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a n a l y s i s o f t h e s o u r c e o f t h e problem, and t h e n t h e
d e f i n i t i o n and implementation o f a s u i t a b l e t r e a t m e n t .
To diagnose and minimize t h e o c c u r r e n c e o f p o s s i b l e
f a i l u r e s due t o t o r s i o n a l v i b r a t i o n , s e v e r a l t y p e s of
a n a l y s i s may be employed.
The o b j e c t of t h i s paper i s t o p r e s e n t t h e most p r a c t i c a l and a c c u r a t e method f o r c a l c u l a t i n g b o t h t h e t o r s i o n a l r e s o n a n t frequency and t h e f o r c e d v i b r a t i o n response. With such a n a l y s e s , stress l e v e l s c a n be c a l c u l a t e d and compared t o a f a i l u r e c r i t e r i o n .
I n addit i o n , t h i s gaper p r e s e n t s one method which has been
s u c c e s s f u l l y used t o e v a l u a t e t h e e f f e c t of g e a r s t i f f n e s s on t o r s i o n a l response. Although g e a r s t i f f n e s s
is o f t e n n e g l e c t e d o r improperly s i m u l a t e d i n some ins t a n c e s , f i e l d e x p e r i e n c e shows its e f f e c t a r e o f t e n
critical.
Case h i s t o r i e s a r e i n c l u d e d t o g i v e example d a t a and t o
i l l u s t r a t e how a f o r c e d v i b r a t i o n a n a l y s i s c a n be used
t o p r e d i c t equipment r e l i a b i l i t y o r t o a i d i n f a i l u r e
solution.
HOLZER ANALYSIS
0 = A sin at
8 = Aw c o s w t
3 =
- ~ w 2sin o t
-4
-0
where the [ w
be called [I
] This yields:
[ J] l , the following
equation results:
and
The s o l u t i o n f o r t h e e i g e n v a l u e s of a problem w i t h f i v e
masses w i l l be a f i f t h o r d e r e q u a t i o n whose s o l u t i o n w i l l
g i v e f i v e r o o t s of t h e c h a r a c t e r i s t i c equation. Each of
t h e s e f i v e r o o t s w i l l t h e n r e p r e s e n t a r e s o n a n t frequency
squared. The c h a r a c t e r i s t i c e q u a t i o n of t h i s example i s
a s follows:
Theory
In many geared systems the effect of gear stiffness can
exhibit a critical influence on calculating the torsional
natural frequencies of the system. The effect of gear
stiffness is usually increasingly important as the dynamic load ncreases above the normal transmitted static
torque load , particularly when the gear is located at a
dynamic torque maximum in the torsional mode shape.
(a)
D e p r e s s i o n of t h e t o o t h s u r f a c e at t h e l i n e of contact.
(b)
F l e x i b i l i t y of w h e e l body a d j a c e n t t o t h e tooth.
(c)
D e f o r m a t i o n of wheel body.
R = 1 . 3 f o r plain s p u r gears.
(b)
(c)
related
that
the
the
f l = 2688 cpm
f2 = 4212 cpm
f 3 = 6180 cpm
An i n i t i a l a n a l y s i s was made t o study t h e e f f e c t of t h e
NOMENCLATURE
A, B, C, D, E. F
F o r c e v e c t o r (torques i n l l b s ) .
T o r s i o n a l Modulus (lb/in 2 ).
Height of t r i a n g l e i n F i g u r e I (in).
Height f r o m chord t o pitch c i r c l e i n F i g u r e I (in).
Diagonalized m a s s m a t r i x .
Stiffness m a t r i x .
L i n e a r stiffness of g e a r tooth.
Rotational stiffness r e l a t e d t o a g e a r wheel.
T o t a l l i n e a r stiffness.
L i n e a r stiffness of d r i v e r and d r i v e r g e a r .
L i n e a r stiffness a f t e r t h e c o r r e c t i o n s f a c t o r s a r e applied.
F a c e width of g e a r tooth (in).
Dynamic magnification factor.
C o r r e c t i o n f a c t o r f o r s e c o n d a r y effects.
G e a r wheel r a d i u s (in).
Length of chord a t root of tooth (in).
2
Modulus of e l a s t i c i t y ( l b l i n ).
Angular displacement m a t r i x .
Angular a c c e l e r a t i o n m a t r i x .
Diagonalized eigenvalue m a t r i x .
Operating frequency, r a d i a n s p e r second.
T o r s i o n a l n a t u r a l frequency, radian0 p e r second.
Diagonalized eigenvalue m a t r i x .
REFERENCES
1.
Vol. I,
(1956),
Vol. 11,
(1963)(London: Chapman
and Hall).
2.
3.
TABLE I
TORSIONAL EQUATIONS OF MOTION
TABLE I I I
RESONANT FREQUENCY PARAMETRIC ANALYSIS
GEAR STIFFNESS
(in-lblrad)
Hz
6
0.1 x10
4.94
1.0 x lo6
13*85
3.8 x lo6
6.24 x lo6
22.99
10.0 x lo6
24.62
100.0 x lo6
27.77
1,000.0 x lo6
28.13
10,000.0 x lo6
28.16
20,8
LEASECIRCLE
PITCH CIRCLE
GEOMETRIC NOMENCLATURE
FIGURE I
FIGURE 2
FIGURE 3