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Abstract
A computational scheme for discrete-phase simulation of a gasliquidsolid fluidization system and a two-dimensional code based on
it are developed in this study. In this scheme, the volume-averaged method, the dispersed particle method, and the volume-of-fluid VOF.
method are used to account for the flow of liquid, solid particles, and gas bubbles respectively. The gasliquid interfacial mass,
momentum and energy transfer is described by a continuum surface force CSF. model. A close-distance interaction CDI. model is
introduced which illustrates the motion of the particle prior to its collision; upon collision, the hard sphere model is employed. The
particlebubble interaction is formulated by incorporating the surface tension force in the equation of motion of particles. The
particleliquid interaction is brought into the liquid phase NavierStokes NS. equations through the use of Newtons third law of
motion. The volume-averaged liquid phase NS equations are solved using the time-split two-step projection method. The simulation
results using this scheme are verified for bed expansion and pressure drop in liquidsolid fluidized beds. The simulation of a single
bubble rising in a liquidsolid suspension and the particle entrainment by a bubble on the surface of the bed is conducted and the results
are in agreement with the experimental findings. q 2000 Elsevier Science S.A. All rights reserved.
Keywords: Multiphase flow; Discrete phase simulation; Gasliquidsolid fluidization; Bubble dynamics; Volume-of-fluid method; Dispersed particle
method
1. Introduction
Gasliquidsolid three-phase fluidization systems have
been used widely for physical, chemical, and biological
operations. In a three-phase fluidization system, the gas
phase, in the form of bubbles, interacts intimately with the
liquid and solid phases and solid particles are suspended or
fluidized by the upward flow of liquid and gas bubbles.
The strong interactions between the individual phases provide an intensive mixing which is desirable for effective
heat and mass transfer and for chemical reactions.
There has been extensive investigation of the fluid
dynamic characteristics of the gasliquidsolid fluidization system in the last three decades w1x. Early studies
covered the macroscopic flow behavior such as pressure
drop w2,3x, incipient fluidization w4,5x, and bed expansion
Part of this paper was presented at the AIChE annual meeting paper
a 166b., November 1520, 1998, Miami Beach, FL, USA.
)
Corresponding author. Tel.rfax: q1-614-2927907.
E-mail address: fan@che.eng.ohio-state.edu L.-S. Fan..
0032-5910r00r$ - see front matter q 2000 Elsevier Science S.A. All rights reserved.
PII: S 0 0 3 2 - 5 9 1 0 0 0 . 0 0 3 1 4 - 4
311
flow, and Rallison w47x studied the time-dependent deformation of a non-axisymmetric drop with a viscosity equal
to that of the surrounding fluid. Ryskin and Leal w48x
examined the steady-state shape of a rising axisymmetric
bubble using a finite difference technique and body-fitted
coordinate system. A front tracking or finite difference
method is introduced by Unverdi and Tryggvason w49x for
computing the unsteady motion of drops and bubbles. In
their study, the flow fields of individual phases are solved
on a fixed uniform grid using the finite difference scheme.
The interface between two fluids is tracked by a set of grid
system that is moved by interpolating their velocity from
the fixed grid points. In their formulation, the interface is
given a finite thickness of the order of the mesh size. To
provide the stability and a continuous change of density
and viscosity across the interface, a smooth function is
introduced and the front points are reconstructed at each
computational step.
The volume of fluid VOF. method w50x is another front
tracking algorithm that has proven to be a useful tool in
calculating the flow of bubbles and droplets. In the VOF
method, the interface is constructed from the local volume
fraction of fluid which is solved from a convection equation. Using this method, Tomiyama et al.w51x examined
single bubble rise behavior under various flow conditions.
Hong et al.w52x simulated the formation of single bubble
chain; and bubble breakage due to a collision with a
particle in a liquid. A good agreement between the simulation and experimental findings is shown by Lin et al.w53x
for the multi-bubble flow in a two-dimensional gasliquid
bubble column with up to 12 bubbles.
In this study, gasliquidsolid flow in a fluidized bed is
simulated using the Eulerian fluid dynamic model in combination with the discrete particle method DPM. and the
VOF front-tracking method. The liquid phase hydrodynamics is described using the volume-averaged, time-dependent NS equations. The trajectories of the individual solid
particles are computed using the dynamic motion equation
of particles. The dynamic interactions between particle
particle and particlebubble in the liquid medium are also
considered. Coupling of the particleliquid interactions is
considered by applying Newtons third law of motion. The
gasliquid interface is obtained by using the VOF fronttracking method. The gasliquid interfacial mass, momentum, and energy transfer is modeled by a continuum
surface force CSF. model w54x. A two-dimensional code is
developed in this study which incorporates a program for
incompressible flows with free surfaces, titled Ripple w55x.
The present code implements various steps of calculation
to obtain flow field properties for the volume-averaged
liquid phase and the discrete particle phase while considering the coupling effects among individual phases. The
simulation results are also compared with the experimental
results on the expansion of the liquidsolid fluidized bed
and the single bubble rising behavior in liquidsolid fluidized beds.
312
E l
Et
q = P 1z . s 0
1.
rl
E lz .
Et
q r l= P l zz .
Ea
Et
2.
3.
q zP=. as0
4.
s y=p q l= P t q l r l g q f b
t s 2 m S s m =z . q =z .
dzp
dt
s Ftotal
5.
6.
The drag force acting on a suspended particle is proportional to the relative velocity between the phases as follows
FD s
1
2
C D r A z y zp z y zp .
7.
CD
24 1 q 0.15Re
s~ Re
0.44,
0.687
p
.,
Re p - 1000
8.
Re p G 1000
9.
1
2
r 1Vp
dt
10 .
z y zp .
1q
The Basset force accounts for the effect of past acceleration. The original formulation of the Basset force is
derived based on the creeping flow condition. For a particle moving in a liquid with finite Reynolds number, the
modified Basset force is given as w58x
FBA s 3pm d p
H0 K t y t .
d z y zp .
dt
dt
313
1 rl
2 rp
16 rp h
9 m ff u p y u .
2 rp2 rp
11 .
3 r l rp3
y 1y
d up
dh
9 r l rp4 u p y u . < u p y u <
32 rp h 4
up
rl
rp
9m
up
d up y u.
H0 K t y t .
dt
2 rp2 rp u p
up
p tyt . m
rr
K t y t . s~
14 .
1r4
2
1 p
1
q
2
pr 1
dt
U q zp y z .
2
tyt .
m rp f H3 Re p .
f H Re p . s 0.75 q 0.105Re p ,
1r2 y2
12 .
Re p s r 1Ud prm
where m is the fluid viscosity; U is the mean stream
velocity.
The sum of the gravity and buoyancy forces has the
form
FG q FB s rp y r l . Vp g
f s exp
Re p
0.44
rp
0.19
/ /
1.7
rp
R e p0 .47
rl
f s 1 q 0.15Re p0.687
15 .
13 .
U
~
N
N
a y Ub
UaN y UbN
m U
se
N
N
N
a a q m b Ub s m a Ua
16 .
X
q m b UbN
314
UaT s UbT
UaT y UbT
.y
UaT
y UbT
n
< n<
P = < n< y = P n. ,
n
n s
< n<
24 .
25 .
f k UaN y UbN
18 .
. s2
q m b UbT
I b v Xb y v b
s m b UbT
y UbT
. rb
20 .
21 .
4. Interphase couplings
4.1. Coupling between gas and liquid phases
In the gasliquid free surfaces, the stress boundary
condition follows the Laplace equation as
ps s p y pv s sk
22 .
where the surface pressure ps is the surface tension induced pressure jump across the interface. The CSF model
w54x converts the surface force into a volume force within
free surfaces. The volume force at the free surfaces is
given by the CSF model as
f bf s sk x ,t . =a x ,t .
19 .
26 .
The tangential velocities after the collision can be obtained by solving Eq. 17. or Eq. 18. together with Eq.
19..
As mentioned in Section 2.3.1, the collision induces a
change in particle rotation. The angular velocities after the
collision are determined by
1
< n<
17 .
k s y = P n . s
23 .
Ffpk
DVijk
x pk g V ij
27 .
315
28 .
Fig. 2. The flowchart of the main program for discrete phase simulation
of gasliquidsolid fluidization system.
5. Numerical methods
5.1. Two-step projection method
The liquid NS equations Eqs. 1. and 2. are solved
using the time-split two-step projection method. Unlike the
case of single-phase incompressible flow, the volume averaged equations for the liquid velocity field Eqs. 1. and
2., do not retain the zero-divergence vector field. Therefore, the original method used in the Ripple program w55x
is modified.
The first order time difference of Eq. 1. can be written
as
lnq 1 y ln
Dt
s y= P l z .
29 .
lnq 1 y ln
Dt
s y= P l z .
nq1
30 .
E lz .
Et
sz
E l
Et
ql
Ez
Et
s yz= P l z . q l
Ez
31 .
Et
Substituting Eq. 31. into Eq. 2., we can write the difference equation as
r l ln
z nq 1 y z n
Dt
s r l z n = P l z . y r lz n P = lz .
y =p nq 1 q ln = P t n q r l ln g q f bn
Fig. 1. The flowchart of the particle-phase simulation.
32 .
316
r l ln
z y z n
Dt
s r lz n = P lz . y r lz n P = lz .
q ln = P t n q ln r l g q f bn
33 .
s y=p nq1
34 .
and
r l ln
z nq 1 y z
Dt
rl
= P ln z . y = P l z .
Dt
s = P =p nq1
35 .
rll
=p nq1D t
36 .
Fig. 5. Comparison of the pressure gradient with the weight per unit
volume in the liquidsolid fluidized bed.
317
Fig. 6. Simulation and experimental results of a bubble rising in a liquidsolid fluidized bed d B , 1.0 cm; 1000 particles, d p , 1.0 mm; rp , 2500 kgrm3 ;
domain size, 3 = 8 cm2 ; r l , 1206 kgrm3 ; m l , 5.29 = 10y2 kgrmP s; s l , 6.29 = 10y2 Nrm.. a. t s t 0 ; b. t s t 0 q 0.1 s; c. t s t 0 q 0.2 s; d.
t s t 0 q 0.3 s.
37 .
dzp
dt
Dt
2
yrab P zab y rab P zab . y zab
R ab y ra q R b .
tab s
2
zab
40 .
38 .
where R a and R b are radii of particles a and b, respectively, and rab s ra y r b and zab s za y z b . For the particlewall collision, the flight time is given as
D t s D t ci
The velocity of the particle before each collision is updated within the time duration using Eq. 38.. The detailed
39 .
ta ,wall s
41 .
318
Fig. 9. The simulated velocity vector field of liquid flow surrounding the
rising bubble in the liquidsolid fluidized bed. a. t s t 0 ; b. t s t 0 q0.1
s; c. t s t 0 q0.2 s; d. t s t 0 q0.3 s.
319
particle model proposed in this study is capable of capturing microscopic flow behavior of multiphase flow systems.
320
Fig. 11. The simulated velocity vector field of particles following the
liquid motion induced by the bubble flow. a. t s t 0 ; b. t s t 0 q0.1 s;
c. t s t 0 q0.2 s; d. t s t 0 q0.3 s.
321
Fig. 12. Simulation of a bubble emerging from a liquidsolid fluidized bed d B s 0.8 cm; 1000 particles, d p s 0.7 mm; rp s 2500 kgrm3 ; domain size,
6 = 12 cm2 ; r l s 1000 kgrm3 ; m l s 1.0 = 10y3 kgrmP s; s l s 7.19 = 10y2 Nrm.. a. t s t 0 ; b. t s t 0 q 0.03 s; c. t s t 0 q 0.06 s; d. t s t 0 q 0.09 s.
322
Fig. 13. The simulated velocity vector field of liquid flow surrounding a rising bubble in a liquidsolid fluidized bed. a. t s t 0 ; b. t s t 0 q 0.03 s; c.
t s t 0 q 0.06 s; d. t s t 0 q 0.09 s.
323
high liquid velocity. A significant downward flow of particles is observed at both sides of the bubble. As can be seen
Fig. 14. The simulated velocity vector field of particles following the liquid motion induced by the bubble flow. a. t s t 0 ; b. t s t 0 q 0.03 s; c.
t s t 0 q 0.06 s; d. t s t 0 q 0.09 s.
324
7. Concluding remarks
A computational model for a gasliquidsolid threephase fluidization system and a two-dimensional code are
developed in this study. The volume-averaging for the
liquid phase flow, the Lagrangian simulation for particle,
and the volume-of-fluid approach for the bubble flow are
employed for the computation. The model takes into account the dynamic and discrete flow behavior of the
gasliquidsolid flow such as bubblebubble, bubbleparticle, and particleparticle interactions. The simulation
results are verified with experimental results on the bed
expansion and pressure drop in the liquidsolid fluidization. Simulations of a single bubble rising in a liquidsolid
suspension and the particle entrainment in the freeboard by
an emerging bubble are also in qualitative agreement with
the experimental data. From the simulation results, it is
seen that particles follow the liquid motion induced by the
bubble flow. Particles immediately behind the bubble base
move at high velocity due to the high liquid velocity. In
the case of a low bubble Reynolds number, a closed wake
structure with two symmetric vortices is observed in the
velocity vector field of the liquid based on the coordinates
moving with the bubble. In the case of a high bubble
Reynolds number, unstable and periodic asymmetrically
shed wakes are obtained in the simulation. The discrete
phase simulation scheme developed in this study can effectively simulate the dynamic flow behavior of bubbles and
particles in three-phase fluidized systems.
Nomenclature
A
area
drag coefficient
CD
d
diameter
e
restitution coefficient
F
force
f
volumetric body force
f
correction function
friction coefficient
fk
G
gravity
h
Separation distance, minor axis of bubble
I
moment of inertia
n
normal vector of free surface
p
scalar pressure
surface pressure
ps
gas phase pressure inside bubbles
pv
r
radius of particle
Re
Reynolds number
S
rate-of-strain tensor
t
time
U
mean stream velocity, particle velocity
rise velocity of a bubble
UB
u
velocity
V
volume
z
velocity vector
x
coordinate vector
Greek letters
a
volume fraction of fluid
critical angle
a cr
holdup
F
correction function
k
free surface curvature
m
dynamic viscosity
n
kinematic viscosity
r
density
s
surface tension
t
viscous stress tensor, time
v
angular velocity
Subscripts
0
initial condition
AM
added mass
a
particle index
ac
center of particle a
b
particle index
bc
center of particle b
B
basset, bubble
bf
bubblefluid interaction
bp
bubbleparticle interaction
D
drag
fb
fluidbubble interaction
GrB
gravityrbuoyancy
g
gas phase
i,j
cell indices
l
liquid phase
M
magnus
P
pressure
p
particle
pb
particlebubble interaction
SV
surface tension
w
wall
x
x-component
y
y-component
Superscripts
k
particle index
N
normal direction
T
tangential direction
Acknowledgements
This work is sponsored in part by the NSF Grant
CTS-9528380 and the Ohio Supercomputer Center.
References
w1x L.-S. Fan, GasLiquidSolid Fluidization Engineering, Butterworths, Boston, 1989.
w2x K. Ostergaard, On bed porosity in gasliquid fluidization, Chem.
Eng. Sci. 20 1976. 1047.
325
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