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V.Krishnaraj
Associate professor,
Department of Production Engineering,
PSG College of Technology,
Coimbatore-641004, Tamilnadu, India.
vkrishnaraj@hotmail.com
1.INTRODUCTION
Composite materials such as carbon ber-reinforced
plastics (CFRPs) made by using carbon bers for reinforcing
plastic resin matrices, such as epoxy, are characterized by
having excellent properties as light weight, high strength and
high stiffness. These properties make them especially
attractive for aerospace applications. Milling is the machining
operation most frequently used in manufacturing parts of
ber-reinforced plastics, because components made of
composite materials are commonly produced by near netshape that often require the removal of excess material to
control tolerances, and milling is used as a corrective
operation to produce a well dened and high quality surfaces.
The machinability of ber reinforced plastics is strongly
inuenced by the type of ber embedded in the composite and
by its properties. There are literature dealing with orthogonal
machining of CFRP where as the drilling and edge trimming
process comes under oblique cutting. The cutting forces in
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C. Type of Machining
The composite parts after demoulded from the dies, the
edge trimming operation is essential to make the edges to the
required shape and finish. The edge trimming operation in
upmilling is shown in Fig.4. Edge trimming can be done by
either orthogonal cutting or oblique cutting. In this research
the method of edge trimming which gives low cutting force
and low surface damage was studied.
Fixture
6 mm end mill
CFRP Laminate
Chips
Milling Tool
Dynamometer
Cutting direction
Factors
Cutting speed (m/min)
1
10
Levels
2
20
0.203
3
30
0.102
0.305
0.5
1.5
45
90
45 orientation
A. Orthogonal cutting
In orthogonal cutting the cutting forces obtained were
minimum at high cutting speed, medium feed rate and low
depth of cut. The fiber was sheared easily and the cutting
forces required were minimum. Alternately, low cutting speed
and high feed rate influence more on increasing in the cutting
forces. From the experimental results on orthogonal cutting of
CFRP, it was observed that fiber orientation angle had no
much influence on cutting force. Instead of that the cutting
parameters like cutting speed, feed rate and depth of cut were
influencing more.
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REFERENCES
[1] A. Koplev, A.Lystrup and T.Vorm, The cutting
process, chips and cutting forces in machining CFRP, J.
Composites,vol. 14 (4), pp. 371-376, 1983.
[2] Wang D.H, Ramulu M, Arola D, Orthogonal cutting
mechanisms of graphite/epoxy composite. Part I:
unidirectional
laminate,
J.
Machine
Tools
and
Manufacture,vol. 35(12), pp.1623-1638, 1995.
[3] N.Bhatnagar,
N.Ramakrishnan,
H.Naik
and
R. Komanduri , On the machining of fibre reinforced plastic
(FRP) composite laminates, J. Machine Tools and
Manufacture,vol. 35(5), pp.701-716, 1995.
[4] J.R. Ferreira, N.L.Coppini and G.W.A. Miranda,
Machining optimisation in carbon fibre reinforced composite
materials, J. Materials Processing Technology, vol.92-93,
pp.135-140, 1999.
[5] M. Rahman, S.Ramakrishna, J.R.S. Prakash and D.C.G.
Tan, Machinability study of carbon reinforced composite, J.
Materials Processing Technology, vol. 89-90, pp. 292297,1999.
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