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HYE SUNG IND. PHILS. INC.

TRAINING OUTLINE / MODULE


Training Subject
Training Institute

Soldering Methods
HSIPI / Mr. Roldan Umandal

Training Period
Trainee

Soldering Operator

HYE SUNG IND. PHILS. INC.


Content of Training:
Lesson
Lesson
Lesson
Lesson

1
2
3
4

:
:
:
:

COIL SOLDERING EQUIPMENT AND TOOLS


SOLDERING PROCEDURES/CONDITIONS DEFECTS AND GOOD
HOW TO CHECK THE SOLDER TIP TEMPERATURE
HOW TO CLEAN THE SOLDERING TIP

LESSON 1 SOLDERING EQUIPMENT AND TOOLS:


1.A : What Solder do we Use ?

The Solder we use for SMD TYPE model is a Lead-free 95% Sn (Tin) and 5% Ag
(Silver) mixture of metal- alloy with a diameter of 0.4mm, Kester Brand.
For Speaker/Receiver Model 0.5 or 0.6 is being use.
Lead-free Solder is required by the European Union under the Restriction of
Hazardous Substances (RoHS) directive.
The melting temperature is set at from 370 degree Celsius up to 430 degree Celsius.
1.B : EQUIPMENTS
THE SOLDERING IRON STATION
We use the Hakko FX-951 Model Soldering Iron Station,FOR SMD (Surface
Mount Device) Type both for Inner and Outer Soldering Type, Hakko 936 Soldering
Iron Station for other Models including Speaker/Vibration Models. to ensures the
reliability of good solder joints. These are fully-controlled soldering iron; having a
thermostat to control the temperature (from 200 degree Celsius to a maximum of 480
degree Celsius) and when its set at the desired temperature it does maintain at the
correct value. Also the temperature is stable during using and as to compare to the
measured temperature.
SOLDERING TIP
The required soldering tip must be of good in its transferring of heat, for SMD
TYPE we use T12-JL02 and for other model we Hakko 900M-T-B, exclusively. For
its reliability and long life.

SOLDER WIRE
For PIN TYPE MODEL,use only the specified solder wire - Lead free Eco Solder
Wire 0.6mm 95Sn5Ag RMA98 SUPER.
Temperature
Wire
Temperature
Sensor
Indicator

HYE SUNG IND. PHILS. INC.

HYE SUNG IND. PHILS. INC.


Important things to Remember :
6) Make sure that there were no cracks on the solder,
7) The height of the solder does not go beyond the limit.
8) There are no cold solder.
9) The coils are fully covered by the solder.
10)
No excess of solder to other parts.
LESSON 3 : HOW TO CHECK THE SOLDER TIP TEMPERATURE :

The solder tip temperature is very important because of the solder tip is not in
the right temperature poor joint may result and the circuit may fail in the long run.
The actual solder tip temperature is measured by HAKKO 191 Temperature Sensor;
the right temperature must be in between 400 30C.

Temperature
Indicator

Temperature Wire
Sensor

Place the solder tip at the middle ball-point of the sensor; while doing this, you
may place a small amount of solder wire to the tip, the indicator will gradually
increase- remain still, until the display indicator stops from rising. And that is the
soldering actual temperature.
If the correct temperature does not appear in the display (importantly if it is
below the desired temperature), the solder tip may be already worn out or
defective. Replace it with a new one. And then repeat the procedure for checking the
soldering tip temperature.

HYE SUNG IND. PHILS. INC.


LESSON 4 : HOW TO CLEAN THE SOLDERING TIP :
It is also much important, to maintain the good condition of your soldering tip, after
using , before turning-off the soldering station and before placing the soldering iron
on its Soldering Iron Stand / Holder, make it sure that the solder tip is clean.
This is done by the following steps :
4) Place a small amount of solder wire on the solder tip, and then turn-off the
soldering station while still the solder wire is on the tip.
5) Place now the soldering iron in the Soldering Iron Stand / Holder.
6) Clean and arrange properly your working table. Throw your wastes in the
proper trash bin.

HYE SUNG IND. PHILS. INC.


LESSON 2D : FOR SPEAKER/VIBRATION MODELS
1) Apply solder paste as needed, then start

soldering the Left side of PCB for about 1-2 seconds, use the wet-sponge for
cleaning the Solder Tip- also if only needed. Same procedure for the Right Side .
2) Do not Burn the Frame, No High Solder, Less Solder, Solder Ball, and Cold
Solder.