002 DPB PT Asme 2012 PT Asme

PT.
DARMA PUTRA BUANA

TECHNICAL NDT & INSPECTION SERVICE
Procedure No. : 002/DPB-PT/ASME/2012

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Liquid Penetrant Examination Procedure

( ASME )
Activity
Name
Position
Date
Approved
Adi Padmo
ASNT LEVE L III

Cert. No. : 126596
October 05, 2012
Reviewed
Purnomo Aditya, ST
NDE MANAGER
October 05, 2012
Prepared
Signature
PT. DARMA PUTRA BUANA


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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the procedure and the following revision (s) has (have) been made
to this procedure.
REV.
DATE
PAGE
00
October 05, 2012
All pages
DESCRIPTION
First issue

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Daftar isi
Par.
1
2
3
4
5
6
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.4
8.5
8.6
8.7
9
10
11
12
13
Uraian
Table of Content
Par.
1
2
3
4
5
6
Purpose
Scope
Safety Requirement
References
Definitions
Qualification and Responsibility
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.4
Penetrant Materials
Procedure
Surface Preparation
Pre Cleaning
Penetrant Application
Temperature
Methods
Penetrant (Dwell) Time
Excess Penetrant Removal
6
6
6
7
7
7
7
7
8
Drying After Penetrant

Removal
Application of Developer
Illumination.
Interpretation Of Indication
Evaluation
Post Examination Cleaning
8
8
9
9
10
10
Documentation
Acceptance Standard
PENETRANT TEST REPORT
10
11
13
Table T-621.
Table T-621.
14
Appendix
Appendix
15
Tujuan
Ruang Lingkup
Persyaratan Keselamatan
Referensi
Definisi-definisi
Qualifikasi dan Tanggung
Jawab
Material Penetrant
Procedur
Persiapan Permukaan
Pembersihan Awal
Aplikasi Penetrant
Suhu
Metode
Waktu Penetrant
Penghilangan Kelebihan
Penetrant
Pengeringan Setelah
Penghilangan Penetrant
Pengaplikasian Developer
Pencahayaan.
Interprestasi Indikasi
Evaluasi
Pembersihan Akhir Setelah
Pengujian
Dokumentasi
Standard Penerimaan
8.5
8.6
8.7
9
10
11
12
13
Descriptions
Page
4
4
4
5
5
5


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1
Tujuan
a. Untuk meyediakan petunjuk dan standar
penerimaan pelaksanaan pengujian dengan
color contrast visible dye penetrant untuk
lasan, stainless steel, carbon and low alloy
steel materials.
Procedure
ini terdiri dari versi Enggris dan
b.
Indonesia, jika ada konflik antara keduanya
maka versi Enggris yang dipakai.
2
2.1
2.2
2.3
2.4
Ruang Lingkup
Prosedur ini berlaku untuk sistem
penetrant solvent removable.
Pengujian Liquid penetrant digunakan
untuk
mendeteksi
cacat
terbuka
dipermukaan material pada logam tidak
berpori.
Pengujian
Liquid
penetrant
harus
dilaksanakan
pada
langkah-langkah
fabrikasi sesuai persyaratan dari routing
sheet, spesifikasi
proses atau oleh
persyaratan kontrak pelanggan.
Prosedur harus dilakukan kualifikasi jika
ada setiap perubahan variable penting di
nyatakan di Tabel T-621; perubahan
variable yang tidak penting di nyatakan di
Tabel T-621 tidak perlu dilakukan
kualifikasi ulang pada prosedur secara
tertulis. Semua perubahan variable penting
atau tidak penting dari nilai , atau batasan
nilai , yang di tentukan oleh prosedur , hal
itu memerlukan revisi, atau tambahan
untuk di tulis di prosedur.
Persyaratan Keselamatan
a. Safety regulasi dari PT. Darma putra
buana harus diikuti selama pengujian.
b. SAFETY ( S.H.E INSTRUCTION )

Selalu menggunakan
PPE such as
Safety shoes, hand glove, safety glass,
and helmet.
Waspada tempat yang licin dan benda
jatuh
Purpose
a. This procedure provides guidance and
acceptance standards for color contrast
(visible) dye penetrant examination of
weldments, stainless steel, carbon and low
alloy steel materials.
b. This procedure consists of English and
Indonesian versions, shall there is conflict
between these versions the English version
shall govern.
Scope
2.1
2.2
2.3
2.4
This procedure is applicable to the solvent

removable penetrant systems.
Liquid penetrant examination is used to
detect discontinuities that are opened to the
surface of nonporous metals.
Liquid penetrant examination shall be
performed at the various stages of
production that are required by the
applicable
routing
sheets,
process
specifications or by customer contract
requirements.
Procedure Qualification shall be conducted
when any change of essential variable
stated in Table T 621; changes of
nonessential variable stated in Table T
621 need not requalification of written
procedure. All changes of essential or
nonessential variables from the value, or
range value, specified by the written
procedure, it shall require revision of, or an
addendum to, the written procedure.
Safety Requirements
a. PT. Darma putra buanas safety regulation
shall be followed during examination.
b. SAFETY ( S.H.E INSTRUCTION )
Always use PPE such as Safety shoes,
hand glove, safety glass, and helmet.
Watch out for slippery and falling
object
Watch out for the hazard around the


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Waspada benda berbahaya sekitar
tempat kerja
Berhenti kerja dan lapor ke client an
supervisor untuk tempat kerja yang
tidak aman
Pakai alat pengaman ketinggian jika
kerja diatas 2 m
Pungut sampah dan buang ditempat
yang tersedia
Jangan membuang pelumas, oli atau
cairan bekas test ke lantai
4
4.1
4.2
5
5.1
5.2
Referensi
PT. Darma putra buanas Written Practice
no. 001/DPB-WP/2012, Revision 00.
ASME code Sect. I, V, VIII Div. 1, VIII
Div. 2 and B 31.1, sesuai dengan Edition
dan addenda terbaru
Definisi Definisi
Developer: material yang diaplikasikan ke
permukaan tes untuk mempercepat
keluarnya dan mempertajam kontras dari
indikasi.
Penetrant: cairan campuran dari pewarna.
areas.
Stop the activities and report to client
and supervisor for unsafe working
condition.
Use fall protection equipment if
working above 2 m.
Collect all waste and put it in agreed
place.
Do not expose any lubricant, oil or test
fluid to the ground.
4
4.1
4.2
Developer: a material that is applied to the

test surface to accelerate bleed out and
enhance the contrast of the indications.
5.2
Penetrant: a solution or suspension of dye.

Foot candle (fc): the illumination on
surface, 1 ft2 in area, on which is
uniformly distributed a flux of 1 lm
(lumen).
Pre cleaning : the removal of surface
contaminants from the test part so that they
will not interfere with the examination
process.
Post cleaning: the removal of residual
liquid penetrant examination materials
from the test part after the penetrant
examination has been employed.
Footcandle (fc): pencahayaan pada

permukaan, di area 1 ft2, didistribusikan
merata dengan kekuatan 1 lm (lumen).
5.3
5.4
Pra pembersihan : pembersihan permukaan

dari kontaminasi pada bagian yang di tes
sehingga tidak akan menggangu proses
pemeriksaan
Post cleaning: penghilangan sisa material
pengujian cairan penetrant dari bagian tes
setelah pengujian penetrant dilaksanakan.
5.4
Qualifikasi dan Tanggung Jawab

Personel yang melakukan pengujian untuk
memenuhi syarat syarat dari spesifikasi
ini harus di qualifikasi sesuai dengan
Written Practice no. 001/DPB-WP/2012,
Revision 00.
6
6.1
Definitions
5.1
5.3
5.5
Reference
PT. Darma putra buanas Written Practice
no. 001/DPB-WP/2012, Revision 00.
ASME code Sect. I, V, VIII Div. 1, VIII
Div. 2 and B 31.1, Applicable
Latest
Edition and addenda
5.5
6.1
Qualification and Responsibility

Personnel performing examinations to the
requirements of this Procedure shall be
qualified in accordance with PT. Darma
putra buanas Written Practice no.
001/DPB-WP/2012, Revision 00.


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6.2
7
7.1
7.2
7.3
7.4
Personel yang menentukan keberterimaan

sesuai
syaratsyarat dari prosedur ini
harus Level II atau Level III.
6.2
Personnel determining the acceptability to

the requirements of this procedure shall be
Level II or Level III.
Material penetrant
Semua material penetrant
(cleaning
agents, penetrant, solvents, developer, dll.)
sebelum digunakan pada nickel base
alloys, austenitic or duplex stainless steel
and titanium harus memiliki sertifikat
contaminant contents sesuai dengan
persyaratan T-641, Mandatory Appendix
II, Article 6, Section V, dari ASME Code.
Pencampuran material penetrant dari grup
yang berbeda dari supplier yang berbeda
tidak diperbolehkan.
Merk dan produk lain dari yang disebut di
prosedur ini bisa digunakan asalkan
demonstrasi untuk bisa memuaskan
Authorized Inspector harus dilaksanakan.
7
7.1
Daftar material dibawah ini (atau

equivalennya) boleh digunakan untuk
pengujian dari liquid penetrant:
Group II method C Visible Solvent
Removable
7.4
Penetrant Material
All penetrant material (cleaning agents,
penetrant, solvents, developer, etc.) prior
to their use on nickel base alloys, austenitic
or duplex stainless steel and titanium shall
have their contaminant contents certified
in accordance with the requirements of T641, Mandatory Appendix II, Article 6,
Section V, of the ASME Code.
Intermixing of penetrant materials from
different groups or from different suppliers
within a group is not permitted.
Brand name or products other than
specified in this procedure may be used
provided demonstration to the satisfaction
of the Authorized Inspector to be
performed.
The following list of materials (or their
equivalents) may be used for liquid
penetrant examination:
Group II method C Visible Solvent
Removable
Supplier
Magnaflux
8
8.1
Material
Penetrant
Solvent
/
Remover
Developer
7.2
7.3
Supplier
Type
SKL- SP 1
SKC-S
Magnaflux
SKD-S2
Procedure
Persiapan Permukaan
8.1.1 Sebelum
dilaksanakan
pengujian
Penetrant, permukaan yang akan di uji dan
area dengan jarak minimal 1 ( satu ) inchi
setiap sisinya area tersebut, harus kering,
bebas dari semua kotoran, grease, oli,
pasir, loose, rust, scale, atau material
lainnya yang akan menggangu pada saat
pengujian.
8.1.2 Grit atau shot blasting tidak di ijinkan
sebagai metode persiapan permukaan.
Persiapan permukaan dengan mein
8
8.1
Material
Penetrant
Solvent /
Remover
Developer
Type
SKL- SP 1
SKC-S
SKD-S2
Procedure
Surface Preparation
8.1.1
Prior to Liquid Penetrant examination , the

Surface to be examined and any adjacent
area within at least 1 ( one ) inch of the
surface to be examined, shall be dry and
free of any dirt, grease, oil, sand, loose
rust, scale, or any other foreign material
which would interfere with examination.
8.1.2
Grit or shot blasting is prohibited as a

method of surface preparation. The surface
preparation by grinding, machining, or


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gerinda, mesin, atau metode lain mungkin
diperlukan
other methods may be necessary.
8.2 Pembersihan awal

8.2.1 Precleaning: penghilangan kontaminasi
permukaan dari bagian tes sehingga
mereka
tidak
mengganggu
proses
pengujian.
8.2.2 Metode dari pra pembersihan dengan
langsung
menyemprotkan
pelarut
pembersih di permukaan yang di uji.
8.2.3 Pengeringan permukaan untuk pengujian
setelah dibersihkan dilakukan dengan
penguapan
normal.
Periode waktu
minimum 1 menit harus ditunggu untuk
memastikan bahwa larutan pemebersih
sudah menguap sebelum penerapan
penetrant.
8.2
8.2.1
8.3 Aplikasi Penetrant

8.3.1 Suhu
a. Pada semua hal rekomendasi dari pabrik
pembuat harus dikuti.
b. Teknik standar, suhu dari penetrant dan
permukaan benda uji tidak boleh dibawah
o
o
o
o
50 F (10 C) atau diatas 125 F (52 C) saat
periode pengujian. Pemanasan atau
pendinginan lokal diperbolehkan asalkan
selama pengujian suhu tetap dalam range
o
o
o
dari 50 F sampai 125 F (10 C sampai
o
52 C).
8.3
8.3.1
c. Apabila tidak bisa di aplikasikan sesuai

dengan pembatasan suhu, suhu dan waktu
yang lain boleh digunakan, harus di
lakukan kualifikasi pada prosedur yang di
gunakan.
8.3.2 Metode
Penetrant bisa diaplikasikan dengan
dikuas.
8.3.3 Waktu Penetrant
Dwell Time Penetran adalah sangat kritis
dan harus dilakukan minimal 10 menit.
8.2.2
8.2.3
Pre Cleaning
Precleaning: the removal of surface
contaminants from the test part so that they
will not interfere with the examination
process.
The metods of pre cleaning by directly
spray solvent to the surface being
examined.
Drying of the surfaces to be examined after
cleaning shall be accomplished by normal
evaporation. A period of time minimum 1
minutes shall be established to ensure that
the cleaning solution has evaporated prior
to the application of penetrant.
Temperature
a. In
all
cases
manufacturers
recommendation shall be followed.
b. As a standard technique, the temperature
of the penetrant and the surface of the part
o
to be examined shall not be below 50 F
o
o
o
(10 C) nor
above
125 F
(52 C)
throughout the examination period. Local
heating or cooling is permitted provided
the part temperature remains in the range
o
o
o
o
of 50 F to 125 F (10 C to 52 C) during the
examination.
c. Where it is not practical to comply with
this
temperature
limitation,
other
temperatures and dwell times may be
used, provided the qualification of
procedure shall be performed.
8.3.2
Methods
The penetrant shall be applied by brushing.
8.3.3
Penetrant (Dwell) Time

Penetrant (dwell) time is critical and shall
be minimum of 10 minutes. The area to be


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Area yang akan di lakukan pengujian harus
tetap di basahi oleh penetrant selama
waktu penetrasi
8.4 Penghilangan Kelebihan Penetrant
8.4.1 Setelah waktu penetrasi terlewati, cairan
penetran yang berada dipermukaan benda
uji harus dihilangkan, dilaksanakan dengan
hati-hati untuk menghindari penghilangan
cairan tersebut dari cacat yang akan diuji.
8.4.2 Kelebihan Solvent removable penetrants
dibuang dengan mengelapnya dengan kain
yang kering atau kertas serap air, lakukan
berulang
sampai
sisa
penetran
dipermukaan benda uji hilang.
8.4.3 Sisa yang lain dihilangkan dengan
mengusap ringan permukaan benda dengan
kain bersih atau kertas serap air yang telah
diberi solvent.
8.4.4 Untuk meminimasi penghilangan penetran
dari cacat, pemakaian solvent harus sehatihati mungkin. Tidak diperbolehkan untuk
menyemprotkan
solvent, setelah
selesainya aplikasi penetran dan sebelum
waktu developing.
8.5
Pengeringan
Setelah
Penghilangan
Penetrant
Pengeringan ada bagian pembersihan
penetrant yang dengan penguapan normal,
waktu penguapan setelah pembersihan
penetrant harus antara 5 ~ 20 menit
8.6 Pengaplikasian Developer

8.6.1 Developer harus diaplikasikan dengan
disemprotkan segera setelah penghilangan
penetrant sesuai par.8.5
8.6.2 Sebelum developer diaplikasikan pada
permukaan, developer harus dikocok
terlebih dahulu supaya partikel bercampur
secara merata.
8.6.3 Developer harus diaplikasikan sehingga
tebal lapisannya cukup untuk menarik
cairan dari cacat ke permukaan tetapi tidak
examined shall remain wetted by the

penetrant throughout the entire penetration
time.
8.4
8.4.1
8.4.2
8.4.3
8.4.4
8.5
Excess Penetrant Removal

After the specified penetration (dwell) time
has elapsed, any penetrant remaining on
the surface shall be removed, taking care to
minimize removal of penetrant from
discontinuities.
Excess solvent removable penetrants shall
be removed by wiping with a dry clean
cloth or absorbent paper, repeating the
operation until most traces of penetrant
have been removed.
The remaining traces shall be removed by
lightly wiping the surface with a clean
cloth or absorbent paper moistened with
solvent.
To minimize removal of penetrant from
discontinuities, care shall be taken to avoid
the use of excess solvent. Flushing the
surface with solvent, following the
application of the penetrant and prior to
developing, is prohibited.
Drying After Penetrant Removal
Drying of part after removal of excess
solvent removable penetrant shall be
carried out by normal evaporation, the
drying after removal excess penetrant shall
be within 5 ~ 20 minutes.
8.6
8.6.1
8.6.2
8.6.3
Application of Developer
The developer shall be applied by spraying
after the penetrant removal as stated in
par. 8.5.
Prior to applying the developer to the
surface, the developer must be thoroughly
agitated to ensure adequate dispersion of
suspended particles.
The developer shall be applied so that the
coating thickness is sufficient enough to
draw the penetrant out of discontinuities,


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boleh berlebihan yang bisa menutupi
indikasi dari cacat tersebut.
8.6.4 Developing time untuk interpretasi akhir
adalah 10 menit tetapi tidak lebih dari 30
menit.
8.7 Pencahayaan.
8.7.1 Pengujian menggunakan color contrast
visible dye penetrant harus dilaksanakan
dengan cahaya visible. Lux Meter untuk
mengukur
intensitas
cahaya
harus
dikalibrasi minimal setahun sekali.
8.7.2 Minimum intensity cahaya 105fc (1050Lx)
pada permukaan kerja dibutuhkan untuk
meyakinkan sensitivitas selama pengujian
dan evaluasi dari indikasi mencukupi.
8.7.3 Sumber cahaya, teknik yang digunakan,
dan level verifikasi dibutuhkan untuk
didemonstrasikan satu kali, didokumenkan,
dan disimpan sebagai file.
9
9.1
9.2
9.3
9.4
9.5
Interprestasi Indikasi
Pengamatan untuk informasi indikasi
dimulai segera setelah aplikasi dari
pengeringan developer atau segera saat
masih basah lapisan developer mengering.
Interpretasi akhir indikasi harus dilakukan
setelah penetarnt tampak selama minimal
10 menit, tetapi tidak boleh lebih dari 30
menit.
Indikasi yang relevan adalah indikasi yang
di sebabkan oleh diskontinuitas yang
terbuka ke permukaan pengujian dan
dengan dimensi besarnya dari 1/16 inchi (
1.5 mm ), dimensi kurang dari 1/16 inchi
(1.5 mm ) disebut indikasi tidak relevan
dan bisa di abaikan.
Indikasi yang meragukan adalah indikasi
yang
disebabkan
oleh
kondisi
diskontinuitas. Permukaan yang tidak rata
disebabkan oleh proses mesin, gerinda,
atau
kondisi
pengelasan
yang
menyebabkan indikasi meragukan.
Indikasi yang meragukan yang bisa
8.6.4
8.7
8.7.1
8.7.2
8.7.3
9
9.1
9.2
9.3
but not too excessive which could cause

the masking of indications.
The minimum developing times for final
interpretation is 10 minutes but no longer
than 30 minutes.
Illumination.
Examination using colour contrast visible
dye penetrant shall be performed under
visible light. Lux meter for measuring light
intensity shall be calibrated at least once a
year.
A minimum light intensity of 105 fc (1050
Lx) at the work surface is required to
ensure adequate sensitivity during the
examination and evaluation of indications.
The light source, technique, and light level
verification
are
required
to
be
demonstrated once, documented, and
maintained on file.
Interpretation Of Indication
Observation of the information of
indications begin immediately after the
application of a dry developer or as soon as
wet developer coating is dry.
Final interpretation of indications shall be
made after allowing the penetrant to bleedout for at least 10 minutes, but no longer
than 30 minutes.
Relevant indications are those indications
caused by discontinuities that are opened
to the examination surface and with major
dimension grater than 1/16 inch (1.5 mm),
should the dimension less than 1/16 inch
(1.5 mm) then it is called no relevant
indication; it may be ignored.
9.4
False indications are indications caused

by conditions other than discontinuities.
Surface irregularities due to machining,
grinding, or welding are conditions that
may cause false indications.
9.5
False
indications
that
could
mask


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9.6
9.7
9.8
10
10.1
10.2
menutupi indikasi tidak bisa diterima dan

harus di uji ulang.
Kondisi permukaan harus dilakukan untuk
pengujian yang di ulang
Area pigmentasi yang dapat menutupi
indikasi relevan tidak bias diterima dan
harus dibersihkan dan di uji ulang
Indikasi yang memanjang adalah indikasi
yang memiliki panjang lebih besar dari tiga
kali lebar
Indikasi bulat adalah indikasi bulat atau
bentuk ellip dengan panjang sama dengan
atau kurang dari tiga kali lebar
Evaluasi
a. Sebuah indikasi dari cacat mungkin
lebih
besar
dari
cacat
yang
menyebabkannya; namun , ukuran dari
indikasi adalah yang menjadi dasar
evaluasi penerimaan.
b. Standar Penerimaan.
Standar penerimaan ini harus diterapkan
kecuali ada standar penerimaan yang lebih
ketat lainya dan ditetapkan untuk bahan
tertentu atau aplikasinya.
11 Pembersihan Akhir Setelah Pengujian

a. Pebersihan
akhir
pengujian
hanya
dilakukan bila bahan penetrant yang
digunakan akan merusak bagian yang di
uji karena mengoktaminasinya. Bahan
pembersih atau bahan pelarut sesuai
persyaratan di procedure ini dan harus
digunakan untuk menghilangkan sisa
bahan penetrant pasca pengujian .
b. Menghilangkan developer dan bekas
material penetran harus dengan mengelap
dengan kain bersih, kemudian di semprot
dengan solvent remover.
12
Dokumentasi
Hasil dar pengujian harus dicatat pada
Penetrant Examination Report (Exhibit 1).
9.6
9.7
indications are unacceptable and shall be

reexamined.
Surface conditioning shall proceed the
reexamination.
Broad areas of pigmentation which could
mask relevant indications are unacceptable
and shall be cleaned and reexamined.
Linear indications are indications having
a length greater than three times a width
9.8
Rounded indications are circular or

elliptical shapes with a length equal to or
less than three times its width.
10
10.1
Evaluation
a. An indication of an imperfection may
be larger than the imperfection that cause
it; however the size of the indication is the
basic for acceptance evaluation.
10.2
b. Acceptance Standards
This acceptance standard shall apply
unless other more restrictive standards are
specified for specific material or
application.
11
Post Examination Cleaning

a. Post Examination Cleaning is required
only when penetratnt materials will affect
the use of the parts being tested by their
contaminant. The cleaning agents, or
solvents meeting the requirements of this
procedure shall be used for the postexamination
removal
of
penetrant
materials.
b. Removing of developer and tracing
penetrant shall be by wiping with dry
cloth, followed by spraying with solvent
remover.
12
Documentation
Examination results shall be recorded on
the Penetrant Examination Report (Exhibit

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1).
13
13.1
Standard Penerimaan
ASME BPV Code Section I, Appendix
A, Para A-270
a. Hanya indikasi dengan dimensi utama
yang lebih besar dari 1.5 mm (1/16 in)
harus dianggap relevan,
b. Semua permukaan yang akan di uji harus
bebas dari:
1. Indikasi relevan yang memanjang.
2. Indikasi relevan yang bulat lebih besar
dari 5mm (3/16 in).
3. Empat atau lebih indikasi yang bulat
dalam satu garis dipisahkan dengan 1.5
mm (1/16 in.) atau kurang , tepi ke tepi
13
13.1
13.2
13.2
13.3
13.3
ASME BPV Code Sect. VIII Div.1,

Appendix 8 Para 8.3 & 8.4
bebas dari:
dari 5mm (3/16 in).
ASME BPV Code Sect. VIII Div. 2, Part
7.5.7.1 (d) and 7.5.7.2
bebas dari:
dari 5mm (3/16 in).
Acceptance Standard
ASME BPV Code Section I, Appendix
A, Para A-270
a. Only indications with major dimensions
greater than 1.5 mm (1/16 in) shall be
considered relevant.
b. All surfaces to be examined shall be free
of:
1. Relevant linear Indications.
2. Relevant rounded indications greater
than 5mm (3/16 in).
3. Four or more rounded indications in a
line separated by 1.5 mm (1/16 in.) or
less, edge to edge
ASME BPV Code Sect. VIII Div.1,
Appendix 8 Para 8.3 & 8.4
greater than 1.5 mm (1/16 in.) shall be
considered relevant,
of:
1. Relevant linear indications
than 5 mm (3/16 in.)
3. Four or more rounded indications in a
line separated by 1.4 mm (1/16 in.) or
less, edge to edge
ASME BPV Code Sect. VIII Div. 2, Part

7.5.7.1 (d) and 7.5.7.2
of:
1. Relevant linear indications
3. Four or more relevant rounded
indications in a line separated by 1.5
mm (1/16 in) or less, edge to edge


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4. Indikasi terdeteksi seperti Crack,
terlepas dari kondisi permukaan, tidak
bisa di terima.
13.4
ASME BPV Code Sect. IX, Part 195.2.2

bebas dari:
Indikasi relevan yang bulat lebih besar
dari 5mm (3/16 in).
.
13.5
ASME B31.1 Power Piping, Para

146.4.4:
b. Indikasi relevan berikut ini tidak bisa
diterima:
1. Ada Retak atau Indikasi memanjang
2. Indikasi yang bulat lebih besar dari
5mm (3/16 in).
4. Sepuluh atau lebih indikasi bulat 3870
mm persegi (6 ins persegi.) di
permukaan dengan dimensi utama pada
suatu area tidak melebihi dari 150 mm
(6 ins) dengan luasan diambil di lokasi
yang
paling
relatif
tidak
menguntungkan untuk indikasi pada
saat di evaluasi.
4. Crack
like
indications
detected,
irrespective of surface conditions, are
unacceptable.
13.4
ASME BPV Code Sect. IX, Part 195.2.2

of:
1. Relevant linear indications.
mm (1/16 in) or less, edge to edge.
13.5
ASME B31.1 Power Piping, Para

146.4.4:
a. Indications with major dimensions greater
than 2.0 mm (1/16 in) shall be considered
relevant,
b. The following relevant indications are not
acceptable:
1. Any cracks or linear indications
2. Rounded indications greater than 5.0
mm (3/16 in.)
mm (1/16 in) or less, edge to edge
4. Ten or more rounded indications in any
3870 square mm (6 square ins.) of
surface with the major dimension of
this area not to exceed 150 mm (6 ins)
with the area taken in the most
unfavourable location relative to the
indications being evaluated.

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: ................................ Rev. ......... Report No
Customer
: .....................................
Drawing No.
Project Name
: .....................................
Procedure No.
: ............................... Rev. .........
Unit No
Applicable CODE
Material
NCR Ref No
:
:
Welding Process :
Penetrant Type / Method
Brands Name/Type
: ........................................
Visible
Solvent Removable
Method pre-cleaning
Solvent spray
Brush
Other
Penetrant : . Cleaner: Developer:

Drying after pre-cleaning :
Spray
Intensity
Light
Temperature
Method
.
Dwell Time : ..
: ....................................... Light Source :

removing excess penetrant
.. Drying
after remove excess penetrant : . Developer App.
... Developing
Time
: Batch
No. of
Surface
Penetrant :
Preparation
Time of Examination
Scope of Examination
Part Name
/ :
:
As Welded
After Welding
Cleaner :
Machining
Developer :
Grinding
Solvent spray
After Hydro-test
After PWHT
Others
Base Metal
Edge Prep
Back Chipping
Weld Part
Repair Weld
Others
Thickness
( mm )
Weld No.
Result
Accepted
Rejected
Types Of
Discontinuities
Remarks
Sketch ( Identify discontinuities listed above ) if necessary :
Examined by :
Name
Reviewed / witnessed by :
Reviewed / witnessed by :
Date :
Date :
NDE Level :
Date

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Table T - 621
Requirement
Requirements of a Liquid Penetrant Examination Procedure

Non
Essential
Par.
essential
reference
Variable
Variable
Qualified range
Identification of and any change in type or

family group of penetrant materials including
developers, emulsifiers, etc.
1/7.3 / 7.4
Visible dye, Magnaflux SKC-S, SKLSP 1, SKD S2
Surface preparation ( finishing and cleaning,

including type of cleaning solvent remover )
8.1 / 8.2
Machining, grinding, cleaning by

wire brush, spray with solvent /
remover Magnaflux SKC - S
Method of applying penetrant
8.3.2
brush
Method of removing excess surface penetrant
8.4
Wiping with dry cloth, moistened

cloth with solvent / remover
Magnaflux SKC - S
Hydrophilic
or
lipophilic
emulsifier
concentration and dwell time in dip tank and
agitation time for Hydrophilic emulsifier
NA
NA
Hydrophilic emulsifier concentration in spray

application
NA
NA
Method of applying developer
8.6
Spray
Minimum and maximum time periods between

steps and drying aids
8.2.3/8.5
Drying after precleaning minimum

1 mnt., after penetrant removal 5 ~
20 mnt.
Decrease in penetrant dwell time
8.3.3
Minimum10 mnt.
Increase in developer dwell time ( interpretation

time )
8.6.4
10 ~ 30 mnt.
Minimum light intensity 1000 Lux.
9.2
min. 1050 lux
Surface temperature outside 40 to 125 F ( 5 to

520 C ) or as previous qualified
8.3.1
10 ~ 52 0 C
Performance demonstration, when required
2.4
ASME V, T150
Personnel qualification requirements
ASNT
Materials, shapes, or sizes to be examined and

the extent of examination
Carbon Steel Butt, T , corner, lap

joint, examination based on NDE
request
Post examination cleaning technique
12
Wiping dry cloth, spray with solvent


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APPENDIX 1
TECHNIQUE SHEET NO PTS-01
COMPONENT
:
METHOD
:
PENETRANT
:
REMOVER
:
DEVELOPER
:
SURFACE CONDITION :
CLEANING METHOD
:
ACCEPTANCE CRITERIA :
Any non-porous material, metallic or non-metallic.

Visible, Solvent-removable.
Magnaflux SKL-SPI
Magnaflux SKC-S
Magnaflux SKD-S2
Clean off all foreign particles. Dressed smooth as necessary.
Directly sprayed with solvent remover
As per par. 13 of this procedure.
INSPECTION SEQUENCE:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Clean the test surface as stated above. The cleaning process should not smear or peen the test
surface which may reduce the sensitivity of the test.
Dry the surface with normal evaporation at ambient temperature for at least 1 ~ 10 minutes.
Apply the penetrant using brush so that the test surface is covered evenly.
Allow penetrant in minimum dwell time ( 10 minutes )
After the dwell time, wipe off the excess penetrant with lint-free cloth. Traces of excess penetrant
may be removed by wiping with lint-free cloth moistened with solvent remover. Applying of
solvent remover directly to the material is prohibited.
Dry the part by normal evaporation. Developer to be applied within 5 ~ 20 minutes maximum after
drying.
Apply a thin, even layer of developer on to the test surface and observe indication simultaneously.
Observe the test surface for indication final interpretation 10 ~ 30 minutes after applying the
developer.
When indication is present, make a sketch showing the length, location and datum point of the
indication.
For further investigation as to whether the indication is relevant or non-relevant, true or false, wipe
off the existing developer, visually inspect the surface for clues of surface opening and re-apply
developer. A true indication will produce a bleed out of residual penetrant.
Post cleaning may be carried out by wiping off traces of remaining chemicals and
Followed by solvent spraying on the surfaces examined
Note:
Inter-mixing of penetrant materials from different families or brand is prohibited.

002 DPB PT Asme 2012 PT Asme

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DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

Liquid Penetrant Examination Procedure

ASNT LEVE L III

October 05, 2012

October 05, 2012

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

SUMMARY OF REVISION SHEET

October 05, 2012

Procedure No. : 002/DPB-PT/ASME/2012

PT. DARMA PUTRA BUANA

: October 05, 2012

Liquid Penetrant Examination Procedure

Drying After Penetrant

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

b. SAFETY ( S.H.E INSTRUCTION )

This procedure is applicable to the solvent

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

Developer: a material that is applied to the

Penetrant: a solution or suspension of dye.

Footcandle (fc): pencahayaan pada

Pra pembersihan : pembersihan permukaan

Qualifikasi dan Tanggung Jawab

Qualification and Responsibility

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

Personel yang menentukan keberterimaan

Personnel determining the acceptability to

Daftar material dibawah ini (atau

Prior to Liquid Penetrant examination , the

Grit or shot blasting is prohibited as a

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

other methods may be necessary.

8.2 Pembersihan awal

8.3 Aplikasi Penetrant

c. Apabila tidak bisa di aplikasikan sesuai

Penetrant (Dwell) Time

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012

: October 05, 2012

Liquid Penetrant Examination Procedure

8.6 Pengaplikasian Developer

examined shall remain wetted by the

Excess Penetrant Removal

PT. DARMA PUTRA BUANA

Procedure No. : 002/DPB-PT/ASME/2012