Demag DR Pro rope hoist

Low-headroom monorail hoist

EKDR 3 - EKDR 5 - EKDR 10

42576444.eps

191205 EN

203 520 44

714 IS 813

Design overview
Travel motor

Thrust rocker

EKDR low-headroom monorail hoist

Electrical equipment cover
Space for electrical equipment
and geared limit switch

Gearbox with hoist motor

4/1 bottom block

42577844.eps

Explanation of size designation

E

DR-Pro

3-

3,2

4/1 -

Z-

6/1 -

400 -

00 -

50 -

30

300 45
Rail head width in mm
or track gauge in mm

Only for
EZDR

Flange width of the girder in mm

or girder section and size (IPE240)
Maximum cross-travel speed in m/min
Frequency [Hz]
Electrical equipment code 1)
Operating voltage [ V ]
Hoist speed in m/min
Motor type: Z = Cylindrical rotor
Hook path in m
Reeving
SWL in t
Range 3; 5; 10
Demag rope hoist
K = Low-headroom monorail hoist
Z = Crab
F = Stationary

1) Code 01
Code 02

Code 03
Code 04
Code 05

EKDR with internal electrics for application on a crane. Crane bridge enclosure, DSE-8R or DSE-10R control pendant with control cable and cables
for the mobile floor control must be ordered separately.
EKDR with internal electrics and solo electrics with crane switch and transformer fitted in an enclosure on the trolley, for application as a solo trolley.
DSE-8R or DSE-10R control pendant with control cable must be ordered separately.
As for code 01 but control via radio control system
As for code 02 but control via radio control system
EKDR with fitted parallel interface in

20352044.p65/191205

E = Electric travel trolley

Selection criteria
The size of the hoist is determined by the load
spectrum, average operating time per working day,
SWL and reeving.

1.
2.
3.
4.

5. Do the loads need to be lifted and lowered with

high precision?
6. Is horizontal load travel necessary?
7. How is the hoist to be controlled?

What are the operating conditions?

What is the specified safe working load?
To what height must the load be lifted?
What is the required lifting speed?

The group is determined from the operating time and load spectrum
The load spectrum
(in most cases estimated) can be evaluated in
accordance with the following definitions:

Load spectrum

1 Light
Hoist units which are usually subject to very small
loads and in exceptional cases only to maximum
loads.

SWL

Small partial load

Small dead load

Average operating time per day in hours

Light

4-8

8-16

over 16

Medium

2-4

4-8

8-16

Heavy

1-2

2-4

4-8

Very heavy

0,5-1

1-2

2-4

FEM

2m

3m

4m

ISO

M5

M6

M7

Group of mechanisms to

Operating time
2 Medium
Hoist units which are usually subject to small loads
but rather often to maximum loads.

Group of mechanisms FEM/ISO 2)

2 m/M 5 3 m/M 6 4 m/M 7 2 m/M 5 3 m/M 6 4 m/M 7

Rope reeving arrangement

2/1, 4/2 3)

4/1

Range

SWL

Heavy partial load

Medium partial load
Medium dead load
Operating time

SWL in t

DR 3

1,6

1,25

3,2

2,5

DR 5

2,5

1,6

3,2

DR 10

3,2

10

6,3

3 Heavy
Hoist units which are usually subject to medium
loads but frequently to maximum loads.

Example
SWL
Load spectrum
Hoist speed
Creep hoist speed
Reeving
Average hook path
No. of cycles/hour
Working time/day

SWL

Heavy dead load

Operating time
4 Very heavy
Hoist units which are usually subject to maximum
or almost maximum loads.

5t
medium from table
6 m/min
1 m/min
4/1
3m
20
8 hours

The average operating time per working day is estimated or calculated as follows:

Very heavy dead load

Operating time/day =

2 x average hook path x no. of cycles/h x working time/day

60 x lifting speed

2 x 3 x 20 x 8
= 2,66 hours
60 x 6
For the medium load spectrum and an average daily operating time of 2,66 hours,
the table shows group 2 m. For a load capacity of 5 t and 4/1 rope reeving, the table
indicates hoist size DR 5 - 5.

SWL

Operating time/day =

Operating time

Selection table
Range

DR 3

Group of
mechanisms to
FEM/ISO

SWL

Hook path

2 m/M 5
3 m/M 6
4 m/M 7

1,6
1,25
1

12; 20

2 m/M 5
3 m/M 6
4 m/M 7

2,5
2
1,6

2 m/M 5
3 m/M 6
4 m/M 7

2,5
2
1,6

2 m/M 5
3 m/M 6
4 m/M 7

5
4
3,2

2 m/M 5
3 m/M 6
4 m/M 7

5
4
3,2

Hoist speed m/min

V1
Reeving 2/1
12/2

SWL

Hook path

V2

V3 4)

18/3

1 - 25

3,2
2,5
2

6; 10

18/3

1-25

5
4
3,2

18/3

1-25

Reeving 2/1
12; 20

DR 5

12/2

6/1

V2

V3 4)

9/1,5

0,5 - 12,5

9/1,5

0,5-12,5

1-9 4)

0,5-12,5

Reeving 4/1
6; 10

6/1

Reeving 4/2
9,9

12/2
Reeving 2/1

20352044.p65/191205

Hoist speed m/min

V1
Reeving 4/1

12; 20; 40

10/1,7

Reeving 4/1
1-18 4)

1-25

1-18 4)

1-25

10
8
6,3

6; 10; 20

5/0,8

Reeving 4/2

DR 10

5,8; 11,35;
25,2

10/1,7

2) Gearbox service life 20 % above the FEM value

3) 4/2 rope reeving only DR 5 und DR 10
4) Loads weighing up to one third of the rated load are moved at 1,5 times the rated speed using Prohub

EKDR 3 low-headroom monorail hoist

667
202

125

420

515

130 130

105 150

45

R5

200

196

100

m2

2/1

n2

Hook travel

42576344.eps

m4

4/1

n4

Pay attention to girder height!

The warm air rising from the brake

resistors for hoist inverters must be
considered for project engineering
purposes.

40

20

When using a cross travel limit switch,

min. girder web height 255 mm

R2

R1
77

30

77
R4
R3

40

A minimum distance of 100 mm must be

maintained from the top edge of the hoist
unit when a hoist inverter is used.

123

Wheel loads

100

Flange thickness
min. 10 mm
Max. 30 mm

Reeving

20
44

R1-R2-R3-R4 wheel load

Flange width b

SWL

Hook path

2/1

4/1

1,6 / 2 m

3,2 / 2 m

12

20

10

Flange width b

mm

200

300

200

300

200

300

200

300

Max. wheel load in kg

R1

943

848

1035

935

1363

1265

1552

1449

R2

331

259

729

570

R3

188

92

575

389

R4
R5

812
208

902
160

212

1226
161

205

1412
157

210

159

41171947.eps

Thrust rocker
R5

Flange width b

13

R5

42584144.eps

20352044.p65/191205

2 x R5

Rope hoist
Range

DR 3

Reeving

2/1

Hook path

Hook travel

4/1

12

20

10

m2

126

239

n2

170

283

m4

67

180

mm
n4

85

142

Wheel base R

mm

475

700

475

700

Flange width b

mm

200 - 420

m/min

5-30 (infinitely variable)

Cross travel speed

Hook dimension C from girder running surface

Group of mechanisms to
FEM/ISO

Flange width b in mm 1)
Reeving
200

220

240

2/1

260

280

300

530

320

340

360

380

400

420

545

560

575

590

600

615

405

420

435

450

465

480

2 m, 3 m, 4 m/M 5, M 6, M 7
4/1

490

470

450

430

410

390

Deadweight in kg
Reeving
Hook path

2/1

4/1

12

20

10

ZBR 100 12/2-pole

235

252

256

275

ZBR 100 4-pole with

frequency inverter

261

277

282

300

20352044.p65/191205

Motor size

1) Smaller flange widths on request

EKDR 5 low-headroom monorail hoist

735
R

480

515

137,5 150

110

197

145

165

197

Hook travel

53

270

R5

m2
n2

2/1

42579944.eps

m4
n4

4/1

Pay attention to girder height!

No hook travel with 4/2

14,5

4/2

When using a cross travel limit switch, min.

girder web height 265 mm

20
40

The warm air rising from the brake resistors

for hoist inverters must be considered for
project engineering purposes.

R2

R4

R3

A minimum distance of 100 mm must be

maintained from the top edge of the hoist
unit when a hoist inverter is used.

78

30
40

78

R1

123

Wheel loads
125

20
44

41171947.eps

Flange width b
R5

R5

4/2

2,5 / 2 m

5,0 / 2 m

2,5 / 2 m

Hook path

Flange width b

mm

200

300

200

300

200

300

200

300

200

300

Max. wheel load in kg

R1

1559

1374

1666

1472

2124

1936

2449

2254

1214

1020

12

20

512

454

10

1219

9,9

942

906

R3

292

197

988

672

650

R4

1198

1293

1753

2069

840

R5

Thrust rocker

4/1

SWL

R2
R1-R2-R3-R4 wheel load
Flange width b

2/1

331

237

340

243

331

237

340

243

331

243

15

2 x R5

42584144.eps

20352044.p65/191205

Flange thickness
min. 12 mm
Max. 30 mm

Reeving

Rope hoist
Range

DR 5

Reeving

2/1

Hook path

4/2

12

20

10

9,9

m2

132

250

n2

175

293

m4

52

169

n4

88

147

Wheel base R

mm

495

730

495

730

730

Flange width b

mm

200 - 420

m/min

5-30 (infinitely variable)

Hook travel

4/1

mm

Cross travel speed

Hook dimension C from girder running surface

Group of mechanisms to
FEM/ISO

Flange width b in mm 1)
Reeving
200

220

240

2/1
2 m, 3 m/M 5, M 6

260

280

300

540

4/1

540

515

490

4/2

465

440

415

580

2/1
4 m/M 7

320

340

360

380

400

420

555

570

585

600

615

630

430

445

460

475

490

505

595

610

625

640

655

670

595

610

625

640

655

670

650

4/1

550

4/2

580

Deadweight in kg
2/1

Reeving

4/1

4/2

12

20

10

9,9

ZBR 100 12/2-pole

323

348

344

373

358

ZBR 132 12/2-pole

376

402

398

427

412

ZBR 132 4-pole with

frequency inverter

400

428

422

453

438

Hook path

20352044.p65/191205

Motor size

1) Smaller flange widths on request

EKDR 10 low-headroom monorail hoist

811
170

530

160

160

545

150

120

235

200

181

60

286

R5

Hook travel

m2

2/1

n2
42579845.eps

4/1

m4
n4

No hook travel with 4/2

25

Pay attention to girder height

4/2

When using a cross travel limit switch, min.

girder web height 290 mm

20

40

The warm air rising from the brake resistors for

hoist inverters must be considered for project
engineering purposes.
A minimum distance of 100 mm must be
maintained from the top edge of the hoist unit
when a hoist inverter is used.

R2

R1
98

30

98
R4

40

R3

123

R1-R2-R3-R4 wheel load

Flange width b

Thrust rocker

Flange width b

16,5

R5
2 x R5

42584144.eps

4/1

4/2

5/2m

10 / 2 m

5/2m

SWL

Hook path

Flange width b

mm

200

Max. wheel load

in kg

R1

2840 2541 3078 2754 3922 3606 4583 4259 2327 2028 2340 2016

12

20
300

200

6
300

200

10
300

200

5,8
300

200

300

11,35
200

300

R2

947

812

2396

1828

1460

1550

R3

631

438

2059

1430

1144

1176

R4

2269

2462

3341

3971

1756

1724

R5

2/1

593

395

573

411

593

395

573

411

556

407

584

422

20352044.p65/191205

Flange thickness
min. 15 mm
Max. 30 mm

23
48

41171947.eps

R5

Reeving

160

Wheel loads

Rope hoist
Range

DR 10

Reeving

2/1

Hook path

4/1 1)

12

m2

146

276

n2

197

328

m4

52 (29)

182 (159)

n4

99

165

Wheel base R

mm

590

850

590

Flange width b

mm

200 - 420

m/min

5-30 (infinitely variable)

Hook travel

20

4/2

10

mm

Cross travel speed

850

5,8

11,35

none

none

590

850

Hook dimension C from girder running surface

Flange width b in mm 2)

Group of mechanisms to
FEM/ISO

Reeving

2 m, 3 m/M 5, M 6

4/1

200

220

240

650

625

600

2/1

260

280

300

320

340

670
575

550

525

550

650

4/2

565

360

380

400

420

690

710

575

600

730

750

770

625

650

675

585

605

625

645

665

685

585

605

625

645

665

685

2/1
750
4 m/M 7

4/1
4/2

565

Deadweight in kg
Reeving
Hook path

2/1

4/1

4/2

12

20

10

5,8

11,35

ZBR 132 12/2-pole

537

567

575

628

557

587

ZBR 132 4-pole with

frequency inverter

575

599

613

660

595

619

20352044.p65/191205

Motor size

1) Values in brackets apply to group of mechanisms 4m

2) Smaller flange widths on request

DR 3 - DR 5 - DR 10 motor data with pole-changing hoist motors

Rated in accordance with the VDE regulations and the design rules of the FEM, adapted to meet hoist operation requirements.

Main/creep lifting F6
DR 3 range

No. of
poles

Required supply cable conductor cross sections and fuse links

Code

Motor size

% CDF

kW

ZBR 100
C 12/2 - B050

12

ZBR 100
D 12/2 - B050

12

Starts/h

Rated current IN and starting current IA for

50 Hz

cos

cos

400 V

rpm

IN (A)

IA (A)

0,55

20

430

240

4,6

0,53

0,72

3, 4

40

2800

120

8,5

40

0,78

0,88

V1
2

0,8

20

4 10

240

5,7

0,55

0,75

5,3

40

2780

120

11

55

0,88

0,85

V2
2

DR 3 range

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

400 V

400 V (U 20 V)

Motor size

mm

ZBR 100 C 12/2

20

1,5

25

ZBR 100 D 12/2

25

1,5

19

DR 5 range

No. of
poles

Code

Motor size

% CDF

kW

ZBR 100
D 12/2 - B050

12

ZBR 132
D 12/2 - B140

12

Starts/h

rpm

Rated current IN and starting current IA

for 50 Hz

cos

cos

400 V

IN (A)

IA (A)

0,8

20

410

240

5,7

0,55

0,75

5,3

40

2780

120

11

55

0,88

0,85

1,4

20

400

240

9,6

15

0,54

0,68

8,9

40

2870

120

18

120

0,89

0,85

V1
2
V2
2

DR 5 range

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

Mains connection delay fuse for 50 Hz 1)

400 V (U 20 V)

400 V
Motor size

mm

ZBR 100 D 12/2

25

1,5

19

ZBR 132 D 12/2

50

2,5

15

DR 10 range

No. of
poles

Code

Motor size
ZBR 132
D 12/2 - B140

DR 10 range

% CDF

kW
12

Starts/h

rpm

Rated current IN and starting current IA

for 50 Hz

cos

cos

400 V

IN (A)

IA (A)

1,4

20

400

240

9,6

15

0,54

0,68

8,9

40

2870

120

18

120

0,89

0,85

V1
2

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

400 V

400 V (U 20 V)

Motor size

mm

ZBR 132 D 12/2

50

2,5

15

Motor data for inverter-fed cross-travel drive

EKDR travel motor

DR 3 - 10 range

No. of poles

% CDF

Inverter

Rated current

at 120 Hz

type

Inverter
at 2 kHz

Motor size
ZBA 71 B 4 B003

rpm
4

60

3430

I (A)
DIC-4-004-C

2,4

Example for calculating the cross sections of the conductors of cables exceeding the length indicated in the table:

10

ZBR 100 C 2/12, 400 V erforderliche Lnge 25 m

Known cross section x required length 2,5 25

=
= 4 mm2
Known length of cable
16
1) Fuse links also apply in connection with one cross-travel motor.
2) The cable length calculation is based on an earth-loop impedance of 200 m.

20352044.p65/191205

Inverter input voltage: 380 - 480 V, 50/60 Hz

DR 3 - DR 5 - DR 10 motor data for inverter operation

Rated in accordance with the VDE regulations and the design rules of the FEM, adapted to meet hoist operation
requirements.

DR 3 range

No. of poles

Code

FEM
classification

% CDF

Motor size
ZBR 100 B 4 - B050
ZBR 100 B 4 - B050

Hoist output

Inverter

at 87 Hz

Phoist

type

rpm

kW

2m
4

V3

3m

ZBR 100 B 4 - B050

60

2520

4m

DR 3 range

Inverter rated
current
at 2kHz
I (A)

7,3

DIC-4-017

16,5

5,7

DIC-4-014

14

4,5

DIC-4-014

14

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U 2)

400 V

400 V (U 20 V)

Inverter type

mm

DIC-4-017

16

1,5

58

DIC-4-014

16

1,5

70

DR 5 range

No. of poles

Code

FEM
classification

%CDF

Motor size
ZBR 132 B 4 - B140
ZBR 112 A 4 - B140

Hoist output

Inverter

at 87 Hz

Phoist

type

rpm

kW

2m
4

V3

3m

ZBR 112 A 4 - B140

DR 5 range

60

2550

4m

Inverter rated
current at 2kHz
I (A)

11,4

DIC-4-025

25

9,1

DIC-4-025

25

7,3

DIC-4-017

16,5

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U 2)

400 V

400 V (U 20 V)

Inverter type

mm

DIC-4-025

35

2,5

65

DIC-4-017

16

1,5

58

DR 10 range

No. of poles

Code

FEM
classification

%CDF

Motor size
ZBR 132 C 4 - B140

n
at 87 Hz

Hoist output
Phoist

rpm

kW

2m

ZBR 132 B 4 - B140

V2

3m

ZBR 132 B 4 - B140

60

2560

4m

Inverter
type

Inverter rated
current at 2kHz
I (A)

16,3

DIC-4-040

40

13,1

DIC-4-032

32

10,4

DIC-4-025

25

22,7

DIC-4-040

40

18,1

DIC-4-040

40

14,5

DIC-4-032

32

4
ZBR 132 C 4 - B140
ZBR 132 C 4 - B140

2m
V3

50

3m

2680
60

ZBR 132 C 4 - B140

20352044.p65/191205

DR 10 range

4m

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U 2)

400 V

400 V (U 20 V)

Inverter type

mm

DIC-4-040

50

6,0

97

DIC-4-032

35

4,0

80

DIC-4-025

35

2,5

65

1) Fuse links also apply in connection with one cross-travel motor.

2) The cable length calculation is based on an earth-loop impedance of 200 m.

11

Basse/050406/1T

P.O. Box 67, D-58286 Wetter

Telephone (+49 2335) 92-0 Telefax (+49 2335) 927676
www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter

Subject to change. Not liable for errors or omissions.

Printed in Germany

Demag Cranes & Components GmbH