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ELSEVIER
Marion
Roussel,
OH 45215-6300,
USA
Received 8 March 1996; revised 14 June 1996; accepted 9 July 1996; Received by S.E. Hasnain
Abstract
Numerous heterologous proteins have been produced at greater than gram per liter levels in the methylotrophic yeast, Pichia
using the methanol oxidase promoter. The factors that drastically influence protein production in this system include:
copy number of the expression cassette, site and mode of chromosomal integration of the expression cassette, mRNA 5- and
3-untranslated regions (UTR), translational start codon (AUG) context, A+ T composition of cDNA, transcriptional and
translational blocks, nature of secretion signal, endogenous protease activity, host strain physiology, media and growth conditions,
and fermentation parameters. All these factors should be considered in designing an optimal production system. The inherent
ability of P. pastoris to convert the zymogen (pro-enzyme) form of matrix metalloproteinases (MMP) into active mature forms
(which tend to self-degrade, and in some instances also cause damage to cells), largely limits the use of this system for the
production of MMP. However, this problem can be partly alleviated by co-expression of tissue inhibitor of MMP (TIMP-1).
pastoris,
Keywords:
Alcohol oxidase promoter; Expression plasmid design; Transcriptional barrier; Synthetic gene; 5-Untranslated sequence;
mRNA secondary structure; Integrative transformation;
Gene dosage; Clonal variation; G418R selection; Growth and media
optimization; Secretion; Protease-deficient strain; Cell shrinkage; Apoptosis; Fermentation
1. Introduction
In recent years, several industrial yeasts, owing to
their robust growth and certain other unique characteristics, have been developed as recombinant host systems
for the commercial production of heterologous proteins
(Romanos et al., 1992). One such yeast, Pichiu pastoris,
* Corresponding
author. Tel. + 1 513 9484586; Fax + 1 513 9487345;
e-mail: kotisreekrishna@hmri.com
1Presented at the International Conference on Eukaryotic Expression
Vector Systems: Biology and Applications,
National
Institute
of
Immunology,
New Delhi, India, 4-8 February
1996.
Abbreviations:
aa, amino acid(s); AMF, d mating factor; AOXZ, gene
encoding
alcohol (methanol)
oxidase; B., BaciNus; BDNF, brainderived neurotrophic
factor; bp, base pair(s); Bs, Bacillus sphaericus;
BSP, Bs mosquitocidal
protein; cDNA, complementary
DNA; EGF,
epidermal growth factor; E., Escherichia; HSA, human serum albumin;
MMP, matrix metalloproteinase(s);
Mut, methanol utilization phenotype; nt, nucleotide(s);
P., Pichia; PAGE, polyacrylamide
gel electrophoresis; S., Saccharomyces; SDS, sodium dodecyl sulfate; TIMP- 1,
tissue inhibitor of MMP; R, resistance/resistant;
TNF, tumor necrosis
factor; Ubi, ubiquitin; UTR, untranslated
region(s); YP, yeast extract
and peptone.
0378-l 119/97/$17.00 0 1997 Elsevier Science B.V. All rights reserved
PZZ SO378-1119(96)00672-S
56
PHIL-D 1
7749 bp
BglII(5319)
PHIL-AI
6400 bp
//
51
Nael(6916)
NaeI(4330)
_--
PHIL-D7
9442 bp
BglII(6573)
Ss110875)
A.
5 AOXl
3 AOXl
B.
5 AOXl
5 AOXl
3 AOXI
3 AOXl
Fig. 5. Site-specific eviction of AUXI by gene replacement. (A) BgflIdigested DNA derived from PHIL-Dl expression plasmid used for
transformation. Gene X is the gene of interest cloned at the EcoRI
site of PHIL-Dl. (B) P. pastoris chromosomal AOXl locus. (C)
Chromosomal structure resulting from the replacement of the entire
AUXl locus by the transforming DNA (shown in A).
58
Arg-KEX2G1u-Ala-DApGlu-Ala-vDAP
fused protein). The
presence of the Glu-Ala spacers helps to alleviate the
steric interference by the fused protein resulting in an
efficient cleavage of the pro-sequence by the P. pastoris
KEXZlike protease (Thill et al., 1990). The Glu-Ala
spacer sequence is subsequently cleared by a diamino
peptidase (DAP) to yield the protein of interest free of
additional N-terminal aa residues. In spite of taking this
precaution, we have noticed that the pro-sequence is
not cleaved when the AMF signal is fused with human
BDNF (approx. 14 kDa). In this situation BDNF is
secreted into medium as a 26-30 kDa product. This is
the expected result if the pro-portion of AMF signal is
not cleaved and is heterogenously glycosylated at the
multiple glycosylation sites present in the AMF propeptide.
A secretion vector PHIL-Sl, based on the P. pastoris
PHOl (acid phosphatase) secretion signal (designed by
Rich Buckholz) is available, although its efficacy as such
in heterologous protein secretion is not documented.
However, recently Laroche et al. (1994) have demonstrated high level secretion of a tick anticoagulant peptide in P. pastoris, using a hybrid PHOl secretion signal
peptide containing a KEX2 cleavage site.
Over-expression of ubiquitin (Ubi) seems to enhance
the secretion of a human leukocyte protease inhibitor
in S. cerevisiae (Chen et al., 1994). We have recently
established that Ubi is a normal secreted component of
P. pastoris and we have proposed a role for Ubi in
protein secretion (Sreekrishna et al., 1995). We predict
that the over-expression of Ubi in P. pastoris may also
enhance heterologous protein secretion. A P. pastoris
host strain that over-expresses Ubi is not currently
available. However, it can be engineered using one of
the available Ubi cDNAs. Also, a Ubi expression plasmid can be introduced into any P. pastoris strain using
one of the dominant selection markers for transformation, such as invertase, SUC2 (Sreekrishna et al., 1987),
G418R (Sreekrishna et al., 1984) or zeocinR (available
from Invitrogen, San Diego, CA). Thus, the effect of
Ubi over-expression on product secretion can be tested
in any of the existing production strains. A note of
concern may be warranted while using zeocinR for
selecting P. pastoris transformants. Since zeocin is a
strong mutagen, cells challenged with zeocin on a complex medium may acquire some undesirable mutations
that may interfere with growth and thus reduce the
overall productivity under the growth conditions in a
fermentor.
2.9. Product stabilization
Proteolytic stability of secreted proteins can be
improved by altering the pH of the media. The recommended pH range for experimentation is between 2.8
and 6.5. The product stability is further enhanced by
59
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2. Il.
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