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2012 Technical Training Guide

Welding School

Professional Seminars

www.lincolnelectric.com
Prices, Policies and Dates Subject to Change

Robotics

Educational Materials

INTRODUCTION

The Lincoln Electric Company


The Welding Experts
Welding is everywhere, and Lincoln Electric has been there since the beginning.
Lincoln Electric has always been a leader and innovator in the
design and production of arc welding equipment and consumables.
Headquartered in Cleveland Ohio, we are also a worldwide leader in
robotic arc welding systems as well as plasma and oxyfuel cutting
equipment. The catalog you hold in your hands contains some of the
best performing, most well made and tested Welders and
Consumables on the market today.
We are committed to your success. At Lincoln Electric, we have a
global team of professionally trained Technical Sales Representatives, Application Engineers, and Customer Service Representatives
ready to help you improve quality and productivity, while reducing
costs. And with more than 2,000 Authorized Distributor partners,
no other company is better able to serve your welding and
cutting needs.

Who We Are
The people of the Lincoln Electric Company strive to meet the goals
set forth by our founders John and James Lincoln.
Make a product you can take pride in, so the customer can too.
Listen to the people that use your products, and always look for
ways to make it better.
Lead by design and innovation, and never accept that it cant
be improved.
Be The Best.
Were proud to say that for over 115 years, people have chosen
Lincoln Electric products. No matter where you work; from a coal
mine to a skyscraper, an oil derrick to your garage, theres a Lincoln
Electric welder and consumable that can help you make it the best.

Thank you for Choosing Lincoln Electric!

www.lincolnelectric.com

Table of TABLE
Contents
OF CONTENTS
Arc Welding Safety - Materials and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Full Line of Welding Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
The Lincoln Electric Welding School
Overview of Welding School . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Welding School Class Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Standard Courses
Introduction to Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Basic Plate and Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Plasma, Oxyfuel, Alloy and Hardfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gas Tungsten Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gas Metal Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flux Cored Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Comprehensive Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Advanced Courses
Motorsports - Basic Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Motorsports - Advanced Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Advanced Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Advanced API Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
GTAW (TIG) Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CWI Prep Course, Seminar and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Qualification and Certification Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Training Programs
Overview of Technical Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Professional Seminars
Blodgetts Welding Design Seminar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Welding Educators Workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Regional Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Distributor Training Programs
International Distributor Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Field Service Shop Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Automation School Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Robotics Training Programs
Basic Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Advanced Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Robotic Service Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
WeldPro - Offline Robot Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CRAW Prep Course and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Registration Information
Online Course Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2012 Enrollment Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
2012 Continuing Education Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . 41-42
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Hotel and Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Educational Materials
Arc Welding Process Training Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
James F. Lincoln Foundation and The Arc Welding Bookshelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48

www.lincolnelectric.com

ARC WELDING SAFETY

Arc Welding Safety Materials and Products


Lincoln Electric Safety Materials
Lincoln Electric offers a variety of free training materials on arc
welding safety. Access the following information online:
Arc Welding Safety brochure (E205)
Arc Welding Safety poster (E201)
Welding Safely - the Way the Pros Do It (DVD)
Arc Welding Safety Power Point presentation with script
(included on every Arc Welding Process Training Materials CD)
OSHA Hexavalent Chromium Standards (MC06-211)
MSDS Sheets

Arc Welding Safety


Guide for Safe Arc Welding

www.lincolnelectric.com

ANSI Z49.1 Safety Document


The American Welding Society is offering a FREE download of the
American National Standard Institutes Safety in Welding, Cutting,
and Allied Processes document (ANSI Z49.1:2005). This is the
welding industrys comprehensive reference on safety. This
document is a must for every welding school, fabricator and home
hobbyist. Get your free copy today at www.aws.org/technical/facts.
Environmental Systems for Welding Schools
Some welding applications (welding school booths, welding in
confined spaces, etc.) may warrant additional safety precautions
from welding fumes, such as using fume extraction equipment.
Lincoln Electric offers a full line of environmental systems for schools
and welding shops. Product solutions vary from single or dual arm
units to multi-arm centralized fume extraction systems. Some of the
advantages of a system by Lincoln Electric are:
Expert technical assistance available from one company on all
your welding products equipment, consumables & fume
extraction.
Follow OSHA and AWS guidelines.
Reduce energy costs by indoor recirculation vs. exhausting to
outside.
Provide source capture using lightweight user-friendly arms.
Offer working lamp and arc sensor technology options.
Variable speed fans increase or decrease based on demand.
Sound-absorbing boxes and in-line duct silencer lesson noise.
Custom central systems designed to your specific application.
For More Information, Contact:
The Lincoln Electric Company Automation Division
Phone: 800-833-9353 (WELD) or 216-383-2667
Email: automation@lincolnelectric.com

www.lincolnelectric.com

Table
of
Contents
FULL LINE
OF WELDING
PRODUCTS

Full Line of Equipment, Consumables and Accessories


Welding Products
Lincoln Electric is the world leading manufacturer of arc welding
equipment, consumables and accessories for stick, TIG, MIG, flux
cored and submerged arc welding, as well as oxyfuel and plasma
cutting. We manufacture a full line of products for welding schools,
light to heavy duty metal fabricators, maintenance shops, home use,
etc. Lincoln Electrics product line includes:
Welding equipment
Welding consumables
Accessory equipment and parts
Gas apparatus by Harris Products Group
Environmental systems
Educational Discounts
Lincoln Electric offers a large discount to welding educational
institutions on our complete line of products. The Lincoln
Educational Discount is applied through sales to schools by our
network of welding distributors. Contact your local Lincoln Electric
Sales Office, listed on the inside back cover, for more details.
Where to Get More Details
For complete details on all Lincoln Electric welding products, see our
website at www.lincolnelectric.com and/or request a copy of our
Product Catalog (E1.10). Or contact your local Lincoln Technical Sales
Representative to discuss the most appropriate Lincoln Electric
products for your particular school or other welding applications.

www.lincolnelectric.com

THE LINCOLN ELECTRIC WELDING SCHOOL

Overview of Welding School


School Offering
Lincoln Electric has one of the oldest and most prestigious welding
schools in the United States. Founded in 1917, the school has taught
over 100,000 students from around the world. On staff are seven full
time, professional instructors with a wealth of knowledge and
experience. Many of them also teach courses off-site, as well as
provide track side welding support at the top motorsports racing
events in the U.S., including Indianapolis 500, Daytona 500, etc.
Lincoln Electrics Welding School offers a variety of classes, from a 6
week Basic course to an advanced 16 week Comprehensive course,
as well as 1 week classes on specific welding processes,
certification or customized programs. Classes run from 8:00 a.m.
2:30 p.m. daily, 5 days per week and 50 weeks per year. Students
spend about 20% of their time in the classroom and 80% in the booth
learning to weld. Instructor to student ratio is kept small to provide
plenty of individual help. A large supply of steel plate is provided so
students spend all their time learning to weld, not cutting and
preparing practice coupons.
Benefits of Attending
Learn and practice welding in a safe working environment.
Receive a Lincoln Electric Welding School graduation certificate
upon successful completion of the course.
Combine your new welding skills with Lincolns excellent
reputation in the industry for producing quality students to help
improve your chances of landing a great welding job.
Enjoy a variety of temporary living options close to the school in
safe, secure neighborhoods.
Network with other students in the welding industry.

Welding Instructors

Joe Kolasa, Manager


Welding School

Lyle Binns

Alex Tocco

Karl Hoes

Bill Miller

Charlie LaRiche

Branden Muehlbrandt,
Southeast Regional
Training Specialist,
Mobile, AL Office
6

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Comprehensive Program16 Weeks

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CWI

Certification

Introduction
Welding

GTAW (TIG)
Pipe

Basic
Submerged
Arc
Advanced
Submerged
Arc
Advanced
API Pipe
Welding

Advanced
Motorsports

Basic
Motorsports

Flux Cored

MIG

TIG

Alloy

Pipe

Basic

Class

Date

16

January

23

30
6

13

20

February

27

5
12

19

March

26
2

16

April

2012 Lincoln Electric Welding School Schedule

23
30

7
14

May
21

Tues.
29
4

11

18

June

25

of Contents
THETable
LINCOLN ELECTRIC
WELDING SCHOOL

www.lincolnelectric.com

CWI

Certification

Introduction
Welding

GTAW (TIG)
Pipe

Basic
Submerged
Arc
Advanced
Submerged
Arc
Advanced
API Pipe
Welding

Advanced
Motorsports

Basic
Motorsports

Flux Cored

MIG

TIG

Alloy

Pipe

Basic

Class

Date

16

July

23

30

6
13

20

August

27

Tues.
4
10

17

September

24

1
8

15

October

2012 Lincoln Electric Welding School Schedule

22

29

12

19

November

26
3

10

December

17

THE LINCOLN ELECTRIC WELDING SCHOOL

Comprehensive Program16 Weeks

THE LINCOLN ELECTRIC WELDING SCHOOL

Introduction to Welding
Course Description
Designed to instruct welders in welding safety and welding techniques utilizing various processes like Shielded Metal Arc Welding
(SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten Arc
Welding (GTAW), and basic oxyfuel cutting (OFC) and plasma cutting.
Course Content
Day 1
Introduction to welding safety and the Fill Freeze and Fast Fill groups
of electrodes. One half of the stick lecture will be today. Weld with
6013 flat and horizontal sheet metal. Weld with 7024-1 flat and horizontal 3/8 to 1/2 inch plate, single pass and three pass.
Day 2
Second half of stick lecture. Cover Fast Freeze (6010 and 6011), and
low hydrogen groups of electrodes. Weld flat and vertical up with
both groups of electrodes.
Day 3
Basic MIG lecture. Weld short arc, globular, spray, pulse spray
and aluminum.
Day 4
Basic TIG lecture. Weld on steel and stainless steel.
Day 5
Aluminum TIG welding. Basic oxyfuel cutting and plasma cutting.
Course starting time is 8:00 a.m. - 2:30 p.m., Monday thru Friday.

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Course Fee:
$475.00
2012 Course Dates:
Jan 16 - 20
Apr 9 - 13
May 14 - 18
June 25 - 29
Sept 10 - 14

THE LINCOLN ELECTRIC WELDING SCHOOL

Basic Plate and Sheet Metal


Course Description
Designed to instruct welders in arc welding safety and the Shielded
Metal Arc Welding process (SMAW - Stick). The course lasts 6
weeks, involving approximately 180 hours of booth instruction,
lecture and practice.
Course Content
Week 1
Introduction to welding safety and electrodes: types, selection,
classification and qualification.
30 Clock Hours: Lab - 25, Class - 5
Week 2
Discussion of power source: types, selection and duty cycle as well
as cable sizing, arc blow and welding symbols.
Week 2 Welding Test
30 Clock Hours: Lab - 26, Class - 4
Week 3
Discussion of electrodes: advantages, limitations, and vertical-up vs.
vertical down in addition to certification and qualification test
training.
30 Clock Hours: Lab - 27, Class - 3
Week 4
Discussion of non-destructive testing, fillet gauge use and weld size
determination as well as a review of low hydrogen electrode
procedures and techniques.
30 Clock Hours: Lab - 28, Class - 2
Week 5
Practicing all of the manipulative arc welding techniques learned
during the prior four weeks.
Week 5 Welding Test. Final Exam and Evaluation.
30 Clock Hours: Lab - 29, Class - 1
Week 6
Introduction to oxyfuel safety and oxyfuel processes: cutting and
welding. Welding done on bevel plates with E7018; stringers vs.
weave.
30 Clock Hours: Lab - 29, Class - 1

10

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Course Fee:
$1,500.00
2012 Course Dates:
Mar 26 - May 4
May 7 - June 15
June 18 - July 27
July 30 - Sept 7
Sept 10 - Oct 19
Oct 22 - Nov 30

THE LINCOLN ELECTRIC WELDING SCHOOL

Pipe Welding
Course Description
Designed to instruct welders in arc welding safety and the Shielded Metal Arc
Welding process (SMAW - Stick) of welding pipe either to meet ASME (vertical
up) or API (vertical down) welding code. The course lasts 4 weeks, involving
approximately 120 hours of booth instruction, lecture and practice.
Prerequisites
Students who have not passed the Lincoln Electric Welding Schools Basic
Plate and Sheet Metal welding course will be required to weld a sample test
plate consisting of vertical and overhead welds with E6010 and E7018
electrodes, which will be evaluated by the instructor before being permitted to
start the course. Students must also specify either ASME or API before the
start of the Pipe Course. Must have thourough knowledge of 6010/7018 welding
electrodes to weld in pipe class.
Course Content
ASME Week 1
Learn fundamentals of ASME pipe welding, which includes 2G, proper fit-up,
joint preparation, tacking, and electrode selection in vertical up welding.
Additionally, comparative techniques like whip vs. drag root pass are discussed
along with testing procedures and grading.
30 Clock Hours: Lab - 28, Class - 2
ASME Week 2
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in
vertical up welding. Review techniques used in the vertical up position. Review
test procedures. Prepare final test.
Week 2 Welding Test
30 Clock Hours: Lab - 28, Class - 2
ASME Week 3
Review 5G, proper fit-up, joint preparation, tacking and electrode selection, in
vertical up welding. Working with 6010 and 7018 electrodes in 5G position. Final
test at end of week.
30 Clock Hours: Lab - 28, Class - 2
ASME Week 4
Discuss 6G and weld troubleshooting, which includes DC- for less burnthrough
and land vs. gap. In addition, AWS, ASME, and API code are explained.
30 Clock Hours: Lab - 29, Class - 1

Course Fee:
$1,800.00
2012 Course Dates:
Jan 2 - Jan 27
Feb 13 - Mar 9
Mar 26 - Apr 20
May 7 - June 1
June 18 - July 13
July 30 - Aug 24
Sept 10 - Oct 5
Oct 22 - Nov 16

Please Note: Students must pass welding test to receive diploma.

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11

THE LINCOLN ELECTRIC WELDING SCHOOL

Pipe Welding (Con't.)


API Week 1
Learn fundamentals of API pipe welding, which includes 2G, proper fit-up, joint
preparation, tacking and electrode selection in vertical down welding.
30 Clock Hours: Lab - 28, Class - 2
API Week 2
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in
vertical down welding. Review test procedures. Prepare final test.
30 Clock Hours: Lab - 28, Class - 2
API Week 3
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in
vertical down welding using cellulose elctrode for root. Vertical up hot, fill and
cap with low hydrogen electrodes.
30 Clock Hours: Lab - 28, Class - 2
API Week 4
Discuss 6G and troubleshooting, which includes DC- for less burnthrough, and
land vs. gap. In addition, AWS, ASME, and API code are explained as well as
pipe welding joints positioned at a 45 angle using vertical down techniques.
30 Clock Hours: Lab - 29, Class - 1

12

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THE LINCOLN ELECTRIC WELDING SCHOOL

Plasma, Oxyfuel, Alloy and Hardfacing


Course Description
Designed to instruct welders in welding safety, plasma cutting and
gouging, the oxyfuel process, alloy theory and applications, and
hardfacing. Additionally, various welding processes and techniques
will be discussed as it relates to these topics. The course lasts 2
weeks, involving approximately 60 hours of booth instruction, lecture
and practice.
Course Content
Week 1
Learn fundamentals of oxy-fuel brazing (OFB) and oxyfuel welding
(OFW). Discuss the use of welding vs. brazing vs. soldering.
Learn general theory and use of preheating along with hands-on
experience utilizing Tempil sticks.
Learn the AWS numbering system, selection of proper brazing rods
and fluxes, and troubleshooting of the oxyfuel process.
In addition to a comparison between carbon arc gouging vs.
plasma arc gouging, discuss the operation of plasma cutting along
with standard troubleshooting and operational techniques.
Learn fundamentals of metal identification including the AISI &
ASTM designations as well as steel trade names.
Discuss low carbon, medium carbon, high carbon and alloy steel
chemistry according to AWS D1.1 welding code.
Determine preheat and discuss carbon equivalent, heat input
(Joules) and heat-treating including tempering, annealing,
normalizing and stress relieving.
Learn fundamentals of hardfacing and 6 basic types of wear while
using different welding processes: SMAW, FCAW, SAW and OFW.
30 Clock Hours: Lab - 25, Class - 5
Week 2
Learn fundamentals of cast iron including types of cast iron and
repair procedures utilizing nickel and steel based electrodes as
well as oxyfuel brazing (OFB) for cast iron repair.
Learn fundamentals of stainless steel including the AISI numbering
system, AWS classification system of electrodes, and carbide
control.
Use -15, -16, and -17 stainless stick electrodes to perform welds on
stainless steel in all positions.
30 Clock Hours: Lab - 25, Class - 5

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Course Fee:
$800.00
2012 Course Dates:
Jan 30 - Feb 17
Mar 12 - Mar 23
Apr 23 - May 4
June 4 - June 15
July 16 - July 27
Aug 27 - Sept 7
Oct 8 - Oct 19
Nov 19 - Nov 30

13

THE LINCOLN ELECTRIC WELDING SCHOOL

Gas Tungsten Arc Welding


Course Description
Designed to instruct welders in welding safety and the Gas Tungsten
Arc Welding process (GTAW - TIG). The course lasts 1 week, involving approximately 30 hours of booth instruction, lecture and practice.
Course Content
Learn fundamentals of GTAW (TIG) for steel, stainless steel and
aluminum.
Welding procedures are taught on aluminum, carbon
and stainless steels.
Welding consists of edge, corner, lap and fillet welds in
all positions.
Welding is limited to regular thin flat material, which does
not include thick plate, pipe or other irregular shapes.
30 Clock Hours: Lab - 26, Class - 4
Please Note: If a student desires to practice on different types of
welds, and/or materials other than those offered, material must be
provided by student.

Course Fee:
$500.00
2012 Course Dates:
Jan 2 - 6
Jan 23 - 27
Feb 27 - Mar 2
Apr 9 - 13
Apr 30 - May 4
June 4 - June 8
June 18 - 22
July 30 - Aug 3
Aug 20 - 24
Sept 10 - 14
Sept 24 - 28
Oct 22 - 26
Oct 29 - Nov 2
Dec 3 - 7
Dec 10 - 14
Dec 17 - 21

14

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THE LINCOLN ELECTRIC WELDING SCHOOL

Gas Metal Arc Welding - Semiautomatic


Course Description
Designed to instruct welders in welding safety and the Gas Metal Arc
Welding process (GMAW - MIG). The course lasts 1 week, involving
approximately 30 hours of booth instruction, lecture and practice.
Course Content
Learn fundamentals of GMAW (MIG).
Instruction on the metal arc transfers of short circuiting, globular,
spray arc, pulsed spray arc, Power Mode and Surface Tension
Transfer.
How various shielding gases affect gas metal arc welding.
Individual booth time will be dedicated to welding on mild steel,
stainless steel and aluminum in all welding positions.
30 Clock Hours: Lab - 26, Class - 4
Please Note: If a student desires to practice on different types of
welds, and/or materials other than those offered, material must be
provided by student.

Course Fee:
$475.00
2012 Course Dates:
Jan 30 - Feb 3
Feb 27 - Mar 2
Mar 26 - 30
Apr 16 - 20
May 14 - 18
May 21 - 25
June 25 - 29
July 9 - 13
July 23 - 27
Aug 6 - 10
Aug 20 - 24
Sept 10 - 14
Sept 17 - 21
Oct 1 - 5
Oct 15 - 19
Oct 29 - Nov 2
Dec 3 - 7
Dec 10 - 14
Dec 17 - 21

www.lincolnelectric.com

15

THE LINCOLN ELECTRIC WELDING SCHOOL

Flux Cored Arc Welding - Semiautomatic


Course Description
Designed to instruct welders in welding safety and the Flux Cored
Arc Welding process (FCAW) for both self-shielded (Innershield)
and gas-shielded (Outershield and UltraCore) methods. The course
lasts 1 week, involving approximately 30 hours of booth instruction,
lecture and practice.
Course Content
Learn fundamentals of FCAW Self-Shielded (Innershield).
Learns fundamentals of FCAW Gas-Shielded (Outershield).
Weld on 10 gauge through 1 inch thick material in all positions.
Use a variety of electrodes, wire feeders and power sources.
Typical joint designs used in construction and shipbuilding are
welded, which consist of fillet, lap, groove and butt welds.
Final weld tests are on 1 inch bevel plate vertical up with and
without a backin bar.
30 Clock Hours: Lab - 26, Class - 4

Please Note: If a student desires to practice on different types of


welds, and/or materials other than those offered, material must be
provided by student.

Course Fee:
$450.00
2012 Course Dates:
Jan 16 - 20
Feb 27 - Mar 2
Mar 5 - 9
May 7 - 11
July 30 - Aug 3
Aug 13 - 17
Sept 17 - 21
Sept 24 - 28
Oct 8 - 12
Oct 22- 26
Nov 5 - 9
Dec 17 - 21

16

www.lincolnelectric.com

THE LINCOLN ELECTRIC WELDING SCHOOL

Comprehensive Program
Course Description
Designed to instruct welders in arc welding safety and all of the
common welding processes. The course lasts 15 weeks and involves
more than 450 hours of hands-on instruction.
Course Content
Basic Plate and Sheet Metal
(6 weeks)
Pipe-Stick (ASME or API)
(4 weeks)
Plasma, Oxy-fuel, Alloy and Hardfacing
(2 weeks)
Gas Tungsten Arc Welding
(1 week)
Gas Metal Arc Welding - Semiautomatic
(1 week)
Flux Cored Arc Welding - Semiautomatic
(1 week)
Please Note: If a student desires to practice on different types of
welds, and/or materials other than those offered, material must be
provided by student.

Course Fee:
$5,525.00
2012 Course Dates:
Mar 26 - July 6
May 7 - Aug 17
June 18 - Sept 28
July 30 - Nov 9
Sept 10 - Dec 21
Oct 22 - Mar 8, 2013

www.lincolnelectric.com

17

THE LINCOLN ELECTRIC WELDING SCHOOL

Motorsports - Basic Materials Program


What Is It?
Five day technical program limited to 15 attendees that is
approximately 30% classroom and 70% hands-on.
The primary focus of this course is on basic motorsports materials
and applications (GMAW, GTAW, Oxyfuel, and Plasma Cutting)
including aluminum and stainless steel. In addition to these concepts,
new technologies will be introduced, which include Waveform
Control Technology and Precision TIG technology.
Purpose
To enhance your knowledge of current thinking in arc welding safety,
processes, instruction, concepts, equipment and consumables as
well as your welding skills.
Course Content
Day 1 - Safety and Gas Tungston Arc Welding (TIG)
Day 2 - Gas Metal Arc Welding (MIG)
Day 3 - Alloy (metallurgy, identification, classification, preheating)
Day 4 - Alloy (aluminum and stainless steel)
Day 5 - Oxyfuel, plasma cutting, open lab and plant tour, and TIG kit
with gas lens parts.
32 Clock Hours: Lab - 27, Class - 5

18

www.lincolnelectric.com

Course Fee:
$650.00
2012 Course Dates:
Mar 5 - 9
Apr 16 - 20
June 11 - 15
July 23 - 27
Aug 27 - 31
Oct 1 - 5
Nov 5 - 9
Nov 26 - 30

THE LINCOLN ELECTRIC WELDING SCHOOL

Motorsports - Advanced Materials Program


What Is It?
Five day technical program limited to 15 attendees that is
approximately 30% classroom and 70% hands-on.
The primary focus is on advanced motorsports materials and
applications utilizing the Gas Tungsten Arc Welding (GTAW) process
including materials like chrome-moly, inconel, magnesium and
titanium. In addition to these concepts, new technologies will be
introduced, which include Waveform Control Technology and
Precision TIG technology.
Purpose
To enhance your knowledge of current thinking in arc welding safety,
processes, instruction, concepts, equipment and consumables as
well as your welding skills.
Course Content
Day 1 - Safety, GTAW (TIG) chrome-moly
Day 2 - GTAW (TIG) titanium

Course Fee:
$900.00

Day 3 - GTAW (TIG) inconel


Day 4 - GTAW (TIG) magnesium

2012 Course Dates:


Jan 16 - 20
Mar 12 - 16
Apr 23 - 27
May 21 - 25
June 18 - 22
Oct 8 - 12
Nov 12 - 16
Dec 3 - 7

Day 5 - New products, open lab and plant tour


32 Clock Hours: Lab - 27, Class - 5

www.lincolnelectric.com

19

THE LINCOLN ELECTRIC WELDING SCHOOL

Basic Submerged Arc Welding


Course Description
Designed to instruct welding personnel in arc welding safety and the
submerged arc welding process (SAW). This course lasts 1 week,
involving approximately 30 hours of booth instruction, lecture and
practice. Class size is limited to 7 students.
Course Content
Arc welding safety for SAW process.
Learn fundamentals of SAW.
Conventional SAW systems will be used, including the NA-3,
NA-5, LT-7, DC-600 and DC-1000.
Weld with single and twin wire equipment systems.
Wire and flux applications, polarity and troubleshooting of weld
defects are discussed.
Please Note: Specialists will be made available to discuss your
particular needs from equipment and consumables to design.

Course Fee:
$500.00
2012 Course Dates:
Mar 19 - 23
Aug 20 - 24
Nov 5 - 9

20

www.lincolnelectric.com

THE LINCOLN ELECTRIC WELDING SCHOOL

Advanced Submerged Arc Welding


Course Description
Designed to instruct welding personnel in arc welding safety and the
submerged arc welding process (SAW) using Lincoln Electric Power
Wave AC/DC advanced submerged arc systems. This course lasts 3
days, involving approximately 18 hours of lecture, booth welding and
practice. Class size is limited to 6 students. Classes start at 8:00 a.m.
until 2:30 p.m. All classes start on Monday and end on Wednesday at
2:30 pm unless stated otherwise.
Course Content
Arc welding safety.
Learn to weld with the Power Wave AC/DC system a state-ofthe-art Waveform Control Technology 1000 amp inverter
welding machine. Also covered is the Power Feed 10A
Controller.
Experience firsthand how the Power Wave AC/DC system and
Nextweld technology can help you gain significant increases in
productivity and quality over conventional SAW technology.
Wire and flux applications, polarity and troubleshooting of weld
defects are discussed.
Please Note: Specialists will be made available to discuss your
particular needs from equipment and consumables to design.

Course Fee:
$300.00
2012 Course Dates:
Mar 5 - 7
Mar 26 - 28
May 7 - 9
June 25 - 27
Sept 17 - 19
Nov 12 - 14

www.lincolnelectric.com

21

THE LINCOLN ELECTRIC WELDING SCHOOL

Advanced API Pipe Welding


Course Description - Week 1
Designed to instruct welding personnel in arc welding safety and API
vertical down pipe welding. This class specifically relates to butt
joints as well as reinforcement sleeves using cellulosic and low
hydrogen electrodes in accordance with API 1104 code.
Student must supply sleeve. Student will be working with schedule
40 12 inch pipe.
Course Description - Week 2
Designed to instruct welding personnel in arc welding safety and API
vertical down pipe welding. This class specifically relates to Brach
T joints using cellulosic and low hydrogen electrodes in
accordance with API 1104 code. The pipe you will be working with is
schedule 40 12 inch.
Prerequisites
Students must have passed the Lincoln Electric Welding Schools 4
week API course or must show proof of welding experience or take
an API weld test in 5G which will be evaluated by an instructor
before being permitted to start the course. Must have thorough
knowledge of 6010 and 7018 welding electrodes to participate in
this class.
Class is two weeks long, Monday thru Friday, 6 hours per day.
30 hours per week.
60 Clock Hours: Lab - 58, Class - 2

Course Fee:
$600.00 Per Week
2012 Course Dates:
Jan 30 - Feb 10
Apr 23 - May 4
Oct 8 - 19

22

www.lincolnelectric.com

THE LINCOLN ELECTRIC WELDING SCHOOL

GTAW (TIG) Pipe


Course Description - Week 1
Designed to instruct welding personnel in arc welding safety and the
welding of the root and hot pass done with the GTAW (TIG) process.
Fill and cap passes done with low hydrogen (Excalibur) stick
electrodes or as students ability dictates. GTAW (TIG) all the way out
(root, hot, fill and cap) with carbon steel or stainless steel filler metal
on carbon steel pipe. The material use for week one will be 6 inch
schedule 40 and schedule 80 pipes.
30 Clock Hours: Lab - 28, Class - 2
Course Description - Week 2
Designed to instruct welding personnel in arc welding safety and the
welding of the root pass and hot pass done with the GTAW (TIG)
process. Then fill and cap passes done with low hydrogen
(Excalibur) stick electrodes or as students ability dictates. GTAW
(TIG) all the way out (root, hot, fill and cap) with carbon steel or
stainless steel filler metal on carbon steel pipe. The material used for
week two will be 2 inch extra strong pipe.
30 Clock Hours: Lab - 28, Class - 2

Course Fee:
$550.00 Per Week
2012 Course Dates:
Jan 30 - Feb 10
Mar 12 - 23
Apr 23 - May 4
June 4 - 15
Aug 27 - Sept 7
Oct 8 - 19

Prerequisites
Students who have not passed the Lincoln Electric Welding Schools
Basic Plate and Sheet Metal Course will be required to weld a
sample test plate consisting of 3 pass vertical up and overhead
welds with 6010 and 7018 electrodes which will be evaluated by an
instructor before being permitted to start course. A basic
understanding of TIG welding is helpful.
Class is two weeks long, Monday thru Friday, 6 hours per day.
30 hours per week.

www.lincolnelectric.com

23

THE LINCOLN ELECTRIC WELDING SCHOOL

CWI Prep Course, Seminar and Exam


Lincoln Electric CWI Prep Course
This is a course taught by the Lincoln Electric Welding School to give
you an extra week of low cost preparation for the AWS CWI Seminar
and Exam. Included in the program are demonstrations/discussions
of the various welding processes, including but not limited to
metallurgy, discontinuities, preheat, welding symbols, etc. It is
offered the week before the AWS CWI Seminar. Register for the CWI
Prep Course through the Lincoln Electric Welding School.

Course Fee:
$200.00
2012 Course Dates:
July 16 - 20
Oct 15 - 19
(Monday through Friday)

AWS CWI Seminar and Exam


Lincoln Electric is a host site for the American Welding Societys
(AWS) Certified Welding Inspector (CWI) seminar and examination.
In the seminar you will be taught by an AWS instructor how to
reference AWS code, examine welds and prepare for the CWI
exam on that following Saturday (proctored by AWS).
Seminar starts at 1:00 p.m. on Sunday. Please register for the seminar
and exam through AWS.

Seminar and Exam Fee:


$2,000.00
2012 Seminar and Exam Dates:
July 22 - 28
Oct 21 - 27
(Sunday through Saturday)

Note: You must register 8 weeks prior to CWI exam date in order to
reserve your spot.

Requirements
Contact Lincoln Electric Welding School and download CWI packet
from http://www.aws.org/certification/CWI or call AWS at
800-443-9353 ext. 273 to register for exam.
Note: 5 year detailed work history must be completed before testing.
Not a Rsum.

24

www.lincolnelectric.com

For Information Contact:


The Lincoln Electric Welding School
216-383-2259
216-383-8088 (fax)
weldschool@lincolnelectric.com

THE LINCOLN ELECTRIC WELDING SCHOOL

Qualification and Certification Training


Qualification Test Training
Shielded Metal Arc Welding
Additional training is available to graduates of the Lincoln Basic Plate
and Sheet Metal Welding who wish to take an operator qualification
test for AWS structural code work, and to graduates of the Lincoln
Pipe Welding Course who wish to take similar tests for ASME
(vertical-up) or API (vertical down) code work. Welders with
equivalent experience may also qualify for this training.
Flux Cored Arc Welding Self Shielded / Gas Shielded
Classes are available to companies and/or individuals who want to
practice welding techniques for passing an operator qualification
test or procedure qualification test. This course is also designed to
give the proper application skills to an instructor for in-plant training
of FCAW-S (Innershield) and/or FCAW-G (UltraCore).
Qualification Test Training
AWS Test Semiautomatic Flux Cored Arc Welding Self Shielded
3/8 AWS Fillet Test Shielded Metal Arc Welding
AWS Test Shielded Metal Arc Welding
ASME Test Shielded Metal Arc Welding
ASME / API Pipe Welding
Low Hydrogen Pipe
API Butt/Branch/Sleeve
Please Note for Qualification Courses
One week is usually sufficient for anyone with welding experience
in the process being tested.
Customers must furnish plate of the type to be used in practicing
for the qualification tests.
The cost of testing ranges from $150.00 to $300.00 for AWS, ASME
or API codes and is paid directly to an independent testing
laboratory where the test sample is taken. Actual test costs vary
throughout the country depending upon the facility.
Training / Certification
The Lincoln Electric Welding School can meet your needs for
customized training and/or certification at Lincoln Electric Corporate
in Cleveland, Ohio or at your particular location.

Course Fees:
AWS Test Semiautomatic FCAW
3/8 AWS Fillet Test-SMAW (stick)
AWS/ASME Test-SMAW (stick)
ASME or API Pipe Welding Test
Low Hydrogen Pipe Welding Test
(certification fee extra)
TIG, MIG, FCAW

$400.00
$300.00
$300.00
$500.00
$500.00
$500.00

2012 Course Dates:


Jan 23 - 27
Mar 12 - 16
Mar 19 - 23
Apr 16 - 20
Tues May 29 - June 1
June 4 - 8
June 11 - 15
Aug 27 - 31
Tues Sept 4 - 7
Sept 24 - 28
Oct 1 - 5
Oct 29 - Nov 2
Dec 3 - 7

Please Note: Actual testing done by an independent testing facility.

www.lincolnelectric.com

25 25

TECHNICAL TRAINING PROGRAMS

Overview of Technical Training


Training Offering
Lincoln Electric has a long history of providing customers with expert
training on our various products, as well as general arc welding
fundamentals. Our technical trainers have many years of experience
in the welding industry and a very comprehensive knowledge of
Lincoln Electric products and welding processes. They also have
backgrounds in technical sales and/or technical support.
Lincoln Electrics Technical Training group offers a variety of
seminars and workshops, ranging from basic welding fundamentals
training to high level programs on welding design issues, Nextweld
Technologies, etc. We conduct various train the trainer seminars
for welding educators. We also provide training for our authorized
distributors who are at all levels of experience. Programs are held
at both our headquarters in Cleveland, Ohio and in the field. Students
spend about 50% classroom time and 50% hands-on lab time.
Also included are tours of Lincoln Electrics manufacturing and
R&D facilities.

Technical Trainers

Carl Peters,
Director of Training

Dan Klingman

Jason Schmidt

Adam Webb

Ashley Webel

Brielle Kincaid

Vicki Wilson,
Registration

Branden Muehlbrandt,
Southeast Regional
Training Specialist,
Mobile, AL Office

The Technical Training group also produces state-of-the-art training


curriculums and materials for teaching arc welding. Many of this is
available at a no charge basis for welding instructors, including
our No Teacher Left Behind educational support program.

26

www.lincolnelectric.com

TECHNICAL TRAINING PROGRAMS

Blodgetts Welding Design


Blodgett Seminars
For over 50 years, more than 15,000 engineers have attended the Blodgett
seminars. This program is for those responsible for reducing costs, improving
productivity/quality through the efficient design of steel weldments for metal
product applications including machine tools, transportation, material
handling, agricultural and construction equipment, structural steel, etc.
Whats on the Agenda?
Intensive 3-1/2 day program conducted by welding/design experts on topics
essential to steel weldment design for structure and manufactured products,
including:

Course Fee:
$595.00
2012 Course Dates:
Apr 24 - 27
June 19 - 22
Oct 16 - 19

Basics of Welded Connections

Welding Metallurgy and Cracking

How to Determine Weld Size

Distortion Causes and Cures

Details of Welded Connections

Case Studies

Principle of Connection Design

Nondestructive Testing of Welds

Design for Torsional Loading

Cost Reduction Ideas

Design for Shock Loading

AWS and AISC Codes

Design for Fatigue Loading

Welding Processes

Introduction to Fracture Mechanics Welding Demonstrations


How to Obtain Ductile Behavior

Tour of Lincolns Machine Division

Seminar Leader
Duane K. Miller, Sc.D., P.E.
Manager, Engineering Services and Welding Design Consultant
Duane Miller is currently Chair of AWS D1 Structural Welding Code
Committee. He is a former chair of the Seismic Welding Subcommittee
and former co-chair of AASHTO-AWS D1.5 Bridge Welding Code
Committee. He has lectured and conducted seminars around the
world and has received numerous awards for his accomplishments.
He has authored many papers and magazine articles, as well as two
handbooks, on various aspects of welding technology.

www.lincolnelectric.com

27

TECHNICAL TRAINING PROGRAMS

Welding Educators Workshop


Whos It For?
This course is geared for welding instructors. It is also open to end
users and distributors who want a comprehensive overview of the
main arc welding processes and update of the latest technologies
in each.
What Is It?
A four and a half day seminar limited to 24 attendees that is
approximately 60% classroom and 40% hands-on.
The course focuses on welding safety and the four basic welding
processes (SMAW, GMAW, GTAW, & FCAW) The objectives are to
improve attendees process knowledge and skills both in the
classroom and in the lab, as well as an update on the latest welding
technologies for each process. Emphasis will be placed on Lincoln
Electrics Nextweld advanced technologies. Other topics include
the oxyfuel process, plasma arc cutting, basic metallurgy, and
welding of aluminum and stainless steel.
A breakout session will also be held for all instructors in the class on
why have your own high technology welding training program and on
Lincolns No Teacher Left Behind educational support program
(including no charge training curriculums, teaching aids, technical
support and product discounts).
Whats Included?
Morning snack and lunch daily.
Group dinner one night.
Manufacturing plant and R&D laboratories tour.
Hand-out materials including The Procedure Handbook.
All welding consumables and coupons.
Certificate and souvenir.
Specialists will be made available to discuss your institutions
particular needs from equipment and consumables to fume
containment/extraction to course materials/design.
Please Note: Participants are encouraged to bring their own welding
equipment for best hands-on welding experience.

28

www.lincolnelectric.com

Course Fee:
$200.00
2012 Course Dates:
July 9 - 13

TECHNICAL TRAINING PROGRAMS

Regional Programs
Regional Programs
Lincoln Electric conducts several training seminars at various
locations around North America that have been arranged by our
local District Sales offices. Courses vary in length from 1/2 day to one
week. These programs cover various topics, including, but not limited
to, State Welding Educator Workshops, Nextweld technology
seminars, Power Wave AC/DC 1000 seminars, Distributor Training
programs and Service School programs.
Requirements
Depending upon the course, there may be minimum attendance
and/or fee requirements.
For more information on course dates and type(s) of training
being provided locally, please contact your Lincoln Electric
District Sales office.

Regional Programs
Contact the Lincoln Electric District
Sales office nearest you. See back of
this brochure for a complete office listing
with locations and phone numbers.

www.lincolnelectric.com

29

TECHNICAL TRAINING PROGRAMS

International Distributor Training


What Is It?
A four week comprehensive distributor training program
covering general process information for the five main arc
welding processes; stick, TIG, MIG, flux cored and submerged arc. Also includes extensive product knowledge
training for the Lincoln Electric products related to each of
these processes. In addition, there is considerable
practice time for participants to improve their arc welding
skills with each process. The program is 50% classroom
instruction and 50% hands-on product set-up and welding
or tours.
Whos It For?
This course is geared for Lincoln Electrics international
distributors of all experience levels. Other topics include
arc welding safety, basic electricity and welder components, plasma arc cutting, basic metallurgy for welding of
common low alloy and high alloy materials (aluminum,
stainless steel, hardfacing and cast iron), fume extraction
and machine troubleshooting. In addition, there will be
tours of Lincoln Electrics plant facilities. Also covered will
be Lincolns international sales and service support
What is Included?
Included in the registration fee:
Coffee and Danishes and Lunch Daily
One Nights Dinner and Entertainment per Week
Hand-out Training Materials
All Welding Consumables and Coupons
Certificate and Souvenir

Week One
Orientation to Lincoln Electricand U.S.
Welding safety
Plant Tours
Basic Electricity - Types of Power Sources
Basic Welding Processes (SMAW, GTAW, GMAW, FCAW,
SAW) and Equipment for Each Process
Hands-on Welding with Each Process
Fume Extraction Products
Week Two
Basic Welding Processes and Equipment Continued
Plasma Cutting Process and Equipment
Basic Troubleshooting
Sales and Service Support for International Distributors
Lincoln Electric Website Overview

2012 Course Dates:


September 4 - 14 Basic Distributor Training
September 17 - 28 Advanced Distributor
and Customer Training
For Reservations Contact:
Dajana Talan International Sales Department
Phone: 216-383-2673
email: dajana_talan@lincolnelectric.com

What is the Daily Schedule?

Week Three
Metallurgy
Nextweld Technologies
Advanced Equipment and Consumables
Subarc Systems (Single and Mulitple Arc)
Flux Recovery Systems
Applications
- Pressure Vessels
- LNG Tanks
- Pipe
Week Four
Pipelines
Alloy Products/Hardfacing
Weld Quality and Testing
Consumables Quality System and Certification
Final Exam - Product Sales Presentation by each class
participant to instructors and classmates.

30

www.lincolnelectric.com

TECHNICAL TRAINING PROGRAMS

Field Service Shop Training


For Complete Information Go To:
www.lincolnelectric.com or
www.mylincolnelectric.com
Go To: Education Center; Select: Service School

What Is It?
Lincoln Electric offers a variety of training courses for our
network of authorized field service shops. The courses vary
from three to five days and cover detailed instruction on
how to troubleshoot and repair various Lincoln Electric
welding equipment. They also include discussions on basic
electricity and welder components, basic circuitry and
theory of operation. In addition there are instructions on
using Lincoln Electrics Service Navigator software and
completing warranty repair claims. The classes are
approximately 50% classroom instruction and 50%
hands-on demonstrations and practice in the repair lab.
The courses are offered at both our world headquarters in
Cleveland, Ohio and at various District Sales Office
locations throughout North America.

Instructors

Whos It For?
These course are intended for the service and repair
personnel at all authorized field service locations. Courses
vary from standard training for newer, less experienced
technicians, to advanced training on high technology
products and robotics for veteran technicians. New
product courses are also offered to keep your shop
updated on the latest Lincoln Electric equipment.

Dave Hall

Charlie McArthur

2012 COURSE DATES


Course
Name
Standard
(4 Days)

Advanced
(4 Days)

Robotics
(5 Days)
Power Wave
Technology
(3 Days)

Date

Training
Location

Class
Days

Jan 24-27
April 17-20
Aug 21-24
Oct 23-26
Jan 30-Feb 2
April 23-26
Aug 27-30
Oct 29-Nov 1

Cleveland, OH
Cleveland, OH
Cleveland, OH
Cleveland, OH
Cleveland, OH
Cleveland, OH
Cleveland, OH
Cleveland, OH

Tue Fri
Tue Fri
Tue Fri
Tue Fri
Mon Thur
Mon Thur
Mon Thur
Mon Thur

April 16-20
Oct 8-12
Feb 21-23
Mar 27-29
Apr 11-13
Oct 3-5

Cleveland, OH
Cleveland, OH
Los Angeles
Baton Rouge
Cleveland, OH
Cleveland, OH

Mon Fri
Mon Fri
Tue Thur
Tue Thur
Wed Fri
Wed Fri

Course
Name

LASF
PRODUCT
UPDATE
(3 Days)

Standard (4 Days) ............................................................$225.00


Advanced (4 Days) ..........................................................$225.00
Robotics (5 Days) ................................................Visit Website*
LASF Product Update (3 Days) Cleveland ....................$200.00
LASF Product Update (3 Days) All Other Cities ..........$250.00
Power Wave Technology (3 Days) ..............................$200.00

Date
Jan 10-12

Training
Location
Orlando, FL

Class
Days
Tue Thur

Mar 6-8

Sacramento, CA

Tue Thur

May 1-3
June 5-7
June 19-21
July 24-26
Aug 14-16
Sept 11-13
Nov 13-15
Dec 4-6

Cleveland, OH
Trois-Rivieres, CAN
Moline/Davenport, IA
Calgary, CAN
Salt Lake City, UT
Atlanta, GA
Dallas, TX
Cleveland, OH

Tue Thur
Tue Thur
Tue Thur
Tue Thur
Tue Thur
Tue Thur
Tue Thur
Tue Thur

Any Questions?
Contact our Service School Coordinator at:
(216) 383-2310
or (888) 935-3877

*http://mylincolnelectric.com/LEExtranet/Automation/AutomationServiceTrainingAU2.pdf

All Registration For Lincoln Electric Service School is Online. Go To:


www.lincolnelectric.com or www.mylincolnelectric.com
Go To: Education Center; Select: Service School; Click: Online Class Registration View.
www.lincolnelectric.com

31

TECHNICAL TRAINING PROGRAMS

Automation School Training


Course Offerings/Prerequisites
All courses are conducted in a lecture-lab format. Since seating
capacity is limited, early registration is advised. Students attending
any Advanced Robotic Programming Course are expected to have
successfully completed the Basic Robotic Programming Course.
Transportation will be furnished to and from Lincoln each day only to
the Lincoln authorized hotel (Cleveland schools only). If you are staying
in another location you will be responsible for your own transportation.
If you are attending our Power Wave or Robotic Service Shop
Courses, we suggest that you take the Entry Level Standard Course
Exam found at the Lincoln Electric website. This exam will evaluate
your electrical skill level necessary to pass the course. The Standard
Level Test can be found on the Service School page:
http://www.lincolnelectric.com/en-us/education-center/seminars-andworkshops/Pages/service-school.aspx.

2012 COURSE DATES


Course
Name
Basic Robotic Programming *

Dates

Training
Location

Class
Days

Prerequisite

Weekly (Non-Holiday)

Cleveland, Ohio

Monday - Wednesday

None

Advanced Robotic
Programming

Jan 30 - Feb 3
April 30 - May 4
Sept 17 - Sept 21
Nov 5 - Nov 9

Cleveland, Ohio

Monday - Wednesday

Basic

Robotic Service Training

April 16 - April 20
Oct 8 - Oct 12

Cleveland, Ohio

Monday - Friday

Basic

CRAW Seminar and Exam

Feb 27 - March 2
Oct 22 - Oct 26

Cleveland, Ohio

Monday - Friday

Basic

Per Specific Customer Quote

Cleveland, Ohio

TBD

Basic/Advanced

WeldPro Training

Basic Robotic Programming (3 days) .................................... $1,400.00


Each additional day .............................................................. $400.00
Advanced Robotic Programming ............................................ $2,800.00
Robotic Service Training .......................................................... $1,500.00
CRAW Seminar and Exam.......................................................... $2,200.00
WeldPro Training ...................................................................... $4,800.00

Note - * Additional options training will be


covered on Thursday and Friday of the training
week. Check Availability of Basic Training Program
During Holiday Weeks (Typically no class).

Any Questions?
Contact our Automation School
Coordinator at: (888) 935-3878

All Registration For Lincoln Electric Automation School Training Is Via Phone At 1-888-935-3878
A confirmation email will be sent once registration is complete. Please note that classes fill up quickly. Register at least
6 weeks in advance of the course start date in order to assure the best chance of getting into the class of your choice.
Registration will be closed 4 days prior to the start date. Courses will be held if three or more students enroll. All
cancellations must be done via email at least 10 days prior to the class start date. Any cancellations with less than one
week notice from the course start date will be charged the course fee.

32

www.lincolnelectric.com

TECHNICAL TRAINING PROGRAMS

Basic Robotic Programming


Course Duration
The duration is 3 days.
Frequency of course offering Weekly Monday-Wednesday
If you have purchased additional options such as positioning
equipment, Touch Sensing, and Thru-Arc-Seam-Tracking, you will
be scheduled for 1-2 additional days for these options.
Robotic Programming Training Course Prerequisites
The robotic programming training course is conducted on a combination lecture-laboratory basis. Typically, students are grouped (2) per
robot and work as a team in performing the hands-on exercises. The
course is intensive. Students attending are expected to have some
experience in one or more of the following:
Welding, Electrical, Computer, C.N.C
Prior robot programming experience is a plus. Assignments are made
which require some evening study. The proper selection of the
employees to be trained and their interest in being trained are critical
success factors in any robot installation.
Students should have experience in GMAW and welding processes.
The basic robot programming class is geared towards programmers
responsible for maintaining their systems.
Course Objectives
Participants will be able to:
Safety precautions while programming and operating the
robot system.
Fundamental of teach pendant and arc tool programming
language.
Structured programming language techniques and edit
commands.
Instructional commands and menu structure.
Operator controls and indicators on the teach pendant and
operator panel.
Correct positioning of the robot using the teach pendant and
various motion types.
Welding program structure and operation including straight line,
circles, and weaving fundamentals.
Proper editing procedures and programs commands and functions.
Basic error recovery.
Torch and wrist alignment checks.
How to setup a Tool Center Point.
Home program, Zero program.
Backing up programs to a memory card.
Setting up a jog frame.
Wait and timer instructions.
Program copy, delete, comment and write protect.
Torch cleaning program (option).
Password protect (option).
Turntable (option).

www.lincolnelectric.com

Course Fee:
$1,400.00
($400.00 for each additional day)
Any Questions?
Contact our Automation School
Coordinator at: (888) 935-3878

33

TECHNICAL TRAINING PROGRAMS

Advanced Robotic Programming


Course Duration
The duration is 5 days. Frequency of course offering 4 times per year
Course Description
A 5-day training program covering advanced tasks and procedures
that an operator, technician, engineer or programmer needs to
maximize productivity and quality with a Lincoln /Fanuc-RJ-Series
Robotic Welding System. Class size is limited to 12 participants.
Course Prerequisites
The person attending must have completed the Lincoln Automation
Basic Robotic Programming Course.
Course Objectives
Edit programs while another is running.
Make temporary adjustments to weld points to compensate for
batch runs.
Make On-The-Fly changes to weld procedures.
Copy / Shift programs to new locations to reduce programming time.
Add explanatory text to programs including Custom alarm
messages.
Full controller memory backup and restore.
Use tool offset utility to minimize programming when changing to
new style of torch.
Use Find, Replace, Copy and Paste commands.
Setup the Reference Position Utility to establish a safe position for
the robot.
Change weld procedures in the middle of weld.
Monitor weld command and feedback signals.
Use Test Cycle to speed up the programming testing process.
Use logic instructions to simplify programming of parts with
multiple, similar weld joints.
Setup/incorporate a User Frame into programming.
Fast Start.
Main Topics:
Technologies
Waveform Control Technology
Digital Communications
Synergic
Adaptive Loop
Modes of Metal Transfer
Short-Arc Transfer
Globular Transfer
Axial Spray Transfer
Pulsed Spray Metal Transfer
Surface Tension Transfer (STT)
Power Mode
RapidArc
Pulse-on-Pulse
Tandem MIG
Synchronized Tandem MIG
34

Course Fee:
$2,800.00
2012 Course Dates:
Jan 30 - Feb 3
Apr 30 - May 4
Sept 17 - 21
Nov 5 - 9
Any Questions?
Contact our Automation School
Coordinator at: (888) 935-3878

Effects of Variables
Torch angles
Various shielding gases
Current Density
Electrode Efficiency
Deposition Rate
Electrode Extension and Contact To Work
Distance (CTWD)
Recognition and Recovery from Common Weld
Discontinuities
Porosity
Spatter
Undercut
Incomplete Fusion / Inadequate Penetration
Incorrect weld shape and size
Basic System Maintenance
www.lincolnelectric.com

TECHNICAL TRAINING PROGRAMS

Robotic Service Training


Course Duration
The duration is 5 days
Frequency of course offering 2 times per year.
Course Description
An intensive training program covering schematic level theory,
disassembly and reassembly, as well as electrical troubleshooting on
a Fanuc robot and controller.
This course is intended for persons who must perform electrical and
mechanical maintenance and troubleshooting as well as performing
preventative maintenance.
Prerequisites
Students should have previous training with electrical/electronics,
previous training/or experience in related field involving mechanical
disassembly, repair and assembly.
Daily Schedule
Day 1
Registration and Welcome
Robotic Safety Considerations
Basic Programming Lab
Motion Fundamentals
Program Editing
Weld Programming
Preventative Maintenance
Using a Memory Card to Download/Upload Programs
Day 2
Tool Frame Setup
Setup and Operation of Torchmate Option
Power Wave Setup
Operator Stand / Safety Equipment Setup and Operation
Home Program
Zero Program
Day 3
Overview of Robot Controller and Mechanical Arm Unit
Block Diagram-Level Theory of Operation
Schematic-Level Theory of Operation
Disassemble and Detail of Robot Controller
Fault Assessment / Troubleshooting
Day 4
Mastering / Calibration of Robot Arm
Full Controller Memory Backup and Restore
Installing Software
Replacing Motors and Encoders
Day 5
Auxiliary Axis
Local Stop Circuit
Review

www.lincolnelectric.com

Course Fee:
$1,500.00
2012 Course Dates:
Apr 16 - Apr 20
Oct 8 - Oct 12
Any Questions?
Contact our Automation School
Coordinator at: (888) 935-3878

35

TECHNICAL TRAINING PROGRAMS

WeldPro Offline Robot Programming


Course Duration
The duration is 2 days
Frequency of course taught on an as-requested basis
Course Description
WeldPro is FANUC Robotics plug-in to the RoboGuide
off-line programming tool, allowing users to simulate a
robotic arc welding process in 3-D space. Driven
exclusively by a FANUC Robotics Virtual Robot Controller,
WeldPro is empowered with the most accurate program
teaching tools and cycle time information available in any
simulation package.
A user can easily navigate through WeldPro to create
complete workcells by importing actual tooling and
workpiece CAD files. Anyone familiar with programming a
FANUC robot will be able to easily create new weld paths
with proper torch angles and process parameters. All
programs and settings from the virtual workcell can be
transferred to the real robot to decrease installation time.
Prerequisites
The person attending must have completed the Lincoln
Automation Basic Robotic Programming and System
Training Course.
Main Topics
Software Introduction - Getting started with WeldPro
RoboGuide Features
Creating Workcells
Using the Workcell Creation Wizard
The Cell Browser
End of Arm Tooling
Using the Navigation
Zooming, Panning and rotating the view
Jogging the Robot
Using the Move to Quick bar
Move To Retry Function
Adding Objects using the Cell Browser
Selecting Objects
Using the Objects Property Page
Working with Fixtures
Working With Parts
Creating a Robot Program
Automatic Path Generation (CAD to Path)
Using Features and Segments
Running a Program
Using the Virtual Teach Pendant

36

Workcell Calibration
Building a Positioner
Building an Aux Axis
Programming a Positioner
Defining Coordinated Pairs
Procedure to Use Actual Robot Data
Using the FANUC License Manager
Setting Weld Angles
Programming Circles

Any Questions?
Contact our Automation School Coordinator at:
(888) 935-3878

www.lincolnelectric.com

TECHNICAL TRAINING PROGRAMS

CRAW Prep Course and Exam


The Lincoln Electric Company is pleased to offer
Certification for Robotic Arc Welding (CRAW) program for
Operators and Technicians. This certification allows
welding personnel employed in various welding sectors
to measure themselves against standards for their
occupation. It also signifies that the CRAW Operator or
Technician has demonstrated the capability of working
with various codes, standards, and specifications. Since
proof of active practice or re-examination is required
every three years, certification also signifies that the
CRAW Operator or Technician is current with the
welding industry.
AWS CRAW Exam
Lincoln Electric is a host site for the American Welding
Societys (AWS) Certified Robotic Arc Welder (CRAW)
seminar and examination. In the seminar you will be taught
by a certified instructor how to reference AWS code and
prepare for the CRAW exam. (Proctored by an AWS
Certified Weld Inspector).
Seminar is limited to 8 attendees. You can register for the
seminar and exam through Lincoln Electric Automation
Division.
Requirements
Contact Lincoln Electric Automation Division and
download CRAW packet from
http://www.aws.org/certification/CRAW.
Please Note: Detailed work history must be completed
before testing. Not a Rsum.

Course Fee:
$2,200.00
2012 Course Dates:
Feb 27 - Mar 2
Oct 22 - Oct 26
Any Questions?
Contact our Automation School
Coordinator at: (888) 935-3878

Lincoln Electric CRAW Prep Course


This course offered by the Lincoln Electric Automation
Division gives you an extra 2 days of low cost preparation
for the AWS CRAW exam. Included in the program are
demonstrations/discussions of the various welding
processes, a discussion and review of AWS D16.1-4, and
an overview of practice questions. It is offered the day
before the exam. Register for the CRAW Prep Course
through the Lincoln Electric Welding School.

www.lincolnelectric.com

37

REGISTRATION

Online Course Registration


Registration Information
Register online for all Lincoln Electric training courses,
including Professional Seminars, Distributor Training
Programs, Service School Courses, Robotic Training
Courses, and Welding School Courses. Register for welding
school online or with registration form in this brochure.
How To Register
Register for all courses with a few simple steps:
Go to the Lincoln Electric website at
www.lincolnelectric.com.

Service School Questions?


Contact Jennifer Howell
Phone: (216) 383-8325
email: jennifer_howell@lincolnelectric.com
Automation School Questions?
Phone: (888) 935-3878

1. Click EDUCATION CENTER from the home page and


select WELDING SCHOOL.
2. Select a COURSE
3. Select a COURSE DATE
4. Complete the REGISTRATION INFORMATION

Technical Training/Welding School Questions?


Contact Vicki Wilson
Phone: (216) 383-2240
email: vicki_wilson@lincolnelectric.com

Exception!
International Distributor Training Program
Contact the Lincoln Electric International Department to
register for this program.
Dajana Talan - International Sales Department
Phone: (216) 383-2673
Fax: (216) 486-1363
email: dajana_talan@lincolnelectric.com

2
4

38

www.lincolnelectric.com

REGISTRATION

2012 Enrollment Agreement


Please select one of the following courses:
For course selection and/or more than one course selection, please
make a copy of this page and indicate your choice.
Classes are in session from 8:00 am to 2:30 pm.

Personal Information
Name:
Date of Birth (Mo/D/Yr):

Courses
Address:

Basic Plate and Sheet Metal


6 weeks-180 Hrs

Total $1,500.00

Advanced Arc Welding


Pipe Choose One
4 weeks-120 Hrs

ASME

City:
State/Zip:

API
Total $1,800.00

Telephone: (

email:

Plasma, Oxyfuel, Alloy and Hardfacing


2 weeks-60 Hrs

Total $800.00

Gas Tungsten Arc Welding (GTAW-TIG)


1 week-30 Hrs

Total $500.00

Vehicle Information
Name:

Gas Metal Arc Welding (GMAW-MIG)


1 week-30 Hrs

Total $475.00

Date of Birth (Mo/D/Yr):

Flux Cored Arc Welding (FCAW)


1 week-30 Hrs

Total $450.00

Employer Information

Comprehensive Program
15 weeks-450 Hrs
Includes all above courses.

Name:
Total $5,525.00
Address:
City:

Course 1st Choice: _____________________________________


State/Zip:
Date (Mo/D/Yr): _______________________________________
Telephone: (

Course 2nd Choice: ____________________________________


Fax:
Date (Mo/D/Yr): _______________________________________
Please enclose the following registration fee. To be applied
towards the price of course.
______$500.00 Comprehensive Program
______$300.00 Basic Plate and Sheet Metal

Method of Payment

______$300.00 Pipe
______$100.00 All other courses

NOTE: CANNOT ACCEPT CASH

Return this form with method of payment or copy of purchase


order to:

Payable To: The Lincoln Electric Company

The Lincoln Electric Welding School


22801 Saint Clair Avenue
Cleveland, Ohio 44117-1199

Check

Money Order (U.S. Fund Only)

Credit Order
Visa

Telephone: (216) 383-2259


Fax: (216) 383-8088
email: weldschool@lincolnelectric.com

MasterCard

Purchase Order
(U.S. fund only)

Card Holder Information

Student Signature:

date:

Registrar Signature:

date:

Name:
(As printed on card)
Signature:

Account #:
Expiration Date (Mo/Yr):

www.lincolnelectric.com

39

REGISTRATION

Enrollment Agreement Welding School Information


The following additional information applies to the
Lincoln Electric Welding School attendees.

Cafeteria
The cafeteria is available to students between the hours
of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.

Spare Time Activities


There are many interesting things to do in Cleveland
during your free time. Cleveland is home to three
professional sports teams. You can enjoy the Cleveland
Orchestra, Rock & Roll Hall of Fame and Museum, and the
Cleveland Art Museum and Gardens. Water sports, live
theater and other entertainment are also available to
enjoy.

Welding
No welding or grinding will be allowed when the blowers
are OFF. Welding is restricted to the welding arm in
the booth. Do NOT weld on the tabletops!

If you would like to receive a complete directory of things


to see and do in Cleveland, call the Ohio Tourism and
Travel Bureau at 1-800-BUCKEYE. You can also find
information on the internet at www.cleveland.com.

Legal Holidays
The Welding School is open 51 weeks a year. Closed days
are: Good Friday, Memorial Day, 4th of July, Labor Day,
Thanksgiving Day, Christmas Day and New Years Day.

Refund Policy
A registered student who withdraws before the first class
will not receive a refund of the registration fee deposit.

Age
All participants must be 18 years of age or older.

Attendance Policy
Students must be in attendance for at least 80% of each
program attempted to successfully complete that
program.
Passing Requirements
During and at the end of each program, written tests and
welding samples will be tested to determine the students
ability to successfully complete and pass each program.
Weld samples are tested to AWS, ASME and API welding
codes. Written tests are graded on the following scale:
100 90% = A
80 89% = B
70 79% = C
60 69% = D
59% or < = F and will NOT pass the schools standards.
To File A Grievance
To file a grievance, all students should personally submit
a written complaint to the Manager of Training and
schedule an appointment to discuss the complaint. If a
student is not satisfied with the results of the discussion,
he or she has the right to file a formal complaint with the
Ohio State Board at:
The State Board of Career Colleges and Schools
35 East Gay Street, Suite 403
Columbus, OH 43215-3183
Phone: (614) 466-2752
Fax: (614) 466-2219
Toll Free: 1-877-275-4219
Lincoln School Number: 71-02-0059T

40

For students who attend part of a class then withdraw,


refunds shall be made per the Ohio State Board of Career
Colleges and Schools policy for clock hour programs in
accordance with the following procedures:
1. A student who starts class and withdraws before it
is 15% completed will be obligated for 25% of the
tuition and refundable fees plus the registration fee.
2. A student who starts class and withdraws after it is
15% complete but before it is 25% completed will be
obligated for 50% of the tuition and refundable fees
plus the registration fee.
3. A student who starts class and withdraws after it is
25% complete but before it is 40% completed will be
obligated for 75% of the tuition and refundable fees
plus the registration fee.
4. A student who starts class and withdraws after it is
40% completed will not be entitle to a refund of the
tuition fees.
A students withdrawl date used to calculate refunds
shall be the students last date of attendance in the class.
Your Diploma - A Source of Pride and Accomplishment
Ask any of the graduates of the Lincoln Welding School
about their training. They will tell you Lincoln trained
people have practical training as well as theory. Lincoln
graduates have made a tremendous reputation for the
school and the diploma you will receive will be proof of
your accomplishments.

www.lincolnelectric.com

REGISTRATION

2012 Continuing Education


Please select one of the following courses:
For course selection and/or more than one course selection, please
make a copy of this page and indicate your choice.
Classes are in session from 8:00 am to 2:30 pm.

Personal Information
Name:
Date of Birth (Mo/D/Yr):

Advanced Courses
Basic Motorsports
1 week

Address:
Total $650.00

Advanced Motorsports
1 week

City:
State/Zip:

Total $900.00
Telephone: (

Basic Submerged Arc Welding (SAW)


1 week
Total $500.00
Advanced Submerged Arc Welding (SAW)
3 days
Total $300.00
Advanced API Pipe Welding
2 weeks
Total $600.00 per week
GTAW (TIG) Pipe
2 weeks
Total $550.00 per week
Introduction to Welding
1 week
Total $475.00
Lincolns CWI Prep Course
1 week
Total $200.00
AWSs CWI Prep Seminar and Exam
1 week + Saturday
Total $2,000.00
Qualification Test Training
AWS Test Semiautomatic - FCAW-S
1 week
3/8 AWS Fillet Test - SMAW (stick)
1 week
AWS/ASME Test - SMAW (stick)
1 week
ASME or API Pipe Welding Test Training
1 week
Low Hydrogen Pipe Welding Test Training
1 week

email:
Vehicle Information
Name:
Date of Birth (Mo/D/Yr):
Employer Information
Name:
Address:

Total $450.00

City:

Total $300.00

State/Zip:

Total $300.00

Telephone: (

Total $500.00

Fax:

Total $500.00

Method of Payment

Course 1st Choice: _____________________________________

NOTE: CANNOT ACCEPT CASH

Date (Mo/D/Yr): _______________________________________

Payable To: The Lincoln Electric Company


Check

Course 2nd Choice: ____________________________________


Date (Mo/D/Yr): _______________________________________

Credit Order
Visa

Please enclose the following registration fee deposit. To be applied


towards the price of course.
______$500.00 Comprehensive Program

Money Order (U.S. Fund Only)

MasterCard

Purchase Order
(U.S. fund only)

Card Holder Information

______$300.00 Basic Plate and Sheet Metal


Name:
(As printed on card)
Signature:

______$300.00 Pipe
______$100.00 All other courses
Return this form with method of payment or copy of purchase
order to:

Account #:
Expiration Date (Mo/Yr):

The Lincoln Electric Welding School


22801 Saint Clair Avenue
Cleveland, Ohio 44117-1199
Telephone: (216) 383-2259
Fax: (216) 383-8088
email: weldschool@lincolnelectric.com

Student Signature:

date:

Registrar Signature:

date:

www.lincolnelectric.com

41

REGISTRATION

Continuing Education Welding School Information


The following additional information applies to the
Lincoln Electric Welding School attendees.

If you would like to receive a complete directory of things


to see and do in Cleveland, call the Ohio Tourism and
Travel Bureau at 1-800-BUCKEYE. You can also find
information on the internet at www.cleveland.com.

Age
All participants must be 18 years of age or older.
Cafeteria
The cafeteria is available to students between the hours
of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.
Welding
No welding or grinding will be allowed when the blowers
are OFF. Welding is restricted to the welding arm in
the booth. Do NOT weld on the tabletops!
Legal Holidays
The Welding School is open 51 weeks a year. Closed days
are: Good Friday, Memorial Day, 4th of July, Labor Day,
Thanksgiving Day, Christmas Day and New Years Day.
Attendance Policy
Students must be in attendance for at least 80% of each
program attempted to successfully complete that
program.
Passing Requirements
During and at the end of each program, written tests and
welding samples will be tested to determine the students
ability to successfully complete and pass each program.
Weld samples are tested to AWS, ASME and API welding
codes. Written tests are graded on the following scale:
100 90% = A
80 89% = B
70 79% = C
60 69% = D
59% or < = F and will NOT pass the schools standards.
To File A Grievance
To file a grievance, all students should personally submit
a written complaint to the Manager of Training and
schedule an appointment to discuss the complaint.
Spare Time Activities
There are many interesting things to do in Cleveland
during your free time. Cleveland is home to three
professional sports teams. You can enjoy the Cleveland
Orchestra, Rock & Roll Hall of Fame and Museum, and the
Cleveland Art Museum and Gardens. Water sports, live
theater and other entertainment are also available to
enjoy.

42

Refund Policy
A registered student who withdraws before the first class
will not receive a refund of the registration fee deposit.
For students who attend part of a class then withdraw,
refunds shall be made per the Ohio State Board of Career
Colleges and Schools policy for clock hour programs in
accordance with the following procedures:
1. A student who starts class and withdraws before it
is 15% completed will be obligated for 25% of the
tuition and refundable fees plus the registration fee.
2. A student who starts class and withdraws after it is
15% complete but before it is 25% completed will be
obligated for 50% of the tuition and refundable fees
plus the registration fee.
3. A student who starts class and withdraws after it is
25% complete but before it is 40% completed will be
obligated for 75% of the tuition and refundable fees
plus the registration fee.
4. A student who starts class and withdraws after it is
40% completed will not be entitle to a refund of the
tuition fees.
A students withdrawl date used to calculate refunds
shall be the students last date of attendance in the class.
Your Diploma - A Source of Pride and Accomplishment
Ask any of the graduates of the Lincoln Welding School
about their training. They will tell you Lincoln trained
people have practical training as well as theory. Lincoln
graduates have made a tremendous reputation for the
school and the diploma you will receive will be proof of
your accomplishments.

www.lincolnelectric.com

REGISTRATION

General Information
Where / When
The Welding School classes and Technical Training
programs are conducted at the Lincoln Electric
Company Global Headquarters in Cleveland, Ohio.
Hours are:
Welding School
8:00 a.m. 2:30 p.m.
Technical Training
8:00 a.m. 4:30 p.m.
Safety
All participants will be required to wear safety footwear
and safety glasses with side-shields.
Welding School
Ankle High Leather Shoes w/ Safety Toes Required.
If Wearing Glasses, They Must Be the Safety Type.
Technical Training Programs
We will provide safety gear as needed.
Please Note
Lincoln Electric has an Emergency Plan in place, which
will be explained to you at the start of the program in the
event that an evacuation of the facility is necessary.
Equipment - Welding School
Locks and lockers are furnished. All other equipment is
the responsibility of the student. Students should furnish
any personal items such as a flashlight, channel locks
and/or helmet. Items such as helmets, lenses, gloves,
leathers and caps are available in the school at special
student prices. If equipment is purchased at the school,
the cost will range from $25.00 to $250.00, depending upon
the number and the type of article purchased. Please
Note The school is not responsible for articles left in
lockers.
Equipment - Technical Training Programs
Welding accessories like jackets, helmets and gloves will
be provided but you may wish to bring your own.
Included in Course Fee - Welding School
Price of classes includes: training handouts, welding
consumables, steel practice coupons (also stainless steel
and aluminum when applicable) and certificate.
Included in Course Fee - Technical Training Programs
Price of seminar includes: lunch daily, snack at breaks,
technical books, training handouts, tours, a group dinner
(typically first night of program) and any incidentals.

Parking
Participants may use the Lincoln Electric parking lot, but
must observe our same employee rules:
Do NOT Park in Areas that are Reserved
Do NOT Park in Areas Painted Red
Travel
Please do NOT make any travel arrangements until your
reservation for class has been confirmed. The Cleveland
Hopkins International Airport serves the Cleveland area.
No Smoking
The Lincoln Electric Company strictly prohibits smoking
on company premises, including the Lincoln Electric
Welding School and training lab facilities and the parking
lot. (Ask instructor for designated smoking area)
Restricted Areas
Unless accompanied by an instructor, ALL areas of the
plant are off limits. Furthermore, the Lincoln Electric
Welding School or training labs should not be occupied
unless accompanied by an instructor.
Personal Conduct
All participants are expected to conduct themselves in a
respectable manner at all times. Misconduct such as
fighting, use of illegal drugs or alcohol, or carrying of
weapons will not be tolerated. Deliberate damage, theft
or any vandalism to tools, equipment or facilities will not
be tolerated. During class, cellular phones and pagers
are asked to be turned off. Appropriate time will be
allotted throughout the course for conducting personal
business.
Personal Business
Lincoln phones are for company business and therefore
should not be used for personal calls. Make all personal
calls on the pay phones provided throughout the building.
Cancellation Policy - Technical Training Programs
An enrollment agreement may be cancelled within five
calendar days of signing, provided the school is notified
of the cancellation in writing. The school shall promptly
refund in full all tuition and fees paid pursuant to the
enrollment egreement. This provision does not apply
when the student has already started classes.

www.lincolnelectric.com

43

HOTEL AND CONTACT INFORMATION


Embassy Suites
Cleveland - Downtown
1701 E. 12th Street
Cleveland, OH 44114
Phone: (216) 523-8000
Ask for Lincoln Electrics rate. Daily rate includes free hot
breakfast buffet.

For Welding School Attendees


For students staying long term, several residents near the
Lincoln Electric Welding School have rooms for rent.
Prices range from $40 to $100 per weekroom only, no
board. Contact the Lincoln Electric Welding School for a
list of homes. Make arrangements in advance of your
arrival in Cleveland. Meals are available at nearby
restaurants. Lincoln Electrics cafeteria serves noon
meals at a very reasonable price.

Red Roof Inn


I-90 at SR 306 (Exit 193)
4166 State Route 306
Willoughby, OH 44094
Phone: (440) 946-9872
Website: www.redroof.com
Approximately 9 miles from Lincoln Electric
Ask for Lincoln Electric Rate

For Technical Training Program Attendees


A block of rooms is reserved at one of the following
hotels for each seminar. After registering online, you must
contact the hotel directly to make your specific room
reservations. Lincoln Electric has negotiated a
discounted rate for you.

Wyndham Playhouse Square


1260 Euclid Avenue
Cleveland, OH 44115
Phone: (216) 615-7500
Fax: (216) 615-3355
Shuttle service available
Approximately 10 miles from Lincoln Electric

Radisson - Eastlake
35000 Curtis Boulevard
Eastlake, OH 44095
Phone: (440) 953-8000
Fax: (440) 953-1706
Website: www.radisson.com/eastlakeoh
Shuttle service available
Approximately 8 miles from Lincoln Electric
Doubletree Hotel - Cleveland
Downtown/Lakeside
1111 Lakeside Avenue E
Cleveland, OH 44114
Phone: (216) 928-3230
Ask for Lincoln Electrics rate. Daily rate includes free hot
breakfast buffet.

The Lincoln Electric Company


22801 St. Clair Avenue
Cleveland, OH 44117-1199

THE LINCOLN ELECTRIC COMPANY

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ME

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CUYAHOGA
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AIRPORT

322

LAKE ERIE

71

422

77

CHAGRIN BLVD.

271

10

422

CLEVELAND
HOPKINS
AIRPORT

SNOW RD.

480

I-X CENTER

9A

ROCKSIDE RD.

80

422

237
10

77
OHIO

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21
271

FREEWAY

480

INTERCHANGE
U.S. OR STATE HWY.
HOTELS

11
71

12

80

13

DIRECT LIMOUSINE BETWEEN


AIRPORT & DESIGNATED HOTELS

44

The Lincoln Electric Welding School


Phone: (216) 383-2259
Fax: (216) 383-8088
email: weldschool@lincolnelectric.com

CLEVELAND

90

480

90

E.
AV

BURKE
LAKEFRONT
AIRPORT

20

RD
.

E.
AV

ID
CL
EU

22801 ST. CLAIR AVE.


CLEVELAND, OH 44117-1199
216/481-8100

www.lincolnelectric.com

The Lincoln Electric Company


Technical Training Department
Phone: (216) 383-2240
Toll Free: (886) 635-4709
Fax: (216) 383-8025
email: training_seminars@lincolnelectric.com
email: schoolinfo@lincolnelectric.com

EDUCATIONAL MATERIALS

Arc Welding Process Training Materials


The Lincoln Electric Company is dedicated to the advancement, training and
safe practice of the art and science of arc welding.
One of the main initiatives in this effort is the production and distribution of some
of the most effective training materials in the industry. These materials are made
available for little or no cost to welding instructors and include;
Arc Welding Safety
Guide for Safe Arc Welding

Arc Welding Safety Materials and Products


No Teacher Left Behind CDs
Comprehensive curriculum in SMAW, GTAW, FCAW, SAW, and Oxyfuel.
AWS EG2.0-95 S.E.N.S.E. Program compatible.
Modular format for easy customization.
Includes MS PowerPoint presentations, additional talking points, safety
information, troubleshooting, video clips, glossary, sample tests and additional
materials in PDF format.

www.lincolnelectric.com

Welding Connects Your World online curriculum


Developed in conjunction with Team AgEd and the FFA.
Includes an e-learning course, PowerPoint presentations, facilitator guides,
SAE welding project ideas and educational resources.
Website designed for individual student or classroom use.
Technical Literature and Posters
How To/Procedure Guides on many arc welding topics.
Order Welding Instructors Educational Resources Handbook (BK-259) for
samples of all free literature.
Posters include Careers in Welding, Process Selection Chart,
Welding Positions, Weld Defects, and more.
Order individually or as the Educators Poster Pack (BK-296).
For more information, to register or to order visit;
http://www.lincolnelectric.com/community/safety/
www.lincolnelectric.com/teachers
www.agedlearning.com
http://www.lincolnelectric.com/products/litrequest/
http://www.jflf.org/

www.lincolnelectric.com

45

EDUCATIONAL MATERIALS

James F. Lincoln Foundation


JFLF Overview
The James F. Lincoln Arc Welding Foundation is a
non-profit, welding education organization founded in
1936 to promote welding as a better method of joining
metals and to promote welding as a career choice. Today
numerous low cost welding educational textbooks,
videos, DVDs, teaching aids and no cost periodicals and
technical papers are available through the Foundation.
In addition, the JFLF awards over $45,000 in cash and
prizes each year to the winners of its welding design project contests, as well as the state and national SkillsUSA
welding competition winners. See their website,
www.jflf.org for details on specific contest rules,
regulations and application forms.

46

The Arc Welding Bookshelf


The James F. Lincoln Arc Welding Foundation was
created through a deed of trust to encourage and
stimulate scientific interest in and scientific study,
research and education in respect of the development
of the arc welding industry through advance in the
knowledge and design and practical application of the
arc welding process. As a contribution to scientific
progress and to promote industrial progress through
education, the Foundation produces and publishes books
and other educational materials as a non-profit service to
the industry.

www.lincolnelectric.com

EDUCATIONAL MATERIALS

James F. Lincoln Foundation


Arc Welding Bookshelf
A Few of the Popular Textbooks and Videos
The Procedure Handbook of Arc Welding (PH)
$25
14th Edition
Published by The James F. Lincoln Arc Welding Foundation
With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is
considered by many to be the Bible of the arc welding industry. The hardbound book contains
over 750 pages of welding information, techniques, procedures, photographs, drawings and charts.
Much of this material has never been included in any other book. A must for all welders,
supervisors, engineers and designers. Many welding instructors will want to use the book as
a reference for all students.
Metals and How to Weld Them (MHW)
2nd Edition
$10
by T.B. JEFFERSON and GORHAM WOODS
This book describes the internal structure of metals and its relation to mechanical and
physical properties and weld ability. This dual purpose textbook and reference manual is written in
non-technical language so students, welders, supervisors, engineers and educators will easily
understand all data. The 400 page book is 6"x9" with gold embossed hard cover.
Arc Welded Projects IV (AP-IV)
$10
Published by The James F. Lincoln Arc Welding Foundation
The projects described in this 200 page book represent the range of entries submitted in the
James F. Lincoln Arc Welding Foundation Award Programs both as to the type and size of the
project, and the nature of the descriptive information included. Each project is detailed, including
prints and bills of material, so the do-it yourself person can understand and build these helpful
projects. It also provides great ideas for welding school class projects. Arc Welding Projects II and
III also available.
Welding Videos and DVDs
Learn To Weld The Lincoln Way: An excellent visual guide for
shielded metal arc welding. This tape concentrates on the
fundamental techniques of horizontal, vertical up, and overhead
welding. Safety section and technical welding guides included.
Running Time: 18 minutes

Introduction to Semiautomatic Wire Welding: Provides the


fundamental expertise necessary to successfully apply both
gas-shielded and flux-cored welding wire. Running Time:
41 minutes
ED221 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00

ED201 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00


Welding Making It Happen: An excellent video portraying how
welding affects our daily lives. Great for teachers and career
counselors with students, parents, and the general public.
Produced by N.E.M.A. Running Time: 16 minutes
ED204 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00
Welding Safely The Way the Pros Do It: Thorough presentation
on general shop safety, hazards in the workplace, and information
on the subject of welding safely. Produced by N.E.M.A. Running
Time: 35 minutes
ED209 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pay $5.00 S. & H. only

Basic Electricity for Arc Welding: Introduces the beginning


welder to basic component parts and terminology of arc welding.
Running Time: 9 minutes
ED222 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00
Introduction to Inverter Technology: Inverters reflect the trend in
industry for greater efficiency and higher quality welding
machinery with inverters being designed to satisfy that demand.
Running Time: 28 minutes
ED223 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00
Modern Marvels - The History Channel: The DVD covers the
science and art of welding.
EDHC DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $9.98

www.lincolnelectric.com

47

EDUCATIONAL MATERIALS

James F. Lincoln Foundation


Arc Welding Bookshelf Order Form
ORDER FROM: Educational Resources Division, The Lincoln Electric Company, P.O. Box 17188, Cleveland, OH 44117
FAX NO. 1-440-354-0453 or 1-800-959-2727 OR www.jflf.org To check on your order, call Book Division 216-383-2211.
Please print or type your name and address in the space below. Enclose check or money order with your order, do not send cash through the mail.

Name
Address

DATE OF ORDER
Telephone

(Cannot deliver to PO Box)

City

State

Method of Payment:

Zip

Fax No.

Shipping Policy:

(Sorry, No C.O.D. Orders)

CHECK ONE:

Cash Order Check or Money Order Enclosed, U.S. Funds only.


Make checks payable to: The James F. Lincoln Arc Welding Foundation
Credit Card

Exp. Date:
MONTH

YEAR

1. Continental U.S. Shipping Policy


UPS Shipping
1. All prepaid orders by check use chart below for
UPS charge.
2. Order will ship within 7 days from receipt of
order.

Account No.
Order Value
$
0- 35.99
$ 36.00- 69.99
$ 70.00- 99.99
$100.00-149.99
$150.00-Over

Signature as it Appears on Card:

The James F. Lincoln Arc Welding Foundation and Lincoln Electric Company
produce textbooks and teaching aids devoted to furthering knowledge of the
arc welding process, engineering design information, procedural data and skill
development techniques are illustrated and explained in detail. This publishing
effort is provided as a non-profit service to industry and education. Books are
priced accordingly. (Caution Purchasing Agents: Purchase Orders must be
Check with Order including UPS charge from chart above.) Credit card
charge, cash, check or money order MUST accompany all orders. Any orders
received without payment will be returned.
CODE/TITLES
PH Procedure Handbook

PRICE COPIES COST


$25.00

AP-II Arc Welded Projects, Vol. II


AP-III Arc Welded Projects, Vol. III
AP-IV Arc Welded Projects, Vol. IV
FEG Fabricators & Erectors

10.00
10.00
10.00
7.00

MHW Metals and How To Weld Them


DWS Design of Welded Structures
DW Design of Weldments
PI Principles of Industrial Welding
D417 Weight of Weld Metal Tables
TS Tubular Steel Struct., Theory & Design
SBL Weld Steel Bridges
TIG Gas Tungsten Arc Weld. Guide Book
C4.200 GMAW Welding Guide
L New Lessons in Arc Welding
H How to Read Shop Drawings
IM Incentive Management
NA A New Approach to Ind. Economics
AC The Am. Century of John C. Lincoln
LEH-S Lincoln Electric - A History, Paper
D810.17 Solutions to Design of Weldments

10.00
22.00
15.00
15.00
2.00
24.00
6.00
5.00
5.00
10.00
10.00
5.00
5.00
5.00
8.50
3.50

EDUCATIONAL & DESIGN AIDS


WC-8 Welding Preheat Calculator
WC-332 TIG Calculator Tri Lingual
LTW1 Learning to Weld
C2.410 Welding Guide

5.00
3.50
10 for 5.00
4 for 5.00

Shipping/Handling
Per Order
$ 7.00
$12.00
$15.00
$20.00
Consult Book Division at
www.jflf.org

2. Outside Continental U.S. Shipping Policy


Payment must be prepaid in U.S. Funds on all
orders. Please add $15.00 per book for air
parcel post shipment.

COPIES
DVDS

COST

ED-201 DVD Learn to Weld - The Lincoln Way


ED-204 DVD Welding - Making It Happen

10.00
10.00

Pay S&H only


ED-209 DVD Welding Safely
ED-221 DVD Intro. to Semiautomatic Wire Welding
ED-222 DVD Basic Electricity for Arc Welding
ED-223 DVD Intro. to Inverter Technology
ED-HC DVD Modern Marvels The History Channel

5.00
10.00
10.00
10.00
9.98

All orders outside of


Continental U.S.
must be prepaid in
U.S. FUNDS ONLY.
Please email for
Shipping/Handling
Charges.

MERCHANDISE TOTAL
SUB TOTAL
SHIPPING/HANDLING $0-35.99/$7
$36-69.99/$12 $70-99.99/$15
$100-149.99/$20
$150-Over/Consult Book Division
SUB TOTAL
TAX Ohio Residents Pay .0775% Tax
Must pay OH tax on handling charges
TOTAL AMOUNT

JFLF 040404 2009 Edition

48

Make checks payable to: The James F. Lincoln Arc Welding Foundation

www.lincolnelectric.com

NOTES

www.lincolnelectric.com

49

NOTES

50

www.lincolnelectric.com

DISTRICT SALES OFFICES


U.S.A.
ALABAMA
BIRMINGHAM 35124-1133
(205) 988-8232
DOTHAN 36303-5533
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JACKSON 39212-9635
(601) 506-4598
MOBILE 36527-5323
(251) 377-8574
ALASKA
Contact VANCOUVER, WA
(360) 693-4712
ARIZONA
PHOENIX 85260-1745
(480) 348-2004
ARKANSAS
LITTLE ROCK 72032-4371
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HAWAII
Contact LOS ANGELES, CA
(562) 906-7700

MASSACHUSETTS
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MICHIGAN
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Contact BOSTON, MA
(508) 788-9353
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(732) 841-6951
NEW MEXICO
ALBUQUERQUE 87120-5360
(505) 890-6347

LOUISIANA
BATON ROUGE 70808-3150
(225) 922-5151
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(337) 886-1090
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(504) 432-4717
SHREVEPORT 75692-9313
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NORTH CAROLINA
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NORTH DAKOTA
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NEW YORK
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OHIO (cont)
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(614) 488-7913
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(717) 649-1966
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LUBBOCK 76903-7131
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HOUSTON 77060-3143
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(713) 724-2350
MT. PLEASANT 75455-2189
(903) 352-9013

UTAH
SALT LAKE CITY 84037-2661
(801) 233-9353
VERMONT
Contact BOSTON, MA
(508) 788-9353
VIRGINIA
VIRGINIA BEACH 23455-6821
(757) 870-5508
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(434) 441-0227
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International Headquarters
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Phone: (305) 888-3203

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The Harris Products Group

4501 Quality Place, Mason, Ohio 45040 U.S.A. Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
51

THE LINCOLN ELECTRIC COMPANY


22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A.
PH: +1.216-481-8100 www.lincolnelectric.com
ED122 07/11 The Lincoln Electric Co. All Rights Reserved.

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