Neck Cutter

Neck cutter
User- and Maintenance manual
Manual: 2001120319 (714489) Version: 1GB
Meyn Food Processing Technology B.V., Noordeinde 68, 1511 AE Oostzaan, the Netherlands,
P.O. Box 16, 1510 AA Oostzaan, the Netherlands,
Phone: +31 (0) 75 684 3355, Fax:+31 (0) 75 684 4150,
E-mail: sales@meyn.nl, Website: www.meyn.nl,
Chamber of Commerce Zaandam nr. 35015165
Table of Contents
Table of Contents
Forword ................................................................................................................................. 3
This manual............................................................................................................................ 3
1 Introduction..................................................................................................................... 5
1.1 Technical specification ......................................................................................................
1.2 General arrangement drawing ...........................................................................................
1.3 What is a Neck cutter ........................................................................................................
1.4 The end product ................................................................................................................
1.5 The neck cutter technical...................................................................................................
1.6 Performance of the machine .............................................................................................
5
6
7
7
8
8
2 Safety............................................................................................................................... 9
2.1 The most important safety risks......................................................................................... 9
2.2 Safety devices ................................................................................................................. 10
2.3 Safety measures to be taken........................................................................................... 11
2.3.1 Preparing for safe operation................................................................................ 11
2.3.2 Safety measures during operation ...................................................................... 11
2.4 Know the pictograms ....................................................................................................... 12
3 Installation..................................................................................................................... 13
3.1 Installing the Neck cutter ................................................................................................. 13
3.1.1 Required floor area.............................................................................................. 13
3.2 The connection of the Neck cutter................................................................................... 14
4 Operation....................................................................................................................... 15
4.1 The manual controls ........................................................................................................
4.1.1 Functions of the manual controls ........................................................................
4.2 The start-up mode ...........................................................................................................
4.3 In production....................................................................................................................
4.4 The stop mode.................................................................................................................
4.5 The emergency stopping device......................................................................................
15
15
15
16
16
16
5 Cleaning ........................................................................................................................ 17
5.1 Cleaning preparation .......................................................................................................
5.2 General cleaning schedule ..............................................................................................
5.2.1 High-pressure water cleaning..............................................................................
5.2.2 Alkaline foam cleaning ........................................................................................
5.2.3 Disinfection..........................................................................................................
5.2.4 Acid foam cleaning ..............................................................................................
5.3 Advising cleaning chemicals............................................................................................
Meyn Food Processing Technology B.V.
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17
18
19
20
21
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Table of Contents
6 Maintenance and trouble shooting table.................................................................... 23

6.1 Lubricants ........................................................................................................................
6.2 Electric motor...................................................................................................................
6.3 Sharpening the dished cutter...........................................................................................
6.4 Direction of rotation of the knives ....................................................................................
6.5 Checklist ..........................................................................................................................
6.6 Lubrication-point list.........................................................................................................
6.7 Trouble shooting table .....................................................................................................
23
23
24
25
25
25
26
7 Disassembly/assembly and adjustments................................................................... 27

7.1 Basic adjustments ...........................................................................................................
7.2 Adjustments with machine not running ............................................................................
7.2.1 Dished cutter .......................................................................................................
7.2.2 The electric motor................................................................................................
7.2.3 Left -hand entry guide .........................................................................................
7.2.4 Height adjustment ...............................................................................................
27
28
28
29
30
31
Appendix A: Drawings and part list.............................................................................. 33

Appendix B: Replacement parts ................................................................................... 39
Appendix C: Information about components .............................................................. 41
Appendix D: Order form................................................................................................. 43
Foreword
Foreword
Meyn Food Processing Technology B.V. is one of the worlds leading manufacturers
of stand-alone machines and complete systems for the poultry-processing, furtherprocessing and waste-water treatment. Meyn is represented throughout the world by
a network of branches and agents. By concentrating on all-in solutions and turnkey
systems based on the requirements of its customers Meyn is able to deliver high quality machines and a guaranteed aftersales service.
No part of the contents of this service manual may be reproduced or duplicated without the prior written permission of Meyn Food Processing Technology B.V.
This manual
This manual is intended for the operator(s) of this machine. Its a means for information and instruction, so you can use the machine correctly and safely. The manual consists of 7 chapters and a few appendices:
Chapter:1.
Chapter:2.
Chapter:3.
Chapter:4.
Chapter:5.
Chapter:6.
Chapter:7.
Appendix:.
Introduction, includes general information about the machine and the

supplier.
Safety, includes a description of the most important safety aspects associated with the use of the machine.
Installation and set-up, includes a description of the actions that must
be performed before the machine can be used.
Operation, the actions that must be performed during normal operation.
Cleaning, includes a description of the cleaning activities that must be
carried out to keep the machine in good condition and to facilitate safe
and hygienic operation.
Maintenance, includes a description of the maintenance activities that
are necessary to keep the machine in good condition and to facilitate
safe operation.
Disassembly/assembly and adjustments describes the disassembly
and assembly of parts needed by reinstallation of the machine to another place or environment and to ensure that the machine performs
safely and efficiently.
Appendices, includes aspects/details for the machine.
Foreword
Introduction
1 Introduction
This chapter contains technical data about the machine and gives a description of the
goal and working of the machine.
1.1 Technical specification
L
Figure 1.1 neck cutter.
Specifications:
Capacity
6000 BPH
Nett weight
45 kg.
Weight of chicken (live)
1500- 4500 g.
Noise level
Less than 70 dB(A).
Number of cutting units
Motor type
Emod TM90L4
Hook pitch
12 inch.
Motor speed
1440 t/m.
Length (L)
655 mm.
Cutting blade speed
1440 t/m.
width (W)
378-390 mm.
Motor capacity
1 kW B14.
Height from underside of

motor (H)
350 mm.
Voltage
230/ 440 V.
Cutting blade diameter
300 mm.
Frequency
50-60 Hz.
Table 1.1 Specifications.
Introduction
1.2 General arrangement drawing
Figure 1.2 Neck cutter.
Introduction
1.3 What is a Neck cutter

The neck cutter has been developed for installation in a so-called cut-up line. The cutup line consists of a series of cutting machines. The chickens are transported through
the machines on an overhead conveyor.
Each machine cuts off a separate part of the chicken. These cut-up are collected,
packaged and dispatched. Depending on the product received, the cut-up may require
further processing.
The neck cutter cuts the neck off the chicken. In the cut-up line, the neck cutter is installed after the wing processing machines.
The chicken hangs vertically by the legs on the hooks of the overhead conveyor so
that it enters the machine back first. The guide and the cutter ensure the neck of the
chicken is held firmly between them and is then cut off. The cut-off part falls into a box
or crate via a chute installed under the machine. Another option is to have the product
fall onto a conveyor belt that then transports it away.
The neck cutter is designed to function independently and has an electric motor which
drives the circular cutter via a coupling shaft.
1.4 The end product

Figure 1.3 End product.
The machine is designed to make an anatomical cut. This means that the neck is
cut off at the point where it meets the
back. The machine makes a consistently
accurate cut, which adds to product quality.
The end product of the neck cutter consists of two parts the neck and the part
of the chicken that remains on the hook.
Introduction
1.5 The neck cutter technical

The neck cutter is made of stainless steel and consists of the following main components:
Frame.
Suspension plate.
Dished cutter.
Electric motor.
The machine is operated from the cut-up line central switch box, on which the start/
stop push button for the neck cutter is mounted. The neck cutter is mounted on a frame
that forms part of the overhead conveyor. The height of the frame can be adjusted
manually. This enables the height of the neck cutter to be set correctly in relation to
the overhead conveyor. The frame on which the neck cutter is mounted is pneumatically controlled and this ensures that the machine is placed automatically in the low
position when it is switched off. For more information on this, see the cut-up Line
manual.
1.6 Performance of the machine

The machine has a maximum capacity of 6000 broilers per hour. The basic settings of
the machine is based on an average living weight from the broilers of 2000 gram. The
machine is suitable to put in an poultry processing plant where broilers can be processed with an average living weight rang of 1500 to 4500 gram.
Safety
2 Safety
This chapter contains a description of all the safety aspects relating to the machine. It
is particularly important that you are fully aware of the contents of this section. The
Meyn Food Processing Technology B.V. has taken all possible steps to provide you
with all the necessary information concerning any dangers that may exist when the
machine is used. You are responsible for understanding and applying these safety
rules.
If any of these aspects are not clear, please ask the manufacturer for an
explanation.
2.1 The most important safety risks

Figure 2.1 safety risks
The neck cutter has a dished cutter

(A), which can cause injury.
The electric motor (B) can deliver an
electric shock if used incorrectly.
During use, and for some time afterwards, the motor will be hot. Touching
the motor can cause burns.
Safety
2.2 Safety devices

In order to make the use of this machine as safe as possible the following safety devices have been fitted:
Figure 2.2 safety devices.
10
The machine has an open construction with a guard. The advantage of

this is that the machine is easy to keep
clean and cleaning does not require
the removal of any components.
The side of the circular cutter is
screened by a guard (C) over threequarters of its cutting edge. The probability of exposure to the circular cutter
is thus considerably reduced and, with
normal use, safety is guaranteed.
The electric motor is largely covered
by the frame (D).
Appendix C provides information and
instructions for the safe use and maintenance of the drive motor.
Safety
2.3 Safety measures to be taken

Before and during the use of the machine it is important to take a number of safety
measures and instructions into account, which are described in the sections below.
2.3.1 Preparing for safe operation

For safe operation of the machine and preceding any act, it is essential that a number
of safety measures will be taken: these are mentioned in the following paragraph.
First read the concerning instructions given in this manual, before you perform any
work on the machine.
Wear footwear which prevents slipping; mind loose-hanging clothing.
You must take note of all the safety symbols attached to the machine.
Check that the power supply complies with the locally applicable regulations.
Ensure that the machine is correctly placed in a stable position.
Ensure that the operation, minor maintenance activities and activities concerned
with installing or moving the machine are only performed by qualified personnel,
that is to say by personnel who have the necessary skills and are familiar with the
contents of this handbook.
Modify the machine in any way, could endanger the safety and proper functioning
of the machine.
2.3.2 Safety measures during operation

For safe operation of the machine, it is essential that a number of safety instructions
be taken during an act: these are mentioned in the following paragraph.
Ensure that no persons are on or under the machine while it is in use.

Keep the area around the machine free from materials and other obstacles.
Always stop the machine if a product becomes jammed.
Never put your hands or any other part of your body close to rotating parts while
the machine is running.
Mind to place warning notices with the control panel of the machine while performing maintenance operations to the machine.
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Safety
2.4 Know the pictograms

Machines manufactured by Meyn Food Processing Technology B.V. are provided with
safety and protective devices. Even so, it is important to be careful when you are performing any operation on the machine. The following pictograms indicate possible
dangers. The pictograms are applied to the machine and are also printed in this handbook at those places where risky activities are described.
Check regularly to ensure that all the pictograms are still in the correct positions
on the machine. If any pictogram has become detached or unreadable, apply a
new one immediately.
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Danger
Moving parts
Danger
Sharp parts
Danger
Warning
Danger
High Voltage
Installation
3 Installation
This chapter gives a description of the actions that must be performed before the machine can be used.
3.1 Installing the Neck cutter

When the machine is delivered, the adjustment of the movable parts of the machine
has already been done at the factory. In chapter 7, Disassembly/assembly and adjustments, is given the information about disassembly and assembly of parts you must do
to ensure that the machine performs optimal.
Figure 3.1 Installation.
The proper functioning of the machine is

dependent on correct positioning of the
neck cutter in relation to the overhead
conveyor. The centreline of the V shape
of the neck cutter guides must be vertically aligned with the centreline of the overhead conveyor (A).
The neck cutter is hung and clamped in the frame using the suspension plate (B). The
height at which the machine must be set depends on the height at which the chicken
approaches the machine. The whole of the chicken neck must be securely held by the
guide and the cutter, after which it is cut off.
3.1.1 Required floor area

Floor area required: The surface area occupied by the machine is given in section 1.1,
Technical specification, (LB). Nevertheless, it is desirable to install the machine on a
floor area that makes it easy to clean and maintain it. Meyn advises you to keep a clear
space of 1 m on all sides of the machine.
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Installation
3.2 The connection of the Neck cutter

After installation in the cut-up line, the electric motor and air pressure connection must
be connected.
Before connecting the machine, check to see if the voltage and frequency are
the same as those stated on the type plate
Figure 3.2 Air pressure connection.
Sluit de perslucht slang () aan bij (A).

A
Het is ook mogelijk om een () leiding aan

te sluiten.
Draai wartel (B) los.
Plaats de slang.
Draai de wartel stevig vast.
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Operation
4 Operation
This chapter gives a description of the actions that must be under taken during normal
operation.
4.1 The manual controls

1.
2.
3.
4.
On/off switch.
Thermical overload protection.
Emercency stop switch. This is a function for the whole line.
Safety switch for every motor. Meyn doesnt deliver the safety switch. You must install it yourself.
5. Cleaning switch. This is a function for the whole line.
4.1.1 Functions of the manual controls

The list below gives a short description about the functions of the manual controls.
The sequence corresponds to the numbering used in section 4.1.
1. If you put the switch on, a green lamp is on. The machine is working now.
2. The thermal alarm is a safety for the motor. When the motor become overheated
ore during a short circuit a central red lamp goes on.
3. In case of an emergency you must used the emergency stop switch. The emergency stop switch stops the whole line. The machine will stay in the last position. A central red lamp is on.
4. Before starting maintenance and service works on the machine you must operate
this switch.
5. You must operate this switch before cleaning the machine.
4.2 The start-up mode

The machine is part of the conveyor system. This is controlled from the main switch
box. Here you can find the start/stop switch of the machine.
The switch is a selection switch; 1= Start, 0 = Stop. After selecting 1 the machine
starts running and is ready for production.
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Operation
4.3 In production
When the machine is correctly adjusted it will continue to function independently. However, it is important to follow the cleaning procedures and make any adjustments necessary for different size and weight of broilers.
4.4 The stop mode

The start/stop switches of the machine is located on the central switch box of the line.
Before stopping the machine it is advised to stop the supply of broilers and to transport
the present broilers away. Rotate the start/stop switch to 0 to stop the machine.
4.5 The emergency stopping device

For use in emergency situations, emergency stop switches are mounted on the line.
This red pushbuttons stop immediately the whole line within the conveyor track and all
the machines. The emergency stop switches may only be used in case of an emergency. For re-starting the machine after using an emergency stop switch you must first
check if the emergency situation is cleared. After this you must unbolt\ reset the emergency stop switches. The procedure is as follows.
Reset the machine on the local place. This means, the swithes are pulled out and
rotated clockwise at the same time.
Reset the emergency switchcircuit of the whole line.
The emergency stop switches may be equipped with a little button on the side. In
this case you must first push this button.
After this you can restart the machine.
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Cleaning
5 Cleaning
This chapter gives a discription of the cleaning activities that must be carried out to
keep the machine in good condition and to facilitate safe and hygienic operation.
5.1 Cleaning preparation

During cleaning you are advised to wear detergent- and disinfectant proof clothing.
Protect your eyes and skin.
Ventilate the room in which you are working
After production, all products should be removed from the room in which the
machine is installed. Remove coarse dirt by means of a wiper.
Switch off the main switch of the machine before cleaning/adjustments.
5.2 General cleaning schedule

During breaks
Daily after production
High-pressure water clean- High-pressure water cleaning.

ing.
Alkaline foam cleaning. Highpressure water cleaning. Desinfection. High-pressure water
cleaning.
Monthly *
Acid foam cleaning.
Table 5.1 The cleaning schedule of the machine.
*) or as often as necessary.
Clean the machine from top to bottom.
During cleaning, pay extra attention to:
The dished cutter and the guide holder with guard.
During cleaning, never point the high-pressure water jet to the control panel or
motor.
For proper functioning, after cleaning the moving parts of the machine should be
sprayed with a vegetable oil.
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Cleaning
5.2.1 High-pressure water cleaning

With high-pressure water cleaning nearly all visible dirt will be sprayed off the
machine. This cleaning is a preparation for the daily foam cleaning and disinfection.
Furthermore, a high-pressure water jet can be used for localized cleaning during
production breaks.
High-pressure water cleaning should always be performed as close to the machine
as possible. Stop the machine before starting the high-pressure water cleaning
Prevent people from getting in the way of the high-pressure jet. Always hold the
spray gun with both hands.
For high-pressure cleaning use the following equipment:
A fixed piping system, delivering water-pressure with a minimum of 3,000 kPa and
a maximum of 6,000 kPa and with a water temperature of approx. 55C. at the
spray-mouth
A spray lance with a downward bent nozzle. Such a spray lance has the advantage
of not spouting the dirt upwards
A spray nozzle of the flat-jet type with a spray-angle of 15 to 25 and a water
consumption of 800 to 1000 litres/hour at a water pressure af 6,000 kPa
A water temperature of 55C is advised, since a higher temperature may cause
sticking of proteins and with a lower temperature the fat will not be removed properly.
The pressure should not be too high, to avoid unnecessary mist, and to protect e.g.
bearings.
The unit kPa (kilopascal) is SI standard for pressure:
New
Old
100 kPa
1 bar
3000 kPa
30 bar
10000 kPa
100 bar
Table 5.2 SI.
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Cleaning
5.2.2 Alkaline foam cleaning

Alkaline foam cleaning ensures that fat, proteins etc. will be degraded chemically.
Foam the machine from top to bottom. Foaming may be performed while the
machine is running slowly, provided sufficient distance is kept to the moving parts
of the machine. Mind the other machines.
After foam cleaning remove the dirt and foam residue thoroughly by means of the
high-pressure waterjet, refer to paragraph 5.2.1.
For alkaline foam cleaning use the following equipment:
A fixed piping system for foam delivery.
A large spray-nozzle of the flat-jet type, through which the foam can be distributed
equally along the surface.
The alkaline foam detergent used should not affect the materials which it will
contact. Consult your detergent supplier to know which detergents will fulfil these
specific requirements and which cleaning directions to follow. Obey these
instructions. Incorrect application may be dangerous
Please avoid:
A too high concentration.

A too long contact
Not rinsing
Mixing with other products
It is advisable not to use a combination of detergents and disinfectants ('detergent

sanitizers"). This leaves the machine too dirty to be disinfected effectively. A
combination of these two methods is of no use at all.
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Cleaning
5.2.3 Disinfection
Alkaline foam cleaning alone does not lead to a complete killing and removal of
bacteria, fungi, viruses, algae and yeasts. For that purpose a seperate disinfectant is
needed. Disinfect the machine daily, after the alkaline foam cleaning.
Disinfection only makes sense when the surfaces are visibly clean after the alkaline
foam cleaning.
Spray the disinfectant onto the machine and surrounding area. When disinfecting,
it is difficult to judge just how thorough you have been.
We advise you to disinfect the machine and the area immediately surrounding it in
an established pattern.
After applying, the remaining foam rests should be removed by means of highpressure water jet, refer to paragraph 5.2.1.
Damage may be caused by not thoroughly rinsing the disinfectant.

Evaporation of chlorous drops will lead to a very high concentration of chlorine.
In combination with long contact-times can cause corrosion to metals.
For disinfection use the following equipment:
20
A fixed piping system.

A spray lance with downward-bent top
A spray nozzle of the flat-jet type, with a spray angle of 15 to 25
The used disinfectant should not affect the materials which it will contact. Consult
your detergent supplier to know which detergents will fulfill these specific
requirements and which cleaning directions to follow. Obey these instructions.
Incorrect application may be dangerous.
Cleaning
5.2.4 Acid foam cleaning

"Hard" water causes calcium and rust deposits on the machine. In order to remove
these, a regularly performed acid foam cleaning is necessary. Depending on the
hardness of the water this may be either once a month or more often if necessary.
Foam the machine from top to bottom. Foaming may be performed while the
machine is running, provided sufficient distance is kept from the moving parts of the
machine. Mind the other machines and the overhead conveyor.
After affecting, the dirt and foam residue should be removed thoroughly by means
of the high-pressure water jet, refer to paragraph 5.2.1.
Contact between acids and chlorous products results in a poisonous gas.

Ensure that these products do not come in contact with each other.
Ventilate the room in which you are working.
For acid foam cleaning use the following equipment:

A fixed piping system for foam supplying.
A large spray-nozzle of the flat-jet type, that distributes the foam equally along the
surface.
The used acid foam detergent should not affect the materials with which it comes
into contact. Consult your detergent supplier which detergents fulfil these specific
conditions and the concerning directions for opertation. Obey these instructions
carefully. An incorrect application may be dangerous.
It is advisable not to use springwater for the production of foam; this water may contain
a high degree of chloride. Tap water reduces the chance of rust.
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Cleaning
5.3 Advising cleaning chemicals

Customers sometimes ask Meyn Food Technology B.V. to advise them about
cleaning chemicals and desinfection chemicals. As a result of these questions some
recommandations are as follows as stated below.
We recommend:
To contact the major manufacturers or suppliers of these chemicals, like Henkel,
Diversey etc.. These companies have a good knowledge of cleaning chemicals and
their corrosive or destructive properties on materials.
Do not buy unknow (cheap) products.
To follow all user instructions carefully.
Meyn F.P.T. does not recommend use specific cleaning chemicals, because: we
do not know which chemicals are available in each specific country. We can not
know the (secret, complex) composition of the products. Besides this, Meyn F.P.T.
does not accept any responsibility for any damage caused by wrong application of
cleaning chemicals.
The above mentioned can only be avoided by a direct contact between user and
supplier of cleaning chemicals.
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Maintenance and trouble shooting table
6 Maintenance and trouble shooting table

This chapter describes the maintenance activities that are necessary to keep the machine in good condition and to facilitate safe operation. We advise you to maintenance
the machine regularly. This lengthens the working life of the machine and reduce the
chance of failures.
6.1 Lubricants
For lubrication of the items described in the lubrication-point list, only use one of the
following lubrications:
Americol EP2 Multiplex
Shell EP2 Alvania
ESSO EP2 Beacon
Texaco EP 2 Multivac
6.2 Electric motor

The electric motor drives the dished cutter via a coupling shaft. The electric motor is
of the Emod type and requires no maintenance. For more information on maintenance
and a description of the electric motor, see Appendix C Component Information.
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6.3 Sharpening the dished cutter

The cutters must be sharpened in the following manner:
1. Sharpen the main phase (A) at an angle of 25 to a final width of 3 mm. Make sure
that adequate cooling is provided. If the steel becomes too hot, its properties will
be changed. Overheating of the cutting edge will result in the steel becoming brittle.
Indicator: at no time during sharpening should the steel become brown in colour.
2. Remove any burrs from the cutting edge.
The steel should never become too hot.

- Ensure adequate cooling.
- Sharpen slowly.
Note!
The cutters must be replaced when, after sharpening, the diameter has been reduced
to 275 mm.
25
C
A
20
Figure 6.1 Sharpening dimensions.
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6.4 Direction of rotation of the knives
Check the direction of the cutting blade. The cutting blade must be rotate in the
direction as show in the figure below.
Direction
of rotation
Product flow
6.5 Checklist
Part
Check
Daily, the dished cutter
The cutter must be sharp. The cutting edge must not

be damaged and should not show any waviness.
Daily, the end result.
Check the machine for correct operation. If necessary, adjust the guide.
Table 6.1 Checklist.
6.6 Lubrication-point list

There are no specific greasing points.
25
6.7 Trouble shooting table

Failure
Cause
Neck or neck skin

does not fall but flies
off.
Play between cutter and

guide.
Neck not removed or Dished cutter is not

not cut right through. sharp.
Solution
Set guide higher, against the
cutter.
Replace the dished cutter.
Table 6.2 Trouble shooting table.
26
Disassembly/assembly and adjustments
7 Disassembly/assembly and adjustments

This chapter will describe how to disassemble, assemble and adjust components of
the machine after maintenance and/or replacement of parts.
7.1 Basic adjustments

The basic adjustments of the various parts of the units in view of each other are already done in the factory. However, as a result of the changing of certain parts, c.q.
local circumstances, it may be necessary to re-insert, c.q. readjust these basic adjustments.
Disconnect the motors from the mains before cleaning/adjusting.
Place warning signs with the control panels of the machine and the overhead
conveyor.
Basic settings of the machine, performed by MEYN are for birds weighing (alive)
approx. 2,000 gram.
Put marks on the parts to be readjusted before changing the basic settings.
This will save you a lot of time and annoyance.
Tip!
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7.2 Adjustments with machine not running

7.2.1 Dished cutter
The neck cutter is fitted with a 300 mm diameter dished cutter. The cutter must be
sharp and must therefore be sharpened periodically. For sharpening, the cutter must
be removed from the machine. To do this, a special peg spanner is supplied. Using a
long open-ended spanner, the cutter holder is held in position while the locking nut is
unscrewed using the peg spanner.
Figure 7.1 Dished cutter
Fit the peg spanner (A) on the locking nut in the holes provided.
Fit the open-ended spanner on the flat section of the coupling shaft (B) under the
cutter.
Unscrew the cutter.
Carefully remove the cutter.
Refit the components in the reverse order.
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7.2.2 The electric motor

The electric motor drives the dished cutter via the coupling shaft. The motor is bolted
to the frame. Before the motor can be detached, the dished cutter must be removed.
Figure 7.2 Electric motor
Disconnect the motor from the power supply.

Remove the cutter as described in section 7.2.1.
Unscrew the four M8 bolts (A).
Remove the motor.
Caution: the upper part of the machine is now also unfastened.
Refit the components in the reverse order.
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7.2.3 Left -hand entry guide

There are two entry guides, one left-hand and one right-hand guide. These receive the
neck of the chicken and centre it in relation to the dished cutter. It is important for the
entry guides to be correctly adjusted. If these guides are not properly adjusted, the
necks will not be transported away in a controlled manner or may not be cut off at all.
The position of the left-hand entry guide is adjustable both in height and in depth.
right-hand entry guide
d
left-hand entry guide
b
A
Detail
Figure 7.3 The entry-guide
Depth adjustment
As a reference setting, adjust the guide so that the dished cutter overlaps the guides
by between 4 and 8 mm (d).
Slacken the two locking nuts (A).
Move the entry guide to the desired position (b).
Re-tighten the nuts.
Caution: when making adjustments, ensure that the two tap bolts (B) are never unscrewed.
30
7.2.4 Height adjustment

As a basic setting for the height, the distances a and b are taken as 32 mm and 55
mm respectively. The left-hand entry guide should be in contact with the cutter. The
height of the right-hand entry guide must be adjusted so that the guide is just free of
the cutter.
A
A
right-hand entry guide
left-hand entry guide
C1
D
Figure 7.4 Height adjustment
Adjusting the height of the left-hand entry guide
Disassemble the dished cutter as described in section 7.2.1.

Slacken the M8 securing bolts (A) a little more.
Slacken the three locking nuts (B) a little more.
Rotate the adjusting pillars (C).
Depending on the direction of rotation, the entry position will be moved up or down.
Make sure that the guard is horizontal.
Stop rotating when the entry guide has reached the desired position.
After making the adjustment, tighten all the securing bolts (A) and locking nuts (B).
If the first pillar only (C1) is rotated, the guide will be placed at an angle, so that the
cutter comes into contact with it. This is a fine adjustment.
Adjusting the height of the right-hand entry guide
Slacken the locking nuts (D).
Adjust the entry guide to the desired position.
The entry guide must not come into contact with the cutter; the distance between
them should be approximately 1 mm. After this, tighten the locking nuts (D).
31
32
Drawings and part list revisie 1
Appendix A: Drawings and part list

In this appendix the most important parts of the Meyn machine are described. Parts
can be ordered by specifying both part number and serial number. The serial number
is punched into the machine identification plate, wich also shows the year of construction.
in order to facilitate the ordering of spare parts, a special spare part order sheet has
been added at the end of this manual. Please use this order sheet or a copy when ordering spare sparts, not only with written but also when ordering by telephone.
Address your orders to:
P.O. box 16
1510 AA Oostzaan
The Netherlands
Telephone: (+31)(0)75 684 3355
Fax: (+31)(0)75 684 1290
E-mail: sales@meyn.nl
Website: www.meyn.nl.
33
Neck cutter physic revisie 1
A.1: Neck cutter physic

Drawing FM-9000-E
Order number
Description
Qty.
0146.D122.000.00
Neck cutter physic
89.3201.904.0080
Motor 1 kW B14
34
FC-0240-E
35
A.2: Neck cutter physic

Drawing 0146.D122.000.00
Order number
Description
Qty.
0146.0122.000.01
Frame
0990.IDC2.003.00
Dished cutter
0128.0030.001.03
Knife holder
0146.0122.000.06
Coupling shaft
36
3,4
2
1
0146.D122.000.00
37
38
Appendix B: Replacement parts

This appendix contains a list of those parts that are subject to wear or that require regular replacement (for instance during maintenance). MEYN Food Processing Technology B.V. recommends that you use only original spare parts for its products. These
parts can be obtained directly from the manufacturer. Appendix D of this manual is an
order-form for components and parts.
The quantities of parts that need to be held in stock depend entirely on the location
and the country where the customer is situated.
39
B.1: Replacement parts

The drawing number in the table below refer to the drawing in Appendix A:
Drawings and spare list.
Part number
Description
Qty.
Drawing
Nr.
89.3201.904.0080
Motor 0.55 kW B14
FC-0240-E
0990.IDC2.003.00
Dished cutter 300x17
0146.D122.000.00
40
Appendix C: Information about components

In this appendix you will find the information about components in the machine.
This machine has:
The electric motor.
41
42
Appendix D: Order form
Replacement order form

Customer information
Company:
Address:
Phone:
Fax:
E-mail:
Ordered by:
Machine specification
Machine type:
Serial number:
43
Parts specification
Order number
44
Description
Qty.

Neck Cutter

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Neck cutter

User- and Maintenance manual

Manual: 2001120319 (714489) Version: 1GB

Meyn Food Processing Technology B.V.

6 Maintenance and trouble shooting table.................................................................... 23

7 Disassembly/assembly and adjustments................................................................... 27

Appendix A: Drawings and part list.............................................................................. 33

Meyn Food Processing Technology B.V.

Introduction, includes general information about the machine and the

Meyn Food Processing Technology B.V.

Meyn Food Processing Technology B.V.

1.1 Technical specification

Weight of chicken (live)

Less than 70 dB(A).

Number of cutting units

Cutting blade speed

Height from underside of

Cutting blade diameter

Table 1.1 Specifications.

Meyn Food Processing Technology B.V.

1.2 General arrangement drawing

Figure 1.2 Neck cutter.

Meyn Food Processing Technology B.V.

1.3 What is a Neck cutter

1.4 The end product

Meyn Food Processing Technology B.V.

1.5 The neck cutter technical

1.6 Performance of the machine

Meyn Food Processing Technology B.V.

2.1 The most important safety risks

The neck cutter has a dished cutter

Meyn Food Processing Technology B.V.

2.2 Safety devices

Figure 2.2 safety devices.

The machine has an open construction with a guard. The advantage of

Meyn Food Processing Technology B.V.

2.3 Safety measures to be taken

2.3.1 Preparing for safe operation

2.3.2 Safety measures during operation

Ensure that no persons are on or under the machine while it is in use.

Meyn Food Processing Technology B.V.

2.4 Know the pictograms

Meyn Food Processing Technology B.V.

3.1 Installing the Neck cutter

Figure 3.1 Installation.

The proper functioning of the machine is

3.1.1 Required floor area

Meyn Food Processing Technology B.V.

3.2 The connection of the Neck cutter

Figure 3.2 Air pressure connection.

Sluit de perslucht slang () aan bij (A).

Het is ook mogelijk om een () leiding aan

Meyn Food Processing Technology B.V.

4.1 The manual controls

4.1.1 Functions of the manual controls

4.2 The start-up mode

Meyn Food Processing Technology B.V.

4.4 The stop mode

4.5 The emergency stopping device

Meyn Food Processing Technology B.V.

5.1 Cleaning preparation

Switch off the main switch of the machine before cleaning/adjustments.

5.2 General cleaning schedule

Daily after production