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LARSEN & TOUBRO LIMITED

DHDl~ND\~GU,

IOCL PANIPAT

WELDING PROCDURE SPECIFICATION(QW482 ASME SEC IX)

Supporting PQR No: L&T/IOCL/P/DHDT-HGU/PQR/PIPE/04-RO,

DT.:26.03.03

4'

Welding procedure specification No

Welding Process(es) and Type

,,~&:T/IO~/DHDT-HGU/WPS/PIPE

~'~

/22-RO DT: 2603.2003

W,\Manual

Joints(QW 402)

..

10

: Single 'V' Butt

:No
:NA

Joints design
Is Backing used
Backing Material Type

~~-R~"H'5~~

2T5:to'~r'\")"'"

Base MetaIs(QW403)
P No/ Gr.No to P No/ Gr.No
Specification Type and Grade
To Specification Type and Grade
Thickness Range
Pipe Dia Range

: UN ASSIGNED TO UN ASSIGNED
: IS3589 Gr330 to IS3589 Gr330 & IS I239 TO IS 1239
: Grovel.6mm to16.0mm
Fillet - All Thickness
: Grove - All size
Fillet - All size

Filler metals(QW404)
SMAW

GTAW
SF A No

5.1

nn

AWS Class

----

FNo

n_-

2/4

ANo

----

Size of Filler Metals

nn

E60 13/E7018

2.5,3.15 & 4.0mm

DepositedWeld Metals

----

nn

Thickness Range for Groove

_n-

1.6 - 16.0mm

Thickness Range for Fillet

-_u

ALL THK

Positions(QW 405)
Position(s) of Groove: All Positions
Welding Progression:
Up Hill
Position(s) of Fillet : All position

Post Weld Heat Treatment(QW407)

Temperature Range: NA
NA
Time Range

Preheat (QW406)

Gas(QW408)
Gas(es)

Preheat Temp. Min

Interpass Temp Max
Preheat Maintenance:

lOOC
200-250C
NA

Shielding
Trailing
Backing

_u
n-

n-

Mixture

Flow Rate

u-

---

---

-----

- _n

LARSEN& TOUBROLIMITED

'C.lJ

DH~T...AN~HGU,
IOCL PANIPAT
"

WELDING PROCDURE

SPECIFICA TION(QW 482 ASME SEC IX)

Supporting PQR No: L&T/IOCL/PIDHDT-HGU/PQRlPIPE/04-RO,

DT.:26.03.03

'"
Welding procedure specification No

~T/I~/P/DHDT-HGU/WPS/P[PE

/22-RO DT:26.03.2003

Electrical Characteristics(QW 409)

: DC EN & DCEP
: 70- l30A
: 20 - 26V
:NA
:NA
:NA

Current type & Polarity

Ampere Range
, Voltage Range
. Tungsten Electrode Type and Size
,. Mode of Metal Transfer for GMA W
'" Electrode Wire Feed Speed Range

Technique(QW410)
String or Weave Bead
Orifice or Gas Cup Size
Initial and Interpass cleaning
Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass(Per side)
Multiple or Single Electrode
Travel Speed Range
Peening

Weld

: Root String & Subsequent Pass Weave

:NA
: Chipping/Brushing/Grinding
:NA
: 2.5 - 3.0 times the dia. of Filler Metal
: Multiple
: Single

: 50 - l20mm per minute

Filler Metal

Current

Volt

Travel

Range

Speed Range

Layers Process Class

Dia

SMAW E6013

2.5

DCEN

SMAW E7018

3.15

DCEP

90 - 130A 20 - 26V 60 - 120mm/minute

SMAW E7018

3.15

DCEP

90 - 130A 20 - 26V

Type & Polarity Amp Range

70 - 90A 20 - 22V

w..
INSPECTIO~

~~t..
MAN AG!.R

",~IN8~S

tN~:"

..

50-90mm / minute

60 - 120mm/min

'CD

LARSEN & TOUBRO LIMITED

DHDT AND HGU

- IOCL

PANIPAT

QW-483 PROCEDURE QUALIFICATION RECORDS(PQR)

(ASME SEC.lX, BOILER & PRESSURE VESSEL CODE)
CONSULTANT
MANUFACTURER'S NAME
PROCEDURE NO
WPS NO
WELDING PROCESS(ES

: ENGINEERS INDIA LIMITED

: LARSEN & TOUBRO LIMITED
: L&T/IOCUP/DHDT -HGU/PQR/PIPE/04-RO, DT.:26.03.03
: L&T/IOCUP/DHDl"!HaU/WIMS/PIPE/22-RO DT:26.03.03
:SMAW
ITYPE

:MANUAL

BASE METALS(QW-403)
POST WELD HEAT TREATMENT(QW-407)
MAREIAL SPEC.
:153589
TIME
:NA
TYPE OR GRADE
:Gr 330
OTHER
:NA
P.NO.TO P.NO.
:UNASSIGNED TO SELF TEMPERATURE
I'"A
THK. OF TEST COUPON
:8.0mm
GAS(QW-408)
PERCENT COMPOSITION
DIA. OF TEST COUPON
:8"
OTHER
:NA
FLOW RATE
GAS(ES)
MIXTURE
SHIELDING
NA
NA
NA
FILLER METAL(QW-404)
SFA SPEC.
:5.1
TRAILING
NA
NA
NA
:E6013/E7018
AWS CLASS.
BACKING
NA
NA
NA
F-NO.
:2&4
ELECTICAL CHARACTERISTICS(QW-409)
:1
A-NO.
CURRENT
:DC
POLARITY :EN/EP
SIZE OF FILLER METAL
:20-130
VOLTS
:20-26
AMPS
:2.5,3.15,4.0mm
TUNGSTEN SIZE
WELD METAL THK.
:NA
:8.0mm
OTHER
OTHER
,~
, :NA
POSITION(QW-405)
TECHNIQUE(QW-410)
TRAVEL SPEED
POSITION OF GROOVE
:6G
:so::i20mm/minu.
STRING OR WEAVE
:BOTH
,WELDING PROGRESSION :UPHILL
OSCILLATION
IOTHER
:NIL
:3d(d-ELECTRODE DIA.)
MULTI OR SINGLE PASS
:MUL TIPASS
PREHEAT(QW-406)
MULTIPLE OR SINGLE ELECTRODE
PREHEAT TEMP.
:10oMIN.
:SINGLE
OTHER
:NA
INTERPASS TEMP.
:200oMAX.

TENSILE TEST(QW-150)

SPECIMEN NO.

WIDTH

THK.

ULTIMATE ULTIMATE
TOTAL
TENSILE
LOAD
STRENGTH

AREA

TYPE OF FAILURE &

LOCATION

T1
T2
TYPE
ROOT BEND(RB1)
ROOT BEND(RB2)
SPECIMEN NO.

19.1mm
19.1mm

FRACTURE IN PM
7.30mm
139.43mm2
58560mm
419.9MPa
FRACTURE IN PM
7.10mm
135.61mm2
56440mm
416.2MPa
GUIDED-BEND TEST(QW-160)
RESULT
TYPE
RESULT'
SATISFACTORY
SATISFACTORY
FACE BEND(FB1)
SATISFACTORY
SATISFACTORY
FACE BEND(FB2)
TOUGHTNESS TEST(QW-170)
NOTCH
DROP WEIGHT
SPECIMEN
TEST TEMP
IMPACT VALUES
LOCATION
.SIZE
.
BREAK(Y/N)
NA
NA
NA
NA
~
NA
NA
NA
NA
NA
I

NA
NA

NA
NA

RESULT-SATISFACTORY
MACRO-RESULTS

FILLET WELD TEST(QW -180)

PENETRATION INTO PARENT METAL

:NA

NA

OTHER TESTS

WELDER'S NAME
:Mr VIJAY SINGH CHAUHAN
IDENTIFICATION NO.
:PW03
TEST CONDUCTED BY
:V.K.RAI
LAB TEST NO.
:SPECTRO R.NO:04/12/606/1658
WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS
WERE PREPERED,WELDED,AND TESTED IN ACCORDANCE WITH THE REQUIREMENT OF SECTION IX
OF THE ASME CODE

~.

APPROVED
sf, P. et:reJGAb
DATE :l.'1-. ~1A~GER
INGINIPS

INDIA I T'

MAN

~)

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===-=======-==-=
-- ~=.;::=
= -=-==== -

;NALYr/~~L
~iB-;(;)-LTD.

C-55, Okhla Industrial Area

Phase-I, New Delhi-1! 0020
Ph. : 2681-7949/50/51/52
51611000 (5 Lines)
Fax: 91-11-2681-7954

MECHANICALTEST REPORT Web E-mail:

spectrolabs@vsnl.com
site: www.spectrolablndia.com

10-]658

Transverse

Tensile Test

S.No. Dimension
(mm)

Area
(mm2)

Ultimate Load
(Newton)

Ultimate Tensile Strength

(MPa)

T-l *

I9.1X7.30

139.43

58560

419.9

T-2*

19.1X7.I 0

135.61

56440

416.2

* Location of Fracture
Bend Test:

Parent Metal

Root Bend Test-RBI (4tXI80o)

Satisfactory

Root Bend Test-RB2 (4tXI80o)

Satisfactory

Face Bend Test-FBI (4tXI80o)

Satisfactory

Face Bend Test-FB2 (4tXI80o)

Satisfactory

~Protocol-ASME-IX

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NABL ACCREDITED LAB

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(APPROVED BY VARIOUS GOVT. & OTHERINSPECTIONAGENCIES)

Note:

1. Total liability of our laboratory is limited to the invoiced amount. No liability will be accepted after the sample is taken back.
2. The result listed refer only to the tested samples and applicable Parameters. Endorsement of product is neither inferred nor implied.
3. The sample description is not verified in all cases and is given as described by customers. Sample not drawn by us and Analysis conducted on
'As received basis'. unless specified otherwise.
4. Sample will be destroyed after one month unless instructed otherwise.
5. Any complaints aboutthis report should be communicated

in writing within 7 days of issue of this report.

6. This
is not
be reproduced
wholly or in parts and cannot be used as an evidence in a court 01 Law and shall not be used in advertising
mediareport
without
ourtopermission
in writing.
PAGER

NOS

FOR

SAMPLE

COLLECTION

- 9632171-242INOIDAI.
243IFBD.\.24M~('

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