Vous êtes sur la page 1sur 47

NMDC LIMITED

HYDERABAD

KUMARASWAMY IRON ORE PROJECT


BELLARY DIST - KARNATAKA

TENDER DOCUMENT
FOR

PACKAGE - II
DOWNHILL CONVEYOR
SYSTEM

VOLUME II OF V

MECON LIMITED
BANGALORE

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD REV. 0

JANUARY 2010

NMDC LIMITED

MECON
LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II

DOWN HILL CONVEYOR SYSTEM


CONTENTS

VOLUME I of V
Chapter
No
1.
2.
3.
4.
5.
6.

Description
Check list
Notice Inviting Tender (NIT)
Instructions to Tenderers (ITT)
General Conditions of Contract (GCC)
Special Conditions of Contract (SCC)
Erection Conditions Of Contract (ECC)

VOLUME II of V
1.

Preamble, Summary of Prices, Price for exemptions / variations


and Price Format

VOLUME III of V
Chapter
No
A
B
C
D
E
F
G
H
I
J
K
L
M

Description
Brief on the Project and Intent Of Tender
General technical conditions
General site information
Scope of work and battery limit
Performance guarantee and warranty
Surface preparation and painting
Quality assurance, inspection and testing
Construction, erection, testing and commissioning
Engineering services
Project management services
Site services
List of Tender Drawings
Part/1 - Documents/ drawings to be submitted along with the
tender
Part/2 Questionnaire and design data sheets to be filled and
submitted along with the tender

NMDC LIMITED

MECON
LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II

DOWN HILL CONVEYOR SYSTEM

Documents /drawings to be submitted by successful Tenderer

Spares, Special tools & Tackles

List of Preferred makes of equipment

Q1

Technical specification Mechanical

Q2

Technical specification Environmental

Enclosures: 1.
2.
3.
4.

Tender drawings as per the list under chapter-L


Specimen QAP format for Structural & Mechanical equipment
Specimen QAP format for Electrical equipment
Specimen Inspection call format.

VOLUME IV of V
Chapter
No
Q3

Description
Technical specification Electrical

Q4

Technical specification Automation and Control

Q5

Technical specification Plant Communication System

VOLUME V of V
Chapter
No
Q6
Q7
Q8

Description
Technical specification Civil
Technical specification Structural
Technical specification Hydro Engineering

Q9

Technical specification Fire Detection and Suppression


System for Down Hill Conveyor
Q10
Technical specification General Layout, Roads and Fire
Fighting
Enclosures:- One Compact disc containing soft copy of the following:
1.
2.
3.

Soft copy of Questionnaire and design data sheet Chapter-M (Part-2 of 2)


Soil investigation report (for reference only)
Waste Dump Locations - Sketch dated 14.09.07

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 1 of 44

PRICE FORMAT

TITLE

PAGE NO.

Preamble

Summary of Prices - FORM AA

Price Format

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 2 of 44

PREAMBLE
1.0

The price format for the lump sum prices should be read with all other sections of the tender
document.

2.0

The Tenderer shall be deemed to have studied the drawings, specifications and details of works to
be done within the time schedule and to have acquainted himself of the conditions prevailing at
Kumaraswamy project site. It is the responsibility of the Tenderer to assess the type and magnitude
of work involved based on information furnished by NMDC/Consultant and considering the general
site conditions /codes /standards and good Engineering Practices

3.0

In case any item, though specifically not covered in Price format for Lump sum Prices, but the same
is covered under scope of work/specifications/drawings etc., no extra claim on this account shall be
entertained.

4.0

The total Lump sum Price as quoted shall be deemed to include all costs to comply the detailed
scope of work as per Bid Documents/Technical Specifications etc.

5.0

The total payment to be made to the contractor shall be limited to the extent of work executed
subject to maximum of total Lump sum Price quoted.

6.0

The payment to contractor shall be released based on billing schedule to be submitted by the
contractor and approved by NMDC / CONSULTANT after placement of order.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

NMDC LIMITED

MECON LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 3 of 44

7.0

The Tenderer shall furnish list of Spares along with unit rates and quantities considered for 2 years
normal operation and maintenance spares.

8.0

The Tenderer shall furnish list of Insurance Spares along with unit rates and quantities considered.

9.0

Payment towards taxes and duties shall be restricted to the amounts indicated by the Tenderer in
the Price Format.

10.0

Statutory variations as per the Tender document shall be applicable.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

NMDC LIMITED

MECON LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 4 of 44
FORM AA
SUMMARY OF PRICES
(To be filled by the Tenderer and
Enclosed with Part III, i.e., Price Bid of the offer)

NAME OF THE WORK

: DOWN HILL CONVEYOR SYSTEM

NAME OF THE
TENDERER

TOTAL LUMP SUM PRICE QUOTED


In Rs. ( Figures )
In Rs. ( Words )

SIGNATURE OF THE Tenderer WITH DATE AND SEAL


MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 5 of 44

% OF CST

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

FREIGHT/
INSURANCE

TOTAL
LUMP
SUM
PRICE

K = C+E+G+I+J

---

---

---

---

---

---

% OF
EXCISE
DUTY

BASIC
PRICE

AMT.

1.0 SUPPLIES
1.1 Lump sum on firm price basis for Design,
Engineering & supply F.O.R site of Plant &
Equipment including commissioning spares,
special maintenance tools and tackles.
Lump sum price shall include design,
engineering, manufacture, shop testing,
packing, forwarding & Transportation of all
items (Mechanical, Hydro engg. facilities,
Fire detection & suppression system, A/C &
Ventilation, Dust control systems, Fire
fighting facilities, Electrical, Automation &
Plant
communication,
Control,
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

QTY

DESCRIPTION

UNIT

SL NO.

PRICE FORMAT
NMDC LIMITED, HYDERABAD
KUMARASWAMY IRON ORE PROJECT BELLARY DISTRICT, KARNATAKA
DOWN HILL CONVEYOR SYSTEM ( PACKAGE - II )

--

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
LUMP
SUM
PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

% OF CST

AMT.

% OF
EXCISE
DUTY

BASIC
PRICE

DESCRIPTION

QTY

VOLUME - II of V
PAGE No. 6 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K = C+E+G+I+J

Technological structure, etc.) covered


under this package. The price shall be
inclusive of all taxes and duties, insurances,
transportation charges, etc. as applicable.
(This shall not include prices indicated vide
items 1.2, 1.3, 2.0, 3.0 and 4.0 below).

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

One

1.1.3

Balance equipment / system not


covered above

Lot

One

TOTAL
LUMP SUM
PRICE

Lot

FREIGHT/
INSURANCE

Electrical equipment, Automation &


Control and Plant communication

AMT.

1.1.2

ANY OTHER
TAX \
DUTIES (%)

One

AMT.

Lot

% OF CST

Down
hill
conveying
system
including tapping arrangement at
Donimalai, all belt conveyors & belt
feeders, EOT cranes & Hoists, Hydro
engineering facilities, Fire detection
& suppression system, A/C &
Ventilation, Dust control system,
Fire fighting facilities, etc.

1.1.1

AMT.

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 7 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+E+G+I+J

TOTAL FOR SUPPLY OF MAIN


EQUIPMENT

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

Lump sum on firm price basis for


supply of Two-year normal operation
spares F.O.R Site, including packing,
forwarding and transportation and
handover to client. The price shall
be inclusive of all taxes and duties,
insurances, transportation charges,
etc. as applicable. ( Please furnish
itemized breakup of price for each
item as per the enclosed format )

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

ANY OTHER
TAX \
DUTIES (%)

TOTAL
LUMP SUM
PRICE

FREIGHT/
INSURANCE

AMT.

One

% OF CST

Lot

AMT.

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

1.2

DESCRIPTION

VOLUME - II of V
PAGE No. 8 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+E+G+I+J

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

Lump sum on firm price basis for


supply of Insurance spares F.O.R
Site, including packing, forwarding
and transportation and handover to
client. The price shall be inclusive of
all taxes and duties, insurances,
transportation charges, etc. as
applicable. ( Please furnish itemized
breakup of price for each item as
per the enclosed format )

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

ANY OTHER
TAX \
DUTIES (%)

TOTAL
LUMP SUM
PRICE

FREIGHT/
INSURANCE

AMT.

One

% OF CST

Lot

AMT.

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

1.3

DESCRIPTION

VOLUME - II of V
PAGE No. 9 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+E+G+I+J

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
LUMP
SUM
PRICE

----

AMT.

---

ANY
OTHER
TAX (%)

AMT.

% OF
WORKS
CONTRACT
TAX

BASIC
PRICE

2.1

QTY

2.0

DESCRIPTION

VOLUME - II of V
PAGE No. 10 of 44
UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

---

---

ERECTION, TESTING AND


COMMISSIONING
Lump sum price for unloading at
site, handling, storage, preservation
at site, erection, testing and
commissioning
&
performance
guarantee testing of Plant and
equipment including training of
Owners personnel. (This shall not
include construction prices of civil &
structural items 3.0 & 4.0) The price
shall be inclusive of all taxes &
duties,
insurances,
etc.
as
applicable.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

---

---

---

---

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

2.1.1

Down
hill
conveying
system
including tapping arrangement at
Donimalai, all belt conveyors & belt
feeders, EOT cranes & Hoists, Hydro
engineering facilities, Fire detection
& suppression system, A/C &
Ventilation, Dust control system,
Fire fighting facilities, etc.

Lot

One

2.1.2

Electrical equipment, Automation &


Control and Plant communication

Lot

One

2.1.3

Balance equipment / system not


covered above

Lot

One

AMT.

TOTAL
LUMP
SUM
PRICE

ANY
OTHER
TAX (%)

AMT.

BASIC
PRICE

% OF
WORKS
CONTRACT
TAX

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 11 of 44
UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

TOTAL FOR ERECTION

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
LUMP
SUM
PRICE

----

AMT.

---

ANY
OTHER
TAX (%)

AMT.

% OF
WORKS
CONTRACT
TAX

BASIC
PRICE

3.1

QTY

3.0

DESCRIPTION

VOLUME - II of V
PAGE No. 12 of 44
UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

---

---

CIVIL WORKS
Lump sum price for entire civil
works
including
design
&
engineering
and
earth
work,
leveling, Civil construction. The price
shall be inclusive of packing,
forwarding, transportation charges,
all taxes & duties, insurances, etc.
as applicable.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

---

---

---

---

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

3.1.1

Earth works

Lot

One

3.1.2

RCC works including Reinforcement


steel

Lot

One

3.1.3

PCC works

Lot

One

3.1.4

Any other civil works not covered


above

Lot

One

AMT.

TOTAL
LUMP
SUM
PRICE

ANY
OTHER
TAX (%)

AMT.

BASIC
PRICE

% OF
WORKS
CONTRACT
TAX

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 13 of 44
UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

TOTAL FOR CIVIL WORKS

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
LUMP
SUM
PRICE

----

AMT.

---

ANY
OTHER
TAX (%)

AMT.

% OF
WORKS
CONTRACT
TAX

BASIC
PRICE

4.1

QTY

4.0

DESCRIPTION

VOLUME - II of V
PAGE No. 14 of 44
UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

---

---

STRUCTURAL WORKS
Lump sum price for steel structures
and sheeting, etc. including design &
engineering, all supplies F.O.R site,
fabrication and painting, erection of
fabricated steel structures at site
including sheeting, glazing, etc. and
final painting. The price shall be
inclusive of packing, forwarding,
transportation charges, all taxes &
duties,
insurances,
etc.
as
applicable.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

---

---

---

---

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

4.1.1

Structural steel works

Lot

One

4.1.2

Sheeting for Structural Works


(including translucent sheeting)

Lot

One

4.1.3

Other structural works not covered


above.

Lot

One

AMT.

TOTAL
LUMP
SUM
PRICE

ANY
OTHER
TAX (%)

AMT.

BASIC
PRICE

% OF
WORKS
CONTRACT
TAX

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 15 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

E = B+C+D

TOTAL FOR STRUCTURAL WORKS

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

NMDC LIMITED

MECON LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 16 of 44

TOTAL LUMP SUM PRICE QUOTED ( Carried over to Summary of Prices Sheet)
In Rs. (Figures)
In Rs. (Words)

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 17 of 44

Please indicate the following breakup considered in the total lump sum price quoted:
1.

% value of Associates works

:
(Unit)

2.

Maximum value of Imported components

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

(Value)

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 18 of 44

BREAKUP OF PRICE FOR TWO YEAR NORMAL OPERATION & MAINTENANCE SPARES

Set

A.2

Liners for brake assembly - each


type and size (for conveyor
provided with brake)

Set

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

% OF CST

AMT.

% OF
EXCISE
DUTY
D

TOTAL
PRICE (Rs)

A.1

Pulley assembly - each type and


size complete with bearings and
plummer blocks.

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

BASIC
PRICE

QTY

DESCRIPTION

UNIT

MECHANICAL
SL. NO.

A.

K=C+
E+G+I
+J

L=Kx
B

(BELT CONVEYORS /
DOWNHILL CONVEYOR / BELT
FEEDER)

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.3

Rollers for Idler assembly- each


type (See Note # 1 & 2)

Nos.

5%

A.4

Coupling - each type and size

Nos.

A.5

Zero Speed switch

Nos.

A.6

Pull Chord Switch

Nos.

15

A.7

Belt sway switch

Nos.

20

A.8

Gearbox:
Input
shaft
with
bearings and seals for each type
and size of gearbox.

Set

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

% OF CST

AMT.

% OF
EXCISE
DUTY
D

TOTAL
PRICE (Rs)

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 19 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.9

Skirt Rubber 25 meter length

A.10

Blade assembly for each type of


belt
scraper

Primary,
secondary and return side

Sets

A.11

Wheels
assembly
for
propelled traveling trolley

Sets

A.12

Impact bar for


(complete set)

Sets

Set

Belt

self

Feeders

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

% OF CST

AMT.

% OF
EXCISE
DUTY
D

TOTAL
PRICE (Rs)

Lot

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

BASIC
PRICE

DESCRIPTION

QTY

VOLUME - II of V
PAGE No. 20 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

CRANES
A.13

Brake shoe with liners


type and size

each

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.

% OF CST

AMT.

% OF
EXCISE
DUTY
D

TOTAL
PRICE (Rs)

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 21 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

AC, VENTILATION & DUST


SUPPRESSION SYSTEM
A.14

PUMPS

A.14.1

Coupling bush for each type

Set

A.14.2

Pump bearings for each type

Set

A.14.3

Motor bearings for each type

Set

A.14.4

Gland packing for each type

Kg

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.15

TOTAL
PRICE (Rs)

AMT.
G

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

% OF CST

AMT.

% OF
EXCISE
DUTY
D

K=C+
E+G+I
+J

L=Kx
B

FANS

A.15.1

Fan bearings for each type

Set

A.15.2

Motor bearings for each type

Set

A.15.3

Fan belt for each type

Set

A.16

AMT.

ANY OTHER
TAX \
DUTIES (%)

BASIC
PRICE

DESCRIPTION

QTY

VOLUME - II of V
PAGE No. 22 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

AC UNIT

A.16.1

Filter for each type

Set

A.16.2

Temperature / Speed controller


for each type

Set

A.16.3

Cutout switches for each type

Set

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.17

AMT.

ANY OTHER
TAX \
DUTIES (%)

AMT.
G

TOTAL
PRICE (Rs)

% OF CST

AMT.

% OF
EXCISE
DUTY
D

K=C+
E+G+I
+J

L=Kx
B

AIR-COMPRESSOR

A.17.1

Suction filter

Set

A.17.2

Oil filter

Set

A.17.3

Compressor bearing

Set

A.17.4

Motor bearing

Set

A.18

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 23 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

DUST SUPPRESSION SYSTEM

A.18.1

Flow activation station of each


type

Set

A.18.2

Pressure reducing units of each


type

Set

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

Spray bar assemblies of


type

A.18.5

Pressure gauges

Nos.

A.18.6

Sensors

Nos.

A.19

Isolation-Globe/Check valve
Set of each type for A/C
&
Ventilation and Dust Suppression
Systems

Set

A.20

Filters of each type for A/C &


Ventilation and Dust Suppression
Systems

Set

each

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

AMT.

% OF CST
F

TOTAL
PRICE (Rs)

Set

A.18.4

TOTAL
UNIT PRICE

Nozzles of each type

FREIGHT/
INSURANCE

Set

A.18.3

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

UNIT

DESCRIPTION

BASIC
PRICE

VOLUME - II of V
PAGE No. 24 of 44

QTY

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

Nos.

AMT.

AMT.

% OF
EXCISE
DUTY

% OF CST
F

TOTAL
PRICE (Rs)

Sets

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

Nos.

AMT.

ANY OTHER
TAX \
DUTIES (%)

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 25 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

HYDRAULIC SYSTEM FOR


HYDRAULICALLY OPERATED
GATE BELOW SURGE BIN
A.21
A.22

A.23

Suction filters - each type and


size.
Seal kit for Hydraulic cylinders
for each type and size
HYDRO ENGINEERING
INCLUDING FIRE DETECTION
& SUPRESSION SYSTEM FOR
DOWN HILL CONVEYOR
CI Gate valve 200 NB

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.24

CI Ball Valve 80NB

Nos.

25

A.25

CI Ball Valve 40NB

Nos.

A.26

CI Ball Valve 25NB

Nos.

A.27

Butterfly Valve 50NB

Nos.

A.28

Deluge Valve with accessories


80NB

Nos.

13

A.29

Pressure reducing valve 200


NB

Nos.

A.30

Spray Nozzles

Nos.

390

A.31

CI Basket type strainer 200 NB

Nos.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.
G

TOTAL
PRICE (Rs)

TOTAL
UNIT PRICE

% OF CST

AMT.

% OF
EXCISE
DUTY
D

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 26 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

500

LHS cable

A.34

IR Detectors

Nos.

A.35

Addressable interface unit

Nos.

10

A.36

Pressure switches

Nos.

A.37

Pressure Gauges

Nos.

A.38

Local control panel

Nos.

A.39

Outdoor Hooter

Nos.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

AMT.

% OF CST
F

TOTAL
PRICE (Rs)

RM

A.33

TOTAL
UNIT PRICE

Junction Boxes

FREIGHT/
INSURANCE

Nos.

A.32

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 27 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

A.40
A.41

Master electronic circuit card for


each type of panel
MCP
TOTAL PRICE FOR ITEM Nos.
A.1 TO A.41

Nos.
Nos.

TOTAL
PRICE (Rs)

TOTAL
UNIT PRICE

AMT.

% OF CST

AMT.
E

FREIGHT/
INSURANCE

AMT.

% OF
EXCISE
DUTY

BASIC
PRICE
B

ANY OTHER
TAX \
DUTIES (%)

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 28 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

1 of
each
type
3

NOTES:

1)
2)

At least one no. in case 5% is less than one.


In case the quantity of 5% happens to be a fraction the same shall be rounded off to the next higher
number.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

B.1
B.2
B.3

B.4

TRANSFORMERS
Bushing (Primary & secondary)
One of each type & size for each
transformer
Oil temperature indicator, for
each transformer
Winding temperature indicator
for each transformer
6.6 kV SWITCHBOARD /
11 kV SWITCHBOARD
Protective relays (numerical)
One of each type for each board

Set

Set

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

AMT.

% OF CST
F

TOTAL
PRICE (Rs)

Set

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

Set

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

UNIT

ELECTRICAL

SL NO.

B.

VOLUME - II of V
PAGE No. 29 of 44

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.5

PT Primary fuses ( One set of


3 nos.) For each board

Set

B.6

Control MCBs - One of each


rating For each board

Set

B.7

Microprocessor based
multifunction meter For each
board

No.

B.8

Breaker trip coils For each


board

Nos.

B.9

Breaker closing coils For each


board

Nos.

Spring charging motors For


each board

Nos.

B.10

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 30 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.11

Spring charging limit switch


For each board

Nos.

B.12

Test, Service positions


switch For each board

Nos.

B.13

HT Fuse (VCU) For each 6.6kV


board

Nos.

B.14

Coils for VCU one no. of each


type For each 6.6kV board

Nos.

Nos.

limit

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

UNIT

DESCRIPTION

BASIC
PRICE

VOLUME - II of V
PAGE No. 31 of 44

QTY

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

BATTERY CHARGER (For each


board)
B.15

Thyristors

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.16

Diodes (Blocking)

Nos.

B.17

Contactors (One no. each of AC


& DC side per set)

Nos.

B.18

Relay Cards of each type per set

Set

B.19

Selector switch

Nos.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 32 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

DCDB
B.20

Incoming MCCB for each board

Nos.

B.21

Outgoing MCB for each board

Nos.

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.22

ii.

Trip coil for each board

Nos.

iii.

Spring charging motor for


each board
Micro
processor
based
release for each board
Limit switches

Nos.

Nos.

Nos.

Nos.

iv.
v.

Service / Test position for


each board
Spring charging for each
board

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

AMT.

% OF CST
F

TOTAL
PRICE (Rs)

TOTAL
UNIT PRICE

Nos.

FREIGHT/
INSURANCE

PMCC , MCC , ILLUMINATION


AND CONTROLS
ACB
i. Closing coil for each board

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 33 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.23

B.24

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 34 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

MCCB
i.

Shunt trip coil of various


rating for each board

Nos.

ii)

1 No + 1 NC aux. Contact
for each board

Nos.

15

iii)

Door operating kit with


handles for each board

Nos.

Sets

MPCB of each rating for each


board

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.25

Bimetal over load relay for each


rating for each board

Set

B.26

Power contactor of each rating


for each board

Sets

Nos.

(Total)

Sets

Nos.

Sets

B.27
B.28
B.29
B.30

Indication lamps (LED assly) of


various colours for each board
Control Selector switches &
Limit switches of each type for
each board
Pushbutton stations/LCS for
each board
CTs of each rating for each
board

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX /
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 35 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

60

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.31

Indicating meters of each rating


for each board

Sets

B.32

Miniature circuit breaker of each


rating

Sets

10

Nos.

30

B.33

Sodium vapour lamps 70watt

B.34

Sodium vapour lamp of other


wattages of each type

Sets

10

B.35

Control gear components


consisting of ballast PF
correcting capacitors, igniters
for the above HPSV fittings of
each type

Sets

10

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 36 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

B.36

ELCBs of all ratings

Sets

10

B.37

63A Welding receptacle

Nos.

Sets

Set

Set

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 37 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

BRAKES/ BRAKE RECTIFIER


B.38
B.39
B.40

Brake rectifier set One of each


rating
Brake liner pad One no for
each brake
Brake coil One no for each
brake

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

VOLUME - II of V
PAGE No. 38 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

SLIP-RING INDUCTION
MOTOR
B.41

Slip-ring assembly One of


each type

Set

B.42

Brush holder assembly - One no


of each type

Sets

B.43

Carbon brushes One no. of


each type

Sets

20

B.44

Bearing for DE & NDE - One


no. of each type / size

Sets

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

Set

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

QTY

DESCRIPTION

BASIC
PRICE

VOLUME - II of V
PAGE No. 39 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

SQUIRREL CAGE INDUCTION


MOTOR
B.45

Bearing for DE & NDE no. of each type / size

One

TOTAL PRICE FOR ITEM Nos.


B.1 To B.45

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE
C.

VOLUME - II of V
PAGE No. 40 of 44

C.1

Analog & Digital I/O cards of


each type

Nos.

20 %
*

C.2

Processor Module

Nos.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

UNIT

SL NO.

AUTOMATION & CONTROL

K=C+
E+G+I
+J

L=Kx
B

Power Supply Module of each


Nos.
1
type
Communication Module of each
C.4
Nos.
2
type
TOTAL PRICE FOR ITEM No.
C.1 To C.4
*NOTES:
1)
At least one no. in case 20 % is less than one.
2)
In case the quantity of 20 % happens to be a fraction the same shall be rounded off to the next higher
number.
C.3

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE
D.

VOLUME - II of V
PAGE No. 41 of 44

D.1

Complete field station

No.

D.2

Outdoor loud speakers

No.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

UNIT

SL NO.

PLANT COMMUNICATION

K=C+
E+G+I
+J

L=Kx
B

TOTAL PRICE FOR ITEM Nos.


D.1 To D.2

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 42 of 44

SUMMARY PRICE FOR TWO-YEAR NORMAL OPERATION & MAINTENANCE

A.

MECHANICAL ( Item Nos. A.1 to A.41 )

Rs.

B.

ELECTRICAL ( Item Nos. B.1 to B.45)

Rs.

C.

AUTOMATION & CONTROL (Item Nos. C.1 to C.4)

Rs.

D.

PLANT COMMUNICATION ( Item Nos. D.1 & D.2 )

Rs.

TOTAL PRICE FOR TWO-YEAR


OPERATION
&
MAINTENANCE
CARRIED OVER TO SL. No. 1.2

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

NORMAL
SPARES Rs.

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT


PACKAGE NO II
PRICE

VOLUME - II of V
PAGE No. 43 of 44

1
2
3

BELT CONVEYOR
(INCLUDING DOWNHILL
CONVEYOR & BELT FEEDER)
Complete gear box assembly of
each type and size
Complete
brake
assembly
including drum / disk for each
type and size of brake
Hydraulics and controls for the
brakes for conveyor provided
with brake

Set

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

AMT.

AMT.

% OF CST
F

TOTAL
PRICE (Rs)

Set

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

Set

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

BASIC
PRICE

QTY

DESCRIPTION

UNIT

SL NO.

BREAK-UP OF PRICE FOR INSURANCE SPARES

K=C+
E+G+I
+J

L=Kx
B

Rev. 0

MECON LIMITED

NMDC LIMITED

KUMARASWAMY IRON ORE PROJECT

Motor for
no. 723

downhill

conveyor

TOTAL PRICE FOR INSURANCE SPARES


CARRIED OVER TO SL. No. 1.3

MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD
2010, MECON Limited. All rights reserved.

TOTAL
PRICE (Rs)

AMT.

% OF CST

AMT.
E

TOTAL
UNIT PRICE

FREIGHT/
INSURANCE

No.

AMT.

ANY OTHER
TAX \
DUTIES (%)

% OF
EXCISE
DUTY

QTY

DESCRIPTION

BASIC
PRICE

VOLUME - II of V
PAGE No. 44 of 44

UNIT

SL NO.

PACKAGE NO II
PRICE

K=C+
E+G+I
+J

L=Kx
B

Rs.

Rev. 0

Vous aimerez peut-être aussi