. T
J
r
Gr
150 106
77 109 0.01
= 0.195 rad/m
Elastic unloading:
G0.025
196.8 10 6
77 109 0.025
= 0.102 rad/m
Residual twist = Initial twist Twist due to elastic unloading
75