Académique Documents
Professionnel Documents
Culture Documents
United
Group,
Bangladesh
09/11/2008
Dhaka,
TexManage
Table of Contents
Page
1. Scope of Supply
2. Implementation
18
3. Price Details
19
4. Standard Terms
20
5. Contact Us
22
23
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TexManage
1.
Scope of Supply
1.1 Product
TexManage- An ERP (Enterprise Resource Planning) solution consisting of both
commercial and technical requirements of a textile spinning mill.
1.2 Technology
The product is built on latest technologies and the details of Operating System,
Database and Application Development is given below:
Application Development
Operating System
Data Base
The scope does not include any hardware and networking elements. The user has to
provide in place the necessary hardware and networking scope.
The Hardware recommendations are given below:
Application Server
Intel Xeon Dual core
Processor 1.8Ghz or
higher 4GB ECC RAM,
200+ GB SATA HDD, 17
Colour Monitor, KBD,
Mouse,
DVD
Writer , 100Mbps LAN
Card
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Client
Intel Pentium Dual Core
Processor min.512MB
RAM, 17 Colour Monitor,
HDD, KBD, Mouse
TexManage
1.3 Modules
The various modules covered under the scope of supply include the following and the
detailed description of each of these modules is listed below:
1. Accounting & Budgeting
2. Taxation
3. Purchase & Inventory
4. Sales & Dispatch
5. Pay Roll
6. Production Planning
7. Production Management
8. Product Costing
9. Raw Material Management
10. Quality Management
11. Maintenance & Utilities
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TexManage
1.4
Production Planning
Plan your regular projections of counts, the way you prefer: Capture Sales Orders and
Enquiries. Do a pre-plan projection for a select period. Work out a Manufacturing plan to
find out the bottlenecks of your machinery. Know your Man power requirements, raw
material, and costing of product before you produce. Break an order into many production
lots for convenient tracking. Monitor Product status.
Sales Orders and Enquiry: Maintain technical details of a sales order or enquiry in planning
module
Sales Plan: View Sales Plan created in Sales module and modify the content to suit
manufacturing understanding. Plan either by Quantity or Machines for any period
Data sheet for pre-planning: Each count is maintained with a Data sheet which contains
standard for Process, Process Route, Packing, Quality, Expected Customer Quality
Interactive Spin Plan: After finalizing a manufacturing plan, spin plan engine runs using set
process standards. Each and every parameter can be changed to see the effect on men,
machinery and material. All Spin Plan calculation are in- built
Rules based allocation for each product: Specific set of machinery group or machine can be
reserved to run on a particular count code.
Forward and Backward Planning; Planning adjusted to maintenance calendar. Inputs of the
output or input process can be changed and also Start Date and End Date can be changed to
see the effect
Output: For every Spin Plan calculation, output like man power required, machinery required
and raw material required can be obtained based on standard work assignments, process
standards.
Process Route: The sequence of process and their inter- dependency can be created which
guides material from first stage to last stage
Product Data Base: Product wise, machine wise process details like speed, settings, etc.
Vendor Planning: Plan to produce certain/ full of the product with a vendor
Plan Status: View Plan Status with respect to an order like how much has been produced
stage wise and view projected completion based on standard/ actual efficiency
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TexManage
1.5
Production Management
Execute the plan into production: From the finalised production plan, products are taken
up for manufacturing in convenient lots. Mix Issue is raised; production is guided from first
stage to last stage. Critical details like production (in any units), stoppages, and waste are
collected. The produced material is packed and despatched. Know the status of your
product any time. Analyse employee performance. Know your KPAs like Productivity,
Realisation immediately.
Production Program: From a Manufacturing Plan, counts that need to be run for a period is
sent. Each count can be broken into multiple lots as the need may be. A lot control program
allows a running a lot to be completed, pre-closed, modified for the details, and suspended.
Also, a new count/ lot can be produced from the existing lot. The lot status with respect to
production and delivery can be continually monitored. A count can be taken up for production
without a need for Manufacturing Plan.
Production Details: The details of production information include machine, side/ group,
employee, count, run time, quantity. Indirect employees details are also captured
Production Calculation: All production calculations are in built including count unit
conversions
Mix Request and Issues: Requests from mixing departments are received. Issues can be
done at single/multiple levels. Individual bales issued are recorded. Also, issue of soft waste
is recorded.
Stop Analysis: All stops are recorded reason wise and time wise. Group stop is done for
common stops like power cut. A detailed analysis of Utilisation allows to know reasons for
deviations
Waste Analysis: Process wastes are generated as Salable and Usable. All wastes are
recorded mix wise, count wise, machine wise or on an overall basis.
Employee Performance: Employee performance is done for an Individual and for an work
group (production/ maintenance)
Productivity Analysis: Based on Productivity Standards, a mill would like to judge its
Machine and Operator Productivity, like HOK and OHS, actual productivity measures are
automatically calculated
Yarn Realisation: Mix wise yarn realisation statements based on In-process stock, waste and
actual production and mix issues.
Ware House Management: Stocks and Despatches. Stock can be depot transferred,
despatched, reissued for packing, re-processing and as input to new count
Non Conformance: All non conformances are captured w.r.t source, quantity. The corrective
and preventive actions are recorded too.
Relative Humidity: Department wise atmospheric conditions are recorded and compared
against standards.
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TexManage
1.6
Special Activities: Contamination details, Visual Defects and Idle Spindles Analysis
Product Costing
Estimation of product cost is done when an enquiry is placed with Sales. A sales forecast
is also subjected to costing estimation. More detailed estimation of product costing is
done during manufacturing plan. All these target costing exercises help optimizing
product mix and the profit margin. Actual costing on a daily basis or monthly basis can
also be arrived. The outputs in the form of cost summary, conversion costs and
comparisons can be obtained. Costing methods and rules can be set by user according
to the practice existing or can follow the recommended one.
Target Costing: Before a product(s) is taken for manufacturing, the estimation of revenue,
expenses and profit/loss can be worked out. This target costing can be stored
Enquiry: Estimation of target costing can be done for a solitary enquiry also. This is a quick cost
estimation
Sales Forecast: Estimation of target costing for sales forecasts. A sales/ costing team can work
out the cost estimates for a given Sales Plan before recommending to the manufacturing of the
need for the same
Manufacturing Plan: Estimation of target costing for manufacturing plan. Finalised manufacturing
plan can be subjected to costing estimation.
Cost Summary: Cost Sheet. This cost sheet consists of all cost elements- revenue, expenses,
gross/ net profit and profit/ kg, profit/ spindle, or profit/ frame day, etc
Conversion Cost: Estimation of conversion cost of select cost elements. A mill can declare set of
elements to be covered under conversion cost category and can monitor department wise.
Compare Targets: Compare two enquiries, forecasts, manufacturing plans for the profit and cost
details
Actual Costing: Estimation of actual costing on periodical basis. It can be for a month or for
selected period. Actual cost for various elements are captured automatically or inputted
Actual Vs Target Costing: Comparison of a cost estimate before and after manufacturing.
Costing Method: Define your own costing method. A mill can operate with any number of costing
methods. Each costing method stores the treatment each and every element will undergo in
estimating the cost.
Costing Elements: Revenue and Expenses and their basis. Flexibility built on calculating an
individual element will make the job of the mill easier. For example, power as an element can be
estimated based on UKG, actual power distribution, last month power cost or last 6 months
average, etc.
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TexManage
1.7
Sample, Receive Bulk, Inspect, Pass, Stock, Maintain, Issue. In a nutshell the functions
covered in Raw Material Management (sans commercial functions).Receive Samples and
place bulk orders. Receive bulk, sample and test it. Approve/ Reject/Re-grade. Assign to
a Mix. Move to stock. Issues against Request. Allow mix transfers. Handle both Synthetic
and Natural fibres.
Raw Material Parameters: Physical and subjective properties. Raw material is normally defined
by various fibre characteristics. The standards with respect to each of the properties for various
fibres can be maintained both natural and synthetic
Samples: Each sample can be assigned with a unique number along with its original sample ID.
Samples are received and entered in a register. Samples are tested as test plan.
Bulk Lot testing: Receipt of bulk lot has to be tested for their conformance to sample or standard
value. Either 100% or statistical sampling can be done and the samples can be tested.
Passing: Approve, Reject, Re grade the lot. On comparison with samples/ standard, bulk lot can
be approved, or rejected or can be reallocated to another grade
Stock: Move stock to a warehouse and warehouse locator. Stock status at any given day can be
viewed for any variety, supplier, crop year, station, and fibre property value wise.
Stock Issue: Issue mix against request. Issue of mixes is always against issue requests from
manufacturing. A request can be handled on a single issue or scheduled multiple issues.
Mix Transfer within stock: Transfer a lot from one mix to another.
Issue Analysis: Analysis of individual or consolidated issue details for quantity and quality
Automatic Bale Weighing: Transfer data from weighing balance of the bale weights upon
possibility of a data output in required form from an electronic weighing balance
Waste Stock: Waste collected can be transferred to as Raw Material. Such transferred waste
becomes a raw material fibre and can be issued like any other RM fibre.
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TexManage
1.8
Quality Management
Schedule a Quality Program. Approve and Execute. Do a laboratory testing of activities.
Download information automatically where possible. Do process studies and record
results. Control count and its variation. Run trials for samples and bulk lots. Monitor
Count Changes. Record the process deviation. Do final inspection of products as product
assurance. Track the lot for quality and process deviations. Analyse customer complaints.
Record all samples. Use Statistical analysis to judge process and quality deviations.
Quality Program: Quality program scheduling can be done for all activities including lab testing,
process studies, process control (wrapping) and other activities. The base of quality program is
defining an activity to its fullest details like frequency, work instruction, etc.
Laboratory Testing: Entry and Analysis of lab studies. Any number of lab study formats can be
created and stored. Each result entry is also supported with a statistical block. Detailed analysis
of test results on numerical, graphical and matrix form allow controlling process effectively.
Process Studies: Entry and Analysis of process studies. Any number of process study formats
can be created and stored. Each result entry is also supported with a statistical block. Detailed
analysis of test results on numerical, graphical and matrix form allow controlling process
effectively.
Final Inspection: Despatch certification of product assurance. Final Inspection based clearance
of count/ lot for dispatch
Customer Complaints: Record, Analyse, Close and Record. All customer complaints are
recorded. People in the system are alerted. The results of any test run, analysis of results are
entered. Customer communication is also recorded. Use it as a knowledge base.
Process Validation: Various trials run in a mill to validate whether a change in raw material,
process parameter, or machinery is beneficial. A trial can be set in the system and can be
monitored for its progress
Count Change: Controls during count change. Whenever count changes occur, all information
necessary to count change including machines on which change is effected, parameter and wheel
information are recorded.
Lot Tracking: Track quality and process deviations. Use Lot tracking features to trace where the
deviation has occurred, which department, day & machine. View the results in control chart format
to see a trend. Get into individual results to see more possibilities.
Statistical Analysis: Analyse the reasons for deviations. Use F- test, t- test, Critical Difference,
Histogram etc., to find out statistical significance of deviations. Use Control charts to create,
monitor various parameters such as Draw Frame Hank.
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TexManage
1.9
Maintenance Schedule: Preventive, Routine, Reactive, AMC and Calibration type Maintenance
Schedules. Schedules can be drawn separately for each department or together in a single
schedule. Scheduled Activities are released as Work Orders. Work flow is used for the approval of
schedules.
Breakdown: Report and analysis. All breakdowns are recorded with respect to downtime, items
replaced, man hours spent. Analysis of breakdowns leads to identifying frequently breaking
points. MTTF and MTBR are also calculated
Condition based Maintenance: Based on production, quality and run hours. A component can
be critical to its life depending on the quality, production or running time. System generates an
automatic warning when these parameters cross the limit
Maintenance Budget: Budgeting for men, machine, material and money, Budget Vs Actual
analysis and Maintenance Cost per Kg. An advanced budgeting exercise allows mill to determine
the amount that is expected to be spent on machinery maintenance
Schedule for any period: (Between days; Monthly; Quarterly and Yearly).
Machine and Instrument History: Automatic and Manual updation. Complete information of
machinery is stored including machinery parameters and their pictures.
Log Sheet: Record critical information. All important daily/ shift happenings can be recorded. A
voice recording facility is also available.
Spinning Components: Critical components running detail on each machine is captured; this is
tracked for life. All failures of these on running machine are captured and the failure rate is
determined to compare performance.
Power and Utility consumption: All power and utility machines related consumption. A detailed
power distribution and power capturing is done from source to final usable point (Transformer to
Machine)
Utilities: maintain log, measure performance and maintain equipment. Various functions that are
covered are power, humidification, compressor, mechanical, electrical, electronics, generator, etc.
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TexManage
1.10 Accounting & Budgeting
Support for multiple accounting dimensions with any number & levels of sub dimensions viz.,: i.
Division
ii.
Sales
Region
iii.
Business
Partner
iv.
Product
The user can select one or more of the above dimensions while making any transaction
(Purchase, Sale, Receipts, and Expenses etc.) This enables the user to take all financial and
other MIS reports consolidated or for any single Division or Sales Region or Customer or Product.
Auto generation of accounting entries based on operational transactions like Purchase, Material
Issues, Packing, Sales etc.
Journal entries for non transactional data like adjustment entries etc.
Multiple currencies and multiple exchange rates supported (eg. Can have monthly exchange rate
for spares imports and weekly exchange rates for yarn exports). Currency Gain-Loss calculated
automatically
Provision to enter monthly budgets for individual income and expense heads and monitor the
actual compared with the budget
Fixed assets can be grouped into different categories and the depreciation rule (rate and method)
for each category can be specified differently. Provision to define multiple depreciation rules for
different authorities (e.g. Income Tax, Company Act, etc)
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TexManage
1.11 Taxation
Service Tax / Vat / Excise etc (with suitable modification to Bangladesh statutory requirements)
Provision to define any number of Tax categories. A tax category can contain any number of
taxes. For each tax, user can define the percentages; under what GL codes it should be
accounted etc.
Provision to classify the tax amount paid against a vendor invoice as a Tax Expense (eg. Service
tax) or as Tax Receivable (e.g. VAT). All tax received against a customer invoice is treated as Tax
Due to govt.
TDS
TDS master to specify the expenses on which TDS will be deducted automatically when making
payments. Optionally, individual business partners can be exempted from TDS.
Automatic crediting of the TDS recovered to a TDS Remittance a/c, the balance invoice or
advance credited to AP and the TDS + AP amount is debited to the particular expense a/c.
Month end TDS process to aggregate (TDS Act Section wise) all the TDS recovered from vendors
during the month for creating the bank challan and create the necessary accounting entries.
FBT
FBT master to specify FBT % (including the breakup) for the different GL Codes. The system
automatically calculates the FBT when ever the corresponding expense entry is made. Multi level
taxes are possible (e.g. Tax + Surcharge + CESS)
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TexManage
1.12 Purchase
Provision to automatically send out Request for Quotation (RFQ) by email to approved vendors
Tabulation of responses received against RFQ and automatic selection of winner based on price
with provision to manually override the selection
Ability to generate Purchase Orders based on stores requisition, material receipt (GRN) from
Purchase Orders / Vendor Invoice and Vendor Invoice from Material receipt, all without the need
to re-enter details at each stage
Flexible payment options including advance payment, single payment against multiple invoices
and multiple payment against single invoice
Can set up approval rules (workflow) for purchase orders or vendor payment
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TexManage
Material Management
Can do periodic physical stock taking (The difference between book stock and physical stock
automatically accounted)
Re-Order level can be specified for each product and alerts generated when stock falls below
ROL
Can get stock as on any past date warehouse wise / location wise. Location can be as detailed as
Bin / Aisle / Level within a warehouse.
Can track non-moving items over a period, do an ABC analysis of the stock, movement analysis
of items, stores ledger etc.
Stores costing can be based on Standard Costing or Avg.PO / Avg.Invoice basis or Last PO/Last
Invoice basis
Provision to tag the stores items with Lot No. or any other user defined parameter
Items can be grouped and separate accounting treatment (ie. GL Codes) given to different groups
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TexManage
1.13 Sales & Dispatch
Provision for Sales Offer and converting sales offer to firm Sales order
Auto generate Dispatch from Sales Orders and Invoice from Dispatches without re-entering the
details
Single payment receipt can cover multiple sales invoices and vice versa with provision to write off
amounts
Provision to capture LC details, container details, shipper details, packing credit, bill of exchange
etc for export sales
Flexible payment terms / payment schedule (eg. 50% on delivery + 50 within 30 days + 2%
discount if paid within 10days)
Discount can be a flat % or can be specified slab wise (ie discount % can be different for different
order value)
Credit limit can be set for each customer and shipment blocked if credit limit exceeded with
provision to over ride manually
Sales Commission can be specified with conditions like min. order value or can be restricted to
specific customers.
Customised print formats for Sales Offers, Customer Invoice, Packing List, Shipment advice etc
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TexManage
1.14 Pay Roll
Interface to Mills attendance card swiping system and Muster Roll printing
Loan management system (both long term and one time advances)
Deductions based on user defined priority of deductions subject to minimum take home criteria
Income tax computation based on past + projected earnings and on investment details of the
employee and provision for printing tax calculations
Bank payment data can be transferred in ASCII format if the mills bank accept payment advice
in this form
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TexManage
1.15 Special Features
Work Flow: Critical transactions are routed through Work Flow functions for approvals.
Report Scheduler: Technical Reports which need to be periodically printed out can be
automated.
Notification & Alert: Deviation in processes and values of technical functions are sent as
alert messages.
Desktop Ticker: A news roll information of critical technical parameters are presented
automatically in a news box
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TexManage
2.
Implementation Methodology
Indo Texnology will use a unique and faster implementation methodology called ad
finem. This consists of 3 phases: Pre-implementation; Implementation and Post
Implementation. Implementation will be headed by Senior Textile Technologists.
Pre-Implementation:
In this process, activities required to start implementation of various modules will be
carried out by Indo Texnology as well as Customer. Activities include formation of
team and defining
responsibilities of each team member from either side;
demonstrating the existing processes; process control mapping (Gap Analysis);
preparation of master data (Data collection and verification); auditing of IT system
requirements and plan of implementation.
Implementation:
Implementation of various modules based on scope of supply (as mentioned in
Section 3) will be carried out in this stage. Various activities include Product
installation; uploading of data from Excel or Legacy system; Signing off of master
data; training to system administrator; module champions, key users and end users;
verification of transactions and reports; Go Live; Module sign off; Project sign off and
handing over product.
Post Implementation:
After successful implementation, Indo Texnology is committed to provide Post
Implementation Support for 6 months. This includes 3 consultancy visits by Indo
Texnology on need basis, Online support, closing bugs and periodic updation of the
product.
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TexManage
3.
Price Details
3.1 Product Pricing
S. No
1
Description
TexManage- Spinning ERP Solutions:
Supply of software consisting of the
scope mentioned in the Section 1 for
the unit under scope
Implementation:
Pre Implementation
Implementation
Price
Custom Development
Indo Tex-nology is committed to fulfil
requirements as mentioned in the
scope. Additional customer
requirements will be met at a cost
mentioned in the adjacent column
Warranty
1year from date of installation
AMC
15 % of Product Cost
Particulars
%Value
Advance
25%
40%
Pilot Running
25%
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TexManage
4
10%
4.
Standard Terms
4.1
Validity
We are happy to make this offer to United Group, and the validity of the same is
45 days.
United Group
United House
10, Gulshan Avenue
Gulshan-1
Dhaka-1212, Bangladesh
This offer is made on a single unit basis.
4.2
Delivery
Indo Tex-nology would require a maximum of 6 weeks to put a team together and
arrange for implementation of the product.
4.3
Payment Advice
All invoices raised shall be payable within 15 days from the date of invoice. All invoices
shall be deemed to be accepted unless disputed within 7 days from the date of receipt of
invoice.
All payments required to be made by the Customer shall be in the currency stated in the
invoice and shall be paid by wire transferred to a designated bank account in India.
4.4
Terms of Termination
Either party may, without cause, terminate the entire Agreement upon written notice of one
month to the other.
In the event of termination of a Statement of Work hereunder, Company shall pay Indo texnology all fees as specified in the Statement of Work and expenses up to the effective date
of the termination, including work in progress, and including the applicable notice period
irrespective of whether Company requires Indo Tex-nology s services during same;
4.5
Information Access
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TexManage
Customer will supply Indo Tex-nology with the following: documentation and data, in a
timely manner, required by Indo Tex-nology to complete its obligations under the
Agreement
Suitable work place, IT resources & communication resources, suitable qualified personnel
to attend review meetings and carry out the implementation.
4.6
Problem Escalation
Any dispute which has not been settled between Project Co-ordinators from both the end
within 15 days of the matter being raised by one to the attention of the other, may be
escalated by either party to the next level by notice in writing. If the dispute has not been
resolved within 15 days of such notice, either party may refer it be notice in writing to the
second level of escalation. The customer shall prepare the escalation chart along with Indo
Tex-nology at the time of beginning of implementation.
4.7
Non- Disclosure
Indo Tex-nology shall keep all information or data received by it during the performance of
its duties under this agreement confidential and shall not use trade or pass this information
to any third party. Prior information will be sought from customer to use any information for
general trade purpose.
4.8
IPR Protection
Intellectual property rights of any work done by Indo Tex-nology under this Agreement,
including but not limited to Deliverables and associated Documentation, shall be vested in
and be the exclusive property of Indo Tex-nology. Indo Tex-nology grants to the customer
an irrevocable, non-exclusive, worldwide, royalty free, transferable license to use, copy,
modify and develop the same for internal purposes.
4.9
Hiring
Indo Tex-nology and customer agree that for the term of this Agreement and for a period of
one year thereafter, no party will not directly or indirectly, recruit, hire, employ, engage, or
discuss employment with any employee, or induce any such individual to leave the
employment.
4.10 Arbitration
All disputes arising out of or in connection with the Agreement shall be settled by
arbitration in Coimbatore, India in accordance with the Arbitration & Conciliation Act,
1996.
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TexManage
5.
Contact Us
S. Thirupathi
Also: texmanage@indotexnology.com
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TexManage
6.
Authorised Signatory
Authorised Signatory
Indo Tex-nology
United Group
Name:
Name:
Designation:
Designation:
Date:
Date:
Place:
Place:
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