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OHV / OHVL Type OH3 Vertical Inline Pumps

ISO 13709 (API 610)

Sulzer Pumps

The Heart of Your Process

OHV / OHVL Type OH3 Vertical Inline Pumps


ISO 13709 (API 610)

OHV

Sulzer Pumps

OHVL

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 2

OHV Type OH3 Vertical Inline Pump


Product Evolution

Sulzer Pumps

In the 1970s and 1980s there were thousands of


rigidly-coupled CVA pumps sold especially for
gas plants and small process plants.
In the 1990s the CVA8 evolved to utilize the
newer hydraulics of the CAP8 and added the
bearing housing.
The OHV improves upon many of the CVA8
features by incorporating the same shaft, seal and
bearings from the rugged OHH. All but a few
larger size OHV pumps use the OHH impellers
and wear parts as well.
Sulzer Pumps also offers a low flow version
the OHVL

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 3

OHV Design Features


Hydraulics

Sulzer Pumps

Flows to 1,150 m3/h (5,000 USgpm);


Heads to 250 m (820 ft)
Enclosed impellers provided for
increased efficiency.
34 different hydraulics with 11,000
Nss or less.
Optional impellers in 13 larger sizes
for lower NPSHr.
Impeller is dynamically balanced to
ISO 1940 G2.5 as standard. G1.0 is
optional.
Impellers and wear parts are
interchangeable with OHH in all but a
few larger sizes.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 4

OHV Design Features


Volute Casing

Sulzer Pumps

Per ISO 13709 (API 610) pressure boundary components are designed to
accommodate stresses.
created by 52 Bar (740 psi) on smaller sizes, 41 Bar (600 psi) on larger sizes,
caused by 2 times API 610 nozzle loads
from spiral wound gasket compression
The total of all stresses cannot exceed 25% of ultimate tensile strength x 0.8
casting factor = 20% of UTS. Then another 3 mm (1/8") corrosion allowance is
added.
Double volutes for larger sizes.
Confined controlled compression gasket
with metal to metal rabbet fit.
Standard flanges are back faced ANSI
B16.5 300# R.F. with required
serrations.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 5

Inline Mounting

Sulzer Pumps

More and more projects are being


modularized in convenient locations
Plant modules are then shipped to
remote jobsite for faster installation with
less skilled workforce.
That greatly reduces remote site costs
and speeds project startup.
The OHV Pump:
reduces footprint
saves in platform, FPSO deck cost
reduces installed weight
does not require grouting
will easily handle 2 times nozzle loads in
Table 4 of ISO-13709 (API-610)

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 6

OHV / OHVL Design Features


Seal Chamber

Sulzer Pumps

ISO-13709 (API 610) Table 6 seal


chambers for improved seal life.
All mechanical seals are cartridge
type for ease of installation.
ISO 21049 (API 682) single, dual,
dual pressurized or gas secondary
seals are available to meet all
process requirements.
ISO 21049 (API 682) piping, coolers
and seal pots are supported on
separate stands to provide ease of
inspection and maintenance
access.
Mechanical seals are
interchangeable with OHH / OHHL
seals for reduced inventory

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 7

OHV / OHVL Design Features


Bearing Frame

Sulzer Pumps

Bearing housing is finned carbon steel


for maximum heat dissipation.
2 bearing housings and 3 shaft sizes
cover the entire OHV product line for
maximum interchangeability.
All bearing housings are drilled and
tapped for grease or oil mist
lubrication.
The OHV full machined shaft is extra
heavy duty with large diameter for low
shaft deflection and long life, and is
interchangeable with the OHH pump.
The OHVL utilizes the OHHL shafts.
4140, 420 SS, Nitronic 50 and Monel
are materials commonly supplied to
meet application requirements.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 8

OHV / OHVL Design Features


Bearings and Lubrication

Sulzer Pumps

Bearings are interchangeable among


OHH, OHHL, OHV and OHVL pumps.
7300 series thrust bearings are back
to back, heavy duty 40 deg. angular
contact with machined brass cages.
6200 series ball radial bearing has
required C3 clearance.
Vertical duty Protech bearing isolators
are standard. Vertical duty Inpro
isolators are optional.
Grease lubrication can be supplied for
services to 177 C (350 F). Pure oil
mist lubrication can be used at any
temperature up to pump limit of
232 C (450 F).

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 9

OHV / OHVL Design Features


Couplings, Guards and Cooling

Sulzer Pumps

The same Metastream TSCS, Thomas 71, Kopflex


KD-2 non-lubricated couplings used on the OHH /
OHHL can be supplied on the OHV or OHVL.
The standard coupling guard meets ISO 13709
(API 610) and OSHA requirements. Other
materials are available to meet ATEX and
customer specifications.
For warm ambient, warm to hot operating
temperatures, or 2 pole speeds with larger pump
sizes - and grease lubrication, the OHH low noise
fan is added on the driver end of the shaft.
With grease lubrication and pumpage > 121 C
(250 F), the non-drive end fan is added.
Pure oil mist lubrication is acceptable at any
temperature and is required > 177 C (350 F)

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 10

OHV / OHVL Design Features


Pump & Driver support stand

Sulzer Pumps

The OHV / OHVL pump and driver


support stand is a heavy fabrication
with continuous welds and gusseted
for extra strength.
FEA was used to analyze the stand
to assure that pumps operate well
away from any natural frequencies
per ISO 13709 (API 610).
They are predrilled for the optional
Sulzer back pullout removal system
should that option be desired at a later
date.
They are fully machined to assure flat
mounting surfaces and alignment
rigidity.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 11

OHVL low flow

Sulzer Pumps

The OHVL is the low flow version of


the OHV.
It utilizes the OHV bearing frame with
an OHHL shaft to secure the OHHL
low flow impeller.
The casing cover and diffuser are also
from the OHHL.
The ISO 21049 (API 682) cartridge
type mechanical seals fit OHH, OHV,
OHHL and OHVL.
The OHVL casing was CFD modeled
and tested for reliable suction
performance.
Like the OHHL, inducers are available
on larger sizes for further improved
suction performance.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 12

OHVL low flow performance

Sulzer Pumps

The OHVL performance is identical to the


OHHL.
It will produce more than 400 m (1,300 ft)
in a single stage.
Flow ranges from 0.2 m3/h (1 USgpm) to
about 50 m3/h (220 USgpm).
NPSHr is excellent.
Impeller standard clearance is a liberal
0.75 mm (0.030") for thermal tolerance.
Impellers are investment cast for smooth,
repeatable performance.

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 13

OHV / OHVL
Investment in Manufacturing

Sulzer Pumps

In the past years, Sulzer Pumps has


invested heavily in overhung pump
manufacturing.
Some examples:

New multi axis SHW machining


center in place (two shift operation).
Relocation of other machining
centers to this factory to further
enhance efficiency.
Upgraded test facilities
CATS data capture software
Additional Test Loop with lower
NPSH tank
Low Flow test loop

OHV/OHVL Sales Presentation<Copyright Sulzer Pumps> | slide 14

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