Consolidated Statement of 19MW Cogeneration Project of

Bhimashankar Sahakari Sakhar Karkhana Limited

Dattatry Nagar, Pargaon, Ambegaon, Pune- 410 406, Maharashtra
#

Particulars

Commitment On

1.

Name of the Project

Cogeneration Project of 19 MW Capacity of

Bhimashankar Sahakari Sakhar Karkhana
Limited

2.

3.

4.

New project/Expansion in existing

project / Diversification in existing
project
If expansion/ Diversification,
Whether environmental clearance
has been obtained for existing
project (If yes, enclose a copy with
compliance table)
Name, address, email & contact
Number of Proponent

New Project (within existing sugar factory

premises)

NA

5.

Name, address, email & contact

number of Consultant

Dr. Deepali S Nimbalkar

Scientist/Assistant Professor
Department of Environmental Sciences
Vasantdada Sugar Institute
Manjari (Bk.) Tal: Haveli, Dist. Pune 412 307
Maharashtra
Tel: 020-2690 2343, 2690 2100
Fax. 020-2690 2244
Email ds.nimbalkar@vsisugar.org.in

6.

Type of project: Activity serial

Number as per MoEF Notification
(Amended)

Industrial
B Category

7.

Total plot Area: Built up Area :

Notified Industrial Area/Estate:

8.

TOR given by SEAC?

9.

EIA Submitted?

10.

Estimated cost of the project :

(Pl quote estimation clearly
specifying cost for land, building,
plant and machinery separately)

18 acres built up area, 6 acres provided for

green belt development
Not an industrial estate
EIA report is prepared as per the guidelines
prescribed in the EIA notification Sep. 2006, of
Ministry of Environment and Forests, Government
of India
Submitted to State Environment Department,
Government of Maharashtra on August 3, 2010
Particular
Cost in Rupees.
#
in lakhs
Land & development 208.00
1
Charges
Plant and machinery
4,057.00
2 with modification
cost

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

Contingencies
Charges
Total cost

11.

Location details of the project

1. Latitude and Longitude
2. Elevation above Mean Sea
Level (metre)
3. Nature of terrain (hilly, valley,
plains, Coastal plains etc.)
4. Nature of Soil (sandy, clayey,
sandy loam etc.).

4461.25

1805830.57 N 7400531.68 E
560 m (1,840 ft) above sea level on the western
margin of the Deccan plateau

Plain, flat and barren land

Clay,
Pre Monsoon 0.20 m bgl-12.30 m bgl
Post Monsoon 1.00 m bgl- 15.60 m bgl

5. Ground water table levels(Pre &

post monsoon)
Water Conservation
I. Rain Water Harvesting (RWH)
(All details like recharge pits,
storage tank capacity etc)

195.90

(bgl-Below ground level)

Please. Refer attached layout for

Rainwater harvesting
Ghod River, Kathatpur KT Weir. (Permission
available)

II. Water supply-Total water required:

12

Source: - River/Groundwater/
Industrial Area(if groundwater,
commitment letter to be obtained
from Central/State Ground water
authorities)
Quantity of recycled water: (m3/day)

Total Water Requirement:

13

Sewage and Wastewater

I. Storm water drainage
II. Total Effluent generation
Domestic Effluent: Quantity &
Disposal:
Trade Effluent: Quantity
&Disposal;
If discharge in CETP then
Membership letter required

Requirement: 900 m3/day

Source: Ghod River, Kathatpur KT Weir.
(Permission available)

50 m3/day
(i) Process
(ii) Cooling tower
make -up water**

Nil
3

810.00 m /day
3

Boiler feed**

80 m /day

(iii) DM Water
(iv) Dust Suppression
(v) Drinking
(vi) Green belt
(viii) Others
Total

Nil
Nil
5 m3/day
Nil
5 m3/day
900 m3/day

It is Provided. For details please refer enclosure

53 m3/day
Sewage 3 m3
Septic tanks with soak pit
50 m3/day treated in ETP and reused for
gardening and cooling tower make up
NA

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

 Capacity of STP:
Capacity of ETP:
Physico- chemical analysis of treated
water to be used in project:

-1,000 m3/day, existing ETP of sugar factory

III. Effluent Discharge

Parameters(, , ,etc)

Treated Effluent
Characteristics

Proposed
Limit

MPCB
Consent

pH
BOD
COD
Oil & grease

5.5 to 9.0
< 100 mg/Lit
< 250 mg/Lit
< 10 mg/Lit

5.5 to 9.0
< 100 mg/Lit
< 250 mg/Lit
< 10 mg/Lit

5.5 to 9.0
< 100 mg/Lit
< 250 mg/Lit
< 10 mg/Lit

Total Dissolved Solids

< 2100 mg/Lit

< 2100 mg/Lit

< 2100 mg/Lit

Total Suspended Solids

< 200 mg/Lit

< 200 mg/Lit

< 200 mg/Lit

Solid waste Management

Sr.
No

Source

Qty
(TPM)

15

16

Composition

Raw water Treatment

Nil
----------------Plant
2
ETP
Nil
----------3
Process
Nil
-------------4
Spent Catalyst
Nil
-------------5
Oily Sludge
Nil
--Others like Battery
6
waste, e-waste etc
Nil
(Please Specify)
If waste(s) contain any hazardous/toxic substance/radioactive materials or heavy
metals, provide quantity, disposal data and proposed precautionary measures.
Waste is non-toxic, non-hazardous and degradable in nature
What are the possibilities of recovery and recycling of wastes?
Possible use of solid waste Ash rich in potash, it will be sold to farmers as soil
enriching material
Method of disposal of solid waste
As a manure or to brick manufacturer
Green Belt Development
24,281
Green belt area ( in Sq. m)
10000
Existing nos. of trees
Proposed nos. of trees with plant
10000
Species
No, Proposed project is located at
Number trees being cut/replanted or
existing sugar factory unit on flat, open
compensated
land
Details of Fuel used: Source of Fuel Mode of Transportation of fuel to site
1

14

Form
(Sludge/Dry/Slurry
etc.)

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

17

18

Gas

DailyConsumption (TPD/KLD)
Existing
Proposed
-----------------

Calorific Value %
(Kcal/kg)
Ash
--------------

%
Sulphur
---------

2.

Naphtha

---------

---------

---------

------

---------

3.

HSD

---------

---------

---------

------

---------

4.

Fuel Oil

---------

---------

---------

------

---------

5.

Coal

---------

---------

---------

------

---------

6.

Lignite

---------

---------

---------

------

---------

7.

Other
(Pease
specify)

Bagasse

Fuel

2,250 Kcal

2%

Trace

Fuel

1.

Energy
Total Power Requirement (MW) Source of Power -Present (in existing)
Proposed DG Sets:
Details of Non-conventional renewable
energy Proposed to be used
Environmental Management plan
Budgetary Allocation
Capital cost of the project (as proposed to approved by
the funding agency/financial Institutions (Rs. Lakhs)

1.2MW (For Cogeneration)

Own cogeneration unit
Own cogeneration unit
one
Bagasse will be the main fuel for
the generation of the power
Rs. 300.00 lakhs
Rs. 4,461.25 Lakhs

Cost of environmental protection measures (Rs. Lakhs)

#
1
2
3
4
5
6
7

Air Pollution Control

Water Pollution Control
Noise Pollution Control
Environment Monitoring and Management
Reclamation borrow/mined area
Occupational Health
Green Belt

Solid waste management

Others (Pl. Specify)
Fire Protection

Recurring Cost
per annum
1.0
4.5
-------0.5
1.0
0.5

Capital Cost
275.00
-----------------

5.00

0.5

Total

1.0
9.0

Public Hearing details

category B project

A. Date of Advertisement:

25 January 2012

19

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

20.00
300.00

B. Newspapers in which the advertisement

appeared (With copies)

Lokmat daily, The India Times

C. Date of Hearing

28 February 2012
1. Mr. Anil Pawar(Chairman, RDC
Pune)
2. Mr. P.K.Mirashe (Member and
Regional officer MPCB. Pune)
3. Mr. Sachin Adkar(Convener and
sub regional officer, MPCB, Pune)

D. Panel Present

20. Manufacturing Process details

A. Raw materials (including process chemicals, catalysts, & additives).
List of
raw
Physical and
Materia chemical nature of
ls to be raw material
used
Bagasse
(Fuel)

Quantity
(tonnes/month) full
production capacity

Ash contain 1.5 - 2

% Sulphur absent or
in trace Calorific
value - 2,300 kcal/kg

32,220 TPM during

Season.
9150 TPM during
Off-season.

Means of
Source
Transportation
of
(Source to storage
materials
Site) with justification
Own
sugar
factory

Bagasse will be transport

from the yard to the
furnace by bagasse
handling
system

B. Production profile (tones/year)

Name of Products,
Byproducts and
Intermediate Products

Existing

Proposed activity
(new/modernization/expansion)

A. Main Products

--

19 MW cogeneration

B. By-Products
C. Intermediate Products

---

---

Total
19 MW
Electricity
---

21. Storage of chemicals (inflammable/explosive/hazardous/toxic substances) : NA

# Name Number Capacity
of
(TPD)
Storages

--------

----

----

Physical
Consumption Maximum
and
(in TPD)
Quantity
Chemical
of storage
Composition
at any
point of
time
----------

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

Source
of
Supply

Means
Of
Transp
ortation

----

----

22. Details of Pollution Control Systems

#

Existing

Proposed to be installed
For new 80TPH -Electrostatic dust collector
Existing 37 TPH Wet scrubber is proposed
Existing ETP of sugar factory is adequate to
treat the additional effluent from
cogeneration unit.
Boiler and power house in closed area
Noise attenuating species will be preferred
for Greenbelt development

i)

Air

Multi cyclone dust collector

ii)

Water

Effluent Treatment Plant

Iii)

Noise

Regular maintenance of
machinery greenbelt

iv)

Solid
Waste

Solid waste is in form of Ash.

Ash will be given to farmer as manure or to
It is rich in potash, hence it is
brick manufacturer
Given to farmers as a soil
enriching material.

23. Atmospheric Emissions

Flue gas characteristics (SPM, SO2, NOx, CO)
Source of

Pollutant

1.

SPM

Boiler

7.164

0.30 micro gram/m3

SO2

Boiler

0.072

0.008 micro grams/m3

Emission

Emi ssion rate (kg/hr)

Concentration in flue

gas (g/m3)

Stack emission Details: (All the stacks attached to process units, Boilers, captive Power
plant, D.G. Sets, Incinerator both for existing and proposed activity). Please indicate the
specific section to which the stack is attached. e.g.: Process section, D.G. Set, Boiler,
Power Plant, incinerator etc. Emission rate (kg/hr.) for each pollutant (SPM, SO2, NOx
etc. should be specified.
Plant
Stack
Section &
No.
units
Cogeneration
01
unit boiler
24. Emission Standard

Height from
Ground level
(m)

Internal
Diameter (Top)
(m)

Emission
Rate

Temp of
Exhaust
Gases

60.0 m

4.0 m

0.2572 m/s

210 oC

Pollutants Emission Standard Limit

(mg/Nm3)

Proposed Limit
(mg/Nm3)

MPCB Consent
(mg/Nm3)

SPM

< 100

< 100

100

SO2

< 80

< 80

80

NOx

< 80

< 80

80

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL

25. Ambient Air Quality Data

Permissible
Pollutant
Standard

SPM

100 mg/m3

RSPM

60 mg/m3

SO2

80 mg/m3

NOx
CO

80 mg/m3
--

Proposed
Concentration Remarks
(inmg/m3)
The baseline concentration (maximum) recorded
in downwind direction 4 km WWS of the site
3
(i.e. village Vaidvadi) where the SPM
77.30 mg/m
concentration increase up to 77.30 mg/m3 which
is under limits
The baseline concentration (maximum) recorded
in downwind direction 4 km east of the site (i.e.
48.25 mg/m3
village Vaidvadi)
The baseline concentration (maximum) recorded
in downwind direction 4 km east of the site (i.e.
village Vaidvadi) where the SO2 concentration
24.008 mg/m3
increase up to 24.008 mg/m3 which is under
limits
-13.83 mg/m3
---

26. Specific air pollution issues in the project area. -

No

The data and information given in this Performa are true to the best of my knowledge and
belief.
Signature of the Applicant

Signature of the Consultant

Dr. Deepali S. Nimbalkar

Scientist and EIA Coordinator
Department of Environment Sciences
Vasantdada Sugar Institute,
Manjari (Bk), Tal: Haveli, Dist.: Pune 412307

Mr. V. T.Patil

Managing Director
Dattatrayanagar, P.O. Pargaon via Awasari,
Taluka: Ambegaon, Dist. Pune 410 406
bhimashankar_sugar@vsnl.com
Telephone: 02133-284231/32/41/46

Consolidated Statement Proposed 19MW Cogeneration Project

Bhimashankar SSKL