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abstract
Article history:
The catalytic steam gasification of waste polyethylene (PE) from municipal solid waste
(MSW) to produce syngas (H2 CO) with NiO/g-Al2O3 as catalyst in a bench-scale down-
stream fixed bed reactor was investigated. The influence of the reactor temperature on the
gas yield, gas composition, steam decomposition, low heating value (LHV), cold gas efficiency and carbon conversion efficiency was investigated at the temperature range of 700
Keywords:
900 C, with a steam to waste polyethylene ratio of 1.33. Over the ranges of experimental
Syngas
Hydrogen
of increasing product gas yield and of decreasing char and liquid yields in the presence of
Waste polyethylene
PE
conversion efficiency and product gas yield. The highest syngas (H2 CO) content of
64.35 mol%, the highest H2 content of 36.98 mol%, and the highest CO content of
Steam gasification
27.37 mol%, were achieved at the highest temperature level of 900 C. Syngas produced
with a H2/CO molar ratio in the range of 0.831.35, was highly desirable as feedstock for
Nickel
Catalyst
2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights
reserved.
1.
Introduction
* Corresponding author.
E-mail address: hecaijia@yahoo.com.cn (B. Xiao).
0360-3199/$ see front matter 2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2008.12.023
1343
materials, such as gas fuel and or fuel oil, or high value feed
stocks for the chemical industry, given that it allows for the
simultaneous feed of a variety of wastes of polymeric nature
(tyres, biomass, plastics and so forth) in order to upgrade them
together. Furthermore, different operating strategies may be
established in order for the products obtained to be used in
different applications. Thus, there are two interesting variables in these strategies: operating temperature (thermal
gasification) and the use of catalysts (catalytic gasification) [1].
The yield and composition of gasification products (gas,
liquid, and char) are highly dependent on the operating
parameters, especially the process temperature and catalysts.
Gasification reaction takes place on the surface of solid catalysts. For this process, usually nickel supported catalysts are
used. Nickel supported catalysts are promising due to its high
effectiveness in tar removal and production of high yields of
syngas [4], along with the added advantages of methane
reforming and water gas shift activity, allowing adjustment of
the H2/CO molar ratio of the product gas [5].
Therefore, the catalytic gasification process has been
considered to be a promising method for future energy
systems to meet environmental requirements, and provides
one of the most cost-competitive means of obtaining syngas
from renewable resources [69], which are used as feedstock
for producing hydrogen for methanol [10] and ammonia
synthesis or for fuel cell applications and hydrogen combustion engines to release its stored energy [11]. Syngas can also
be converted to liquid transportation fuels using Fischer
Tropsch synthesis [12]. Furthermore, the syngas could be
directly used in the production of electrical power in fuel cells
or by combustion in gas turbines [13].
In the present work, the waste polyethylene as an energy
resource by catalytic gasification process with steam was
investigated in a lab-scale continuously feeding fixed bed
reactor, the purpose of this study, is to determine the influence of reactor temperature and catalyst on the following:
(1) the product gas yield, (2) the product gas composition, (3)
the syngas (H2 CO) content, (4) the H2 to CO molar ratio, (5)
the lower heating value (LHV) of the product gas, (6) the carbon
conversion efficiency, and (7) the cold gas efficiency.
2.
Experimental section
2.1.
Materials
0.02
99.85
0
0.15
85.81
13.86
0
0.12
0.06
38 036 kJ/kg
570.5 kg/m3
2.2.
1344
Fig. 1 Flowchart of experimental apparatus. 1. steam generator, 2. valve, 3. piezometer, 4. steam flow meter, 5. motor,
6. screw feeder, 7. hopper, 8. fixed bed gasifier, 9. porous ceramic, 10. catalyst, 11. electric furnaces, 12. temperature
controller, 13. cyclone, 14. condenser, 15. flask, 16. filter, 17. gas meter, 18. silica gel, 19. air pump, 20. gas sample bag.
stopped, the steam generator was turned off, and the reactor
was cooled to the ambient temperature.
After every experiment, the char residues collected on the
porous ceramic inside the tube and in the cyclone were
weighed to determine the amount of unconverted solid char.
The weight of liquid produced in the condenser was recorded.
The gas produced was combusted after sampling and analysis. In general, it took 10 min for the experiment to reach
a stable state, to ensure the reliability of test data, each
experiment was repeated two times, and the results were in
good agreement. The data reported in this paper are average
values of two times.
2.3.
sample was scanned from 10 to 90 (2q) with a scanning rate
of 4 /min. Furthermore, the surface area, pore volume and
average pore diameter of the catalysts were determined using
an accelerated surface area porosimetry (ASAP 2010, Micrometrics) instrument, which used liquid nitrogen at 77 K, was
applied to measure the BET surface area of catalysts.
The product gas volume was measured using a gas meter
(J1.6-II, Wuhan Apollo), and sampled discontinuously using
gas bags at regular time intervals. Gas composition analysis
was conducted off-line with a dual channel micro-gas chromatography (Micro-GC 3000A, Agilent) that was able to
provide precise analysis of the principal gas components (H2,
CO, CO2, CH4, C2H4 and C2H6). The instrument was equipped
with TCD and FID detectors, and the carrier gas was helium in
all analyses.
2.4.
1345
LHVgas Y
100%
LHVfeed
(7)
(8)
3.
(9)
3.1.
Mechanism of catalytic steam gasification of waste
polyethylene
With the purpose of in-depth exploration and confirmation of
catalytic gasification process, several mechanisms were
considered together [15], hydrocarbon molecules are adsorbed
on a dual site on catalyst surface where nickel selectively attacks
terminal carbon of the chain by means of successive a-scission
steps. Water adsorbs preferentially on the catalysts support,
that must be formulated to allow mobility for oxygen species
(which originate from water dissociation) adsorbed on its
surface, and the steam gasification reaction takes place, preferentially, at the metalsupport interface. The C1 species formed
can react with oxygen species coming from water adsorption
dissociation and spill-over from support to nickel active sites
[16], or remain adsorbed on the active sites where they would be
transformed according to one of the possible carbon formation
routes. We can propose this mechanism as follows:
(1) Hydrocarbon adsorptiondissociation:
CnH2n 2* / CnHz*2 (2n z)/2H2
(1)
CCa-scission:
CnHz*2 n* / Cn1Hz0 *2 CHx*n
(2)
(3)
(4)
(5)
Osup * / O* sup
(6)
(10)
(11)
(12)
(13)
(14)
> 0)
3.2.
1346
In Fig. 2, H2, CO, CO2, CH4, C2H4 and C2H6 contents are
represented for the catalytic and non-catalytic pyrolysis and
gasification. In contrast, there was a great difference between
pyrolysis (run 1) and steam gasification (run 3), it was
concluded that the introduction of steam increased H2, and
CO contents, while CO2, CH4, C2H4 and C2H6 contents
decreased, which was caused by the participation of the
steam in gas-phase reactions and gasification of tar and char.
NiO/g-Al2O3 catalysts improved the quality of the product
gas, the results of catalytic steam gasification (run 4) were
compared with those of catalytic pyrolysis (run 2), a crucial
increase of 66.50% in H2 content and 78.98% in CO2 content as
well as a remarkable decrease of CO, CH4, C2H4 and C2H6
contents were achieved, which attributed to water gas shift
reaction and steam reforming of hydrocarbon reactions. It
was concluded that the presence of steam increased the H2
and CO2 contents, and decreased CO, CH4, C2H4 and C2H6
contents.
In the presence of steam, if the results of catalytic steam
gasification (run 4) were compared with steam gasification
(run 3), the presence of the NiO/g-Al2O3 catalysts can increase
H2 content and CO2 content, while CO, CH4, C2H4 and C2H6
contents diminished. In the catalytic process (runs 4 and 2) the
effects originated by the steam were greater than those of the
non-catalytic process (runs 1 and 3) in agreement with Garcia
et al.s conclusions [17].
3.3.
3.4.
Material balance calculations and product
distribution
The details of the materials balance calculation at different
reactor temperatures are presented in Table 2. The overall
material balance had a closure of w94.40%. The gas produced
reached 0.436 kg/h. The char produced was 0.038 kg/h. The
liquid produced amounted to 0.187 kg/h. Table 3 shows the
product distribution (gas, tar and char) at different reactor
temperatures by catalytic steam gasification of waste polyethylene with NiO/g-Al2O3 catalysts. The data indicated that
material balance calculations exceed 100% due to the introduction of steam during the gasification process. With the
temperature increasing from 700 to 900 C, the char decreased
gradually from 19.15% to 12.65%, and the tar decreased gradually from 12.94% to 2.62%, while gas increased drastically
from 94.52% to 145.23%.
Out (kg/h)
0.3
0.4
0.7
Gas
Liquid
Char
Total
0.436
0.187
0.038
0.691
1347
700
750
800
850
900
94.52
12.94
19.15
108.25
8.51
15.14
118.05
5.11
13.41
132.40
3.57
12.08
145.23
2.62
12.65
16.92
20.33
35.28
21.44
4.01
2.02
21.31
21.53
32.46
18.91
3.86
1.93
28.94
22.83
27.91
14.87
3.31
2.14
34.96
25.87
21.84
10.97
3.45
2.91
36.98
27.37
20.78
9.94
2.84
2.09
37.25
0.83
12.44
54.31
67.87
42.84
0.99
12.15
57.34
69.09
51.77
1.27
11.67
63.53
70.22
60.83
1.35
11.36
79.11
80.68
64.35
1.35
11.31
84.59
86.54
39.90
1.22
41.83
1.31
45.09
1.47
54.07
1.81
60.67
2.04
The increase of gas was mainly attributed to the decomposition of char and the secondary reaction of the tar vapor as
temperature increased, more carbon and steam can be converted into gas through Eqs. (10), (11) and (14), therefore,
carbon conversion efficiency and steam decomposition
increased, accordingly char decreased markedly. This variation was probably dependent on the more favorable thermal
cracking and steam reforming reactions at higher temperatures, which resulted in the secondary cracking reactions into
the gas fraction. Subsequently, in the presence of catalyst,
higher temperature favored the carbon conversion efficiency,
tar decomposition and char further gasification with steam.
3.5.
4.
Conclusions
In the present work, the steam gasification of waste polyethylene using NiO/g-Al2O3 as catalyst into syngas, was performed at atmospheric pressure in a fixed bed reactor over the
temperature range of 700900 C. In a series of trials, the
influence of reactor temperature on the gas yield, gas
composition, steam decomposition, low heating value (LHV),
1348
Acknowledgment
The authors wish to acknowledge the financial support
received from the National Natural Science Foundation of
China (No. 20876066), Hubei Province Scientific and Technological Project Foundation (No. 2007AA204B01) and Hubei
Province Transformation Foundation of Scientific and Technological Achievements in Agriculture (No. 2008GB2D100208).
The authors would also like to thank the Analytical and Test
Center of Huazhong University of Science and Technology for
carrying out the ultimate analysis of waste polyethylene
simples.
references