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Back Basics

Energy Retro-Cx

MONTH 2- The Energy Conservation Opportunity: Process Heating for an Industrial

iall Building
Building Application
Bui
Bu
Air & Water Readings and Solution Plan
P-1
POINT 8

POINT 9
Data

VFD

CB-1

Open B.V. 100%

Design

Actual

Data

Design

Flow

310 GPM

250 GPM

Flow

30 GPM

Actual
0 GPM

Pressure

25 Feet

15 Feet

Pressure

35 Feet

35 Feet

BAS
Computer

ATC-1
Valve
PHE-19

PHV-19

P-2A
Open B.V. 100%
HWS-1

Open B.V. 100%

HWS-2

0 GPM

Pressure

45 Feet

35 Feet

Actual

Data

Design

POINT 3 POINT 5
Actual
Data

Design

Actual

Flow

310 GPM

305 GPM

Flow

310 GPM

305 GPM

Flow

310 GPM

250 GPM

Pressure

90 Feet

90 Feet

Pressure

65 Feet

64 Feet

Pressure

5 Feet

0 Feet

P-2C

Design

Actual
305 GPM

Pressure

20 Feet

20 Feet

Design

Actual

Flow

310 GPM

305 GPM

Pressure

15 Feet

2 Feet

POINT 4
Data

HWS-3

HE-2

310 GPM

VFD
ATC-2
Valve
Remove By-Pass
& Cap Ends

POINT 10
Data

HWR-3
Design

Actual

Data

Design

Actual

Flow

310 GPM

Pressure

20 Feet

250 GPM

Flow

310 GPM

250 GPM

5 Feet

Pressure

70 Feet

55 Feet

HWR-1, HWR-2, & HWR-3

2
At Secondary Process Pump P-2C
Discharge

3
At Heat Exchanger HE-2 Hot
Water Supply Inlet

4
At Heat Exchanger HE-2 Hot
Water Return Outlet

5
At Tertiary Process Pump P-3B
Inlet

6
At Tertiary Process Pump P-3B
Discharge

7
At Process Heat Exchanger PHE19 Valve Inlet

8
At Process Heat Exchanger
PHE-19 Inlet

9
At Process Heating Hot Water
Return

10
At Process Heat Exchanger HE-2
Hot Water Return Inlet

Criteria

PHV-1

P-3B

VFD

Flow

PHV-2

Actual

Design

POINT 1
Data

At Secondary Process Pump

P-2C Inlet

Design
30 GPM

Open B.V. 100%

Measurement
Point

PHV-18

Flow

P-2B

POINT 2
Data

PHE-1

PHE-2

DPS-3B

POINT 7
Data
HWR-1

PHE-18

POINT 6

On-Maximum Cooling
Design

Actual

Remarks

Flow
Pressure
Temperature

310 GPM
20 Ft
190 F

305 GPM
20 Ft
190 F

A. OK per design (+/- 5%).

B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
90 Ft
190 F

305 GPM
90 Ft
190 F

A. OK per design (+/- 5%).

B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
65 Ft
190 F

305 GPM
64 Ft
190 F

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
15 Ft
150 F

305 GPM
2 Ft
160

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
5 Ft
190 F

250 GPM
0 Ft
190 F

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
70 Ft
190 F

250 GPM
55 Ft
190 F

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

30 GPM
45 Ft
190 F

0 GPM
35 Ft
190 F

A. OK per design (ATC valve closed).

B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

30 GPM
35 Ft
190 F

0 GPM
35 Ft
120 F

A. OK per design (ATC valve closed).

B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty strainer).

Flow
Pressure
Temperature

310 GPM
25 Ft
190 F

250 GPM
15 Ft
140 F

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty heat exchanger).

Flow
Pressure
Temperature

310 GPM
20 Ft
150 F

250 GPM
5 Ft
140 F

A. OK per design.
B. Temperature reading is adequate. No action needed.
C. GPM and/or pressure reading is not correct. Issue work order to review (e.g., dirty heat exchanger).

ANSWERS: To view and download this month's answers, visit www.esmagazine.com.

v i si t us a t www. e sm a g a zi n e . c o m a n d f o llo w u s o n

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