Vous êtes sur la page 1sur 93

MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DATE: 14.07.2013

DOC. REF. NO.: MSET/M2-231/S3-1301/DC

REVISION: 0

SUBJECT: DESIGN DATA

JOB NO: M2-231

SERIAL NO.: M2-231/001

PAGE: 2

DESIGN DATA
ITEM NO.

S3-1301 MDEA SOLUTION FILTER

DESIGN CODE

ASME SEC.VIII DIV.1, 2010 EDITION & 2011 ADDENDA

CODE STAMPING

YES (U-STAMP)

DESIGN
OPERATING

PRESSURE (kg/cm g)

35

TEMPERATURE (C) (Min/Max)

-10 / 90

PRESSURE (kg/cm g)

24.9

TEMPERATURE (C)

60

HYDROTEST (kg/cm g)
(As Per UG-99c)

TEST PRESSURE

PNEUMATIC

60.5
NO

MAWP (hot & corroded) (kg/cm g)

41.1

MAP (new & cold) (kg/cm g)

46.6

OUTSIDE DIAMETER (mm)

323.9 (NPS 12)

TYPE OF HEAD

CAP NPS 12 x SCH 40

MATERIAL OF CONSTRUCTION (SHELL/HEAD)

SA 106 Gr B / SA 234 WPB

HEAT TREATMENT

NORMALIZED

NO

PWHT

YES

IMPACT TEST

NO

MDMT (C)

-10

RADIOGRAPHY

HEAD: 100% SHELL: 100%

JOINT EFFICIENCY

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE
(mm)

SHELL & HEAD

NOZZLE

CONTENTS

aMDEA

ERECTION WEIGHT (kg)

367 (w/o Filter)

CAPACITY (m3)

0.12

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 14.07.2013

DOC. REF. NO.: MSET/M2-231/S3-1301/DC

REVISION: 0

SUBJECT: CHANGE RECORD

JOB NO: M2-231

SERIAL NO.: M2-231/001

PAGE: 3

CHANGE RECORD
Amendment No.

Date

Responsible
Person

Description Of Change

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 14.07.2013

DOC. REF. NO.: MSET/M2-231/S3-1301/DC

REVISION: 0

SUBJECT: TABLE OF CONTENT

JOB NO: M2-231

SERIAL NO.: M2-231/001

PAGE: 4

TABLE OF CONTENT
NO

CONTENT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Input Echo
Flange Calculation
Internal Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind Load Calculation
Earthquake Load Calculation
Wind/Earthquake Shear, Bending
Wind Deflection
Center of Gravity
Leg Calculation (Operating Case)
Nozzle Calculation
Nozzle Schedule
Nozzle Summary
Vessel Design Summary
Attachment 1: Lifting Lug Calculation
Attachment 2: WRC 297 Calculation

PAGE NO.

5
12
20
23
26
27
30
32
33
34
35
45
78
79
81
-

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 5
Input Echo :
Step:
1
1:42p Jul 14,2013

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)


Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Wind Design Code


Basic Wind Speed
Surface Roughness Category
Importance Factor
Type of Surface
Base Elevation

35.000
90
UG99-c
Horizontal
150.00
150.00
-10
Welded
None
RT-1
5.0
Y
N
N
N
N
N
N
No
0.0000
0.0000
0.0000

kgf/cm
C

mm
mm
C

kgf/cm
kgf/cm
kgf/cm

NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
ASCE-7 98/02/05/IBC-03/STS-1
[V]
33.100
C: Open Terrain
1.0
Moderately Smooth
10000.

m/sec

mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 6
Input Echo :
Step:
1
1:42p Jul 14,2013
Percent Wind for Hydrotest
Using User defined Wind Press. Vs Elev.
Height of Hill or Escarpment
H or Hh
Distance Upwind of Crest
Lh
Distance from Crest to the Vessel
x
Type of Terrain ( Hill, Escarpment )
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)

33.0
N
0.0000
0.0000
0.0000
Flat
0.0100
0.0000
0.0000

Seismic Design Code


UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Seismic Coefficient Ca
UBC Seismic Coefficient Cv
UBC Seismic Coefficient Nv
UBC Horizontal Force Factor
Apply Allowables per paragraph 1612.3.2

UBC 1997
1
1.250
0.120
0.180
1.000
2.900
No

Design Nozzle for Des. Press. + St. Head


Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Y
Y
Y
N

Material Database Year

mm
mm
mm

Current w/Addenda or Code Year

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
Yes
Yes
Yes
No
Yes
No

Complete Listing of Vessel Elements and Details:


Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier

10
20
Elliptical
CAP
66.000 mm
323.90 mm
10.310 mm
3.0000 mm
10.310 mm
0.0000 mm
35.000 kgf/cm
90 C
0.0000 kgf/cm
0 C
1.2

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 7
Input Echo :
Step:
1
1:42p Jul 14,2013
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

SA-234 WPB
1202.2
1202.2
2214.7
0.007750
31.750
2263.6
B
CS-2
K03006
Smls. & wld. fittings
1.0
1.0
2.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

10
Liquid
FLUID1
-75.820
141.82
1018.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

10
Nozzle
N6
0.0000
50.0
160
300
0.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

10
Nozzle
N3
100.00
50.0
160
300
0.0
N
0.0000
GR 1.1
SA-106 B

kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm

mm
mm
kgm/m

mm
mm

kgf

mm
mm

kgf

-------------------------------------------------------------------Element From Node


Element To Node
Element Type

20
30
Cylinder

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 8
Input Echo :
Step:
1
1:42p Jul 14,2013
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

SHELL
1600.0
323.90
10.310
3.0000
10.310
0.0000
35.000
90
0.0000
0
1.2
SA-106 B
1202.2
1202.2
2214.7
0.007750
31.750
2263.6
B
CS-2
K03006
Smls. pipe
1.0
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

20
Liquid
FLUID2
0.0000
1600.0
1018.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

20
Nozzle
N1
1390.0
50.0
160
300
90.0
N
0.0000
GR 1.1
SA-106 B

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class

20
Nozzle
N2
135.00
50.0
160
300

mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C

kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm

mm
mm
kgm/m

mm
mm

kgf

mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 9
Input Echo :
Step:
1
1:42p Jul 14,2013
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

270.0
N
0.0000
GR 1.1
SA-106 B

kgf

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Diameter at Leg Centerline
Leg Orientation
Number of Legs
Section Identifier
Length of Legs

20
Leg
LEGS
200.00
376.64
3
4
L2X2X0.2500
1000.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
SUPPORT
200.00
14.000
0.0000

mm
kgf
mm

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

20
Weight
FILTER
733.00
300.00
0.0000

mm
kgf
mm

mm
mm

mm

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Flange Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness

30
40
Flange
BODY FLANGE
73.000
327.00
49.300
3.0000
49.300
0.0000
35.000
90
0.0000
0
1.2
SA-105
1406.1
1406.1
2277.9
0.007750
31.750

mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C

kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 10
Input Echo :
Step:
1
1:42p Jul 14,2013
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density

2326.9
C
CS-2
K03504
Forgings
Y
0.0000

30
Liquid
FLUID3
0.0000
73.000
1018.0

kgf/cm

kgf

mm
mm
kgm/m

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Flange Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

40
50
Flange
BLIND
51.300
520.00
49.300
3.0000
49.300
0.0000
35.000
90
0.0000
0
1.2
SA-105
Y
0.0000

40
Nozzle
N5
100.00
50.0
160
300
0.0
N
0.0000
GR 1.1
SA-106 B

mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C

kgf

mm
mm

kgf

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 11
Input Echo :
Step:
1
1:42p Jul 14,2013
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 12
Flg Calc [Int P] : FLANGE
Flng:
8
1:42p Jul 14,2013

Flange Input Data Values

Description: FLANGE

BODY FLANGE
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub

Integral Slip On
35.00 kgf/cm
90 C
3.0000 mm
0.0000 mm
No

B
A
t
go
g1
h

303.280
520.000
49.3000
28.8900
35.8600
21.7000

mm
mm
mm
mm
mm
mm

Sfo
Sfa

SA-105
K03504
1406.14
1406.14

kgf/cm
kgf/cm

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

Sb
Sa

SA-193 B7
1757.68
1757.68

kgf/cm
kgf/cm

Diameter of Bolt Circle


Nominal Bolt Diameter
Type of Threads
Number of Bolts

C
450.800
dB
28.5750
UNC Thread Series
16

mm
mm

Fod
381.000
Fid
327.000
1, Code Sketch 1a

mm
mm

Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

Flange Face Outside Diameter


Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Go
Gi
m
y

Column for Gasket Seating


Gasket Thickness

374.700
339.900
2.5000
703.07

2, Code Column II
tg
4.5000

mm
mm
kgf/cm

mm

ASME Code, Section VIII, Division 1, 2010, 2011a


Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,
Gasket Contact Width,

Bcor
g1Cor
g0Cor
R

=
=
=
=

B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

N = (Go - Gi) / 2

309.280
32.860
25.890
37.900

mm
mm
mm
mm

17.400

mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 13
Flg Calc [Int P] : FLANGE
Flng:
8
1:42p Jul 14,2013
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

bo = N / 2
b = Cb sqrt(bo)
G = Go - 2 * b

8.700
7.433
359.835

mm
mm
mm

Basic Flange and Bolt Loads:


Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 359.8346 * 35.000
= 35592.887 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.4327 * 3.1416 * 359.8346 * 2.5000 * 35.00
= 14704.051 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 309.2800 *35.0000/4
= 26294.264 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 35592 - 26294
= 9298.622 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 35592 + 14704 + 0 , 0 )
= 50296.934 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 703.07*7.4327*3.141*359.835+0.00*0.0000*0.00
= 59074.152 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 50296/1757 , 59074/1757
= 33.609 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 28.575 + 6 * 49.300/(2.50 + 0.5)
= 155.750 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 450.800 * sin( 3.142/16 )
= 87.947 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 87.947/( 2 * 28.575 + 49.300 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 14
Flg Calc [Int P] : FLANGE
Flng:
8
1:42p Jul 14,2013
----------------------------------------------------------------------------Bolt Area, cm
33.609
71.535
Radial distance bet. hub and bolts
38.100
37.900
Radial distance bet. bolts and the edge
28.575
34.600
Circumferential spacing between bolts
63.500
87.947
155.750
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 71.535 * 1757.68/(703.07 * 3.14 * (374.700 + 339.90 ) )
= 7.966 mm
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 33.6093 + 71.5353 )/2
= 92404.93 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 50296 - 35592
= 14704.05 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 450.8000 - 359.8346 )/2
= 45.4827 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 37.9000 + 32.8600 + 45.4827 )/2
= 58.1213 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 37.9000 + ( 32.8600/2.0 )
= 54.3300 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
26294.
54.3300
1.0000
Face Pressure, Mt
9299.
58.1213
1.0000
Gasket Load,
Mg
14704.
45.4827
1.0000
Gasket Seating, Matm
92405.
45.4827
1.0000
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm
Effective Hub Length, ho = sqrt(Bcor*goCor)
Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange
Factor
Factor
Factor

Factors for Integral Flange:


F per 2-7.2
V per 2-7.3
f per 2-7.6

Moment
1429.
540.
669.
4203.

kgf-m.
kgf-m.
kgf-m.
kgf-m.

2638. kgf-m.
4203. kgf-m.
89.483
0.243
1.269

0.894
0.445
1.000

mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 15
Flg Calc [Int P] : FLANGE
Flng:
8
1:42p Jul 14,2013
Factors from Figure 2-7.1
T =
1.633
Y =
3.911
d = .57944E+06 mm
Stress Factors
BETA =
1.657
DELTA =
0.207

K
U
Z
e
ALPHA
GAMMA
Lamda

Longitudinal Hub Stress, Operating [SHo]:


= ( f * Mop / Bcor ) / ( L * g1 )
= (1.0000*2637/309.2800)/(1.1208*32.8600)
= 704.72 kgf/cm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (1.0000*4202/309.2800)/(1.1208*32.8600)
= 1122.84 kgf/cm
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= (1.6570*2637/309.2800)/(1.1208*49.3000)
= 518.76 kgf/cm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.6570*4202/309.2800)/(1.1208*49.3000)
= 826.55 kgf/cm
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (3.9109*2637/(49.3000*309.2800))-2.0948*518
= 285.70 kgf/cm
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= (3.9109*4202/(49.3000*309.2800))-2.0948*826
= 455.20 kgf/cm
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= (704+max(518,285))/2
= 611.74 kgf/cm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1122+max(826,455))/2
= 974.70 kgf/cm
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (50296/71.5353)
= 703.11 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (59074/71.5353)
= 825.80 kgf/cm

=
=
=
=
=
=
=

1.681
4.298
2.095
0.0100 mm ^-1
1.493
0.914
1.121

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 16
Flg Calc [Int P] : FLANGE
Flng:
8
1:42p Jul 14,2013
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
705.
1803.
Radial Flange
519.
1406.
Tangential Flange
286.
1406.
Maximum Average
612.
1406.
Bolting
703.
1758.

Gasket Seating
Actual
Allowed
1123.
1803.
827.
1406.
455.
1406.
975.
1406.
826.
1758.

Minimum Required Flange Thickness


Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

39.243
80.5
59.3
77.1

kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
mm
kgf/cm
kgm
kgm

Flange Rigidity Based on Required Thickness [ASME]:


Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 4202.8/1.0000 * 100000.023 * 0.445/( 0.957 * 2067025 *
25.890^(2) * 89.483 * 0.300 )
= 0.274 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 2637.8/1.0000 * 100000.023 * 0.445/( 0.957 * 2026793
* 25.890^(2) * 89.483 * 0.300 )
= 0.175 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:


Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 4202.8/1.0000 * 100000.023 * 0.445/( 1.121 * 2067025 *
25.890^(2) * 89.483 * 0.300 )
= 0.234 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 2637.8/1.0000 * 100000.023 * 0.445/( 1.121 * 2026793
* 25.890^(2) * 89.483 * 0.300 )
= 0.150 (should be <= 1)

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 17
Flg Calc [Int P] : FLANGE
Flng:
9
1:42p Jul 14,2013

Flange Input Data Values

Description: FLANGE

BLIND
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Outside Diameter
Flange Thickness
Flange
Flange
Flange
Flange

Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient

520.000
49.3000

mm
mm

Sfo
Sfa

SA-105
K03504
1406.14
1406.14

kgf/cm
kgf/cm

Sb
Sa

SA-193 B7
1757.68
1757.68

kgf/cm
kgf/cm

D
d
L

0.000
0.000
1416.230

mm
mm
mm

C
450.800
dB
28.5750
UNC Thread Series
16

mm
mm

Fod
381.000
Fid
327.000
1, Code Sketch 1a

mm
mm

Diameter of the Load Reaction, Long Span


Diameter of the Load Reaction, Short Span
Perimeter along the Center of the Bolts

Flange Face Outside Diameter


Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Go
Gi
m
y

Column for Gasket Seating


Gasket Thickness

Blind
kgf/cm
C
mm
mm

A
t

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

Diameter of Bolt Circle


Nominal Bolt Diameter
Type of Threads
Number of Bolts

35.00
90
3.0000
0.0000
Yes

374.700
339.900
2.5000
703.07

2, Code Column II
tg
4.5000

mm
mm
kgf/cm

mm

ASME Code, Section VIII, Division 1, 2010, 2011a

Gasket Contact Width,


Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
bo
b
G

=
=
=
=

(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b

17.400
8.700
7.433
359.835

mm
mm
mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 18
Flg Calc [Int P] : FLANGE
Flng:
9
1:42p Jul 14,2013
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 359.8346 * 35.000
= 35592.887 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.4327 * 3.1416 * 359.8346 * 2.5000 * 35.00
= 14704.051 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 35592 + 14704 + 0 , 0 )
= 50296.934 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 703.07*7.4327*3.141*359.835+0.00*0.0000*0.00
= 59074.152 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 50296/1757 , 59074/1757
= 33.609 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 28.575 + 6 * 46.300/(2.50 + 0.5)
= 149.750 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 450.800 * sin( 3.142/16 )
= 87.947 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 87.947/( 2 * 28.575 + 46.300 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
33.609
71.535
Radial distance bet. bolts and the edge
28.575
34.600
Circumferential spacing between bolts
63.500
87.947
149.750
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 71.535 * 1757.68/(703.07 * 3.14 * (374.700 + 339.90 ) )
= 7.966 mm
Flange Design Bolt Load, Gasket Seating [W]:

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 19
Flg Calc [Int P] : FLANGE
Flng:
9
1:42p Jul 14,2013
= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 33.6093 + 71.5353 )/2
= 92404.93 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 50296.93 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 450.8000 - 359.8346 )/2
= 45.4827 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:
= 1.9 * Wm1 * hG * Bcor/(t * G) + C * Z * Peq * G/t
= 1.9*50296*45.4827*1.0000/(46.3000*359.8346)+
0.30*1.0000*35.00*359.8346/46.3000
= 1197.69 kgf/cm
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bcor / (t * G)
= 1.9*92404*45.4827*1.000/(46.3000*359.8346)
= 1035.21 kgf/cm
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (50296/71.5353)
= 703.11 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (59074/71.5353)
= 825.80 kgf/cm
Stress Computation Results:
Operating
Actual
Allowed
Tangential Flange
1198.
1406.
Bolting
703.
1758.

Gasket Seating
Actual
Allowed
1035.
1406. kgf/cm
826.
1758. kgf/cm

Reqd. Blind Flange Thickness at Center


Reqd. Blind Flange Thickness at Gasket
Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

45.731
42.727
41.1
81.1
81.1

mm
mm
kgf/cm
kgm
kgm

Minimum Design Metal Temperature Results:


Stress Ratio = 1.000 , Temperature Reduction per Fig. UCS 66.1 = 0 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit

-39 C
-55 C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 20
Internal Pressure Calculations :
Step:
5
1:42p Jul 14,2013

Element Thickness, Pressure, Diameter and Allowable Stress :


|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
| kgf/cm
|
mm
|
mm
|
mm
| kgf/cm
|
--------------------------------------------------------------------------CAP|
35.177 |
10.310 |
3.0000 |
323.90 |
1202.2 |
SHELL|
35.163 |
10.310 |
3.0000 |
323.90 |
1202.2 |
BODY FLANG|
35.000 |
49.300 |
3.0000 |
327.00 |
1406.1 |
BLIND|
35.000 |
49.300 |
3.0000 |
520.00 |
1406.1 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
| kgf/cm
| kgf/cm
| kgf/cm
|
mm
|
mm
|
---------------------------------------------------------------------------CAP|
35.0000 |
55.0946 |
81.1889 |
10.3100 |
7.50420 |
SHELL|
35.0000 |
55.1013 |
78.5371 |
10.3100 |
7.68187 |
BODY FLANG|
35.0000 |
80.4502 |
82.4378 |
49.3000 |
39.2430 |
BLIND|
35.0000 |
41.0909 |
46.5889 |
49.3000 |
45.7306 |
Minimum
41.091
46.589
MAWP: 41.091 kgf/cm, limited by: BLIND.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 90 C
CAP
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:

Seamless
Full Radiography per UW-11(a) Type 1

K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (35.177*323.9000*0.975)/(2*1202.25*1.00+2*35.177*(0.97-0.1))
= 4.5042 + 3.0000 = 7.5042 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.177 kgf/cm
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*1202.25*1.00*7.3100)/(0.975*323.9000-2*7.3100*(0.97-0.1))
= 58.015 - 0.177 = 57.838 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*1202.25*1.00*10.3100)/(1.000*323.9000-2*10.3100*(1.000-0.1))

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 21
Internal Pressure Calculations :
Step:
5
1:42p Jul 14,2013
= 81.189 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (35.177*(0.975*323.9000-2*7.3100*(0.975-0.1)))/(2*1.00*7.3100)
= 728.977 kgf/cm
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (35.177*161.9500)/(1202.25*1.00+0.4*35.177)+3.000
= 7.684 mm
Straight Flange Maximum Allowable Working Pressure:
Less Operating Hydrostatic Head Pressure of 0.170 kgf/cm
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1202.25 * 1.00 * 7.3100 )/(161.9500 - 0.4 * 7.3100 )
= 55.264 - 0.170 = 55.095 kgf/cm
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 309.280/( 2 * 78.820 ))^(2))/6
= 0.974867
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 10.310 , tr = 5.261 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.720 , Temp. Reduction = 16 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-28 C
-45 C
-60 C

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 10.310 , tr = 5.484 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.750 , Temp. Reduction = 14 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-28 C
-45 C
-58 C

Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 90 C


SHELL
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:

Seamless
Full Radiography per UW-11(a) Type 1

K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.163*161.9500)/(1202.25*1.00+0.4*35.163)

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 22
Internal Pressure Calculations :
Step:
5
1:42p Jul 14,2013
= 4.6819 + 3.0000 = 7.6819 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.163 kgf/cm
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1202.25*1.00*7.3100)/(161.9500-0.4*7.3100)
= 55.264 - 0.163 = 55.101 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1202.25*1.00*10.3100)/(161.9500-0.4*10.3100)
= 78.537 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Ro-0.4*t))/(E*t)
= (35.163*((161.9500-0.4*7.3100))/(1.00*7.3100)
= 764.954 kgf/cm
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 10.310 , tr = 5.482 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.750 , Temp. Reduction = 14 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-28 C
-45 C
-58 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:


Pressure
Pressure
Pressure
Pressure
Pressure

per
per
per
per
per

UG99b
UG99b[34]
UG99c
UG100
PED

=
=
=
=
=

1.3 * M.A.W.P. * Sa/S


1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP

53.418
45.500
60.484
45.200
58.760

kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm

Horizontal Test performed per: UG-99c


Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
CAP
SHELL

Stress
896.1
926.4

Allowable
2214.7
2214.7

Ratio
0.405
0.418

Pressure
60.52
60.52

Elements Suitable for Internal Pressure.


PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 23
Element and Detail Weights :
Step:
7
1:42p Jul 14,2013

Element and Detail Weights


|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
m
|
kgm
|
m
|
kgm
|
--------------------------------------------------------------------------10| 20|
14.6003 | 0.0082205 |
10.3519 | 0.0086223 |
0.73002 |
20| 30|
125.954 |
0.11285 |
90.1586 |
0.11736 |
6.29772 |
30| 40|
59.2850 |
... |
59.2850 |
... |
2.96425 |
40| 50|
81.1458 |
... |
81.1458 |
... |
4.05729 |
--------------------------------------------------------------------------Total
280
0.12
240
0.13
14
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kgm
|
mm
|
mm
|
------------------------------------------------10|Liqd|
8.57087 |
... | -37.9100 |
FLUID1
10|Nozl|
9.27871 |
... | -75.8200 |
N6
10|Nozl|
7.58853 |
100.000 | -56.9971 |
N3
20|Liqd|
117.664 |
... |
800.000 |
FLUID2
20|Nozl|
5.39509 |
181.802 |
1390.00 |
N1
20|Nozl|
5.39509 |
181.802 |
135.000 |
N2
20|Legs|
24.5040 |
... | -300.000 |
LEGS
20|Wght|
14.0000 |
... |
200.000 |
SUPPORT
20|Wght|
300.000 |
... |
733.000 |
FILTER
30|Liqd|
... |
... |
36.5000 |
FLUID3
40|Nozl|
5.36055 |
... |
1200.00 |
N5
Total Weight of Each Detail Type
Total Weight of Liquid
126.2
Total Weight of Nozzles
33.0
Total Weight of Legs
24.5
Total Weight of Weights
314.0
--------------------------------------------------------------Sum of the Detail Weights
497.8 kgm

Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------295.0
366.6
295.0
366.6
295.0
366.6
...
123.9
...
...
...
126.2
33.0
...
33.0
...
...
...
24.5
...
24.5
...
...
...
...
...
...
...
...
300.0
...
...
...
...
...
...
...
...
...
...
33.0
...

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 24
Element and Detail Weights :
Step:
7
1:42p Jul 14,2013
14.0
...
14.0
...
24.5
...
...
...
...
...
14.0
...
-----------------------------------------------------------------------------366.6
490.5
366.6
366.6
366.6
792.8 kgm

Miscellaneous Weight Percent: 5.0 %


Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper

Bare Weight W/O Removable Internals


Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel

366.6
490.5
366.6
366.6
366.6
792.8
490.5
235.0

kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm

Outside Surface Areas of Elements


|
|
Surface
|
From| To |
Area
|
|
|
cm
|
---------------------------10| 20|
1808.81 |
20| 30|
16281.0 |
30| 40|
2462.34 |
40| 50|
2929.10 |
--------------------------Total
23481.244 cm
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kgm
|
kgm
|
kgm
|
kgf-m.
|
kgm
|
--------------------------------------------------------------------------10| 20|
32.1976 |
40.7685 |
40.6131 |
0.75885 |
32.1976 |
20|Legs|
19.6303 |
71.8383 |
34.0718 |
0.24521 |
57.1303 |
Legs| 30|
137.412 |
502.868 |
238.503 |
1.71647 |
399.912 |
30| 40|
62.2492 |
62.2492 |
62.2492 |
... |
62.2492 |
40| 50|
90.5636 |
90.5636 |
90.5636 |
... |
90.5636 |
Cumulative Vessel Weight

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 25
Element and Detail Weights :
Step:
7
1:42p Jul 14,2013
|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kgm
|
kgm
|
kgm
|
------------------------------------------------------10| 20|
... |
... |
... |
20|Legs|
-32.1976 |
-40.7685 |
-40.6131 |
Legs| 30|
552.725 |
655.681 |
391.315 |
30| 40|
152.813 |
152.813 |
152.813 |
40| 50|
90.5636 |
90.5636 |
90.5636 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
kgf-m.
|
kgf-m.
| kgf-m.
|
------------------------------------------------10| 20|
0.75885 |
0.75885 |
0.75885 |
20|Legs|
1.00406 |
1.00406 |
1.00406 |
Legs| 30|
1.71647 |
1.71647 |
1.71647 |
30| 40|
... |
... |
... |
40| 50|
... |
... |
... |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 26
Nozzle Flange MAWP :
Step:
8
1:42p Jul 14,2013

Nozzle Flange MAWP Results :


Nozzle
Description

----- Flange Rating


Operating
Ambient
Temperature
Class
Grade|Group
kgf/cm
kgf/cm
C
---------------------------------------------------------------------------N6
48.2
52.1
90
300
GR 1.1
N3
48.2
52.1
90
300
GR 1.1
N1
48.2
52.1
90
300
GR 1.1
N2
48.2
52.1
90
300
GR 1.1
N5
48.2
52.1
90
300
GR 1.1
---------------------------------------------------------------------------Minimum Rating
48.2
52.1 kgf/cm

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 27
Wind Load Calculation :
Step:
10
1:42p Jul 14,2013

Input Values:
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
33.100
Surface Roughness Category
C: Open Terrain
Importance Factor
1.0
Type of Surface
Moderately Smooth
Base Elevation
10000.
Percent Wind for Hydrotest
33.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

m/sec

mm

mm
mm
mm

Wind Analysis Results


Static Gust-Effect Factor, Operating Case [G]:
= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.978)/(1+1.7*3.400*0.228)))
= min(0.85, 0.913 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)

10.877 Hz
11.647 Hz
13.467 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure

1.000
[Cf] 0.568
5.108
1717.300 mm

This is classified as a rigid structure. Static analysis performed.


Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 83.924 + 10000.000 = 10083.924 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 28
Wind Load Calculation :
Step:
10
1:42p Jul 14,2013
= 33.084 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (33.084 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 33.084/900.000 )^(2/9.500 )
= 1.003
Type of Hill: No Hill
Wind Directionality Factor [Kd]:
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.003 * 1.000 * 0.950 * 1.000 * 74.044
= 13.4 psf [65.276 ] kgf/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 13.370 * 0.850 * 0.568 * 0.559
= 3.6 lbs. [1.6 ] kgf
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
kgf/m
--------------------------------------------------------------------------CAP
10083.9
0.000
0.000
0.000
1.003
1.000
65.276
SHELL
10941.8
0.000
0.000
0.000
1.020
1.000
66.407
BODY FLANGE
11705.3
0.000
0.000
0.000
1.035
1.000
67.357
BLIND
11767.5
0.000
0.000
0.000
1.036
1.000
67.432

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
D
Df
Dr
f
f1
L

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 29
Wind Load Calculation :
Step:
10
1:42p Jul 14,2013
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Total length of conical section(s) of vessel mm


Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure kgf
Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/1717.300 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 1.10/5.63 ) * 10^(4) = 347.448 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:
= W / ( L * Dr)
= 750/( 1717.30 * 309.280 )
= 0.45703E-05
Since Vp is > 0.400E-06 no further vibration analysis is required !

Wind Loads on Masses/Equipment/Piping


ID

Wind Area
Elevation
Pressure
Force
cm
mm
kgf/m
kgf
------------------------------------------------------------------------SUPPORT
0.00
10266.00
65.52
0.00
FILTER
0.00
10799.00
66.22
0.00
The Natural Frequency for the Vessel (Ope...) is 10.8771 Hz.
Wind Load Calculation
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
kgf/m
|
kgf
|
--------------------------------------------------------------------------10| 20|
10083.9 |
388.680 |
519.457 |
65.2756 |
1.63843 |
20| 30|
10941.8 |
388.680 |
6218.88 |
66.4074 |
19.9552 |
30| 40|
11705.3 |
363.936 |
265.673 |
67.3571 |
0.86469 |
40| 50|
11767.5 |
363.936 |
186.699 |
67.4323 |
0.60833 |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 30
Earthquake Load Calculation :
Step:
11
1:42p Jul 14,2013

Note: Loads multiplied by the Scalar multiplier value of 0.7143


Earthquake Analysis Results
The
The
The
The
The
The
The
The

per UBC 1997

UBC Zone Factor for the Vessel is .............


Importance Factor as Specified by the User is .
UBC Force Factor as Specified by the User is ..
UBC Total Weight (W) for the Vessel is ........
UBC Total Shear (V) for the Vessel is .........
UBC Top Shear (Ft) for the Vessel is ..........
UBC Seismic Coefficient Value Ca is ...........
UBC Seismic Coefficient Value Cv is ...........

0.0750
1.250
2.900
768.3
71.0
0.0
0.120
0.180

kgf
kgf
kgf

Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (30-4):
V = Cv * I * W / ( R * T )
V = 0.180 * 1.250 * 768/( 2.900 * 0.0919 )
V = 648.4 kgf
Computation of V per equation (30-5):
V = 2.5 * Ca * I * W / R
V = 2.5 * 0.120 * 1.25 * 768/2.900
V = 99.3 kgf
The computed base shear is the minimum of V from 30-4 and 30-5.
Computation of V per equation (34-2), minimum V.
this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.120 * 1.250 * 768
V = 64.5 kgf

V cannot be less than

Total Adjusted Base Shear V:


= V * Scalar Multiplier = 99.3 * 0.7143 = 71.0 kgf
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Note:
Ft =
Ft =
Ft =

This value does not need to exceed 0.25V.


Min( 0.07 * T * V, 0.25 * V )
Min( 0.07 * 0.092 * 99 , 0.25 * 99 )
0.0 kgf

Next Sum the earthquake weights times their heights (wi*hi):


Current Sum = Prev. Sum + Wght 41. * Hght 33.000 = 1.
Current Sum = Prev. Sum + Wght 72. * Hght 266.000 = 20.
Current Sum = Prev. Sum + Wght 503. * Hght 966.000 = 506.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 31
Earthquake Load Calculation :
Step:
11
1:42p Jul 14,2013
Current Sum = Prev. Sum + Wght 62. * Hght 1702.500 = 612.
Current Sum = Prev. Sum + Wght 91. * Hght 1691.650 = 765.
Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
Fx
Fx
Fx
Fx
Fx
Fx

=
=
=
=
=
=

(( V [(99.)
[(99.)
[(99.)
[(99.)
[(99.)

Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact


* 41. * 33.000/765.]*0.7143 = 0.
* 72. * 266.000/765.]*0.7143 = 2.
* 503. * 966.000/765.]*0.7143 = 45.
* 62. * 1702.500/765.]*0.7143 = 10.
* 91. * 1691.650/765.]*0.7143 = 14.

The Natural Frequency for the Vessel (Ope...) is 10.8771 Hz.


Earthquake Load Calculation
|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
kgf
|
kgf
|
kgf
|
-------------------------------------------------------------10| 20|
33.0000 |
40.7685 |
0.12473 |
0.084302 |
20|Legs|
266.000 |
71.8383 |
1.77167 |
0.41429 |
Legs| 30|
966.000 |
502.868 |
45.0378 |
10.5318 |
30| 40|
1702.50 |
62.2492 |
9.82578 |
8.40855 |
40| 50|
1691.65 |
90.5636 |
14.2040 |
12.1553 |
Top Load
2378.30
0
0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 32
Wind/Earthquake Shear, Bending :
Step:
12
1:42p Jul 14,2013

The following table is for the Operating Case.


Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
kgf
|
kgf
|
kgf-m.
|
kgf-m.
|
--------------------------------------------------------------------------10| 20|
268.206 |
... |
... |
... |
... |
20|Legs|
100.000 |
1.63843 |
0.12473 | 0.0036140 | 0.00027513 |
Legs| 30|
700.000 |
20.5723 |
69.1923 |
13.6881 |
64.9715 |
30| 40|
1363.50 |
1.47302 |
24.0298 |
0.091573 |
1.75987 |
40| 50|
1425.65 |
0.60833 |
14.2040 |
0.015604 |
0.36433 |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 33
Wind Deflection :
Step:
13
1:42p Jul 14,2013

Wind Deflection Calculations:

The following table is for the Operating Case.


Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
kgf
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
... |
0.57048 |
0.57048 | 0.00085436 |
20|Legs|
1.63843 |
0.57052 |
0.57065 | 0.00085597 |
Legs| 30|
20.5723 |
0.57325 |
0.57717 | 0.00086013 |
30| 40|
1.47302 |
0.57695 |
0.57674 | 0.00086013 |
40| 50|
0.60833 |
0.57689 |
0.57704 | 0.00086013 |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
21.0817 |
131.761 |
20| 30|
21.0817 |
131.761 |
30| 40|
19.7396 |
123.373 |
40| 50|
19.7396 |
123.373 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 8.587
Actual Deflection : 0.577 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 34
Center of Gravity Calculation :
Step:
18
1:42p Jul 14,2013

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node


Center
Center
Center
Center
Center

of
of
of
of
of

Gravity
Gravity
Gravity
Gravity
Gravity

of
of
of
of
of

Liquid
Nozzles
Legs
Added Weights (Operating)
Added Weights (Empty)

804.628
701.647
-234.000
775.236
266.000

mm
mm
mm
mm
mm

Center of Gravity of Bare Shell New and Cold


Center of Gravity of Bare Shell Corroded

1220.357 mm
1294.580 mm

Vessel CG in the Operating Condition


Vessel CG in the Fabricated (Shop/Empty) Condition

907.056 mm
1039.961 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 35
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013

RESULTS FOR LEGS :

Operating Case

Description:

LEGS

Legs attached to: SHELL


Section Properties :

Single Angle L2X2X0.2500

USA AISC 1989 Steel Table


Overall Leg Length
Effective Leg Length
Distance Leg Up Side
Number of Legs
Cross Sectional Area
Section Inertia
(
Section Inertia
(
Section Modulus
(
Section Modulus
(
Radius of Gyration (
Radius of Gyration (

Leglen
of Vessel
Nleg
Aleg

for L2X2X0.2500
strong axis )
weak
axis )
strong axis )
weak
axis )
strong axis )
weak
axis )

1000.000
870.000
200.000
4
6.052
14.485
14.485
4047.604
4047.604
15.469
15.469

mm
mm
mm
cm
cm**4
cm**4
mm
mm
mm
mm

Leg Orientation - Diagonal


Overturning Moment at top of Legs
Total Weight Load at top of Legs
Total Shear force at top of Legs
Additional force in Leg due to Bracing
Occasional Load Factor
Effective Leg End Condition Factor

W
Fadd
Occfac
k

65.0
769.5
71.0
0.0
1.333
1.000

kgf-m.
kgf
kgf
kgf

Note: The Legs are Not Cross Braced


The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference
Pad Length along Vessel Axis
Pad Thickness

C11P
C22P
Tpad

Maximum Shear at top of one Leg [Vleg]:


= ( Max(Wind, Seismic) + Fadd ) * ( Imax / Itot )
= ( 71.0 + 0.0 ) * ( 23.0/57.87 )
= 28.16 kgf
Axial Compression, Leg futhest from N.A. [Sma]
= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((769 / 4 ) + (64 /( 2 * 188.32 )))/ 6.052 )
= 60.29 kgf/cm
Axial Compression, Leg closest to
= ( W / Nleg ) / Aleg
= ( 769 / 4 ) / 6.052
= 31.79 kgf/cm

N.A. [Sva]

Computing Principal Axis and Inertias for Angle.

100.000
150.000
10.310

mm
mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 36
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Leg lengths and thickness:
Distance to geometric centroid:
Arm about YY:
Arm about ZZ:
Leg areas:
Geometric inertia components YY:
Geometric inertia components ZZ:
Geometric inertias Iy & Iz:
Product of inertia:
Mohrs Radius:
Average Inertia:

50.800
15.037
11.862
10.363
3.2258
4.6472
10.402
14.468
84981.
5.1858
14.468

QFACT =
1.0000
FBZ
=
Principal Axis Inertias (Z&W)
=
Angle to Principal Axis
=
Distances to extreme fibers CW & CZ =
FOB from Eq 5-5
=
Bending allowables Fby & Fbz
=

50.800
15.037
13.538
11.862
2.8226
9.8207
4.0663
14.468

1.5358
5.9698
45.000
35.921
14.497
1.5358

6.3500

22.966
14.656
1.5358

Shear Center Coordinates Wo & Zo:


16.187
0.0000
Values for Elastic Flexural-Torsional Buckling Stress:
E,
G,
J,
R0:
29500.
11346.
0.19542E-01
AREA, LENGTH, Kw, Kz:
0.93800
34.252
1.0000
H,
Few,
Fez, Fej:
0.64600
145.98
37.947
Fe computed from C4-1:
106.10
Initial (Kl/r)max, & (Kl/r)equiv
Final (Kl/r)max, & Cc
Fa based on Eq 4-1

Weak Axis Bending


Strong Axis Bending
Axial Compression

:
:
:

UNITY CHECKS ARE: H1-1


H1-2
H1-3
AISC Unity Check :

=
=
=

Actual
425.32
270.97
60.29

87.594
87.594
0.96871
Allowable
2047.16
2047.16
1291.29

1.1473
1.0000
206.04

52.384
132.64

kgf/cm
kgf/cm
kgf/cm

0.000
0.000
0.387

0.387 Should be <= to 1

WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition
Rectangular Attachment Parameter
Rectangular Attachment Parameter
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

C11
C22

71.842
130.950

mm
mm

Description: LEGS
Vbasis
Cylsph
Cas
Dv
Tv

ID
Cylindrical
3.0000 mm
303.280 mm
10.310 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 37
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013

Design Temperature

90.00

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad


Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

10.310
100.000
150.000

Dp

35.000
No

Vx
Vy
Vz
Nx
Ny
Nz

0.000
1.000
0.000
1.000
0.000
0.000

Fx
Fy
Fz
Mx
My
Mz

0.0
192.4
0.0
0.0
0.0
5.1

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

35.00
No

kgf/cm

Fx
Fy
Fz
Mx
My
Mz

28.2
172.5
0.0
0.0
0.0
16.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Pvar

0.00

Design Internal Pressure


Include Pressure Thrust
Vessel
Vessel
Vessel
Nozzle
Nozzle
Nozzle

Centerline
Centerline
Centerline
Centerline
Centerline
Centerline

Global
Global
Global
Global
Global
Global

Force
Force
Force
Moment
Moment
Moment

Direction
Direction
Direction
Direction
Direction
Direction

Cosine
Cosine
Cosine
Cosine
Cosine
Cosine

(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)

Internal Pressure (SUS)


Include Pressure Thrust

Global
Global
Global
Global
Global
Global

Force
Force
Force
Moment
Moment
Moment

(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)

Occasional Internal Pressure (OCC)

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC

Rectangular
71.84 mm
130.95 mm

No
March

mm
mm
mm
kgf/cm

kgf/cm

1979
No
No

0.0
0.0
192.4
0.0

kgf
kgf
kgf
kgf-m.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 38
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Longitudinal Moment
Torsional Moment

ML
MT

Dimensionless Parameters used :

Gamma =

-5.1
0.0

kgf-m.
kgf-m.

9.28

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.382
4C
1.335
(A,B)
N(PHI) / ( P/Rm )
0.382
3C
0.942
(C,D)
M(PHI) / ( P )
0.275
2C1
0.061
(A,B)
M(PHI) / ( P )
0.275
1C
0.085
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.268
3A !
0.322
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.294
1A
0.090
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.328
3B !
1.132
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.314
1B
0.033
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.332
0.332
0.341
0.341
0.268
0.362
0.328
0.364

3C
4C
1C1
2C
4A !
2A
4B !
2B

1.054
1.405
0.070
0.045
0.589
0.045
0.365
0.049

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
3
3
-3
-3
0
0
0
0
Circ. Bend. ML |
6
-6
-6
6
0
0
0
0
|
Tot. Circ. Str.|
9.5
-3.0
-9.5
3.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 39
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Long. Memb. ML |
1
1
-1
-1
0
0
0
0
Long. Bend. ML |
8
-8
-8
8
0
0
0
0
|
Tot. Long. Str.|
9.5
-6.5
-9.5
6.5
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-4
-4
4
4
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-4.2
-4.2
4.2
4.2
-----------------------------------------------------------------------Str. Int. |
9.49
6.52
9.49
6.52
8.34
8.34
8.34
8.34
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
21.65
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.469
4C
2.076
(A,B)
N(PHI) / ( P/Rm )
0.469
3C
1.006
(C,D)
M(PHI) / ( P )
0.366
2C1
0.020
(A,B)
M(PHI) / ( P )
0.366
1C !
0.058
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.362
3A
0.875
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.398
1A
0.070
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.414
3B
1.525
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.407
1B
0.014
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.421
0.421
0.430
0.430
0.362
0.473
0.414
0.451

3C
4C
1C1
2C !
4A
2A
4B
2B

1.166
2.270
0.031
0.030
2.031
0.029
0.768
0.020

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 40
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
8
8
-8
-8
0
0
0
0
Circ. Bend. ML |
12
-12
-12
12
0
0
0
0
|
Tot. Circ. Str.|
21.5
-3.6 -21.5
3.6
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
5
5
-5
-5
0
0
0
0
Long. Bend. ML |
16
-16
-16
16
0
0
0
0
|
Tot. Long. Str.|
22.0 -10.6 -22.0
10.6
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-8
-8
8
8
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-8.8
-8.8
8.8
8.8
-----------------------------------------------------------------------Str. Int. | 21.98 10.57 21.98 10.57 17.54 17.54 17.54 17.54
-----------------------------------------------------------------------WRC 107 Stress Calculation for OCCasional loads:
Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT

28.2
0.0
172.5
0.0
-16.8
0.0

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Dimensionless Parameters used :


Gamma =
9.28
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
-1
-1
-1
-1
0
0
0
0
Circ. Bend. P |
-3
3
-3
3
-4
4
-4
4
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
10
10
-10
-10
0
0
0
0
Circ. Bend. ML |
20
-20
-20
20
0
0
0
0
|
Tot. Circ. Str.|
26.7
-7.8 -36.0
11.9
-5.5
3.7
-5.5
3.7
-----------------------------------------------------------------------Long. Memb. P |
-1
-1
-1
-1
-1
-1
-1
-1
Long. Bend. P |
-3
3
-3
3
-2
2
-2
2

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 41
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Long.
Long.
Long.
Long.

Memb.
Bend.
Memb.
Bend.

MC
MC
ML
ML

|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
4
4
-4
-4
0
0
0
0
|
26
-26
-26
26
0
0
0
0
|
Tot. Long. Str.|
26.6 -18.8 -36.2
24.4
-3.8
1.1
-3.8
1.1
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-3
-3
3
3
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-3.7
-3.7
3.7
3.7
-----------------------------------------------------------------------Str. Int. | 26.75 18.83 36.24 24.36
8.52
7.92
8.52
7.92
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
21.65
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
-5
-5
-5
-5
-2
-2
-2
-2
Circ. Bend. P |
-6
6
-6
6
-18
18
-18
18
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
29
29
-29
-29
0
0
0
0
Circ. Bend. ML |
41
-41
-41
41
0
0
0
0
|
Tot. Circ. Str.|
59.9 -10.6 -82.7
13.2 -20.8
15.9 -20.8
15.9
-----------------------------------------------------------------------Long. Memb. P |
-2
-2
-2
-2
-5
-5
-5
-5
Long. Bend. P |
-9
9
-9
9
-9
9
-9
9
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
18
18
-18
-18
0
0
0
0
Long. Bend. ML |
53
-53
-53
53
0
0
0
0
|
Tot. Long. Str.|
60.1 -27.9 -85.5
42.0 -15.0
4.0 -15.0
4.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-7
-7
7
7
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-7.9
-7.9
7.9
7.9
-----------------------------------------------------------------------Str. Int. | 60.05 27.94 85.51 42.05 26.28 19.80 26.28 19.80
------------------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 42
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
290
325
290
325
290
325
290
325
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)| 290.6 325.6 290.6 325.6 290.6 325.6 290.6 325.6
Circ. Pl (SUS) |
3
3
-3
-3
0
0
0
0
Circ. Pl (OCC) |
9
9
-12
-12
0
0
0
0
Circ. Pl(TOTAL)|
12.7
12.7 -15.3 -15.3
-0.9
-0.9
-0.9
-0.9
Circ. Q (SUS) |
6
-6
-6
6
0
0
0
0
Circ. Q (OCC) |
17
-17
-23
23
-4
4
-4
4
Circ. Q (TOTAL)|
23.5 -23.5 -30.2
30.2
-4.6
4.6
-4.6
4.6
-----------------------------------------------------------------------Long. Pm (SUS) |
145
145
145
145
145
145
145
145
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)| 145.3 145.3 145.3 145.3 145.3 145.3 145.3 145.3
Long. Pl (SUS) |
1
1
-1
-1
0
0
0
0
Long. Pl (OCC) |
3
3
-5
-5
-1
-1
-1
-1
Long. Pl(TOTAL)|
5.4
5.4
-7.4
-7.4
-1.4
-1.4
-1.4
-1.4
Long. Q (SUS) |
8
-8
-8
8
0
0
0
0
Long. Q (OCC) |
22
-22
-30
30
-2
2
-2
2
Long. Q (TOTAL)|
30.7 -30.7 -38.3
38.3
-2.5
2.5
-2.5
2.5
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
-4
-4
4
4
Shear Pl (OCC) |
0
0
0
0
-3
-3
3
3
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-7.9
-7.9
7.9
7.9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
| 290.6 325.6 290.6 325.6 290.6 325.6 290.6 325.6
-----------------------------------------------------------------------Pm (SUS+OCC)
| 290.6 325.6 290.6 325.6 290.6 325.6 290.6 325.6
-----------------------------------------------------------------------Pm+Pl (SUS)
| 293.9 328.9 287.4 322.4 290.7 325.7 290.7 325.7
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)| 303.3 338.3 275.3 310.3 290.1 325.0 290.1 325.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 326.8 314.8 245.1 340.5 285.5 329.7 285.5 329.7
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 43
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
---------------|-------------------------------------------------------Pm (SUS)
|
325.62
1202.25
|
Passed
Pm (SUS+OCC)
|
325.62
1442.70
|
Passed
Pm+Pl (SUS)
|
328.87
1803.37
|
Passed
Pm+Pl (SUS+OCC)|
338.32
2164.05
|
Passed
Pm+Pl+Q (TOTAL)|
340.47
3606.75
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
723
758
723
758
723
758
723
758
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)| 723.3 758.3 723.3 758.3 723.3 758.3 723.3 758.3
Circ. Pl (SUS) |
8
8
-8
-8
0
0
0
0
Circ. Pl (OCC) |
24
24
-34
-34
-2
-2
-2
-2
Circ. Pl(TOTAL)|
33.6
33.6 -43.7 -43.7
-2.4
-2.4
-2.4
-2.4
Circ. Q (SUS) |
12
-12
-12
12
0
0
0
0
Circ. Q (OCC) |
35
-35
-47
47
-18
18
-18
18
Circ. Q (TOTAL)|
47.8 -47.8 -60.5
60.5 -18.3
18.3 -18.3
18.3
-----------------------------------------------------------------------Long. Pm (SUS) |
361
361
361
361
361
361
361
361
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)| 361.7 361.7 361.7 361.7 361.7 361.7 361.7 361.7
Long. Pl (SUS) |
5
5
-5
-5
0
0
0
0
Long. Pl (OCC) |
16
16
-21
-21
-5
-5
-5
-5
Long. Pl(TOTAL)|
21.8
21.8 -27.4 -27.4
-5.5
-5.5
-5.5
-5.5
Long. Q (SUS) |
16
-16
-16
16
0
0
0
0
Long. Q (OCC) |
43
-43
-63
63
-9
9
-9
9
Long. Q (TOTAL)|
60.3 -60.3 -80.0
80.0
-9.5
9.5
-9.5
9.5
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
-8
-8
8
8
Shear Pl (OCC) |
0
0
0
0
-7
-7
7
7
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0 -16.6 -16.6
16.6
16.6
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
| 723.3 758.3 723.3 758.3 723.3 758.3 723.3 758.3
-----------------------------------------------------------------------Pm (SUS+OCC)
| 723.3 758.3 723.3 758.3 723.3 758.3 723.3 758.3
-----------------------------------------------------------------------Pm+Pl (SUS)
| 732.3 767.3 714.3 749.3 723.5 758.5 723.5 758.5
------------------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 44
Leg Check, (Operating Case) :
Step:
19
1:42p Jul 14,2013
Pm+Pl (SUS+OCC)| 756.9 791.9 679.6 714.6 721.6 756.6 721.6 756.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 804.8 744.1 619.1 775.1 703.3 774.9 703.3 774.9
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
758.31
1202.25
|
Passed
Pm (SUS+OCC)
|
758.31
1442.70
|
Passed
Pm+Pl (SUS)
|
767.29
1803.37
|
Passed
Pm+Pl (SUS+OCC)|
791.94
2164.05
|
Passed
Pm+Pl+Q (TOTAL)|
804.78
3606.75
|
Passed
-----------------------------------------------------------------------Bolting Size Requirement for Leg Baseplates :
Baseplate Material
Baseplate Allowable Stress
SBA
Baseplate Length
B
Baseplate Width
D
Baseplate Thickness
BTHK
Leg Dimension Along Baseplate Length
d
Leg Dimension Along Baseplate Width
b
Dist. from the Leg Edge to Bolt Hole Center
z
Bolt Material
Bolt Allowable Stress
STBA
Anchor Bolt Nominal Diameter
BOD
Number of Anchor Bolts in Tension per Leg
NB
Total Number of Anchors Bolt per Leg
NBT
Ultimate 28-day Concrete Strength
FCPRIME

SA-36
1167.10 kgf/cm
100.0000 mm
115.0000 mm
12.7000 mm
50.8000 mm
50.8000 mm
25.0000 mm
SA-307 B
492.15 kgf/cm
16.0000 mm
0
1
210.921 kgf/cm

Plate thickness required ( 1/2"; 13mm ) per D. Moss


Since there is only 1 bolt, the standard computation for this
geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 45
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013

INPUT VALUES,

Nozzle Description: N6

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Maximum Allowable Pressure New & Cold

From :
P
Temp

35.177
90
46.59

10
kgf/cm
C
kgf/cm

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

303.28
2.00
10.3100
3.0000
0.0000

mm
mm
mm

Distance from Head Centerline

L1

0.0000

mm

-10.00

User Entered Minimum Design Metal Temperature

SA-234 WPB
1202.25 kgf/cm
1202.25 kgf/cm
mm

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
50.0000

tn

deg
mm.

Nominal
160

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

148.0000
6.0000
10.3100
342.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

300
GR 1.1

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 46
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\| |
\| |
|__|
Insert Nozzle No Pad, with Inside projection
Reinforcement CALCULATION, Description: N6
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (35.18*0.884*309.2800)/(2 *1202.25*1.00-0.2*35.18)
= 4.0101 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (46.59*0.900*303.2800)/(2 *1202.25*1.00-0.2*46.59)
= 5.3092 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.18*30.1625)/(1202*1.00+0.4*35.18)
= 0.8723 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
Normal to Vessel Wall, Inward
UG-40, Limits of Reinforcement : [Mapnc]

97.6996
48.8498
14.3440
6.8440

mm
mm
mm
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 47
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad
Normal to Vessel Wall, Inward

Dl
d
Tlnp

85.6996
42.8498
21.8440
21.8440

mm
mm
mm
mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N6.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 3.8723
= 4.5000
= 7.4239
= 7.4239
= 4.5000
= 6.4200

mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 7.424 , 4.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.8723 , 6.4200 )
= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Stresses on Nozzle due to External and Pressure Loads
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
522.4, Allowable :
1202.2 kgf/cm
Expansion :
0.0, Allowable :
2483.3 kgf/cm
Occasional :
67.0, Allowable :
1599.0 kgf/cm
Shear
:
234.5, Allowable :
841.6 kgf/cm

per the ASME


Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit

-29 C
-46 C

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 48
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
Min Metal Temp. at Required thickness (UCS 66.1)

-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

Curve:

-29 C
-46 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-47 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 35.18/52.11 = 0.675
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N6


Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.0163 = 0.7 * tmin.

Actual Thickness
4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
55.272

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

81.189

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 1.6224 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 500.3100 mm
Input Echo, WRC107 Item
Diameter Basis for Vessel

1,

Description: N6
Vbasis

ID

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 49
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel

Cylsph
Cas
Dv
Tv

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Spherical
3.0000 mm
545.904 mm
10.310 mm

Smc
Smh

90.00
SA-234 WPB
1202.25
1202.25

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Round
Hollow

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn

OD
3.0000
60.325
8.738
SA-106 B
1202.25
1202.25

SNmc
SNmh

Design Internal Pressure


Include Pressure Thrust

Dp

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
P
Circumferential Shear
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Dimensionless Param: U =

0.67 TAU =

5.00 (

C
kgf/cm
kgf/cm

mm
mm
mm
kgf/cm
kgf/cm

35.177
No

kgf/cm

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

No
March

1979
No
No

-139.7
139.7
139.7
40.8
40.8
40.8
4.76) RHO =

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
1.27

Dimensionless Loads for Spherical Shells at Attachment Junction:


-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 50
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
N(x) * T / P
M(x)
/ P
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

T
T
T
T

)
)
)
)

)
)
)
)

/
/
/
/

/
/
/
/

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

2
2
2
2
2
2

0.05984
0.05597
0.10811
0.12197
0.10811
0.12197

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

2
2
2
2
2
2

0.12732
0.02661
0.11697
0.07642
0.11697
0.07642

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
15
15
15
15
15
15
15
15
Rad. Bend. P |
87
-87
87
-87
87
-87
87
-87
Rad. Memb. MC |
0
0
0
0
-182
-182
182
182
Rad. Bend. MC |
0
0
0
0 -1235
1235
1235 -1235
Rad. Memb. ML |
-182
-182
182
182
0
0
0
0
Rad. Bend. ML | -1235
1235
1235 -1235
0
0
0
0
|
Tot. Rad. Str.| -1314
980
1521 -1125 -1314
980
1521 -1125
-----------------------------------------------------------------------Tang. Memb. P |
33
33
33
33
33
33
33
33
Tang. Bend. P |
41
-41
41
-41
41
-41
41
-41
Tang. Memb. MC |
0
0
0
0
-197
-197
197
197
Tang. Bend. MC |
0
0
0
0
-774
774
774
-774
Tang. Memb. ML |
-197
-197
197
197
0
0
0
0
Tang. Bend. ML |
-774
774
774
-774
0
0
0
0
|
Tot. Tang. Str.|
-896
568
1046
-585
-896
568
1046
-585
-----------------------------------------------------------------------Shear VC |
20
20
-20
-20
0
0
0
0
Shear VL |
0
0
0
0
-20
-20
20
20
Shear MT |
97
97
97
97
97
97
97
97
|
Tot. Shear|
117
117
77
77
77
77
117
117
-----------------------------------------------------------------------Str. Int. |
1345
1012
1533
1136
1328
994
1549
1149
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 51
Nozzle Calcs. : N6
Nozl:
6
1:42p Jul 14,2013
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
664
664
664
664
664
664
664
664
Rad. Pl (SUS) |
-166
-166
198
198
-166
-166
198
198
Rad. Q (SUS) | -1147
1147
1323 -1323 -1147
1147
1323 -1323
-----------------------------------------------------------------------Long. Pm (SUS) |
664
664
664
664
664
664
664
664
Long. Pl (SUS) |
-164
-164
230
230
-164
-164
230
230
Long. Q (SUS) |
-732
732
815
-815
-732
732
815
-815
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
20
20
-20
-20
-20
-20
20
20
Shear Q (SUS) |
97
97
97
97
97
97
97
97
-----------------------------------------------------------------------Pm (SUS)
| 664.3 664.3 664.3 664.3 664.3 664.3 664.3 664.3
-----------------------------------------------------------------------Pm+Pl (SUS)
| 518.9 518.9 904.7 904.7 518.9 518.9 904.7 904.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
681
1676
2198
561
664
1659
2213
589
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
664.28
1202.25
|
Passed
Pm+Pl (SUS)
|
904.69
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2213.46
3606.75
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 52
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013

INPUT VALUES,

Nozzle Description: N3

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Maximum Allowable Pressure New & Cold

From :
P
Temp

35.175
90
46.59

10
kgf/cm
C
kgf/cm

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

303.28
2.00
10.3100
3.0000
0.0000

mm

Distance from Head Centerline

L1

100.0000

mm

User Entered Minimum Design Metal Temperature

SA-234 WPB
1202.25 kgf/cm
1202.25 kgf/cm

-10.00

mm
mm
mm

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
50.0000

tn

deg
mm.

Nominal
160

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

126.0000
6.0000
10.3100
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

300
GR 1.1

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 53
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (35.18*309.2800*0.975)/( 2*1202.25*1.00-0.2*35.18)
= 4.4237 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (46.59*303.2800*1.000)/( 2*1202.25*1.00-0.2*46.59)
= 5.8991 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.18*30.1625)/(1202*1.00+0.4*35.18)
= 0.8723 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
UG-40, Limits of Reinforcement : [Mapnc]
Parallel to Vessel Wall (Diameter Limit)

Dl

107.2282
53.6141
14.3440

mm
mm
mm

94.0579

mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 54
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

d
Tlnp

47.0289
21.8440

mm
mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-29 C
-46 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-47 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 35.18/52.11 = 0.675
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N3


Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

Results Per UW-16.1:


Required Thickness

Actual Thickness

mm

Curve:

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 55
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
Nozzle Weld

4.0163 = 0.7 * tmin.

4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
55.270

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

81.189

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (35.18*309.2800*0.975)/( 2*1202.25*1.00-0.2*35.18)
= 4.4237 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (46.59*303.2800*1.000)/( 2*1202.25*1.00-0.2*46.59)
= 5.8991 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.18*30.1625)/(1202*1.00+0.4*35.18)
= 0.8723 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

97.6996
48.8498
14.3440

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)

85.6996

mm

Dl

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 56
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

d
Tlnp

42.8498
21.8440

mm
mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 3.8723
= 4.5000
= 7.4237
= 7.4237
= 4.5000
= 6.4200

mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 7.424 , 4.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.8723 , 6.4200 )
= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Stresses on Nozzle due to External and Pressure Loads
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
522.4, Allowable :
1202.2 kgf/cm
Expansion :
0.0, Allowable :
2483.3 kgf/cm
Occasional :
67.0, Allowable :
1599.0 kgf/cm
Shear
:
234.5, Allowable :
841.6 kgf/cm

per the ASME


Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.0163 = 0.7 * tmin.

Actual Thickness
4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 57
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
55.270

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

81.189

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 13.5570 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 150.5600 mm
Input Echo, WRC107 Item

1,

Description: N3

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

ID
Spherical
3.0000 mm
545.904 mm
10.310 mm

Smc
Smh

90.00
SA-234 WPB
1202.25
1202.25

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Round
Hollow

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn

OD
3.0000
60.325
8.738
SA-106 B
1202.25
1202.25

SNmc
SNmh

Design Internal Pressure


Include Pressure Thrust

Dp

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2

C
kgf/cm
kgf/cm

mm
mm
mm
kgf/cm
kgf/cm

35.175
No

kgf/cm

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

No
March

1979
No

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 58
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Dimensionless Param: U =

0.67 TAU =

5.00 (

-139.7
139.7
139.7
40.8
40.8
40.8
4.76) RHO =

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
1.27

Dimensionless Loads for Spherical Shells at Attachment Junction:


-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.05984
(A,B,C,D)
M(x)
/ P
SP 2
0.05597
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.10811
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.12197
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.10811
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.12197
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

)
)
)
)

/
/
/
/

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

2
2
2
2
2
2

Stress Concentration Factors Kn = 1.00,

0.12732
0.02661
0.11697
0.07642
0.11697
0.07642

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
15
15
15
15
15
15
15
15
Rad. Bend. P |
87
-87
87
-87
87
-87
87
-87
Rad. Memb. MC |
0
0
0
0
-182
-182
182
182
Rad. Bend. MC |
0
0
0
0 -1235
1235
1235 -1235
Rad. Memb. ML |
-182
-182
182
182
0
0
0
0
Rad. Bend. ML | -1235
1235
1235 -1235
0
0
0
0
|
Tot. Rad. Str.| -1314
980
1521 -1125 -1314
980
1521 -1125
-----------------------------------------------------------------------Tang. Memb. P |
33
33
33
33
33
33
33
33
Tang. Bend. P |
41
-41
41
-41
41
-41
41
-41
Tang. Memb. MC |
0
0
0
0
-197
-197
197
197
Tang. Bend. MC |
0
0
0
0
-774
774
774
-774
Tang. Memb. ML |
-197
-197
197
197
0
0
0
0

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 59
Nozzle Calcs. : N3
Nozl:
7
1:42p Jul 14,2013
Tang. Bend. ML |
-774
774
774
-774
0
0
0
0
|
Tot. Tang. Str.|
-896
568
1046
-585
-896
568
1046
-585
-----------------------------------------------------------------------Shear VC |
20
20
-20
-20
0
0
0
0
Shear VL |
0
0
0
0
-20
-20
20
20
Shear MT |
97
97
97
97
97
97
97
97
|
Tot. Shear|
117
117
77
77
77
77
117
117
-----------------------------------------------------------------------Str. Int. |
1345
1012
1533
1136
1328
994
1549
1149
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
664
664
664
664
664
664
664
664
Rad. Pl (SUS) |
-166
-166
198
198
-166
-166
198
198
Rad. Q (SUS) | -1147
1147
1323 -1323 -1147
1147
1323 -1323
-----------------------------------------------------------------------Long. Pm (SUS) |
664
664
664
664
664
664
664
664
Long. Pl (SUS) |
-164
-164
230
230
-164
-164
230
230
Long. Q (SUS) |
-732
732
815
-815
-732
732
815
-815
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
20
20
-20
-20
-20
-20
20
20
Shear Q (SUS) |
97
97
97
97
97
97
97
97
-----------------------------------------------------------------------Pm (SUS)
| 664.2 664.2 664.2 664.2 664.2 664.2 664.2 664.2
-----------------------------------------------------------------------Pm+Pl (SUS)
| 518.9 518.9 904.7 904.7 518.9 518.9 904.7 904.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
681
1676
2198
561
664
1659
2213
589
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
664.24
1202.25
|
Passed
Pm+Pl (SUS)
|
904.65
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2213.42
3606.75
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 60
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013

INPUT VALUES,

Nozzle Description: N1

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Maximum Allowable Pressure New & Cold

From :
P
Temp

35.021
90
46.59

20
kgf/cm
C
kgf/cm

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm

Inside Diameter of Cylindrical Shell


Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
t
c
co

303.28
10.3100
3.0000
0.0000

mm
mm
mm
mm

1456.0000

mm

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

-10.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
90.00
50.0000

tn

deg
mm.

Nominal
160

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

153.0000
6.0000
10.3100
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

300
GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 61
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013

Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (35.02*154.6400)/(1202*1.00-0.6*35.02)
= 4.5848 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (46.59*151.6400)/(1202*1.00-0.6*46.59)
= 6.0161 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.02*30.1625)/(1202*1.00+0.4*35.02)
= 0.8685 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

97.6996
48.8498
14.3440

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

85.6996
42.8498
21.8440

mm
mm
mm

Dl
d
Tlnp

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 62
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N1.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 3.8685
= 4.5000
= 7.5848
= 7.5848
= 4.5000
= 6.4200

mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 7.585 , 4.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.8685 , 6.4200 )
= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Stresses on Nozzle due to External and Pressure Loads
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
522.1, Allowable :
1202.2 kgf/cm
Expansion :
0.0, Allowable :
2483.5 kgf/cm
Occasional :
66.7, Allowable :
1599.0 kgf/cm
Shear
:
234.5, Allowable :
841.6 kgf/cm

per the ASME


Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.869 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.187 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.869 , c = 3.0000 mm , E* = 1.00

Curve:

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 63
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013
Stress Ratio = tr * (E*)/(tg - c) = 0.187 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

Governing MDMT of all the sub-joints of this Junction

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-47 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 35.02/52.11 = 0.672
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N1


Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.0163 = 0.7 * tmin.

Actual Thickness
4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
55.123

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

78.537

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 3.0301 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 166.3401 mm
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

Description: N1
Vbasis
Cylsph
Cas
Dv
Tv

ID
Cylindrical
3.0000 mm
303.280 mm
10.310 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 64
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013
Design
Vessel
Vessel
Vessel

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Attachment Type
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Smc
Smh

90.00
SA-106 B
1202.25
1202.25

Type

Round

Nbasis
Can
Dn
Tn
SNmc
SNmh

Design Internal Pressure


Include Pressure Thrust

Dp

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
Circumferential Shear
(SUS)
Vc
Circumferential Moment (SUS)
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

Gamma =

kgf/cm
kgf/cm

mm
mm
mm
kgf/cm
kgf/cm

35.021
No

kgf/cm

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

No
March

1979
No
No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :

OD
3.0000
60.325
8.738
SA-106 B
1202.25
1202.25

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

21.65

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.167
4C
3.526
(A,B)
N(PHI) / ( P/Rm )
0.167
3C
2.843
(C,D)
M(PHI) / ( P )
0.167
2C1
0.069
(A,B)
M(PHI) / ( P )
0.167
1C
0.100
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.167
3A
0.767
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.167
1A
0.093
(A,B,C,D)

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 65
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm
* Beta) )

0.167
0.167

3B
1B

2.376
0.041

(A,B,C,D)
(A,B,C,D)

N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

0.167
0.167
0.167
0.167
0.167
0.167
0.167
0.167

3C
4C
1C1
2C
4A
2A
4B
2B

2.843
3.526
0.105
0.069
1.176
0.049
0.734
0.065

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
42
42
42
42
34
34
34
34
Circ. Bend. P |
107
-107
107
-107
157
-157
157
-157
Circ. Memb. MC |
0
0
0
0
-102
-102
102
102
Circ. Bend. MC |
0
0
0
0 -1607
1607
1607 -1607
Circ. Memb. ML |
-317
-317
317
317
0
0
0
0
Circ. Bend. ML |
-704
704
704
-704
0
0
0
0
|
Tot. Circ. Str.|
-871
321
1172
-452 -1517
1381
1901 -1627
-----------------------------------------------------------------------Long. Memb. P |
34
34
34
34
42
42
42
42
Long. Bend. P |
164
-164
164
-164
108
-108
108
-108
Long. Memb. MC |
0
0
0
0
-157
-157
157
157
Long. Bend. MC |
0
0
0
0
-852
852
852
-852
Long. Memb. ML |
-98
-98
98
98
0
0
0
0
Long. Bend. ML | -1130
1130
1130 -1130
0
0
0
0
|
Tot. Long. Str.| -1029
902
1427 -1162
-859
630
1160
-761
-----------------------------------------------------------------------Shear VC |
20
20
-20
-20
0
0
0
0
Shear VL |
0
0
0
0
-20
-20
20
20
Shear MT |
97
97
97
97
97
97
97
97
|
Tot. Shear|
117
117
77
77
77
77
117
117
-----------------------------------------------------------------------Str. Int. |
1092
925
1449
1171
1526
1389
1919
1643
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
------------------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 66
Nozzle Calcs. : N1
Nozl:
8
1:42p Jul 14,2013
Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
723
758
723
758
723
758
723
758
Circ. Pl (SUS) |
-274
-274
359
359
-68
-68
136
136
Circ. Q (SUS) |
-596
596
812
-812 -1449
1449
1764 -1764
-----------------------------------------------------------------------Long. Pm (SUS) |
361
361
361
361
361
361
361
361
Long. Pl (SUS) |
-63
-63
132
132
-114
-114
199
199
Long. Q (SUS) |
-966
966
1295 -1295
-744
744
960
-960
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
20
20
-20
-20
-20
-20
20
20
Shear Q (SUS) |
97
97
97
97
97
97
97
97
-----------------------------------------------------------------------Pm (SUS)
| 723.8 758.8 723.8 758.8 723.8 758.8 723.8 758.8
-----------------------------------------------------------------------Pm+Pl (SUS)
|
451
486
1084
1119
656
691
861
896
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
693
1321
1936
1118
813
2145
2637
896
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
758.78
1202.25
|
Passed
Pm+Pl (SUS)
|
1119.30
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2637.45
3606.75
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 67
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013

INPUT VALUES,

Nozzle Description: N2

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Maximum Allowable Pressure New & Cold

From :
P
Temp

35.149
90
46.59

20
kgf/cm
C
kgf/cm

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm

Inside Diameter of Cylindrical Shell


Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
t
c
co

303.28
10.3100
3.0000
0.0000

mm
mm
mm
mm

201.0000

mm

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

-10.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
270.00
50.0000

tn

deg
mm.

Nominal
160

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

153.0000
6.0000
10.3100
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

300
GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 68
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013

Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N2
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (35.15*154.6400)/(1202*1.00-0.6*35.15)
= 4.6018 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (46.59*151.6400)/(1202*1.00-0.6*46.59)
= 6.0161 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.15*30.1625)/(1202*1.00+0.4*35.15)
= 0.8716 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

97.6996
48.8498
14.3440

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

85.6996
42.8498
21.8440

mm
mm
mm

Dl
d
Tlnp

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 69
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N2.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

Press.]
= 3.8716
= 4.5000
= 7.6018
= 7.6018
= 4.5000
= 6.4200

mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 7.602 , 4.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.8716 , 6.4200 )
= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Stresses on Nozzle due to External and Pressure Loads
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
522.3, Allowable :
1202.2 kgf/cm
Expansion :
0.0, Allowable :
2483.3 kgf/cm
Occasional :
67.0, Allowable :
1599.0 kgf/cm
Shear
:
234.5, Allowable :
841.6 kgf/cm

per the ASME


Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.872 , c = 3.0000 mm , E* = 1.00

Curve:

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 70
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013
Stress Ratio = tr * (E*)/(tg - c) = 0.188 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

Governing MDMT of all the sub-joints of this Junction

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-47 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 35.15/52.11 = 0.675
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N2


Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.0163 = 0.7 * tmin.

Actual Thickness
4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
55.250

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

78.537

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 3.0301 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 166.3401 mm
Input Echo, WRC107 Item

1,

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

Description: N2
Vbasis
Cylsph
Cas
Dv
Tv

ID
Cylindrical
3.0000 mm
303.280 mm
10.310 mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 71
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013
Design
Vessel
Vessel
Vessel

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

Attachment Type
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Smc
Smh

90.00
SA-106 B
1202.25
1202.25

Type

Round

Nbasis
Can
Dn
Tn
SNmc
SNmh

Design Internal Pressure


Include Pressure Thrust

Dp

External Forces and Moments in WRC 107 Convention:


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
Circumferential Shear
(SUS)
Vc
Circumferential Moment (SUS)
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

Use Interactive Control


WRC107 Version

Version

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

Gamma =

kgf/cm
kgf/cm

mm
mm
mm
kgf/cm
kgf/cm

35.149
No

kgf/cm

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

No
March

1979
No
No

WRC 107 Stress Calculation for SUStained loads:


Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :

OD
3.0000
60.325
8.738
SA-106 B
1202.25
1202.25

-139.7
139.7
139.7
40.8
40.8
40.8

kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

21.65

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.167
4C
3.526
(A,B)
N(PHI) / ( P/Rm )
0.167
3C
2.843
(C,D)
M(PHI) / ( P )
0.167
2C1
0.069
(A,B)
M(PHI) / ( P )
0.167
1C
0.100
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.167
3A
0.767
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.167
1A
0.093
(A,B,C,D)

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 72
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm
* Beta) )

0.167
0.167

3B
1B

2.376
0.041

(A,B,C,D)
(A,B,C,D)

N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

0.167
0.167
0.167
0.167
0.167
0.167
0.167
0.167

3C
4C
1C1
2C
4A
2A
4B
2B

2.843
3.526
0.105
0.069
1.176
0.049
0.734
0.065

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
42
42
42
42
34
34
34
34
Circ. Bend. P |
107
-107
107
-107
157
-157
157
-157
Circ. Memb. MC |
0
0
0
0
-102
-102
102
102
Circ. Bend. MC |
0
0
0
0 -1607
1607
1607 -1607
Circ. Memb. ML |
-317
-317
317
317
0
0
0
0
Circ. Bend. ML |
-704
704
704
-704
0
0
0
0
|
Tot. Circ. Str.|
-871
321
1172
-452 -1517
1381
1901 -1627
-----------------------------------------------------------------------Long. Memb. P |
34
34
34
34
42
42
42
42
Long. Bend. P |
164
-164
164
-164
108
-108
108
-108
Long. Memb. MC |
0
0
0
0
-157
-157
157
157
Long. Bend. MC |
0
0
0
0
-852
852
852
-852
Long. Memb. ML |
-98
-98
98
98
0
0
0
0
Long. Bend. ML | -1130
1130
1130 -1130
0
0
0
0
|
Tot. Long. Str.| -1029
902
1427 -1162
-859
630
1160
-761
-----------------------------------------------------------------------Shear VC |
20
20
-20
-20
0
0
0
0
Shear VL |
0
0
0
0
-20
-20
20
20
Shear MT |
97
97
97
97
97
97
97
97
|
Tot. Shear|
117
117
77
77
77
77
117
117
-----------------------------------------------------------------------Str. Int. |
1092
925
1449
1171
1526
1389
1919
1643
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
------------------------------------------------------------------------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 73
Nozzle Calcs. : N2
Nozl:
9
1:42p Jul 14,2013
Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
726
761
726
761
726
761
726
761
Circ. Pl (SUS) |
-274
-274
359
359
-68
-68
136
136
Circ. Q (SUS) |
-596
596
812
-812 -1449
1449
1764 -1764
-----------------------------------------------------------------------Long. Pm (SUS) |
363
363
363
363
363
363
363
363
Long. Pl (SUS) |
-63
-63
132
132
-114
-114
199
199
Long. Q (SUS) |
-966
966
1295 -1295
-744
744
960
-960
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
20
20
-20
-20
-20
-20
20
20
Shear Q (SUS) |
97
97
97
97
97
97
97
97
-----------------------------------------------------------------------Pm (SUS)
| 726.4 761.5 726.4 761.5 726.4 761.5 726.4 761.5
-----------------------------------------------------------------------Pm+Pl (SUS)
|
454
488
1086
1122
659
694
864
899
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
691
1323
1938
1119
810
2148
2640
894
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
761.54
1202.25
|
Passed
Pm+Pl (SUS)
|
1122.07
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2640.08
3606.75
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 74
Nozzle Calcs. : N5
Nozl:
10
1:42p Jul 14,2013

INPUT VALUES,

Nozzle Description: N5

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Maximum Allowable Pressure New & Cold

From :
P
Temp

35.000
90
46.59

40
kgf/cm
C
kgf/cm

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-105
1406.14 kgf/cm
1406.14 kgf/cm

Outside Diameter of Bolted Blind Flange


Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
t
c
co

520.00
49.3000
3.0000
0.0000

mm
mm
mm
mm

Distance from Head Centerline

L1

100.0000

mm

User Entered Minimum Design Metal Temperature

-10.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
50.0000

tn

deg
mm.

Nominal
160

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

150.0000
6.0000
49.3000
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

300
GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 75
Nozzle Calcs. : N5
Nozl:
10
1:42p Jul 14,2013

Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N5
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
8.738

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (35.00*30.1625)/(1202*1.00+0.4*35.00)
= 0.8680 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (46.59*30.1625)/(1202*1.00+0.4*46.59)
= 1.1510 mm
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall
Rn+tn+t
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

152.9250
76.4625
14.3440

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall
Rn+tn+t
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

158.9250
79.4625
21.8440

mm
mm
mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N5.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 76
Nozzle Calcs. : N5
Nozl:
10
1:42p Jul 14,2013
Wall
Wall
Wall
Wall
Wall
Wall

Thickness for Internal/External pressures


ta = 3.8680 mm
Thickness per UG16(b),
tr16b = 4.5000 mm
Thickness, shell/head, internal pressure
trb1 = 45.7306 mm
Thickness
tb1 = max(trb1, tr16b) = 45.7306 mm
Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm
Thickness per table UG-45
tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 45.731 , 4.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.8680 , 6.4200 )
= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.868 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.187 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-46 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),


B
---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.868 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.187 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-29 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-47 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 35.00/52.11 = 0.672
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Curve:

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 77
Nozzle Calcs. : N5
Nozl:
10
1:42p Jul 14,2013
Weld Size Calculations, Description: N5
Intermediate Calc. for nozzle/shell Welds

Tmin

5.7376

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.0163 = 0.7 * tmin.

Actual Thickness
4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
41.091

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

46.589

kgf/cm

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 199.3508 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 78
Nozzle Schedule :
Step:
30
1:42p Jul 14,2013

Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N6
50
160 WNF
60.325 8.738
500
N3
50
160 WNF
60.325 8.738
150
N1
50
160 WNF
60.325 8.738
166
N2
50
160 WNF
60.325 8.738
166
N5
50
160 WNF
60.325 8.738
199
Description

General Notes for the above table:


The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N6
SA-106 B
10.310
6.000
N3
SA-106 B
10.310
6.000
N1
SA-106 B
10.310
6.000
N2
SA-106 B
10.310
6.000
N5
SA-106 B
49.300
6.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N6
0.00
148.00
342.00
CAP
N3
0.00
126.00
0.00
CAP
N1
1456.000
90.00
153.00
0.00
SHELL
N2
201.000
270.00
153.00
0.00
SHELL
N5
0.00
150.00
0.00
BLIND
Nozzle

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 79
Nozzle Summary :
Step:
31
1:42p Jul 14,2013

Nozzle Calculation Summary:


Description

MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
kgf/cm
kgf/cm
Path
Stresses
--------------------------------------------------------------------------N6
55.09
...
81.19
OK 7.65
OK
NoCalc[*]
N3
55.09
...
81.19
OK 7.65
OK
NoCalc[*]
N3
55.09
...
81.19
OK 7.65
OK
NoCalc[*]
N1
55.10
...
78.54
OK 7.65
OK
NoCalc[*]
N2
55.10
...
78.54
OK 7.65
OK
NoCalc[*]
N5
41.09
...
46.59
OK 7.65
OK
NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
41.09 N5
46.59 N5
Min. Shell&Flgs
41.09 40
50
46.59
Computed Vessel M.A.W.P.

41.09

kgf/cm

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
10
10
20
20
40

Nozzle Description
N6
N3
N1
N2
N5

Y Coordinate,
0.000
0.000
1456.000
201.000
0.000

Layout Angle,
0.000
0.000
90.000
270.000
0.000

Dia. Limit
97.700
97.700
97.700
97.700
152.925

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39

Comparing Nozzles on Element: BLIND


Note: No Nozzle pairs found on this element.
UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
Description

|
|

Nozzle
dia.

|
|

Head Dia.
/2

| Distance
| from Edge

|
|

Nozzle
dia./4

|
|

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 80
Nozzle Summary :
Step:
31
1:42p Jul 14,2013
|
mm
|
mm
|
mm
|
mm
|
------------------------------------------------------------------N5
|
48.850 |
179.92 |
129.84 |
12.212 |
No Multiple Nozzle spacing violations have been detected !
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 81
Vessel Design Summary :
Step:
33
1:42p Jul 14,2013
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 323.900 mm OD
Vessel Design Length, Raised Face to Tangent
Distance of Bottom Tangent above Grade
Specified Datum Line Distance

1666.00

mm

10000.00
0.00

mm
mm

Shell Material Specification


Head Material Specification

SA-106 B
SA-234 WPB

Internal Design Temperature


Internal Design Pressure

90
35.000

External Design Temperature

Maximum Allowable Working Pressure


Hydrostatic Test Pressure

41.091
60.484

Required Minimum Design Metal Temperature


Warmest Computed Minimum Design Metal Temperature
Wind Design Code
Earthquake Design Code

-10
-55

C
kgf/cm
C
kgf/cm
kgf/cm
C
C

ASCE-98\02\05\IBC-03\06\STS-1
UBC-97

Element Pressures and MAWP: kgf/cm


Element Desc

| Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------CAP
35.177
0.000
55.095
3.0000
SHELL
35.163
0.000
55.101
3.0000
BODY FLANGE
35.000
0.000
80.450
3.0000
BLIND
35.000
0.000
41.091
3.0000
Liquid Level: 1814.82 mm

Dens.: 1018.000 kgm/m

Sp. Gr.: 1.018

Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Ellipse
66.0
66.0
10.3
7.5
4.5
1.00 1.00
Cylinder
1666.0
1600.0
10.3
7.7
No Calc 1.00 1.00
Body Flg
1666.0
73.0
49.3
39.2
39.2
1.00 1.00
Body Flg
1717.3
51.3
49.3
45.7
42.7
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Total
Total
Total
Total

Wind Shear on top of all Legs


Earthquake Shear on top of all Legs
Wind Moment at top of all Legs
Earthquake Moment at top of all Legs

Max. Wind Shear on one Leg (top & bottom)

23.
71.
14.
65.
9.

kgf
kgf
kgf-m.
kgf-m.
kgf

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : S3-1301
--------------------------------------- Page 82
Vessel Design Summary :
Step:
33
1:42p Jul 14,2013
Max.
Max.
Max.
Max.
Max.

Earthq. Shear on one Leg (top & bottom)


Wind Moment at base of one Leg
Earthquake Moment at base of one Leg
Vertical Load (Wt. + Wind) on one Leg
Vertical Load (Wt. + Eq.) on one Leg

28.
9.
28.
229.
365.

kgf
kgf-m.
kgf-m.
kgf
kgf

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals


Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

366.6
490.5
366.6
366.6
366.6
792.8
490.5

kgm
kgm
kgm
kgm
kgm
kgm
kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 14.07.2013

DOC. REF. NO.: MSET/M2-231/S3-1301/DC

REVISION: 0

SUBJECT: ATTACHMENT

JOB NO: M2-231

SERIAL NO.: M2-231/001

ATTACHMENT 1:
LIFTING LUG CALCULATION

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : LIFTING LUG
----------------------------------- Page 2
Leg & Lug Analysis LIFTING LUG
Item:
1
1:59p Jul 14,2013

Input Echo, Leg & Lug Item

1,

Description: LIFTING LUG

Design Internal Pressure


Design Temperature for Attachment
Vessel Outside Diameter
Vessel Wall Thickness
Vessel Corrosion Allowance
Vessel Material
Vessel Material UNS Number
Vessel Allowable Stress at Design
Analysis Type:

TEMP
OD
Ts
Cas

Empty Weight of Vessel


Operating Weight of Vessel (vertical load )
Lifting Lug Material
Lifting Lug Material UNS Number
Lifting Lug Yield Stress

35.00 kgf/cm
90.00 C
323.900 mm
10.3100 mm
3.0000 mm
SA-106 B
K03006
1202.25 kgf/cm
Lifting Lug

Wemp
W

6543.00
0.00

YIELD

SA-516 70
K02700
2454.30

Lifting Lug Orientation to Vessel


Perpendicular
Total Height of Lifting Lug
w
60.0000
Thickness of Lifting Lug
t
15.8800
Diameter of Hole in Lifting Lug
dh
25.0000
Radius of Semi-Circular Arc of Lifting Lug
r
30.0000
Height of Lug from bottom to Center of Hole
h
30.0000
Offset from Vessel OD to Center of Hole
off
50.0000
Minimum thickness of Fillet Weld around Lug
tw
6.0000
Length of weld along side of Lifting Lug
wl
60.0000
Length of Weld along Bottom of Lifting Lug
wb
15.8800
Lift Orientation
Vertical
Force Along Vessel Axis
Fax
593.00
Force Normal to Vessel
Fn
4090.00
Force Tangential to Vessel
Ft
0.00
Impact Factor
Impfac
1.25
Occasional Load Factor (AISC A5.2)

Results for lifting lugs,

Description :

Weld Group Inertia about the


Weld Group Centroid distance
Dist. of Weld Group Centroid
Weld Group Inertia about the
Weld Group Centroid Distance

Occfac

kgf
kgf

kgf/cm

mm
mm
mm
mm
mm
mm
mm
mm
mm
kgf
kgf
kgf

1.00

LIFTING LUG

Circumferential Axis
ILC
in the Long. Direction YLL
from Lug bottom
YLL_B
Longitudinal Axis
ILL
in the Circ. Direction YLC

Applying the Impact factor to the loads:


Fax = 593.00 * 1.25 = 741.25 kgf
Fn = 4090.00 * 1.25 = 5112.50 kgf
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )

42.409
36.000
30.000
2.374
7.940

cm**4
mm
mm
cm**4
mm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : LIFTING LUG
----------------------------------- Page 3
Leg & Lug Analysis LIFTING LUG
Item:
1
1:59p Jul 14,2013
= Sqrt(741 ^2+0 ^2+5112 ^2) / ( (2*60.0 +15.9 ) * 6.0000 )
= 633.64 kgf/cm
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (5112 *(30.000 -30.000 )) * 36.000 /42.409 +
(741 *50.000 * 36.000 /42.409 ) +
(0 *50.000 * 7.940 /2.374 )
= 314.61 kgf/cm
Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 633.643 + 314.614
= 948.26 kgf/cm
Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 2454 * 1.00
= 981.72 kgf/cm
Shear Stress in Lug above Hole [Shs]:
= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 741 ^2 + 5112 ^2 + 0 ^2 ) / 0.001
= 929.46 kgf/cm
Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 2454 * 1.00
= 981.72 kgf/cm
Pin Hole Bearing Stress [Pbs]:
= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 741 ^2 + 5112 ^2 ) / ( 15.880 * 25.000 )
= 1301.25 kgf/cm
Allowable Bearing Stress [Pba]:
= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 2454 * 1.00 , 2208.9 )
= 1840.72 kgf/cm
Bending stress at the base of the lug [Fbs]:
= Ft*off / (w*t^(2) / 6) + Fax*off / (w^(2)*t / 6)
= 0 * 50.000 / (60.000 * 15.880 ^(2) / 6) +
741 * 50.000 / (60.000 ^(2) * 15.880 / 6)
= 388.99 kgf/cm
Tensile stress at the base of the lug [Fa]:
= Fn / (w * t) = 5112 / (60.000 * 15.880 )
= 536.58 kgf/cm
Total Combined Stress at the base of the lug:
= Fbs + Fa = 925.6 kgf/cm

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : LIFTING LUG
----------------------------------- Page 4
Leg & Lug Analysis LIFTING LUG
Item:
1
1:59p Jul 14,2013
Lug Allowable Stress for Bending and Tension:
= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 2454 * 1.00 , 1840.7 ) = 1619.8 kgf/cm
Note: Check the Shell Stresses using method such as WRC-107.
Summary Of Results
---------------------------------------------------------------------------Stress (kgf/cm)
Actual
Allowable P/F
---------------------------------------------------------------------------Primary Shear Stress of Weld :
948.26
981.72
Ok
Shear Stress above Hole :
929.46
981.72
Ok
Pin Hole Bearing Stress :
1301.25
1840.72
Ok
Total Combined Stress at the lug base :
925.56
1619.84
Ok
----------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

MSET ENGINEERING CORPORATION SDN BHD


DOCUMENT TITLE: DESIGN CALCULATION

DATE: 14.07.2013

DOC. REF. NO.: MSET/M2-231/S3-1301/DC

REVISION: 0

SUBJECT: ATTACHMENT

JOB NO: M2-231

SERIAL NO.: M2-231/001

ATTACHMENT 2:
WRC 297 CALCULATION

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 2
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013

Input Echo, WRC297 Item

1,

Description: NPS 2"

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

Vbasis
Cas
Dv
Tv
Scfn

OD
3.0000
323.900
10.3100
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

Nbasis
Can
Dn
Tn
Scfv

OD
3.0000
60.300
8.7400
1.000

mm
mm
mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.
Design Internal Pressure
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Warning - The ratio, Dn/Tn (6.899) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml

=
=
=
=
=
=
=
=
=

0.118
0.151
0.058
0.125
0.255
0.156
0.115
0.047
0.168

(D)
(d)
(T)
(t)

316.590
60.300
7.310
5.740
1.274
10.505
1.253

35.00
139.70
139.70
139.70
40.79
40.79
40.79

mm
mm
mm
mm

kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 3
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013
NrDL/Ml =
M0D/Ml =
N0DL/Ml =

0.113
0.077
0.142

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
-32
-32
-32
-32
Outplane Bending (P )
-90
90
-90
90
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-179
-179
179
179
Outplane Bending (ML)
-585
585
585
-585
Normal Pressure Stress
723
758
723
758
----------------------- -------- -------- -------- -------Outplane Stress Summary
-165
1222
1364
410
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
-30
-30
-30
-30
Inplane Bending (P )
-237
237
-237
237
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-142
-142
142
142
Inplane Bending (ML)
-1276
1276
1276
-1276
Inplane Pressure Stress
361
361
361
361
----------------------- -------- -------- -------- -------Inplane Stress Summary
-1326
1702
1513
-566
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
20
20
-20
-20
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
97
97
97
97
----------------------- -------- -------- -------- -------Shear Stress Summary
117
117
77
77
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress


Vessel Stresses

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1338
1729
1546
989

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 4
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
-32
-32
-32
-32
Outplane Bending (P )
-90
90
-90
90
Outplane Membrane (Mc)
-59
-59
59
59
Outplane Bending (Mc)
-874
874
874
-874
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
361
361
361
361
----------------------- -------- -------- -------- -------Outplane Stress Summary
-695
1235
1171
-395
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
-30
-30
-30
-30
Inplane Bending (P )
-237
237
-237
237
Inplane Membrane (Mc)
-197
-197
197
197
Inplane Bending (Mc)
-1935
1935
1935
-1935
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
723
758
723
758
----------------------- -------- -------- -------- -------Inplane Stress Summary
-1677
2702
2587
-773
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-20
-20
20
20
Torsional Shear (Mt)
97
97
97
97
----------------------- -------- -------- -------- -------Shear Stress Summary
77
77
117
117
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress


Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop Membrane (P )

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1683
2706
2597
806

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)------------32
-32
-32
-32

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 5
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-179
-179
179
179
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
159
201
159
201
----------------------- -------- -------- -------- -------Hoop Stress Summary
-52
-10
306
348
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
-14
-14
-14
-14
Axial Bending (P )
-234
234
-234
234
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-332
-332
332
332
Axial Bending (ML)
-1376
1376
1376
-1376
Axial Pressure Stress
79
79
79
79
----------------------- -------- -------- -------- -------Axial Stress Summary
-1877
1344
1540
-744
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
25
25
-25
-25
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
124
124
124
124
----------------------- -------- -------- -------- -------Shear Stress Summary
150
150
98
98
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1889
1387
1548
1110

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Hoop Membrane (P )
-32
-32
-32
-32
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-59
-59
59
59
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
159
201
159
201
----------------------- -------- -------- -------- --------

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 6
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013
Hoop Stress Summary

67

109

186

228

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
-14
-14
-14
-14
Axial Bending (P )
-234
234
-234
234
Axial Membrane (Mc)
-332
-332
332
332
Axial Bending (Mc)
-2177
2177
2177
-2177
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
79
79
79
79
----------------------- -------- -------- -------- -------Axial Stress Summary
-2677
2144
2340
-1544
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-25
-25
25
25
Shear due to Torsion
124
124
124
124
----------------------- -------- -------- -------- -------Shear Stress Summary
98
98
150
150
Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2752
2149
2351
1798

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
723
758
723
758
723
758
723
758
Circ. Pl (SUS) |
-211
-211
147
147
-227
-227
167
167
Circ. Q (SUS) |
-675
675
495
-495 -2172
2172
1698 -1698
-----------------------------------------------------------------------Long. Pm (SUS) |
361
361
361
361
361
361
361
361
Long. Pl (SUS) |
-172
-172
112
112
-91
-91
27
27
Long. Q (SUS) | -1513
1513
1039 -1039
-964
964
784
-784
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
20
20
-20
-20
-20
-20
20
20
Shear Q (SUS) |
97
97
97
97
97
97
97
97

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD


FileName : WRC 297
--------------------------------------- Page 7
WRC297 Analysis : NPS 2"
Item:
1 11:57a Jul 14,2013
-----------------------------------------------------------------------Pm (SUS)
| 723.0 758.0 723.0 758.0 723.0 758.0 723.0 758.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 513.2 548.1 871.0 905.9 497.8 532.5 890.8 925.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1335
1729
1544
988
1682
2707
2597
806
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
758.00
1202.25
|
Passed
Pm+Pl (SUS)
|
925.74
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2707.02
3606.75
|
Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
159
201
159
201
159
201
159
201
Circ. Pl (SUS) |
-211
-211
147
147
-91
-91
27
27
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
79
79
79
79
79
79
79
79
Long. Pl (SUS) |
-346
-346
318
318
-346
-346
318
318
Long. Q (SUS) | -1610
1610
1142 -1142 -2411
2411
1943 -1943
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
25
25
-25
-25
-25
-25
25
25
Shear Q (SUS) |
124
124
124
124
124
124
124
124
-----------------------------------------------------------------------Pm (SUS)
| 159.0 201.0 159.0 201.0 159.0 201.0 159.0 201.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 269.9 269.4 403.4 407.5 338.7 380.3 399.9 400.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1889
1385
1546
1110
2753
2148
2350
1798
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
201.00
1202.25
|
Passed
Pm+Pl (SUS)
|
407.50
1803.37
|
Passed
Pm+Pl+Q (TOTAL)|
2753.13
3606.75
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Vous aimerez peut-être aussi