M2-246 T6500 Calc

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION
DATE: 19.11.2014
DOC. REF. NO.: MSET/M2-246/T-6500/DC
REVISION: 0
SUBJECT: TITLE PAGE
JOB NO: M2-246
DESIGN CALCULATION
OPEN DRAIN TANK
TAG NO: T-6500
PROJECT NAME:
LAYANG DEVELOPMENT PROJECT
CLIENT NAME:
0
Rev.
No.
19.11.14
Issued for Review
Date
Description of Revision
Mohd Faizal
Prepared
by
Yahasliza
Reviewed
by
Mohd Helmi
Approved
by
Table of Content
1.0
2.0
3.0
4.0
5.0
8.0
10.0
Introduction & Reference

SideWall Thickness Calculation
SideWall Thickness Calculation (Sight Glass Area)
Bottom Plate Thickness Calculation
Top Plate Thickness Calculation
Weight of tank
Wind and Load Calculation
Attachment
A1 Nozzle reinforcement based on ASME VIII Div. 1
A2 Table of Structural Properties
2
3
6
9
12
14
16
17
54
1.0 Introduction & Reference

RECTANGULAR TANKS
-UNDER HYDROSTATIC PRESSURE.
Ref: Roark's Formulas for Stress and Strain (Seventh Edition)
Warren C. Young
Ref: Pressure Vessel HandBook 'Tenth Edition'
Eugene F. Megyesy
Criteria:
a-Unstiffened Tanks may not be larger than 8.5E+008 cu.mm

b-Stiffened Tanks may not be larger than 4.0E+009 cu.mm
c-Maximum Deflection of plate limited to 1/2 thickness.
d-Maximum Deflection of plate limited to L/200.
e-Minimum thickness as per API 650 1998 ADD. 2003 Clause 3.4.1: 6t exclusive c.a.
f-Minimum thickness as per API 650 1998 ADD. 2003 Clause 3.6.1 <5m : 5t exclusive c.a.
As good Engineering practice.
Notation
(ALFA) constant
E
G
H
B
I
L
=
=
=
=
=
=
Modulus Of Elasticity
Specific Gravity For Liquid
Height Of Tank
Width Of Tank
Moment of Inertia
Maximum Distance between supports
L
R
Sa
t
ta
tb
tB
P1
y
Ys
=
=
=
=
=
=
=
=
=
=
=
Length Of Tank
Reaction with subscripts indicating the location.
Allowable Stress as per API 650 1998 ADD. 2003, Table 3-2.
Required plate thickness
Actual plate thickness
Required plate thickness for bottom
Actual plate thicknes for bottom
Pressure acting on surface at certain length
Deflection of plate
Young Modulus
(BETA) constant
=
=
=
Pressure Imposed
Density Liquid
(GAMA) constant
R
tr
Ej
=
=
=
Maximum reaction force per unit length normal to the plate surface
Thickness required
Joint Efficiency
2.0 SideWall Thickness Calculation ( Largest Compartment)

Material : SA-516 Gr. 70
H:
1500 mm
B:
2500 mm
L:
2500 mm
G:
1
(To more conservative, MSET used the higher liquid density)
1000 kg/m
Sa :
138.0 N/mm at
60 C
E:
200474 N/mm
ys :
250.0 N/mm at
60 C
C.A :
3 mm
D.P : Full Static Head + 5 kPag
D.T :
60 C
Ej :
0.85
Liquid Static Pressure at required area, q

Liquid Static Pressure at the lowest point (q):
:
q:
xgx(H meter))
14715.00 N/m
0.01472 N/mm
Design Pressure at required area , (D.P)

Design Pressure (D.P) on H area:
:
:
:
a) Capacity Of Tank:
total:
9.38E+09 cu.mm
2476.603 Gallon
q
+
14715
+
19715 Pa
0.01972 N/mm2
5000
5000
Pa
Chapter 11[table 11.4- 8a: Rectangular plate, all edge simply supported, Uniform over entire plate]
Interpolation of constant value

Values of
Ratio, (a/b)
Constant,
Constant,
Constant,
1.2
1.4
1.6
1.8
2.0
0.3087
0.3834
0.4356
0.468
0.4872
0.4974
0.5000
0.1386
0.1794
0.2094
0.2286
0.2406
0.2472
0.2500
0.0138
0.0188
0.0226
0.0251
0.0267
0.0277
0.0284
Table 8a
a=
1602 mm
a/b
Ratio, (a/b)
=
Constant,
Constant,
Constant,
b=
2.14
2.14
0.5000
0.2500
0.0284
750 mm
a) Plate Thickness Calculation

Required plate thickness on H1 area, t : SQRT(-BETA* (D.P) *b /(Sa*Ej)) + C.A
=
9.875
mm
Chosen T actual ta =
12
mm
b) Maximum plate deflection

y max : ALFA* (D.P) * b^4 / Eta3
y max =
0.511
mm
Acceptance criteria :
(c) Limited to 1/2 ta
=
(d) Limited to B/300
=
*Deflection of plate under allowable criteria.
6 mm
8.33 mm
---ADEQUATE
d) Stiffening Calculation
Pressure Vessel HandBook 'Tenth Edition' [Rectangular Tank]
i) Maximum reaction force per unit length normal to the plate surface,
Pressure at stiffener location ;
Pstiff. =
0.0123575
w = Pstiff. x a
19.80
=
N/mm2
N/mm
ii) Maximum bending stress

Mmax = w x a^2 / 8
= 6350796.07 N mm
iii) Required section modulus
Zreq = Mmax / Sa
= 46020.26
mm3
iv) Choosen stiffener :

Angle bar = (125 x 125 x 12t)
Section modulus of stiffener (refer to Appendices A2 for value of choosen stiffener );
Z=
47000
Section modulus
mm3
>
Required section modulus
----ADEQUATE
3.0 SideWall Thickness Calculation (Sight Glass Area)

H:
1500 mm
B:
2500 mm
L:
2500 mm
G:
1
1000 kg/m
Sa :
138.0 N/mm at
60 C
E:
200474 N/mm
ys :
250.0 N/mm at
60 C
C.A :
3 mm
D.T :
60 C
Ej :
0.85
Liquid Static Pressure at required area, q

Liquid Static Pressure on H area (q):
:
q:
xgx(H meter))
14715.00 N/m
0.01472 N/mm
Design Pressure at required area , (D.P)

Design Pressure (D.P) on H area
a) Capacity Of Tank:
total:
:
:
:
:
9.38E+09 cu.mm
2476.603 Gallon
q
+
14715
+
19715 Pa
0.01972 N/mm2
5000
5000
Pa
Chapter 11[table 11.4- 1d: Rectangular plate, all edge simply supported]

Long side, a =
Ratio a/b =
1500.0 mm
Short side, b=
3.32
Ratio, a/b
Constant,
Constant,
3
0.430
3.32
0.4555
3.5
0.4700
0.078
0.0831
0.0860
Table 1d
452.0 mm

Required plate thickness on H1 area, t : SQRT(-BETA* (D.P) *(b) /(Sa*Ej))+C.A
=
6.955
mm
12
mm
y max : ALFA*(D.P)*(b^4) / E ta3

=
0.197
mm
=
6 mm
(d) Limited to L/300
=
8.33 mm
---ADEQUATE
c) Stiffening Calculation
Pressure Vessel HandBook 'Tenth Edition' [Rectangular Tank]
i) Maximum reaction force per unit length normal to the plate surface,
w = D.P x a
29.57
=
N/mm

Mmax = w x a^2 /20
= 3326906.25 N mm
Zreq = Mmax / Sa
=
24108.02 mm3
Flat bar = (h x t)
= (125 x 12.7t)mm
Section modulus of stiffener ;
Z=
33072.9
Section modulus
mm3
>
----ADEQUATE
4.0 Bottom Plate Thickness Calculation

H:
1500 mm
B:
2500 mm
L:
2500 mm
G:
1
1000 kg/m
Sa :
138 N/mm at
60 C
E:
200474 N/mm
ys :
250.0 N/mm at
60 C
C.A :
3 mm
D.T :
60 C
Ej :
0.85
Liquid Static Pressure (q):

:
q:
Design Pressure D.P :

:
:
:
*g*(h Meter))
14715.000 N/m
0.01472 N/mm
q
+
14715.00
+
19715.00 Pa
0.01972 N/mm2
5000
5000
Pa
Chapter 1[table 11.4- 1a: Rectangular plate, uniform load, all edges simply supported]
Long side,a
840
mm
Short side,b
640
mm
a/b
1.31
1.2
1.31
1.4
0.3762
0.4194
0.4530
0.0616
0.0703
0.0770
0.4550
0.4679
0.4780

Ratio, a/b
Constant,
Constant,
Constant,
Table 1a
Required plate thickness t : SQRT(-BETA* q *b /(Sa*Ej))+C.A
t =
8.37
mm
12
mm

y max : ALFA* q * b^4 / Eta3
y max =
0.671
mm
=
(d) Limited to B/300
=
6 mm
3.33 mm
---ADEQUATE
10
c) Stiffening Calculation
) Maximum reaction force per unit length normal to the plate surface
w = D.P x a
16.56
=
N/mm

Mmax = w x a^2 / 8
= 1460644.92 N mm
Zreq = Mmax / Sa
=
10584.38 mm3
Flat bar = (h x t)
= (80 x 12.7t)
mm
Section modulus of stiffener ;

Z=
13546.7
Section modulus
mm3
>
----ADEQUATE
No further calculation for other area since the calculation has been made on the largest area.
11
5.0 Top Plate Thickness Calculation

Material Density :
7750 Kg/m^3
Static Pressure, Pa
5 kPa
B:
2500 mm
L:
2500 mm
G:
1
1000 kg/m
Sa :
138.0 N/mm at
E:
200474 N/mm
ys :
250.0 N/mm at
C.A :
3 mm
D.T :
60 C
Ej :
0.85

60 C
60 C
Maximum Load Exerted from Top :

Concentric load
Uniform live load @ 200kg/m
Miscellanous Weight
Total concentric load + uniform live load +Misc load, q
=
=
=
=
Design loads
(maximum of static pressure or q)
12
300.00 kg
100 kg
----->
----->
----->
----->
0.0022627
0.0019621
0.0007542
0.004979
N/mm2
N/mm2
N/mm2
N/mm2
0.005 N/mm2
Chapter 1[table 11.4- 9a: Rectangular plate, uniform load, three edges fixed, one edge simply supported]

Long side, a =
Ratio a/b =
2500.0 mm
Short side, b=
1.32
a/b
Constant,
1
0.307
1.32
0.4568
1.5
0.5390
Table 9a
a) Plate Thickness against live + dead load
Required plate thickness t : SQRT(BETA1* q *L /(Sa*Ej))+C.A
t =
11.34
mm
12
mm
No further calculation for other area since the calculation has been made on the largest area.
13
1890.0 mm
6.0 Weight Summary

Plate
Material : SA 516 Gr. 70
Material Density :
7,750.0 Kg/m^3
Part
Shell Shorter Side
Shell Longer Side
Bottom Side
Top Side
1500
1500
2500
2500
x
x
x
x
Size
2500
2500
2500
2500
x
x
x
x
Volume(m^3)
0.0476
0.0476
0.0794
0.0794
12t
12t
12t
12t
Weight
Qty Total Weight
369.094 2
738.188 Kg
369.094 2
738.188 Kg
615.156 1
615.156 Kg
615.156 1
615.156 Kg
Total 2706.7 Kg
Flange
Material
Material Density
Plate Material
Material Density
: SA 105
:
7,750.4 Kg/m^3
: SA-240 GR. 316L
:
8,150.0 Kg/m^3
Part
N1A/B,H1
N1C, N4, N5A/B, K1A/B, K2A/B
N2A/B
N3, N7, N8
M1 (Plate Flange)
Size
DN 150 Rating 150#
DN 50 Rating 150#
DN 80 Rating 150#
DN 250 Rating 150#
624 mm OD x 12t
Blind for M1
750 mm OD x 12.7t
Weight
(kg)
21.82
6.68
8.58
52.7
31.66
45.73
Qty
3
8
2
3
1
Total Weight
65.460 Kg
53.440 Kg
17.160 Kg
158.100 Kg
31.658 Kg
45.733 Kg
Total
371.6 Kg
Nozzle + Bolt/Nut + Stiffener

Pipe/Elbow Material : SA 106 Gr. B
Material Density :
7,750.0 Kg/m^3
Plate Material : SA 516 Gr. 70

Material Density :
7,750.0 Kg/m^3
DN 600 neck roll by plate :
0.15 m projection
Part
N1A/B,H1
N1C, N4, N5A/B, K1A/B, K2A/B
N2A/B
N3, N7, N8
M1
Misc. parts
Welding weight
Flat bar
Angel bar
4 nos support leg
Size
Pipe DN 150 Sch. 160
Pipe DN 50 Sch. 160
Pipe DN 80 Sch. 160
Pipe DN 250 Sch. 160
DN 600 x 12t (rolled by plate)
Bolts / Nuts/ Gasket /Elbow
Plate 12t
125 x 125 x 12t
336mm x 450mm x 12mm
Length(m)/Qty
/Vol
0.9
2.4
0.6
0.9
0.5
27.00
10.00
4
m
m
m
m
m
m
m
nos
Weight/
length
67.56
11.11
21.35
172.33
27.66
7.87
22.7
-
Total
14
Total Weight
60.804
26.664
11.700
11.700
12.700
100.000
10.000
212.598
227.000
30.000
703.166
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Approx.
Approx.
Operating Liquid : Water

Density :
1000 Kg/m
Liquid Weight = Volume * Density
=
9375 kg
Total Weight =
9375.000
kg
Test Liquid : Water

Density :
1000 Kg/m
Liquid Weight = Volume * Density
=
9375 kg
Total Weight =
9375.000
kg
Summary :
Fabricated Weight :
Shop Test Weight :
Erected/Lifting Weight :
Empty Weight :
Bare weight w/o Removable Internal :Fabricated Weight + Water(Full) :Fabricated Weight + etc:Fabricated Weight + Removable Int. + Weight :-
Operating Weight (Diesel):
Empty Weight + Operating Liquid:-
15
3781.404
13156.404
3781.404
3781.404
Kg
Kg
Kg
Kg
13156 Kg
7.0 Wind Load Calculation
DESIGN WIND LOAD IN ACCORDANCE WITH API-RP 2A WSD, 2.3.2c, 21ST EDITION
Height from sea deck to bottom ship (assume) =10
T
Z
Uo
=
=
=
3
10.0
25.600
Meter
Second
Meter
m/s
Constant value ( C )
C =
=
0.0573(1+0.15Uo)
0.126
3-second Gust wind speed (U(z)) at an elevation of Z

U(z)=
=
Uo [ 1 + C In (Z/10) ]
29.14537127 m/s
At Z =30 m,
Design wind speed, U(z) =
u=
r=
Cs =
Lv =
Wi =
A = Lv*Wi
29.15
1.225
1.5
1500
2500
3750000
3.8
29.145371 m/s
m/s
kg/m
mm
mm
mm
m
[
[
[
[
[
[
Wind Speed ]
Weight Density of air ]
Shape Coefficient ]
Length of Tank ]
Width of Tank ]
Projected Area ]
Wind Force
Fw = (r/2)*u*Cs*A
Fw =
2926.63 N
2.93 kN
Pressure due to wind force =

=
=
=
Fw x A
5.17/3.8
0.78
0.00102
kN/m
N/mm
Note : External pressure less then the internal pressure, so the external pressure was
neglected for the side wall calculation.
16
A1
Nozzlereinforcementcalculationbasedon
ASMEVIIIDiv.1
17
PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

FileName : Nozzle reinforcement
-------------------------Nozzle Analysis : DN50
Item:
2 11:42p Nov 18,2014
Input Echo, Nozzle Item
1,
Description: DN80
Design Internal Pressure ( Case 1 )
Temperature for Internal Pressure
19.72 KPa.
TEMP
60.00 C
Include Hydrostatic Head Components
NO
Plate Material (Not Normalized or NA)
SA-516 70
Material UNS Number
K02700
Plate Allowable Stress at Temperature

Plate Allowable Stress At Ambient
Plate Yield Stress at Temperature
137.900 N./mm
SA
137.900 N./mm
Sy
Plate Attachment Factor
Actual Thickness of Plate
249.327 N./mm
0.30
12.0000 mm.
User Entered Required Thickness (Int. P.) TUSER

Corrosion Allowance for Tank
CAS
Is this Nozzle a Radial Nozzle
8.3400 mm.
3.0000 mm.
YES
The Attached Flange is Class CL 150 Grade GR 1.1
Nozzle Material (Not Normalized or NA)

Material UNS Number
SA-106 B
K03006
Nozzle Allowable Stress at Temperature

Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle

Nominal Diameter of Nozzle
SN
117.905 N./mm
SNA
117.905 N./mm
BASISN
DIA
OD
76.200 mm.
18

Item:
2 11:42p Nov 18,2014
Nozzle Size and Thickness Basis

Nominal Thickness of Nozzle
DBN
Nominal
THKNOM
Corrosion Allowance for Nozzle
CAN
Joint Efficiency of Shell Seam at Nozzle
SCH 160
3.0000 mm.
ES
Joint Efficiency of Nozzle Neck
EN
Insert or Abutting Nozzle Type
NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
0.85
0.85
Insert
200.000 mm.
WO
9.0000 mm.
Groove weld depth between Nozzle and Vessel WGNV
Method used for checking Nozzle opening

Method used for checking Large Nozzles
Is this is Manway/Access/Inspection Opening
Skip Iterative Failure Thickness Calculations
12.0000 mm.
UG-37
App. 1-10
No
Yes
Reinforcement CALCULATION, Description: DN80
ASME Code, Section VIII, Division 1, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation

Actual Thickness Used in Calculation
88.900 mm.
11.125 mm.
Internal Pressure Results for plate :
Input required shell thickness (Int. P.),
Tr
8.3400 mm.
Internal Pressure Results for NOZZLE :

19

Item:
2 11:42p Nov 18,2014
Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (19.72*(88.9000/2-0.000)/(117.90*1.00+0.4*19.72)
= 0.0074 + 3.0000 = 3.0074 mm.
UG-40, Limits of Reinforcement : Internal Pressure

Effective material diameter limit,
DL
145.299 mm.
Effective material thickness limit, no pad TLNP
20.313 mm.
NOTE : Taking a UG-36(c)(3)(a) exemption for DN80
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles, go to the Miscellaneous Tab.
Opening size: 72.650, Shell/Head Req. thk.: 8.340 mm.
Weight of Nozzle, with Flange, Uncorroded
8.58 Kgf
Weight of Nozzle, with Flange, Corroded
7.44 Kgf
Weld Size Calculations, Nozzle Number
1, Desc.: DN80
Intermediate Calcs. for nozzle/shell welds
Tmin
8.1252 mm.
Results Per UW-16.1:

Required Thickness
Nozzle Weld
Actual Thickness
5.6876 = 0.7 * Tmin 6.3639 = 0.707 * WO

20
, mm.

Item:
2 11:42p Nov 18,2014
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles)
do not require a weld strength check.
Flange Pressure Rating for CL 150 GR 1.1 (ASME/ANSI B16.5/.47 2006 Ed.):
Pressure Rating for B16.5 Flange at :
60 C is : 1896.034 KPa.
Pressure Rating for B16.5 Flange at :
21 C is : 1964.961 KPa.
2,
Description: DN50
19.72 KPa.
TEMP
60.00 C
NO
SA-516 70
Material UNS Number
K02700

137.900 N./mm
SA
137.900 N./mm
Sy
Plate Head Attachment Factor

249.327 N./mm
F
T
0.30
12.0000 mm.

Corrosion Allowance for Plate
CAS
6.8750 mm.
3.0000 mm.
YES

21

Item:
2 11:42p Nov 18,2014
SA-106 B
Material UNS Number
K03006

117.905 N./mm
SNA
117.905 N./mm
BASISN
OD
DIA

SN
60.300 mm.
DBN
Nominal
THKNOM
CAN
SCH 160
3.0000 mm.
ES
EN
NTYP
HO
0.85
0.85
Insert
200.000 mm.
WO
9.0000 mm.

12.0000 mm.
UG-37
App. 1-10
No
Yes
73.025 mm.
22

Item:
2 11:42p Nov 18,2014
9.525 mm.
Internal Pressure Results for SHELL/HEAD :
Tr
6.8750 mm.

= (19.72*(73.0250/2-0.000)/(117.90*1.00+0.4*19.72)
= 0.0061 + 3.0000 = 3.0061 mm.

DL
119.950 mm.
16.312 mm.
NOTE : Taking a UG-36(c)(3)(a) exemption for DN50
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles, go to the Miscellaneous Tab.
Opening size: 59.975, Shell/Head Req. thk.: 6.875 mm.

6.68 Kgf
5.74 Kgf
23

Item:
2 11:42p Nov 18,2014
2, Desc.: DN50
Tmin
6.5250 mm.

Required Thickness
Nozzle Weld
Actual Thickness
4.5675 = 0.7 * Tmin 6.3639 = 0.707 * WO
, mm.
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles)
do not require a weld strength check.
24

Item:
3 11:42p Nov 18,2014
3,
Description: DN600
5.00 KPa.
TEMP
60.00 C
NO
SA-516 70
Material UNS Number
K02700

137.900 N./mm
SA
137.900 N./mm
Sy
Actual Thickness of Shell or Head
249.327 N./mm
0.30
T
12.0000 mm.

Corrosion Allowance for Shell or Head
CAS
SA-516 70
Material UNS Number
K02700

Outside Diameter of Nozzle
3.0000 mm.
YES
8.3400 mm.
SN
137.900 N./mm
SNA
137.900 N./mm
BASISN
DIA
DBN
OD
600.000 mm.
Actual
25

Item:
3 11:42p Nov 18,2014
Actual Thickness of Nozzle
THK
12.0000 mm.
CAN
3.0000 mm.
ES
EN
NTYP
HO
0.85
0.85
Insert
240.000 mm.
WO
9.0000 mm.
Pad Material (Not Normalized or NA)
SA-516 70
Pad Allowable Stress at Temperature

Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
SN
137.900 N./mm
SNA
137.900 N./mm
DP
TP
910.000 mm.
12.0000 mm.
Weld leg size between Pad and Shell
WP
Groove weld depth between Pad and Nozzle
8.0000 mm.
WGPN
12.0000 mm.
For split pads, reduce area A5 by 75% (UG-37(h))

Pipe Specification
12.0000 mm.
NO
Welded

UG-37
App. 1-10
Yes
Yes
600.000 mm.
26

Item:
3 11:42p Nov 18,2014
12.000 mm.
Tr
8.3400 mm.

= (5.00*(600.0000/2-0.000)/(137.90*1.00+0.4*5.00)
= 0.0109 + 3.0000 = 3.0109 mm.

DL 1164.000 mm.
22.500 mm.
Effective material thickness limit, pad side TLWP
22.500 mm.
Results of Nozzle Reinforcement Area Calculations:

Area Available, A1 to A5
Area Required
Area in Shell
Ar
0.000
A2
Area in Inward Nozzle
Area in Pad
Total Area Available
24.269 24.269
A1
Area in Nozzle Wall
Area in Welds
Design External
A3
A4
A5
4.045
4.050
0.000
1.450
37.200
Atot
0.000
0.000
Mapnc
NA cm
NA cm
NA cm
NA cm
1.450
NA cm
37.200
NA cm
42.695 42.700
NA cm
27

Item:
3 11:42p Nov 18,2014
Internal Pressure Case Governs the Analysis
Nozzle Tangent Angle Used in Area Calculations
90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
Selection of Possible Reinforcing Pads:

Diameter
Width
Thickness
Based on given Pad Thickness:
758.825
79.4125
12.0000 mm.
Based on given Pad Diameter:
911.225 155.6125
6.3500 mm.
Based on Shell or Nozzle Thickness:
749.300
74.6500
12.7000 mm.
Reinforcement Area Required for Nozzle:

Ar = 0.5*(DLR*TR+2*THK*TR*(1-FFR1)) per UG-37(d) or UG-39
Ar = 0.5*(582.0000*8.3400+2*(12.0000-3.0000)*8.3400*(1.00-1.00))
Ar = 24.269 cm
Area 1 has not been Calculated by User Request.
Area Available in Nozzle Wall, no Pad:

A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 22.5000 ) * ( 12.0000 - 3.0000 - 0.0109 ) * 1.00 )
A2np = 4.045 cm
Area Available in Nozzle Wall, with Pad:

A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 22.5000 ) * ( 12.0000 - 3.0000 - 0.0109 ) * 1.00 )
A2wp = 4.045 cm
28

Item:
3 11:42p Nov 18,2014
Area Available in Welds, no Pad:

A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 9.0000 ^2 * 1.0000 + ( 0.0000 )^2 * 1.0000
A4np = 0.810 cm
Area Available in Welds, with Pad:

A4wp = Wo^2*FFR3 + (Wi-Can/0.707)^2*FFR2 + Wp^2*FFR4
A4wp = (9.0000 )^2 *1.00 + (0.0000 )^2 *1.00 +8.0000 ^2 *1.00
A4wp = 1.450 cm
Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 909.9999 - 600.0000 ) * 12.0000 * 1.0000
A5 = 37.200 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
ta = 3.0128 mm.
Minimum Neck Thickness for Access/Inspection Openings [tUG-45]:

= ta
= 3.0128 mm.
Available Nozzle Neck Thickness = 11.9888 mm. --> OK
Weight of Nozzle, with Pad, Uncorroded

Weight of Nozzle, with Pad, Corroded
77.49 Kgf
66.15 Kgf
3, Desc.: DN600
Tmin
9.0000 mm.
29

Item:
3 11:42p Nov 18,2014
Intermediate Calcs. for pad/shell welds
TminPad
9.0000 mm.

Required Thickness
Nozzle Weld
Pad Weld
Actual Thickness
6.3000 = 0.7 * Tmin 6.3639 = 0.707 * WO
, mm.
4.5000 = 0.5*TminPad 5.6568 = 0.707 * WP
, mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (24.2694 - 0.0000 + 2 * ( 12.0000 - 3.0000 ) * 1.0000 *
(0.85 * ( 12.0000 - 3.0000 ) - 8.3400 ) ) * 137
= 33952.08 Kgf
Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 4.0451 + 37.2000 + 1.4500 - 0.0000 * 1.00 ) * 137
= 60036.26 Kgf
Weld Load [W2]:

= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 4.0451 + 0.0000 + 0.8100 + 1.6200 ) * 137
= 9105.05 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 4.0451 + 0.0000 + 37.2000 + 1.4500 + 1.6200 ) * 137
= 62314.25 Kgf
30

Item:
3 11:42p Nov 18,2014
Strength of Connection Elements for Failure Path Analysis :

Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 600.0000 * 9.0000 * 0.49 * 137
= 58445. Kgf
Shear, Pad Element Weld [Spew]:

= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 909.9999 * 8.0000 * 0.49 * 137
= 78792. Kgf
Shear, Nozzle Wall [Snw]:

= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 295.5000 ) * ( 12.0000 - 3.0000 ) * 0.7 * 137
= 82240. Kgf
Tension, Pad Groove Weld [Tpgw]:

= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 600.0000 * 12.0000 * 0.74 * 137
= 117685. Kgf
Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 600.0000 * ( 12.0000 - 3.0000 ) * 0.74 * 137
= 88263. Kgf
Strength of Failure Paths:

PATH11 = ( Spew + Snw ) = ( 78792 + 82240 ) = 161032 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 58444 + 117684 + 88263 + 0 ) = 264392 Kgf
31

Item:
3 11:42p Nov 18,2014
PATH33 = ( Spew + Tngw + Sinw )

= ( 78792 + 88263 + 0 ) = 167055 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 161032 Kgf, must exceed W = 33952 Kgf or W1 = 60036 Kgf
Percent Elongation Calculations:

Percent Elongation per UCS-79 ( 50 * tnom/Rf * (1-Rf/Ro) ) 2.041 %
32

Item:
4 11:42p Nov 18,2014
4,
Description: DN150
19.72 KPa.
TEMP
60.00 C
NO
SA-516 70
Material UNS Number
K02700

137.900 N./mm
SA
137.900 N./mm
Sy
249.327 N./mm
0.30
12.0000 mm.

CAS
6.8750 mm.
3.0000 mm.
YES

Material UNS Number
SA-106 B
K03006


SN
117.905 N./mm
SNA
117.905 N./mm
BASISN
DIA
OD
152.400 mm.
33

Item:
4 11:42p Nov 18,2014

DBN
Nominal
THKNOM
CAN
SCH 160
3.0000 mm.
ES
EN
NTYP
HO
0.85
0.85
Insert
200.000 mm.
WO
9.0000 mm.

12.0000 mm.
UG-37
App. 1-10
No
Yes

168.275 mm.
18.237 mm.
Tr
6.8750 mm.

34

Item:
4 11:42p Nov 18,2014

= (19.72*(168.2750/2-0.000)/(117.90*1.00+0.4*19.72)
= 0.0141 + 3.0000 = 3.0141 mm.

DL
275.601 mm.
22.500 mm.

Area Required
Area in Shell
Ar
1.034
A2
Area in Pad
4.889
A1
Area in Nozzle Wall
Area in Welds
Design External
A3
A4
A5
4.889
2.834
5.857
0.000
Atot
NA cm
NA cm
0.000
0.693
0.000
7.583
NA cm
5.863
0.000
0.693
Mapnc
NA cm
NA cm
NA cm
9.389
NA cm
90.00 Degs.
The area available without a pad is Sufficient.

Ar = 0.5*(137.8006*6.8750+2*(18.2372-3.0000)*6.8750*(1.00-0.86))
35

Item:
4 11:42p Nov 18,2014
Ar = 4.889 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (275.601-137.801)*(0.85*(12.0000-3.000)-6.875)-2*(18.237-3.000)
*(0.85*(12.0000-3.0000)-6.8750)*(1.0-0.86)
A1 = 1.034 cm

A2np = ( 2 * 22.5000 ) * ( 18.2372 - 3.0000 - 0.0141 ) * 0.86 )
A2np = 5.857 cm

A4np = 9.0000 ^2 * 0.8550 + ( 0.0000 )^2 * 0.8550
A4np = 0.693 cm

Wall Thickness per UG16(b),
ta = 3.0166 mm.
tr16b = 4.5875 mm.
Wall Thickness, shell/head, internal pressure
trb1 = 9.8750 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 9.8750 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5875 mm.
Wall Thickness per table UG-45
tb3 = 9.2230 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.223 , max( 9.875 , 4.588 ) ]
36

Item:
4 11:42p Nov 18,2014
= 9.2230 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0166 , 9.2230 )
= 9.2230 mm.
Available Nozzle Neck Thickness = 0.875 * 18.2299 = 15.9512 mm. --> OK
21.82 Kgf
19.64 Kgf
4, Desc.: DN150
Tmin
9.0000 mm.

Required Thickness
Nozzle Weld
Actual Thickness
6.3000 = 0.7 * Tmin 6.3639 = 0.707 * WO
Weld Load [W]:
= (4.8888 - 1.0337 + 2 * ( 18.2372 - 3.0000 ) * 0.8550 *
(0.85 * ( 12.0000 - 3.0000 ) - 6.8750 ) ) * 137
= 5704.82 Kgf
Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
37
, mm.

Item:
4 11:42p Nov 18,2014
= ( 5.8571 + 0.0000 + 0.6926 - 0.0000 * 0.86 ) * 137

= 9209.87 Kgf
Weld Load [W2]:

= ( 5.8571 + 0.0000 + 0.6926 + 2.3450 ) * 137
= 12507.33 Kgf
Weld Load [W3]:

= ( 5.8571 + 0.0000 + 0.0000 + 0.6926 + 2.3450 ) * 137
= 12507.33 Kgf

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 9.0000 * 0.49 * 117
= 14015. Kgf

= ( 3.1416 * 76.5189 ) * ( 18.2372 - 3.0000 ) * 0.7 * 117
= 30826. Kgf

= ( 3.1416 / 2.0 ) * 168.2750 * ( 12.0000 - 3.0000 ) * 0.74 * 117
= 21165. Kgf

38

Item:
4 11:42p Nov 18,2014
PATH11 = ( Sonw + Snw ) = ( 14014 + 30826 ) = 44841 Kgf

= ( 14014 + 0 + 21164 + 0 ) = 35179 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 14014 + 21164 + 0 ) = 35179 Kgf

39

Item:
5 11:42p Nov 18,2014
5,
Description: DN250
19.72 KPa.
TEMP
60.00 C
NO
SA-516 70
Material UNS Number
K02700

137.900 N./mm
SA
137.900 N./mm
Sy
249.327 N./mm
0.30
12.0000 mm.

CAS
6.8750 mm.
3.0000 mm.
YES

Material UNS Number
SA-106 B
K03006


SN
117.905 N./mm
SNA
117.905 N./mm
BASISN
DIA
OD
254.000 mm.
40

Item:
5 11:42p Nov 18,2014

DBN
Nominal
THKNOM
CAN
SCH 160
3.0000 mm.
ES
EN
NTYP
HO
0.85
0.85
Insert
200.000 mm.
WO
9.0000 mm.
12.0000 mm.
UG-37
App. 1-10
No
Yes
273.050 mm.
28.575 mm.
Internal Pressure Results for SHELL/HEAD :
Tr
6.8750 mm.

41

Item:
5 11:42p Nov 18,2014

= (19.72*(273.0500/2-0.000)/(117.90*1.00+0.4*19.72)
= 0.0228 + 3.0000 = 3.0228 mm.

DL
443.800 mm.
22.500 mm.

Area Required
Area in Shell
Ar
1.662
A2
Area in Pad
7.883
A1
Area in Nozzle Wall
Area in Welds
Design External
A3
A4
A5
NA cm
9.840
0.000
0.000
NA cm
4.558
9.831
0.693
Atot
7.883
Mapnc
NA cm
0.000
NA cm
0.693
0.000
NA cm
NA cm
12.186 15.090
NA cm
90.00 Degs.

Ar = 0.5*(221.9000*6.8750+2*(28.5750-3.0000)*6.8750*(1.00-0.86))
42

Item:
5 11:42p Nov 18,2014
Ar = 7.883 cm
A1 = (443.800-221.900)*(0.85*(12.0000-3.000)-6.875)-2*(28.575-3.000)
*(0.85*(12.0000-3.0000)-6.8750)*(1.0-0.86)
A1 = 1.662 cm

A2np = ( 2 * 22.5000 ) * ( 28.5750 - 3.0000 - 0.0228 ) * 0.86 )
A2np = 9.831 cm

A4np = 9.0000 ^2 * 0.8550 + ( 0.0000 )^2 * 0.8550
A4np = 0.693 cm

ta = 3.0269 mm.
tr16b = 4.5875 mm.
trb1 = 9.8750 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 9.8750 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5875 mm.
tb3 = 11.1026 mm.

= min[ 11.103 , max( 9.875 , 4.588 ) ]
43

Item:
5 11:42p Nov 18,2014
= 9.8750 mm.

= max( ta, tb )
= max( 3.0269 , 9.8750 )
= 9.8750 mm.
52.70 Kgf
49.24 Kgf
5, Desc.: DN250
Tmin
9.0000 mm.

Required Thickness
Nozzle Weld
Actual Thickness
6.3000 = 0.7 * Tmin 6.3639 = 0.707 * WO
Weld Load [W]:
= (7.8828 - 1.6622 + 2 * ( 28.5750 - 3.0000 ) * 0.8550 *
(0.85 * ( 12.0000 - 3.0000 ) - 6.8750 ) ) * 137
= 9223.66 Kgf
Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 9.8312 + 0.0000 + 0.6926 - 0.0000 * 0.86 ) * 137
44
, mm.

Item:
5 11:42p Nov 18,2014
= 14798.10 Kgf
Weld Load [W2]:

= ( 9.8312 + 0.0000 + 0.6926 + 3.9360 ) * 137
= 20332.75 Kgf
Weld Load [W3]:

= ( 9.8312 + 0.0000 + 0.0000 + 0.6926 + 3.9360 ) * 137
= 20332.75 Kgf

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 273.0500 * 9.0000 * 0.49 * 117
= 22741. Kgf

= ( 3.1416 * 123.7375 ) * ( 28.5750 - 3.0000 ) * 0.7 * 117
= 83669. Kgf

= ( 3.1416 / 2.0 ) * 273.0500 * ( 12.0000 - 3.0000 ) * 0.74 * 117
= 34343. Kgf

PATH11 = ( Sonw + Snw ) = ( 22740 + 83669 ) = 106410 Kgf
45

Item:
5 11:42p Nov 18,2014

= ( 22740 + 0 + 34342 + 0 ) = 57083 Kgf
= ( 22740 + 34342 + 0 ) = 57083 Kgf

46

Item:
6 11:42p Nov 18,2014
6,
Description: DN100
19.72 KPa.
TEMP
60.00 C
NO
SA-516 70
Material UNS Number
K02700

137.900 N./mm
SA
137.900 N./mm
Sy
249.327 N./mm
0.30
12.0000 mm.

CAS
5.3700 mm.
3.0000 mm.
YES

Material UNS Number
SA-106 B
K03006


SN
117.905 N./mm
SNA
117.905 N./mm
BASISN
DIA
OD
101.600 mm.
47

Item:
6 11:42p Nov 18,2014

DBN
Nominal
THKNOM
CAN
SCH 160
3.0000 mm.
ES
EN
NTYP
HO
0.85
0.85
Insert
200.000 mm.
WO
9.0000 mm.

12.0000 mm.
UG-37
App. 1-10
No
Yes

114.300 mm.
13.487 mm.
Tr
5.3700 mm.
48

Item:
6 11:42p Nov 18,2014

= (19.72*(114.3000/2-0.000)/(117.90*1.00+0.4*19.72)
= 0.0096 + 3.0000 = 3.0096 mm.

DL
186.650 mm.
22.500 mm.

Area Required
Area in Shell
Ar
2.058
A2
Area in Pad
2.587
A1
Area in Nozzle Wall
Area in Welds
Design External
A3
A4
A5
2.587
3.277
4.031
0.000
Atot
NA cm
NA cm
0.000
0.693
0.000
6.782
NA cm
4.035
0.000
0.693
Mapnc
NA cm
NA cm
NA cm
8.005
NA cm
90.00 Degs.

49

Item:
6 11:42p Nov 18,2014

Ar = 0.5*(93.3252*5.3700+2*(13.4874-3.0000)*5.3700*(1.00-0.86))
Ar = 2.587 cm
A1 = (186.650-93.325)*(0.85*(12.0000-3.000)-5.370)-2*(13.487-3.000)
*(0.85*(12.0000-3.0000)-5.3700)*(1.0-0.86)
A1 = 2.058 cm

A2np = ( 2 * 22.5000 ) * ( 13.4874 - 3.0000 - 0.0096 ) * 0.86 )
A2np = 4.031 cm

A4np = 9.0000 ^2 * 0.8550 + ( 0.0000 )^2 * 0.8550
A4np = 0.693 cm

ta = 3.0112 mm.
tr16b = 4.5875 mm.
trb1 = 8.3700 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 8.3700 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5875 mm.
tb3 = 8.2578 mm.

50

Item:
6 11:42p Nov 18,2014

= min[ 8.258 , max( 8.370 , 4.588 ) ]
= 8.2578 mm.

= max( ta, tb )
= max( 3.0112 , 8.2578 )
= 8.2578 mm.
12.70 Kgf
11.23 Kgf
6, Desc.: DN100
Tmin
9.0000 mm.

Required Thickness
Nozzle Weld
Actual Thickness
6.3000 = 0.7 * Tmin 6.3639 = 0.707 * WO
Weld Load [W]:
= (2.5874 - 2.0585 + 2 * ( 13.4874 - 3.0000 ) * 0.8550 *
(0.85 * ( 12.0000 - 3.0000 ) - 5.3700 ) ) * 137
= 1318.77 Kgf
Weld Load [W1]:

51
, mm.

Item:
6 11:42p Nov 18,2014
= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 4.0314 + 0.0000 + 0.6926 - 0.0000 * 0.86 ) * 137
= 6642.57 Kgf
Weld Load [W2]:

= ( 4.0314 + 0.0000 + 0.6926 + 1.6140 ) * 137
= 8912.13 Kgf
Weld Load [W3]:

= ( 4.0314 + 0.0000 + 0.0000 + 0.6926 + 1.6140 ) * 137
= 8912.13 Kgf

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 9.0000 * 0.49 * 117
= 9519. Kgf

= ( 3.1416 * 51.9063 ) * ( 13.4874 - 3.0000 ) * 0.7 * 117
= 14393. Kgf

= ( 3.1416 / 2.0 ) * 114.3000 * ( 12.0000 - 3.0000 ) * 0.74 * 117
= 14376. Kgf
52

Item:
6 11:42p Nov 18,2014

PATH11 = ( Sonw + Snw ) = ( 9519 + 14392 ) = 23911 Kgf
= ( 9519 + 0 + 14376 + 0 ) = 23895 Kgf
= ( 9519 + 14376 + 0 ) = 23895 Kgf

53
A2
TableofStructuralProperties
54
55

M2-246 T6500 Calc

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSET/M2-246/T-6500/DC

SUBJECT: TITLE PAGE

JOB NO: M2-246

LAYANG DEVELOPMENT PROJECT

Issued for Review

Introduction & Reference

1.0 Introduction & Reference

a-Unstiffened Tanks may not be larger than 8.5E+008 cu.mm

2.0 SideWall Thickness Calculation ( Largest Compartment)

Liquid Static Pressure at required area, q

Design Pressure at required area , (D.P)

Interpolation of constant value

a) Plate Thickness Calculation

b) Maximum plate deflection

ii) Maximum bending stress

iv) Choosen stiffener :

Required section modulus

3.0 SideWall Thickness Calculation (Sight Glass Area)

Liquid Static Pressure at required area, q

Design Pressure at required area , (D.P)

Interpolation of constant value

a) Plate Thickness Calculation

b) Maximum plate deflection

y max : ALFA*(D.P)*(b^4) / E ta3

ii) Maximum bending stress

Required section modulus

4.0 Bottom Plate Thickness Calculation

Liquid Static Pressure (q):

Design Pressure D.P :

Interpolation of constant value

b) Maximum plate deflection

ii) Maximum bending stress

Section modulus of stiffener ;

Required section modulus

5.0 Top Plate Thickness Calculation

(To more conservative, MSET used the higher liquid density)

Maximum Load Exerted from Top :

Interpolation of constant value

6.0 Weight Summary

Nozzle + Bolt/Nut + Stiffener

Plate Material : SA 516 Gr. 70

Operating Liquid : Water

Test Liquid : Water

Operating Weight (Diesel):

Empty Weight + Operating Liquid:-

7.0 Wind Load Calculation

3-second Gust wind speed (U(z)) at an elevation of Z

Pressure due to wind force =

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Input Echo, Nozzle Item

Design Internal Pressure ( Case 1 )

Temperature for Internal Pressure

Include Hydrostatic Head Components

Plate Material (Not Normalized or NA)

Material UNS Number

Plate Allowable Stress at Temperature

Plate Attachment Factor

Actual Thickness of Plate

User Entered Required Thickness (Int. P.) TUSER

Is this Nozzle a Radial Nozzle

The Attached Flange is Class CL 150 Grade GR 1.1

y max : ALFA(D.P)(b^4) / E ta3