Académique Documents
Professionnel Documents
Culture Documents
Home
1/8
11/6/2014
The uncertainties of each calibration higher in the chain should be smaller at each step. Note, however,
that providing or claiming traceability makes no statement regarding the quality or uncertainty of the
final calibration; it only satisfies one aspect of the quality requirements for an accredited calibration.
The uncertainty quoted for a calibration or a standard depends on a detailed examination of all the
components of the system, the use of the system, and its history. The quote will specifically state which
parameters underlie the uncertainty. This may be the quantity measured by the standard or the quantity
passed through the flowmeter. This quoted uncertainty is not that of the calibration result. The resolution
of the meter, influencing factors, and finally the repeatability and linearity of the calibration results must
all be included to provide the uncertainty of the calibration.
2/8
11/6/2014
Rig
Ultrasonic Clamp-On
Meters
The user can install clamp-on
ultrasonic transducers to the outside
wall of a pipe and take measurements
of flowrate to compare with readings
of a flowmeter to be calibrated
(Figure 2). These transit-time
Figure 2. Transit-time ultrasonic flowmeters measure the time
flowmeters measure the time
difference between ultrasonic beams moving with and against
difference between ultrasonic beams
the fluid flow.
moving with and against the fluid
http://www.flowcontrolnetwork.com/articles/print/verifying-flowmeter-accuracy
3/8
11/6/2014
flow. This time difference, combined with knowledge of the pipe''s internal diameter and the distance
between the two ultrasonic transducers, permits a calculation of the volumetric flowrate through the pipe.
The best measurement accuracies possible with clamp-on ultrasonic flowmeters are 2 percent to 5
percent. But many other unknown factors generally result in lesser accuracies5 percent to 10 percent.
The three major sources of error include the pipe''s internal diameter, the flow velocity profile, and
acoustic interference.
Nonlaminar profile uncertainties, amounting to 1 percent to 10 percent of the measured flow value, can
be corrected by determining the appropriate K factor from calibration at specific flow conditions, from
empirical calculations, or by sampling a greater fraction of the cross-sectional flow area. Acoustic shortcircuit interference can cause errors exceeding 7 percent if the signal/noise ratio is 10-to-one or less, or
errors greater than 0.6 percent for signal/noise ratios below 100-to-one. Beam path changes caused by
temperature, pressure, composition, or mechanical effects can be compensated for or eliminated by
positioning each transducer with permanent mounting pads in a positive manner, by empirically
calibrating the flowmeter at particular intervals of temperature, pressure, and composition, and by
modifying the pipe interior.
Errors relating to the pipe''s internal diameter can cause significant measurement errors. For example, if
the pipe''s nominal ID is 78.85 inches, and the maximum ID is 81.79 inches, the difference produces a
measurement uncertainty of 3.7 percent.
To improve the calibration accuracy, install the ultrasonic transducers at a location that minimizes the
discontinuities between the meter to be verified and the clamp-on meter. Discontinuities would include
pipe fittings and open branches. To ensure a well-developed flow profile, the straight-pipe section
upstream of the clamp-on meters should be at least 30 pipe diameters in length. Since uncertainty
increases if the cross-sectional area calculation depends on single measurement of pipe diameter, you
should average two perpendicular diameters.
Insertion Probes
Insertion probes, which measure fluid velocity at a
point within a pipe''s cross-section, can check the
performance of an installed full-bore meter. An
insertion flowmeter (Figure 3), measures the fluid
velocity at a point. It is unaware of surrounding flow
velocities outside of the immediate location of the
probe tip. The user or a secondary device must
calculate the volumetric flowrate based on knowledge
of the flow profile within the pipe. (For more
information on flow profiles, see Part III of this series
- Flow Control, May 2007, page 14.) Measurement
accuracy ranges from 2 percent to 5 percent. This
technique works best for a fully developed flow
profile at the measuring location, usually achieved by
installing the probe after a long length of straight
pipe. The proper straight length depends on the
nature of the upstream disturbances to the flow.
http://www.flowcontrolnetwork.com/articles/print/verifying-flowmeter-accuracy
4/8
11/6/2014
Attempting calibration in a location without a welldeveloped flow profile can lead to large errors.
Figure 4 shows a fluid flow profile following an
elbow fitting. An insertion probe tip sitting at a point
one-quarter of the pipe diameter will measure a fluid
velocity that is about 30 percent too high. To develop
the flow profile, the engineer can make multiple
velocity measurements across the pipe''s diameter
a time-consuming operation.
Figure 4. An insertion probe inserted onequarter into the pipe having this flow velocity
profile will measure a fluid velocity that is
about 30% too high.
Other sources of inaccuracy with insertion probes include:
errors in internal pipe diameter, cross-sectional area, and pipe ovality;
pulsating and unstable flows;
varying flowrates between point measurements while determining profiles;
errors and uncertainties in associated instrumentation; and
particulate material in the fluid.
Tracer Methods
Tracer techniques for calibrating flowrates include the transit-time and the dilution methods. Attainable
measurement accuracies range from 2 percent to 5 percent.
Using the transit-time method, engineers inject a pulse of tracer fluid into the main flow stream and
http://www.flowcontrolnetwork.com/articles/print/verifying-flowmeter-accuracy
5/8
11/6/2014
measure the time taken for the tracer to pass between two detection points (Figure 5). Since the volume
of the pipe between the detectors is known, they can determine the volumetric flowrate. Some
disadvantages include:
not suitable for sluggish or slow moving flows;
difficulties in determining the volume between detectors; and
often requires many measurements, which can be time consuming.
For the dilution method (Figure 6), engineers use a tracer fluid that is detectable in low concentrations
and inject it into the flow at a known rate. They then sample the mainstream flow downstream of the
injection point, far enough to allow homogeneous mixing. The downstream detector measures the tracer
fluid concentration. Since the tracer fluid flowrate q is comparatively small, they can derive the main
flowrate Q via the equation: Q = q/C, where C is the measured tracer concentration.
The primary source of error occurs in accurately determining the tracer concentration. Additionally, the
technique also requires many measurements and can be quite time consuming.
6/8
11/6/2014
A detailed description of hydraulic similitude and hydraulic model studies may be found in Hwang
(1981) and Streeter and Wylie (1985) [1, 2].
7/8
11/6/2014
http://www.flowcontrolnetwork.com/articles/print/verifying-flowmeter-accuracy
8/8